DD15 Daikin VRV Interface Module Installation Instructions Part #DD15 Table of Contents Introduction Introduction ......................................................................................1 Specification ....................................................................................2 Safety Precautions ............................................................................3 System Overview .............................................................................4 Mounting ..........................................................................................7 Wiring ..............................................................................................9 Start-Up ..........................................................................................13 Inputs & Outputs ............................................................................14 Model & Part Numbers ..................................................................15 Regulatory Compliance .................................................................16 Daikin North America LLC and Honeywell have jointly developed an organically integrated system which allows Honeywells INNCOM Integrated Room Automation system to provide direct digital control of the Daikin Variable Refrigerant Volume (VRV) heat recovery system. This is an industry first solution that provides the hotelier an intelligent integrated room automation system capable of connecting all of the guestroom devices to control room temperature, lighting drapes and amenities, in-room 3rd party integration of door locks, as well as connect to the INNcontrol 3 software on a central server over the Deep Mesh Network, with the efficiency of Daikins VRV system. Part #DD15 Installation Instructions 6/30/2016 1 Features Part #DD15 A seamless energy management solution, with integrated VRV capability tailored specifically for hospitality Provides a more energy efficient solution with lower operating costs than traditional FCU systems Maximizes dehumidification capability, and significantly reduces mechanical noise over traditional FCU systems In-room 2.4Ghz RF wireless network communications Software control of the field settings for the Daikin VRV in door unit (IDU) Error reporting from the Daikin system to the INNcontrol 3 application on the central server Over-the-air loadable for easy installation, commissioning, and maintenance Ideal for new installation and retrofit Compact interface module Best-in-class offerings from Honeywell and Daikin Specification Parameter Input Voltage (P4) DC Output (P3) Current Consumption Bind Switch Indicator LEDs Communications Dimensions Maximum Operating Temperature Maximum Storage Temperature Relative Humidity Approvals Specification 16VDC 12V, 30mA (50mA Peak) Typical 100mA. See the DD15 Digital Output section for application specific current consumption. Recessed switch used for commissioning and binding (S1) Diagnostic LED (green), Transmit activity (Yellow), Receive activity
(Red) S5bus for wired bus communication, 2.4Ghz wireless RF Transceiver for Deep Mesh RF communication 84.5mm (L) x 47mm (W) x 29mm (H)
(0C to 40C)
-40C 70C 5 90%RH Non-Condensing FCC 47CFR PT 15.247 Issued:2004/10/01 Operation within the bands 902-928MHz, 2400-2483.5MHz and 5725-5850MHz RSS-247 Issue: 2015/05/22 Issue 1 Digital Transmission Systems
(DTSs), Frequency Hopping Systems (FHSs) and License-Exempt Local Area Network (LE-LAN) Devices FCC 47CFR PT 15 SPT B Issued:2013/01/28 Title 47 CFR Part 15 Subpart B: Unintentional Radiators ICES 003 Issued: 2012/08/01 Spectrum Management and Telecommunications Interference-Causing Equipment Standard EN 300 328:2015 V1.9.1 EMC & Radio Spectrum Matters (ERM);
Wideband Transmission Systems Data Transmission Equipment Operating in the 2.4GHz ISM Band & Using Wide Band Modulation Techniques Harmonized EN for Article 3.2- R&TTE Directive Part #DD15 Installation Instructions 6/30/2016 2 Part #DD15 Specification EN 300 489-1 V1.9.2 Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic compatibility (EMC) standard for radio equipment and services; Part 1: Common technical requirements EN 301 489-17 Electromagnetic compatibility and radio spectrum matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment; Part 17: Specific Conditions for broadband data transmission systems V2.1.1 N 55022 Issue:2010/12/01 Information Technology Equipment-Radio Disturbance Characteristics Limits and Methods of Measurement, Includes COR 2011/10/01 EN 55024 Issue: 2010/11/01 Information Technology Equipment Immunity Characteristics Limits and Methods of Measurement. The following safety precautions should be observed during the installation start-up to prevent personal injury or equipment damage:
Observe national and local electrical codes. Observe voltage and current limits marked on the DD15 Observe voltage and current limits and rating when wiring to the Daikin VRV IDU and X18A/X35A terminal boards Assumption is that the installer has a working knowledge of the INNCOM system A single DD15 replaces the legacy solution of a RTD-LCINC and a PC-
485, which provided the integration between Daikin VRV and the INNCOM by Honeywell system. Shutting down power to the Daikin VRV unit will be required when disconnecting the RTD-LCINC and the PC-485. Follow the wiring instructions section when installing the DD15. NOTE:
The form factor of the DD15 allows for a different mounting application. Parameter Safety Precautions Replacing Legacy Device Part #DD15 Installation Instructions 6/30/2016 3 System Overview Part #DD15 Figure 1 Standard VRV Integration Overview Honeywells INNCOM e528 or e527 thermostat replaces the standard Daikin VRV room controller for the heat recovery system. Daikins heat recovery solution provides an alternative to a chiller plant and is becoming more widely accepted in the hospitality market. The e528 or e527 thermostat is the intelligent device capable of linking ancillary sensors and serving as an information gateway. For example, coupled with a magnetic door switch (wired or wireless), motion detectors and other devices, the e528 or e527 thermostat becomes the center of a highly effective Energy Management System application, communicating EMS information requirements from the guestroom to the central server. When connected to the INNcontrol server over a wired or wireless backhaul network, a centrally controlled EMS package is created. Through interfaces with other devices and sensors, the solution provides the following functions:
Guestroom HVAC diagnostics Remote room occupancy indication Part #DD15 Installation Instructions 6/30/2016 4 Deep Mesh Wireless Communication Part #DD15 Central Electronic Lock Humidity Management Outside temperature display Peak demand load shedding Property/Building Management System (PMS/BMS) interface The DD15 interface module is equipped with a 2.4 GHz wireless RF transceiver for Deep Mesh RF communications. This provides the capability to wirelessly communicate to Honeywells INNCOM e528 or e527 thermostat. This additionally provides the capability to wirelessly over-the-air load the device for software updates and configuration changes. NOTE:
The DD15 is not intended to be used as a general purpose RF media gateway or protocol converter. Parameter RF Data Rate Antenna Type Indoor Range Outdoor/ RF line-of-sight range Transmit Power Receive Sensitivity Frequency Band Encryption Protocol Frequency Channels Specification 250kbps SMT 100ft 1000ft+
10mW (+18dBm)
-94.6dBm 2.4Ghz AES-128 802.15.4 11-26 Table 1 Deep Mesh RF Radio Attributes Part #DD15 Installation Instructions 6/30/2016 5 Part #DD15 Figure 2 Typical Wireless Installation Part #DD15 Installation Instructions 6/30/2016 6 Mounting Use the following details and precautions to mount the device. Part #DD15 Figure 3 DD15 Exploded Diagram Figure 4 Side view Part #DD15 Installation Instructions 6/30/2016 7 Part #DD15 Figure 5 Top view Mount the DD15 in any orientation to a suitable flat surface using the provided double sided tape
(once adhesive is applied, you will not be able to reposition device). Can be mounted inside or outside of the indoor unit. DD15 must not be mount in a metal enclosure as not to interfere with RF communications. EXTERNAL MOUNTING WALL MOUNTED, FXAQ DAIKIN UNIT Example of mounting Figure 6 Mounting locations Part #DD15 Installation Instructions 6/30/2016 8 Part #DD15 Use the following information to properly wire the device. Follow all precautions and read all instructions prior to beginning any work. CAUTION!
Electrical Shock Hazard! Can cause severe injury, death or property damage. Disconnect power supply and load power sources before beginning wiring or making wiring connections to prevent electrical shock or equipment damage. The DD15 is typically installed in our around the Daikin IDU using the provided harnesses. When wiring the Daikin P1P2 bus or DIII net line communication cable should be non-shielded, 18AWG, standard non-
polar cabling. For further detailed wired requirements of the Daikin IDU, please contact Daikin directly. Wiring Running Long Cable Lengths Parameter Specification 24AWG Bare Solid Copper Insulation Ripcord Jacket Impedance Mutual Capacitance, Max. nf/1000ft DC Resistance, Max. Ohms/100ft FRPE (PVC), 100% FEP (Plenum) Under Jacket Flame Retardant PVC 100 +/- 15 Ohms 17.1 28.6 Table 2 DD15 Cable and Conductor Attributes DD15 Headers &
Pins P1 In-Circuit Programming Header Main Micro Pin 1-8 Signal Various Function Programming header for programming the main micro. Use 03-0501 Table 3 DD15 In-Circuit Programming Header P2 External Temperature Sensor Pin Signal Function Part #DD15 Installation Instructions 6/30/2016 Color 9 Part #DD15 1 2 3 Ground 10K NTC (NU) Ground GND NTC GND Honeywell recommends to use the following:
PN: 04-1094.MOD external thermistor PN: 04-1096.MOD ruggedized external thermistor Table 4 DD15 External Temperature Sensor Header Brown Red Orange P3 S5bus In / S5bus Out Pin 1 2 3 Signal GND VEE S5bus Function Ground 12VDC Communication Bus (NU) Table 5 DD15 S5bus and Input Voltage Header P4 P1/P2 Interface Pin 1 2 3 4 5 6 Signal GND VIN P2 P1 IN-1 OUT-1 Function Common Power(+16VDC) Daikin Communication Bus Daikin Communication Bus Dry Contact Input (NU) Open Collector Output (NU) Table 6 Daikin IDU Interface Header Color Brown Red Orange Color Brown Red Orange Yellow Green Blue Pins 1-6 Figure 7 Six conductor wire harness Part #DD15 Installation Instructions 6/30/2016 10 DD15 Harnesses Part Number Drawing 32315379 (x1) 62-1465 Part #DD15 1. Dont connect DD15 to the VRV indoor unit before verifying the Daikin VRV system is operating error free using the iTouch Manager (iTM). 2. Connect the 6-wire harness to its corresponding port on the DD15. 3. Connect the 3-wire harness to the S5bus port on the DD15
(NOTE: S5Bus not used in wireless application) 4. The orange and yellow wires of the 6-wire harness are to connect to Daikin indoor unit P1P2 terminal (P1 P2 connection is non-polarized) 5. From the 3-wire harness, connect the brown wire to ground, red wire to 12VDC and the orange wire to the S5bus terminals on the thermostat, H7. 6. From the 6-wire harness, plug the brown and red wire connector (image below) to the X18A or X35A socket (16V DC) on the Daikin indoor unit PCB. CAUTION!
Part #DD15 Installation Instructions 6/30/2016 11 Part #DD15 Daikin VRV IDU Figure 8 16VDC power connector DAIKIN IDU P1 P2 F1 F2 T1 T2 X18A/X 35A 16VDC 3 conductor harness S5Bus E528 P1 P2 Pwr S5bus DD15 Figure 9 Wiring example NOTE:
The green and blue wires are capped off and not used in this configuration. Part #DD15 Installation Instructions 6/30/2016 12 Part #DD15 Start-Up Check installation The DD15 device will power up without user interaction, and operate in default mode until communication with the thermostat is established. The diagnostic LED will fast blink on start up. The system will return to the last configured temperature setting, and update upon first interaction. The DD15 will send all necessary field settings to the Daikin IDU, such as fan always, and remote measured room temperature (temperature measured from the INNCOM e528 or e527 thermostat). NOTE:
Continue for wired communication only, for wireless communication complete RF BIND PROCEDURE, first!
1. Power up the Daikin indoor unit first. 2. Red power LED is lit 3. Set the thermostat to the highest setpoint check if the indoor unit engages heating 4. Set a setpoint like 65F lower than the room temperature and check if the indoor unit coordinate providing cooling. 5. The Daikin indoor unit may need 1 to 5 minutes for cool/heat 6. Confirm the room temperature input at iTM is matching with mode changeover. what ream at e528. 7. Change the fan speed at the thermostat and confirm the fan speed change at indoor unit and iTM. NOTE:
S1 is used for teaching the DD15 a specific device address or function map. Use a paper clip to access S1 for teaching the address. DD15 RF Bind Procedure 1. The DD15 uses a reverse binding procedure to acquire network information from the thermostat, meaning that the device will signal the thermostat that it wants the information. Besides the information set in the thermostat in the steps above, the DD15 requires a map of network components, complete with unique address. This information is typically carried in the I/O Map. 2. Place the thermostat in Service Parameter mode as above. Go to the Io (I/O Map Teach) parameter and press the DISPLAY button (for e528.4G) or OFF/AUTO to view the value. Set the Io value to the desired I/O Map number. Do NOT press the thermostats DISPLAY or OFF/AUTO button. 3. For the e528.4G, press OFF/AUTO and the LCD will display bnd. 4. Using a small point (e.g., the end of a straightened paper clip), Part #DD15 Installation Instructions 6/30/2016 13 Part #DD15 press the recessed Reset/Bind switch (S1) on the DD15 once. 5. The thermostat sends a bind offer to the DD15. If accepted, the thermostat will buzz loudly. The DD15 will reset. 6. Test the DD15 functionality. All INNCOM devices have an onboard non-volatile memory, which is used to store the operating state of the DD15 in case of a power outage. With restoration of communications or power, the unit will initiate a brief power-up sequence. After power-up is complete, the unit will return to the last know configuration state. In the case of using an external thermistor with the DD15, plug the thermistor into the Ext Temp socket on the DD15. In the case the DD15 will control other heat source. DD15 Power Outage and Restoration Inputs & Outputs Wiring Input Wiring Output Troubleshoot DD15 LED function Function LED Green Slow Blink Pattern (once per second): Indicates the DD15 is in standard operation mode, is powered, and running. Medium Speed Blink Pattern: The DD15 has accepted the teach-mode command, and will reset. Solid On Pattern: DD15 is in failure mode. Sold Off Pattern: The DD15 is not powered on, or if powered on, the DD15 is in failure mode. Fast Blink Pattern: Indicates P1/P2 received data activity Fast Blink Pattern: Indicates P1/P2 transmitted data activity Red Yello w All Daikin fault codes are communicated to the DD15 via the P1P2 protocol. These codes are then passed to the INNCOM Server PC to be displayed in IC3 for the hotel engineers. Error code U5 1. System Transmission error, the DD15 is not communicating with the IDU. 2. Confirm the DD15 has power. Part #DD15 Installation Instructions 6/30/2016 14 Part #DD15 The part numbers provided below should be used to order the appropriate parts. Daikin Direct VRV interface module DD15 DD15 Thermostats:
e528 e527 01-9911-A0L7-xxx 201-527xxx Honeywells INNCOM thermostat Honeywells INNCOM thermostat Model & Part Numbers Part #DD15 Installation Instructions 6/30/2016 15 Part #DD15 Regulatory Compliance Federal Communications Commission (FCC) This device has been tested and found to be in compliance with the requirements stated below. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE!
CAUTION!
NOTE!
This equipment has been tested and found to comply with the limits for Class B digital devices, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Re-orient or relocate the receiving antenna
Increase the separation between the equipment and receiver
Connect the equipment to an outlet on a different circuit from the receiver
Consult the dealer or an experienced radio/TV contractor for help. Any changes or modifications not expressly approved by Honeywell could void your authority to operate this equipment. This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Cet appareil est conforme la norme d'Industrie Canada exempts de licence RSS. Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne peut pas provoquer d'interfrences, et (2) cet appareil doit accepter toute interfrence, y compris les interfrences qui peuvent causer un mauvais fonctionnement de la dispositifWaste Electrical & Electronic Equipment Canadian Dept. of Comm.(DOC) Customers are advised to dispose of this product at the end of its useful life according to applicable local laws, regulations, and procedures. Part #DD15 Installation Instructions 6/30/2016 16 Part #DD15 INNCOM is a registered trademark of Honeywell International The material in this document is for information purposes only. The content and the product it describes are subject to change without notice. INNCOM makes no representations or warranties with respect to this document. In no event shall INNCOM be liable for technical or editorial omissions or mistakes in this document, nor shall it be liable for any damages, direct or incidental, arising out of or related to the use of this document. No part of this document may be reproduced in any form or by any means without prior written permission from INNCOM. Copyright 2016 by Honeywell International, Inc.. All Rights Reserved. INNCOM 277 West Main Street Niantic, CT 06357 Phone: 800.543.1999 Fax: +1.860.739.4460 www.inncom.com Part #DD15 Installation Instructions 6/30/2016 17