FCC ID: OQA-TG02202D Remote Control Transmitter TG02202D

KTC system KTC system

Leggere il manuale duso. Attenersi alle norme di sicurezza. Togliere lalimentazione in caso di apertura. Read the user manual. Adhere to safety rules. Disconnet power source before opening. Gebrauchsanleitung lesen. Sicherheitsnormen beachten. Die Speisespannung muss ausgeschaltet werden, falls der Empfnger geffnet wird. Lire le manuel de lutilisateur. Respecter le consignes de scurit. Couper lalimentation avant douvrir le botier. Leer el manual de uso. Atenerse a las normas de seguridad. Desconectar la alimentacin antes de abrir. ON LOW VOLTAGE SERIAL NUMBER TRANSMITTER

RECEIVER Leggere il manuale duso. Attenersi alle norme di sicurezza. Togliere lalimentazione in caso di apertura. Read the user manual. Adhere to safety rules. Disconnet power source before opening. Gebrauchsanleitung lesen. Sicherheitsnormen beachten. Die Speisespannung muss ausgeschaltet werden, falls der Empfnger geffnet wird. Lire le manuel de lutilisateur. Respecter le consignes de scurit. Couper lalimentation avant douvrir le botier. Leer el manual de uso. Atenerse a las normas de seguridad. Desconectar la alimentacin antes de abrir. SERIAL NUMBER Installation, operation and service manual KTC system KTC system INSTALLATION AND OPERATION MANUAL SERVICE MANUAL page page 1 13 Follow the indications and warnings given by the machine producer regarding the machine controlled by the radio remote control. The information contained in this manual considers a representative configuration of the radio remote control:

please find radio remote control real configuration in the technical data sheet (attached to the manual). If this manual is lost or damaged, ask for a copy from AUTEC. Please specify the serial number of the relative radio remote control. Contact AUTEC if any of the instructions and/or warnings given in this manual are not clear. The information contained in this manual is subject to modification without notice and is not binding. No parts of this manual may be reproduced by any means without the written permission of AUTEC (including recording and photocopying). KTC SYSTEM INSTALLATION AND OPERATION MANUAL This manual is an integral part of the KTC system (KIT for TRANSMISSION of COMMANDS). Our objective is to lay down the basic installation and operational instructions. BEFORE CARRYING OUT ANY OF THE INSTALLATION AND OPERATIONAL PROCEDURES IT IS ESSENTIAL TO READ AND UNDERSTAND ALL OF THE KIT MANUAL INDEX Page GENERAL REMARKS 1.1 1.2 1.3 Conformity Applications General warnings KTC DESCRIPTION 2.1 2.2 2.3 2.4 2.5 Operational principle Radio frequencies Documentation Transmitting unit Receiving unit 1 2 3 4 5 INSTALLATION 3.1 3.2 3.3 3.4 3.5 Installation warnings Assembly on DIN guide Antenna installation KTC Connection and wiring composed by more than one transmitting and/or receiving unit MAINTENANCE 4.1 4.2 Maintenance warnings Service Assistance TECHNICAL DATA 2 2 2 3 3 3 4 5 6 6 7 8 8 11 11 11 13 Conventions Any pieces of text written in bold should be read very carefully. This symbol highlights extremely important indications and information which, if not observed, can create seriously dangerous situations for people or things. LIKTCNA0 Page 1 1.1 Conformity Each KTC radio remote control complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. 1.2 Applications Autec cannot be held responsible if the radio remote control is installed on applications

that are different from those permitted PERMITTED APPLICATIONS:

- Telemetry, signal systems

- Transmission of commands for machines which lift and move material

- Transmission of a safety command WARNING: Follow the instructions carefully on pages 8,9 and 10 FORBIDDEN APPLICATIONS installed

- Machines characteristics are being used

- Transmission commands for machines which lift and transport people in environments where equipment with explosion-proof 1.3 General warnings WARNING: Connect the POWER SUPPLY to the KTC only by means of a Safety Transformer

(or corresponding IEC 60204-32 paragraph). Permission to install and to use the KTC is to be given exclusively to qualified personnel. All machines must undergo a risk analysis; therefore it is necessary to evaluate, within the limits of this analysis, if the machine can be radio remote controlled. The machine producer and/or the person who decides upon radio remote control use and installation is responsible for this analysis. Autec cannot be held responsible if the risk analysis is not carried out correctly. To guarantee correct radio remote control operation, all current regulations regarding safety at work and accident prevention should be respected. All current user country national laws regarding the use of both the machine and the radio remote control MUST ALWAYS be respected. Autec cannot be held responsible if the radio remote control is used in unlawful working conditions. System must be installed by a licensed technician and in accordance with all relevant local, state/provincial and federal regulations, including but not limited to NEC, OSHA, CE etc. Autec will not accept any responsibility if the KTC is:

- installed for applications which are not authorised

- used in working conditions which do not conform to the relevant regulations

- is not installed by qualified personnel If a fault or breakdown occurs in the KTC, do not use the KTC until the problem has been completely resolved. When damaged parts need to be replaced, qualified personnel or service representative have to carry out this operation using original Autec spare parts. Page 2 LIKTCNA0 2.1 Operational principle The KTC system is used to activate commands by remote control (to start up equipment for example) and to turn on signals ( i.e.: telemetry ). The KTC consists in a transmitting unit and a receiving unit. The transmitting unit communicates with the receiving unit by means of a coded radio message which contains data and address information. The receiving unit can only decode messages sent by the transmitting unit belonging to the same kit (i.e.: with the same address). This ensures that signals or unwanted commands cannot be activated. In the event of: interference; an incorrect or interrupted radio transmission, the receiving unit stops the system autonomously (passive emergency function). Risk analysis of the equipment or system which uses a KTC , has to take into account that the radio link may be interrupted, due to electromagnetic disturbance or interference. This will cause interruption of the KTC system functionality and will require a new start-up sequence. KTC operational scheme Transmitting unit INPUT Receiving unit OUTPUT R elays Lights Lamps PLC/PC In

. KTC P ushbutton Relays Output PLC

. The transmitting unit is installed where the commands are activated (INPUT) by means of actuators

(pushbutton, relays, output PLC ). The receiving unit is installed where the commands or signals (OUTPUTS) are controlled (relays, lights, lamps etc..). 2.2 Radio frequencies The KTC is programmed for use at a certain radio frequency. The frequencies used fall within the band of frequencies established by American regulations at the time the KTC was put onto the market. The band is 902 -928 MHz. Should it be necessary to install the KTC near other radio equipment, the radio frequencies used by the two radios must be different (for frequency setting see page 26). 2.3 Documentation The following minimum documentation is supplied with each radio remote control:

- installation, operation and service manual

- a guarantee certificate

- the radio remote control technical data sheet Make sure that the following documents have been supplied: if they are not, request them from Autec. Please specify the radio remote control serial number. Warranty The conditions of warranty applicable to the KTC are specified in the " Warranty Certificate". The radio remote control identification and approval data is given on plates that are on both the transmitting unit and the receiving unit. The plates MUST NOT be removed from where they are placed or damaged otherwise the warranty will be forfeited. LIKTCNA0 Page 3 E F 2.4 Transmitting unit D C G E A B Light signals Identification plate Input terminal blocks A Power supply terminal block B Technical data plate C D E Light signals F Openable cover G Antenna connector State of the unit signal STOP2 SAFETY START STOP1 POWER L i r e l w e r d e n D S i i e S p e c h e r h e i

, f G e b r a u c h s a n l i t s n o r e i t u n g l e s e n

. m e n b e a c h t e n

. e m a n u e l d e l u t i l i s a t e u r

. A D e s c o n e c t a r l a a t e n e r s e a l a s n o r l i m e n m a s L e e r e l m a n u a l d e u s o

. d e s e g u r i d a d

. t a c i n a n t e s d e a b r i r

. C o u p e r l R e s p e c t e r l a l i e c o n s g n e s i d e s c u r i t

. m e n t a t i o n a v a n t d o u v r i r l e b o t i e r

. s e s p a n n u n g m u s s a u s g e s c h a l t e t a l l s d e r E m p f n g e r g e f f n e t w i r d

. T R A N S M I T T E R A d h e r e t o s a f e t y r u l e s

. R e a d t h e u s e r m a n u a l

. D i s c o n n e t p o w e r s o u r c e b e f o r e o p e n i n g

. L e g g e r e i l m a n u a l e d u s o

. T o g l i e r e l a l i A t t e n e r s i a l l m e n t a z i e n o r m e o n e i d i s i n c a s o c u r e z z a

. d i a p e r t u r a

. L O W V O L T A G E

O N N U M B E R S E R A L I RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL RL 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 POWER:

STOP1 e STOP2:

SAFETY:

START:

RL1 - RL20:

State of the unit signal:

indicates that the power supply is present indicates that the STOP circuit is working correctly indicates that the SAFETY function is on (it must be on if any of the movement commands are operational, when the unit is being used to operate or start up equipment). indicates that the START function is operational indicates that the function which corresponds to the command is operational

(see KTC technical data sheet) indicates the following operating conditions Signal State Off Slow flashing Fast flashing On not flashing Meaning The transmitting unit is not transmitting The transmitting unit is transmitting and the power supply is correct. The transmitting unit is transmitting but the power sup-

ply is not inside the correct voltage range (after about 3,5 minutes the unit will switch off automatically) Indicates that there are actuators inserted during start up Page 4 LIKTCNA0 A F H L 2.5 Receiving unit D C B G Light signals A Power supply terminal block B Technical data plate C Identification plate D Output terminal blocks F Openable cover G Antenna connector H Fuses L Light signals R E W O P

A N E P O T S Y T E F A S

T R A T S 1 L R 2 L R 3 L R 4 L R 5 L R 6 L R 7 L R 8 L R 9 L R 0 1 L R 1 1 L R 2 1 L R 3 1 L R 4 1 L R POWER:

STOP/ENABLE:

SAFETY:

START/ :

RL1 - RL14:

indicates power supply is on indicates radio link between the transmitting and the receiving units Indicates the SAFETY function is activated indicates the START function is on indicates that the relay for the corresponding command is activated (see the KTC technical card) Six commands may be added to those already incorporated in the receiving unit, by means of an additional command unit. Additional command unit D additional command unit M D Output terminal blocks M Connection cable To connect the additional command unit to the receiving unit:

- remove the cover on the bottom right (see photo)

- insert the extension connection cable into the connector on the receiving unit (see photo) LIKTCNA0 Page 5 3.1 Installation warnings When installing the KTC follow these instructions carefully:

Always RESPECT all laws and regulations and regulations in force in the country where the installation is carried out. INSTALL both units either in electrical boards or in casing which guarantees a protection IP54 or higher (level IP65 is recommended if the cabinet is outdoors)

. of INSERT, in both units, a switch to open the power supply. USE a Safety Transformer for the power supply both in the transmitting unit and in the receiving unit (or corresponding IEC 60204-32 paragraph). DO NOT by-pass the safety circuits in the KTC and/or in the system in which it is installed. DO NOT MODIFY, TAMPER WITH OR PERFORATE the KTC units. CHECK the values given in the "Technical Data" to ensure that

- the power supply voltage in the transmitting and receiving units falls within the range specified for each unit.

- the electrical current required for all the circuits controlled by the receiving unit are within the specified range POSITION both units such that the output terminal blocks be in an upwards direction. INSTALL both the transmitting and the receiving units far from any components which generate electromagnetic fields and/or heat (for example transformers, power resistors). CONNECT the GND terminal to the earth (PE), or to the PEN (PE+N=earth+neutral). In the latter case the PEN must always be connected to the mains supply earth. FAILURE TO COMPLY WITH THE ABOVE WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONNEL AND DAMAGE TO EQUIPMENT. 3.2 Assembly on DIN guide The transmitting and receiving units must only be installed on DIN EN 60 715 rail (ex DIN EN 50 022). Hook up the top part of the unit base to the DIN guide. Push using a screwdriver to move the hook at the bottom of the unit down so that the unit fits perfectly into the DIN guide. Vibrations may interfere with the unit's performance. It is therefore advisable to use anti-vibration systems, when necessary, to reduce the impact of vibrations on the unit. Page 6 LIKTCNA0 3.3 Antenna installation Each of the two units requires an antenna. The antenna is not to be installed on the electrical board. It is to be installed:

- on a metal assembly surface (clamp, the electrical board ...)

- in such a way as not to be covered by metal structures. The monopole must not come into contact with metal parts. If possible, avoid installing a KTC near antennas of other radio equipment. Otherwise, take the position of the antenna into consideration and install the antennas in such a way as to ensure that both sets work properly (calculate the position, the direction and the distance of the antenna on the basis of use and the working environment). monopole metal assembly surface Antenna installation (assembly and disassembly) Assembly 1 Assemble the parts of the antenna on the metal surface support (for the order see the previous photo). 2 Insert one part of the cable into the connector on the antenna and the other into the antenna connector (G) on the unit. Disassembly 2 D i s m a n t l e t h e a n t e n n a removing it piece by piece from the metal surface support. 1 Disconnect the unit from the power supply. Remove the cable from the connector on the antenna and from the antenna connector (G) on the unit. LIKTCNA0 Page 7 3.4 KTC composed by more than one transmitting and/or receiving unit There are also some KTC configurations defined multiple which are composed by more than one transmitting and/or receiving unit. Before using one of these configurations for control a co-ordinate system, it should be considered in the risk analysis the raccomandations which follow. The address keys which are used in these multiple configurations must NEVER be used on other radio remote controls. KTC WITH MORE THAN ONE TRANSMITTING UNIT Risk analysis has to take into consideration the fact that more than one control station can command the equipment (or system) at the same time. In fact, 1) when machines are being commanded (or corresponding IEC 60204-32 paragraph) 2) when the controlled equipment or working site require it, it is obligatory to:

- use a measures which ensure that only one unit is transmitting at a time

- indicate visually which control station is controlling the receiving unit KTC WITH MORE THAN ONE RECEIVING UNIT Risk analysis has to take into consideration the fact that a transmitting unit may command more than one receiving unit at a time. Consequently, it is necessary to take into consideration the possibility that radio interference and noise may interrupt the link with one or more radio controlled receiving units, causing the loss of co-ordinate control behaviour. 3.5 Connection and wiring To wire up correctly:

- use the terminal block s in the KTC units

- follow the schemes and indications given,

-respect all the regulations regarding electrical panels and relevant national laws.. The person who is carrying out the installation must:

- fill in the attached technical data sheet indicating the wiring and connections to both units

- after wiring and connecting the cable to both units, check that the commands or signals transmitted correspond to those received

- indicate the date on which the KTC was assembled and tested, on the technical data sheet. Sign and stamp this declaration. In the transmitting unit the actuator contacts wired to the terminals must not be connected to the power supply. WIRING OF TERMINALS IN THE UNITS V1 and V2: units power supply Transmission unit Wire directly to the safety transformer. If the use of the equipment requires it, put in a switch to cut out the power supply (e.g. a keyswitch selector) Reception unit Wire directly to the safety transformer. COM and CSZ: Common power supply connection in the transmitting unit COM Wire the COM to all the commands which may be a source of risk if they are activated when the unit is switched on. Page 8 CSZ The CSZ has to be wired to all the commands which are not a source of risk if they are activated when the unit is switched on. LIKTCNA0 START: The KTC start function Transmitting unit Wire the START terminal to a "COM" terminal. If the use of the equipment requires it, a temporary switch to switch on the KTC must be used (e.g. temporary pushbutton). Receiving unit Wire up the START terminal only if the transmitting unit has a temporary switch. STOP: KTC safety function (when activated the KTC cuts off) Transmitting unit Receiving unit Wire the terminals STOP1 and STOP2 to one of the

"COM" terminals. If the use of the equipment requires it, insert N.C. contacts or safety switch (as specified in EN 418) to activate the function. Wire up the STOP terminal in series to the common of the commands. SAFETY. Supplementary control function to protect movement commands Transmitting unit Receiving unit Wire the SAFETY terminal to a "COM" terminal. If the use of the equipment requires it, activate it at the same time as the commands which need to be protected

(e.g.: all the movement commands, as in the following illustration). Wire the SAFETY terminal to those commands which require protection (the same commands wired up in the

. transmitting unit). NB: the SAFETY contact opens after a 1 sec. delay COM command A command B RL1 RL2 Safety RL1 RL2 Safety command A command B Transmitting unit RL1 - RL20: commands RL1 - RL6 and RL11 - RL16 Receiving unit Each of these commands has to be wired up:

- to one of the "COM " terminals, in the event that the transmitting unit is not to start if a certain command is on at start up

- to the "CSZ" terminal, in the event that the unit can start if a certain command is on at start up. Each of these commands has to be wired to the appropriate function. RL7 - RL10 and RL17 - RL20 Each of these commands can be wired up either to the

"COM" or the "CSZ" terminal (if these commands are activated at start up, the transmitting unit turns on). Each of these commands has to be wired to the appropriate function. Not applicable Transmitting unit ENABLE Receiving unit May be connected when the ENABLE (radio link on) status is required. LIKTCNA0 Page 9 Example of wiring for telemetry working applications KTC 1 V 2 V 1 P O T S 2 P O T S T R A T S M O C Z S C 1 L R 2 L R

. 1 V 2 V P O T S T R A T S 1 L R 2 L R

. Example of wiring for transmission of a safety command working applications KTC 1 V 2 V 1 P O T S 2 P O T S T R A T S M O C Z S C 1 L R 2 L R

. 1 V 2 V P O T S T R A T S 1 L R 2 L R

. Example of wiring for command transmission working applications

(machines which lift and transport material) KTC 1 V 2 V 1 P O T S 2 P O T S T R A T S M O C Z S C 1 L R 2 L R 3 L R

. Y T E F A S M O C 1 V 2 V P O T S T R A T S 1 L R 2 L R 3 L R

. Y T E F A S Page 10 LIKTCNA0 4.1 Maintenance warnings During all ordinary and extraordinary maintenance operations carried out on the KTC and on the system in which it is installed, switch off the power supply to the electrical panel, both in the transmitting and in the receiving unit. The transmitting and the receiving units should always be completely shut using the appropriate strip. Any fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only. All control and maintenance interventions carried out on the radio remote control must be verified and recorded by the person in charge of carrying out maintenance on the machine. Before carrying out maintenance and/or diagnostics it is recommended to replace the battery with a charged one and ensure the efficiency of the START key. Routine maintenance in accordance to the instructions given in this manual is fundamental for the safe use of the radio remote control. Read and strictly respect the warnings given in the battery charger manual in order to lengthen the life of the battery itself. After each maintenance intervention, always make sure that only the expected manoeuvres are carried out when the relative commands are sent by the transmitting unit. ROUTINE MAINTENANCE The following instructions allow to maintain the radio remote control in a perfect condition, guaranteeing it to function safely and correctly for a long period. Special applications may need more specific routine maintenance interventions to be carried out at different periods. These instructions do not in any case substitute the norms and laws that regulate work safety, nor do they limit the responsibility of the purchaser and user of the radio remote control. All given instructions must be followed correctly each time the machine and the radio remote control are started. If irregularities are noted while carrying out routine maintenance, put the "machine+radio remote control" system out of order, following the indications given (see Receiving unit diagnostic) Transmitting unit It is recommended every day to:

1. remove dust or accumulations of other material from the transmitting unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners. 2. store the transmitting unit in clean and dry areas. 3. make sure that the transmitting unit gaskets, joystick bellows, selectors caps and pushbuttons are intact, soft and elastic LIKTCNA0 Page 11 4. make sure that the battery seat and the battery contacts are always clean 5. make sure that the transmitting unit are structurally integral 6. make sure that the panel symbols can be easily recognised. If necessary, replace the panel. 7. check identification plate readability and integrity 8. verify the efficiency of the STOP pushbutton before using the radio remote control. Receiving unit It is recommended every three months to:

1. remove dust or accumulations of other material from the receiving unit. Never use solvents or flammable/corrosive materials to clean, and do not use high pressure water cleaners or steam cleaners. 2. make sure that the receiving unit are structurally integral 3. verify the integrity and connection of the internal wiring to the receiving unit 4. make sue that the panel symbols can be easily seen. If necessary, replace the panel. 5. check identification plate readability and integrity Electrical operation It is recommended every six months to:

1. make sure that all the relay contacts of the receiving unit operate correctly, controlling contact closing when the corresponding manoeuvre is enabled and contact opening when the manoeuvre is disabled. 2. verify the correct correspondence between the commands that are sent and the manoeuvres that are carried out. 3. verify that the contact for the SAFETY relay is open when no movement command has been sent. External electric conductors It is recommended every twelve months to:

1. verify integrity along the full length of the cable which connects the receiving unit to the machine. 2. verify the integrity and the electrical connection of the plugs and the connection socket 3. verify and if necessary replace the strips or other fixing systems 4. make sure that the connecting cable has not deteriorated, above all near the cable holder SPECIAL MAINTENANCE Any fault should be repaired by authorised Autec personnel (contact Service), using original Autec spare parts only. AUTHORIZED SERVICE CENTER When it is necessary to carry out special maintenance (radio remote control repair and replacement of damaged or faulty parts), do not contact anyone other than our Authorized Service Center. In order to make the intervention faster and more reliable, please help us identify the radio remote control correctly and completely by giving:

- the serial number

- the purchase date (given on the guarantee)

- description of the problem found

- the address and telephone number of the place where the radio remote control is being used

- the name of the person to be contacted

- the name of the company that supplied the radio remote control. Before speaking with a service technician, it is advisable to make sure that the given instructions have been followed correctly. When scrapping, entrust the radio remote control to the separate scrap collecting services in the country of use. Please pay particular attention when recycling the batteries, applying local rules. Do not throw them away with domestic trash DISPOSAL Page 12 LIKTCNA0 5 Technical Data General Frequency range Programmable radio channel Hamming distance Probability of non-recognition of error Typical working range Working temperature Time of reply to commands Time of reply to STOP Passive emergency time Number of avaible commands 902 - 928 MHz 32 8

< 10 exp-11 100 m

-4F - +158F

< 100 ms

< 100 ms 1 second; (opt 0,35 second) 14+start+stop (+6 opt) Transmitting unit Power supply Antenna Output power Time of switching off warning (caused by insufficient power supply) Housing Minimum protection grade Weight 9 - 30 Vac/dc (3W) external with 2,5 metres long cable meets FCC Part 15 for license-free operation ca 3,5 min NORIL IP20 400 g Receiving unit Power supply Antenna Max switching capacity of STOP contacts Max switching capacity of SAFETY contacts Max switching capacity of command contacts Housing Minimum protection grade Weight Additional command unit Max switching capacity of SAFETY contacts Max switching capacity of command contacts Housing Minimum protection grade Weight 10 - 30 Vac/dc (7W) external with 2,5 metres long cable 4A T (250 Vac) 4A T (250 Vac) 4A T (250 Vac) NORIL IP20 500 g 4A T (250 Vac) 4A T (250 Vac) NORIL IP20 200 g Transmitting/receiving unit dimensions Additional command unit dimensions 160 mm 75 mm 110 mm 72 mm 75 mm 110 mm LIKTCNA0 Page 13 KTC SYSTEM SERVICE MANUAL This manual is an integral part of the KTC system and aims to provide the main information required to substitute and programme the relevant parts. IT IS ESSENTIAL THAT YOU READ AND UNDERSTAND ALL OF THE MANUAL BEFORE YOU REPLACE OR PROGRAMME ANY PARTS OF THE KTC. It is also advisable to read and understand the

"Installation and operation Manual". INDEX A B C GENERAL REMARKS A.1 A.2 Exploded view of the unit and spare parts Diagnostic flow chart REPLACEMENTS B.1 B.2 B.3 B.4 B.5 B.6 B.7 B.8 Opening and closing the unit Replacement of the transmitting module and/or interface card. Replacement of the receiving module Replacement of the programming interface card. Replacement of the case or/and base Replacement of the address key. Replacement of the transmitting unit fuse Replacement of receiving unit fuses PROGRAMMING C.1 C.2 Programming functions Programming the operational frequency Page 16 18 20 21 22 22 23 24 25 25 26 27 28 Any pieces of text written in bold should be read very carefully. Conventions This symbol highlights extremely important indications and information which, if not observed, can create seriously dangerous situations for people or things. Substitution and programming of KTC parts should be carried out exclusively by qualified personnel. Carefully read the instructions and warnings about the system or the equipment in which the KTC is installed. LIKTCNA0 Page 15 A.1 Exploded view of the unit and spare parts Exploded view of the transmitting unit R I A L R I A L B B M M R R E E S S E E N N U U A A R R T T L e L e p p g g p p u u e e a a g . g . g g T o T o e d i sic u r e z z a . e d i sic u r e z z a . n e i n c a s o d i a n e i n c a s o d i a

u ale d u s o . u ale d u s o . o r m o r m a n a n e f o r e o e f o r e o e n t a zi o e n t a zi o e r e il m e r e il m A tt e n e r si alle n A tt e n e r si alle n a l. a l. e r e t o s a f e t y r u l e s . e r e t o s a f e t y r u l e s . u r c e b u r c e b n n g lie r e l ali m g lie r e l ali m e u s e r m e u s e r m n . n . n . e r s o e r s o n . g l e s e g l e s e u s s a u s g u s s a u s g e a c h t e e a c h t e d t h d t h n n e r g e r g b r a u c h s a n l e it u b r a u c h s a n l e it u e t p e t p n b n b e a e a g m g m e e n n p f n p f n h h n e s d e s c u rit . n e s d e s c u rit . o r m o r m n n d d D is c o D is c o u u u el d e lu tilis a t e u r. u el d e lu tilis a t e u r. A A n n m m e it s n e it s n a n a n e r E e r E e is e s p e is e s p n a v a n t d o n a v a n t d o e r h e r h n , f a lls d n , f a lls d e e S ic h S ic h p p n sig n sig D ie S D ie S e e s e e e s e e n t a tio e n t a tio e s p e ct e r le c o e s p e ct e r le c o a n a n e r d e r d e u s o . e u s o . Lir e le m Lir e le m a s d a s d w w e n t a ci e n t a ci p e r lali m p e r lali m u al d u al d o r m o r m A t e n e r s e a la s n n e c t a r la ali m A t e n e r s e a la s n n e c t a r la ali m a n a n L e e r el m L e e r el m e s c o e s c o e rt u r a . e rt u r a . n i n n i n e s c h a lt e t e s c h a lt e t ff n ff n u vrir le b u vrir le b u ri d u ri d n a n t e s d n a n t e s d e t w ir d . e t w ir d . d . d . a a e e u u n n o o o o g g g g R R R R C C w w G G D D otie r. otie r. b rir. b rir. e a e a Transmitting case

(see B.5) R0CASS01P03A0 Transmitting case and base

(see B.5) F0BASE00E56A0 6 6 1 1 E E E E P P Y Y T T Q Q T T U U U U T e c T e c D D O O N N A A R S R S C C E E T T R R A A F F R R D I O M D I O M Q . R Q . R E E E E W W O O O O P P P P R R R R E E T T M I T M I T S S N N A A 1 1 0 0 T T L D L D a t a a t a E E O O h h D D M M n i c a l D n i c a l D E .............................. E E .............................. E E ............. 4 E ............. 4 L Y.................. 1 L Y.................. 1 G G P P U U T I O T I O N D N D 3 . 0 3 . 0 3 3 3 3 3 3 5 5 0 0 4 4 L L E E E E P P R R G G 1 1 H Z Z H c 7 c 7 T T U U E E X X 0 M 0 M 9 9 a c / d a c / d 6 6 1 1 4 . 7 4 . 7 0 V 0 V E .............................I P E .............................I P 0 0 W W 0 0 2 2 Address key (see B.6) F0CHAB00E14D0 Transmitting module

(see B.2) R0TXCO06E08A0 Interface card (see B.2) F0SCIN00E58A0 Antenna (see page 7) F0ANTE00E34A0 Page 16 LIKTCNA0 Exploded view of the receiving unit C C Desconectar la alim Desconectar la alim Atenerse a las norm Atenerse a las norm Leer el m Leer el m ouper lalim ouper lalim Respecter le consignes de scurit. Respecter le consignes de scurit. anual de uso. anual de uso. Lire le m Lire le m entacin antes de abrir. entacin antes de abrir. w w erden, falls der E erden, falls der E entation avant douvrir le botier. entation avant douvrir le botier. as de seguridad. as de seguridad. Die S Die S anuel de lutilisateur. anuel de lutilisateur. Sicherheitsnorm Sicherheitsnorm peisespannung m peisespannung m ebrauchsanleitung lesen. ebrauchsanleitung lesen. Disconnet p Disconnet p dhere to safety rules. dhere to safety rules. Read the user m Read the user m pfnger geffnet wird. pfnger geffnet wird. en beachten. en beachten. Togliere lalim Togliere lalim uss ausgeschaltet uss ausgeschaltet Attenersi alle norm Attenersi alle norm w w er source before o er source before o gere il m gere il m anual. anual. entazione in caso di apertura. entazione in caso di apertura. anuale duso. anuale duso. e di sicurezza. e di sicurezza. pening. pening. o o A A m m G G Leg Leg C C Desconectar la alim Desconectar la alim Atenerse a las norm Atenerse a las norm Leer el m Leer el m ouper lalim ouper lalim Respecter le consignes de scurit. Respecter le consignes de scurit. anual de uso. anual de uso. Lire le m Lire le m entacin antes de abrir. entacin antes de abrir. w w erden, falls der E erden, falls der E entation avant douvrir le botier. entation avant douvrir le botier. as de seguridad. as de seguridad. Die S Die S anuel de lutilisateur. anuel de lutilisateur. Sicherheitsnorm Sicherheitsnorm peisespannung m peisespannung m ebrauchsanleitung lesen. ebrauchsanleitung lesen. Disconnet p Disconnet p dhere to safety rules. dhere to safety rules. Read the user m Read the user m pfnger geffnet wird. pfnger geffnet wird. en beachten. en beachten. Togliere lalim Togliere lalim uss ausgeschaltet uss ausgeschaltet Attenersi alle norm Attenersi alle norm w w er source before o er source before o gere il m gere il m anual. anual. entazione in caso di apertura. entazione in caso di apertura. anuale duso. anuale duso. e di sicurezza. e di sicurezza. pening. pening.

E E R R o o A A m m G G Leg Leg S S P P T T O O O O W W S S S S A A P P T T A A F F

E E R R E E N N R R T T T T

Y Y A A R R L L 1 1 R R L L R R L L 2 2 3 3 R R L L 4 4 L L 5 5 R R L L R R R R L L 6 6 7 7 R R L L L L 8 8 R R R R l l 9 9 R R 0 0 1 1 l l 1 1 R R 1 1 l l 1 1 R R l l l l 1 1 4 4 2 2 1 1 3 3 ATARG1P ATARG1P576 - TA66

- TA66 576 E E R R U U M M B B RIAL RIAL N N E E S S N D N D E E G G TIO TIO U U P P G G P P P P O O P P R R O O W W E E R R E E Q. R Q. R DIO M DIO M T T E E C C R S R S A A N N O O D D U U F F A A R R Tech Tech R R Q Q T T Y Y P P E E16 E E16 U U R R E E LY..................10 LY..................10 E.............433.050 E.............433.050 LE..............................E16 LE..............................E16 nical D nical D E.............................IP20 E.............................IP20 30 Vac/dc 7 30 Vac/dc 7 434.790 M 434.790 M ata ata L 16A L 16A O O D D E E H H 1 1 Z Z X X W W E E M M R R U U C C A A R R E E C C EIV EIV E E R R Address key (see B.6) F0CHAB00E14D0 Programming interface card (see B.4) F0CHAB02E07A0 Receiving module (see B.3) R0RXDE06E08A0 Receiving case extension

(see B.5) R0CASS01P01A0 Receiving case and base extension

(see B.5) F0ESBA00E34A0 Receiving case

(see B.5) R0CASS01P01A0 Receiving case and base

(see B.5) F0BASE00E54A0 Antenna (see page 7) F0ANTE00E34A0 LIKTCNA0 Page 17 A.2 Diagnostic flow chart In the event that the system or the machine activated by the Kit Transmission Commands doesn't function properly carry out the following procedure:

NO NO NO NO Correctly connect the power supply to the terminal connector. Power the transmitting unit correctly Replace FUSE Is the state of the unit light signal flashing quickly?

NO The state of the unit light signal is flashing slowly?

YES YES Check the transmitting unit. Is the POWER signal on?

NO Is the power supply terminal block connected correctly?

YES Is the power supply with the correct parameters?

YES YES No voltage. Is the fuse FUSE burnt?

YES Change the transmitting case and base Is the state of the unit signal light on with a steady light?

Switch off the inserted commands RL1 RL6 and RL11RL16 Is the state of the unit signal light on?

YES NO The START of the unit light signal is on?

NO Activate the START command. YES CALL TECHNICAL ASSISTANCE The transmitting unit is working. Check the receiving unit

(see page 17). It's a system or machine problem, not a KTC problem. Power the transmitting unit correctly When each com-

mand is switched on does the appropriate RL_ signal go on?

YES NO Are the COM and CSZ receiving power?

YES NO Change the transmitting case and base Page 18 LIKTCNA0 Check the receiving unit. Is the POWER signal on?

NO Is the power supply terminal block connected correctly?

YES Is the power supply with the correct parameters?

NONO NO Correctly connect the power supply to the terminal connector. Power the receiving unit correctly YES YES No voltage. Is the fuse F1 burnt?

YES NO Replace F1 Change the receiving case and base Is the antenna installed correctly?

NO YES Install the antenna correctly Change the operational frequency If the KTC does not switch on, CALL TECHNICAL ASSISTANCE Is the ENABLE signal on?

NO YES No voltage. Is the fuse F2 burnt?

YES No voltage. Is the fuse F3 burnt?

YES When the transmitting unit RL_ signal goes on does the RL_ signal in the receiving unit go on?

NO NO Replace F2 Replace F3 NO CALL TECHNICAL ASSISTANCE YES It's a system or equipment problem, not a KTC problem. LIKTCNA0 Page 19 B.1 Opening and closing the unit Opening Closing Remove the antenna cable from the connector. Insert the antenna cable in the connector. Remove the cable and power connectors. Insert the power and cable connectors Opening Closing Cut the strip which locks the unit with pliers. Lock the cover by inserting a strip in the hole provided. Open the cover and carry out the necessary operations. Close the cover. Page 20 LIKTCNA0 B.2 Replacement of the transmitting module and/ or interface card Disassembly Assembly Carry out the opening described in procedure B.1. Carry out the closure described in procedure B.1. Extract the transmitting module -

interface card sandwich. Insert the transmitting module interface card in the appropriate fissure so that it fits correctly into the connector. Extract the antenna cable from the transmitting module. Insert the antenna cable in the transmitting module. Unscrew the four screws and separate the transmitting module from the interface card. Put the transmitting module and the interface card together and tighten the four screws. Replace the transmitting module and/or the interface card. If you replace the transmitting module you have to:

- remove the address key from the module to be substituted and put it in the new one (see procedure B.6)

- programme the dip switches of the new module in the same way as those on the old model. LIKTCNA0 Page 21 B.3 Replacement of the receiving module Disassembly Assembly Carry out the opening described in procedure B.1. Carry out the closure described in procedure B.1. Extract the receiving module from the receiving unit. Put the receiving module in the appropriate fissure so that it fits correctly into the connector. Replace the receiving module. If you replace the transmitting module you have to:

- remove the address key from the module to be substituted and put it in the new one

(see procedure B.6)

- programme the dip switches of the new module in the same way as those on the old model. B.4 Replacement of the programming interface card Disassembly Assembly Carry out the disassembly described in procedure B.3. F o l l o w t h e a s s e m b l y instructions in procedure B.3 Remove the programming interface card from the receiving unit and substitute it. Put the programming interface card in the appropriate fissure so that it fits correctly into the connector. Page 22 LIKTCNA0 B.5 Replacement of the case or/and base Disassembly Assembly Carry out the opening described in procedure B.1. Carry out the closure described in procedure B.1. Remove the module and the card from the unit to be replaced

(see relevant replacement). Insert the modules and cards removed from the old unit, in the replacement unit. Replacement of the case and base Replacement of the only case With the help of a screwdriver move the two catches on the bottom of the case, as shown in the figure. Raise (A) and remove (B) the case bottom, starting from the side from which the catches have been moved. BB CC DD AA Reposition (C) first one side of the case bottom, then lightly push the other side (D) into its correct position. Extract the base, widening the lower edge (E) slightly. EE Insert the base firstly into the upper and then into the lower part, slightly widening the lower edge (E) in order to pass the connector. LIKTCNA0 Page 23 B.6 Replacement of the address key IN THE EVENT THAT ONE ADDRESS KEY DOES NOT FUNCTION, BOTH HAVE TO BE REPLACED

(ONE IS TO BE FOUND ON THE TRANSMITTING MODULE AND ONE ON THE RECEIVING MODULE) Disassembly Assembly Carry out the disassembly described in the procedures B.2 and B.3. Unscrew the screws and remove both the address keys from the modules. Example using the transmitting module Carry out the assembly described in procedures B.2 and B.3. Place the address keys in the appropriate modules fix the screws. Page 24 LIKTCNA0 B.7 Replacement of the transmitting unit fuse Disassembly Assembly After removing the cable connectors, use a screwdriver to remove the cover to the bottom right of the transmitting unit. Close the cover to the bottom right and insert the cable connectors. Remove the fuse. Put in a new fuse. The replacement fuse has to have the indicated technical characteristics:

Fuse Function Technical characteristics FUSE POWER SUPPLY 0.4A T 250V 5x20 mm B.8 Replacement of the receiving unit fuses Disassembly Assembly After removing the cable connectors, push the fuse to be replaced with a screwdriver and turn it in the indicated direction. Push the fuse rolling it in the opposite direction to that indicated. Insert the cable connectors. Remove the fuse. Put in a new fuse. The replacement fuse has to have the technical characteristics indicated in the following table:

Fuse Function F1 F2 F3 F4 POWER SUPPLY SAFETY STOP SAFETY Technical characteristics 1A T 250V 5x20 mm 4A T 250V 5x20 mm 4A T 250V 5x20 mm 4A T 250V 5x20 mm LIKTCNA0 Page 25 C Programming There are eight dip switches for programming in the transmitting and receiving modules. Operational functions and working frequencies may be programmed. The group of eight dip switches found in the module is necessary for programming some operations (see C.1)and setting the operating frequency (see C.2). The other group of four dip switches must be set as indicated in C.1. Group of 4 dip switches Group of 8 dip switches The dip switches must be programmed by qualified personnel. During these operations the unit which is being used must not be connected to the power supply. Before programming the dip switch remove:

- the transmitting module- interface card sandwich in the transmitting unit (see procedure B.2)

-the receiving module in the receiving unit (see procedure B. 3) The group of 8 dip switches present in the radio module of the transmitting unit must be set in the same manner as the group of 8 dip switches (excluding DIP 1) present in the radio module of the receiving unit, when any kind of programming is carried out. Page 26 LIKTCNA0 C.1 Programming functions The dip switches 1 and 2 programme the same functions in 433 MHZ and in 870 MHZ modules. DIP SWITCH Functional description Group of 8 dip switches in the transmitting module E16STXEU_ ON OFF ON OFF ON OFF ON OFF 1 2 3 654 7 8 1 2 3 654 7 8 1 2 3 654 7 8 1 2 3 654 7 8 Dip switch 1 OFF enables the automatic off switch: if the transmitting unit is on but none of the commands is operational, after about 3,5 minutes the unit switches itself off automatically. Dip switch 1 ON disables the automatic switch off function: if the transmitting unit is on but no commands are activated for about 3,5 minutes, automatic switch off does not occur. Dip switch 2 OFF activates the insufficient power acoustic signal. When the power supply to the transmitting unit goes below a certain value, the relay in the receiving unit is activated. Dip switch 2 ON switches off the insufficient power acoustic signal. DIP SWITCH Functional Description Dip switch 1 in the ON position fixes passive emergency* at 1 second. Group of 8 dip switches in the receiving module E16SRXEU_ ON OFF ON OFF ON OFF ON OFF 1 2 3 654 7 8 1 2 3 654 7 8 1 2 3 654 7 8 1 2 3 654 7 8 Dip switch 1 in the ON position fixes passive emergency* at 0.35 seconds. **

Dip switch 2 OFF activates the insufficient power acoustic signal. When the power supply to the transmitting unit goes below a certain value, the relay in the receiving unit is activated. Dip switch 2 ON switches off the insufficient power acoustic signal.

* passive emergency: the receiving unit decides autonomously to switch the system off when the radio signal is incorrect, interrupted or there is interference

** Following from the status of dip switch no.1 or possibly due to a failure (of the dip switch itself), a delay up to max 1 second may occasionally occur between command release and actual deactivation of outputs. This is due to the characteristics of radio propagation (i.e.: EM interferences, near out-of-range condition). Care must be taken to ensure that this could never lead to. DIP SWITCH ON OFF 1 2 3 4 DIP SWITCH ON OFF 1 2 3 4 Group of 4 dip switches in the transmitting module E16STXEU_ Group of 4 dip switches in the receiving module E16SRXEU_ LIKTCNA0 Page 27 C.2 Programming the operational frequency A kit Transmission Commands has two operational modes:

- manual frequency (programming with DIP8=ON)

- automatic scan (programming with DIP 3- DIP 8= OFF). AUTEC PROGRAMMES THE OPERATIONAL MODE TO MANUAL FREQUENCY. MANUAL SELECTION: DIP 8 = ON In this mode the working frequency can be set using the dip switches set out in the tables below. In this mode the dip switches numbered from 3 to 8 in the transmitting module must be in the same position as the dip switch in the receiving module. DIP SWITCH 4 7 6 5 MHz 8 3 DIP SWITCH 7 5 6 4 8 MHz 902.150 903.050 903.850 904.650 905.525 906.325 907.175 907.975 908.850 909.650 910.450 911.250 912.125 912.925 913.775 914.525 3 OFF OFF OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF OFF OFF OFF ON ON OFF OFF OFF ON ON ON OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF ON OFF ON ON ON OFF OFF ON OFF OFF ON ON OFF OFF ON ON OFF ON OFF OFF ON OFF ON ON OFF OFF ON ON ON ON OFF ON ON OFF OFF ON OFF ON ON ON OFF ON OFF ON ON OFF ON ON OFF ON ON ON ON ON ON 915.350 916.250 917.050 917.850 918.675 919.525 920.375 921.175 922.050 922.850 923.650 924.450 925.325 926.175 926.925 927.725 ON OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON OFF OFF OFF ON ON OFF OFF ON ON ON ON OFF OFF OFF ON ON OFF ON OFF ON ON OFF OFF ON ON ON ON ON ON ON ON OFF ON ON ON ON OFF ON OFF OFF ON ON OFF ON ON OFF ON ON ON ON ON OFF ON OFF ON ON OFF ON ON ON ON ON ON ON OFF OFF ON ON ON OFF ON ON ON ON OFF ON ON ON ON ON ON ON ON Table for programming radio modules AUTOMATIC SCAN: DIP 3 - DIP 8 = OFF In this mode the receiving unit automatically looks for the operational frequency of the transmitting unit. The automatic scanning and the choice of the available frequencies, have been studied so as to avoid interference from other systems as much as possible. When interference interrupts normal functioning of the equipment, transfer to another frequency may be obtained by means of the following procedure:

1. Start the transmitting unit 2. Activate the START command 3. Activate the STOP command 4. Deactivate the START command 5. Deactivate the STOP command 5. Activate the START command ( it may take a few seconds before the radio link comes back: so maintain the START for 8 - 10 seconds. Page 28 LIKTCNA0 Via Pomaroli, 65 36030 Caldogno (VI) ITALY Tel : ++39 - 0444/901000 r.a. Fax: ++39 - 0444/901011 email: info@autec.it http://www.autec.it