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Service manual For installation, operation and service ISO Reader I/O VP1007 April 2009 / Manual version 0.4 Version overview Manual version 0.4 / 4 - 2009 This information is furnished for guidance, and with no guarantee as to its accuracy or completeness; its publication conveys no license under any patent or other right, nor does the publisher assume liability for any consequence of its use; specifications and availability of goods mentioned in it are subject to change without notice; it is not to be reproduced in any way, in whole or in part, without the written consent of the publisher. Nedap N.V., AGRI P.O. Box 104 NL-7140 AC GROENLO The Netherlands VP1007-200PM-00 ISO Reader I/O Manual version 0.4 VP1007 ISO Reader I/O Advanced Adjustments Check after power up Address Antenna Software setup Introduction Description and functioning Safety Installation Mounting Connections Contents 1 2 3 4 4.1 4.2 5 5.1 5.2 5.3 5.4 6 6.1 6.2 6.3 7 8 Maintenance, cleaning and disposal Appendix A: Specifications Appendix B: Display and push button Appendix C: Overview display menu Appendix D: LED indicator overview Appendix E: RS485 connection Appendix F: RS232 connections Testing inputs and outputs Advanced antenna adjustment Identification test options Trouble shooting 1 2 3 3 3 4 5 5 5 6 6 7 7 7 8 9 10 11 12 13 14 15 16 VP1007-200PM-00 ISO Reader I/O Manual version 0.4 VP1007-200PM-00 ISO Reader I/O Manual version 0.4 Preface This manual is part of the service documentation for Nedap Velos. Reference is also made to other manuals that are part of the Nedap Velos documentation. For an overview of available Nedap Velos manuals see the manual Nedap Velos General Description, or visit the Nedap Agri website www.nedap-agri.com. 1 Introduction The Velos VP1007 is used for identification of animals for feeding, weighing, milking, heat detection etc. The VP1007 must be connected to a computer (controller) and can communicate by a CAN, RS485 or RS232 protocol. The connected computer must give controlling commands to the VP1007 to operate inputs, outputs and identification. The VP1007 has the following main tasks:
Identification of tags (ISO 134.2 kHz FDX/HDX) Two antenna connections available, 1 active at the time
- Controlling outputs 5 outputs are available to activate e.g. lights, motors, valves, relays 5 protected outputs for continues 25V, e.g. power for sensors
- Reading inputs
- Communication 5 inputs available for e.g. sensors, switches RS232 or RS485 to connect e.g. a weigh computer Following antenna types can be used: V-sense antennas The VP1007 must be installed in a housing suitable for farm conditions, for example in a V-box. Power Supply VPU To PC (LAN ethernet) max 3m CAN-bus channel 1 VP1007 VP1007 CAN-bus channel 2 VP1007 VP1007 Max number of V-packs and cable length depends on configuration used Reference manuals : PS0000-200PM-00 Velos general description VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 1 Compliance statement (part 15.19) This device complies with part 15 of the FCC Rules and to RSS210 of Industry Canada. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Warning (part 15.21) Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. NOTE:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. 2 Description and functioning A VP1007 has 5 inputs used for reading e.g. sensors or switches. There are also 5 outputs available to activate e.g. lights, motors, valves or relays. The VP1007 can read tags FDX/HDX 134.2 kHz. The VP1007 must be connected to a computer and can communicate by a CAN, RS485 or RS232 protocol. The connected computer must give controlling commands to the VP1007 to operate inputs, outputs and identification. Figure : Sticker on the VP1007 with indication of the connections Operation of the VP1007 Antenna : for reading tags, normally on Inputs : read continuously with status change sent to the controller Outputs : switched on or off by commands from the controller LEDs : switched on or off by the VP1007 according to the status Error : errors are sent to the controller All inputs and outputs can be tested by the use of the push button and display. For operation of the push button and display see appendix B. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 2 3 Safety Installation and service only by trained personnel. Always turn off the main power when working on the electrical installation. 4 Installation Installation consits of the following steps:
Installation of all wiring (connections) 1. Mounting 2. 3. Power up 4. Set address (when more then one VP1007) 5. Check antenna adjustment (green LED on) 6. Check the connected equipment like lamps, motors, sensors etc. 7. Configuration in the PC Follow this manual to complete the steps. 4.1 Mounting See the relevant equipment manual relating to where the VP1007 is to be installed. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 3 4.2 Connections See the relevant equipment manual relating to where the VP1007 is to be installed. Velos cable OUT
(same connection as IN) Light r e d l b a c k l b u e l b u e w h i t e Velos cable o r a n g e o r a n g e w h i t e Switch
Power Minus TxD / A+ Data send Figure : I/O of the VP1007. The input and output connections are shown above as an example. Details VP1007 inputs and outputs Vin RS232 / 485 RxD / B- Data receive SYNC I/O 1 .. 5 ANTENNA F SYNC IMPORTANT : Use power supply with a fused output such as Velos VP2001, VP2002. Details Velos cable Synchronisation for HDX, AC (no plus or minus, cable must be twisted pair) See above Output max 400mA Output max 400mA / 1.7A input Minus for output (O) and minus input (I) Input Antenna Frequency synchronisation FI=in FO=out Antenna minus (shield of coax cable) Minus for RS232 / shield for RS485
O
I
FI/FO
Part No. 7705310 Red (+) Black (-) Blue (Ch) Blue/white (Cl) Shield Orange (Sync) Orange/white (Sync) Shield Power 1,5 mm2 Communication 0,34 mm2 Twisted pair shielded HF Synchronisation 0,34 mm2 Twisted pair shielded VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 4 5 Adjustments Before starting with adjustments first install all components and wiring. Follow the sequence as indicated in this chapter. 5.1 Check after power up Check if the VP1007 has power after power up. This means 3 green LEDs are on, see figure below. For more details about the LED indicators see Appendix D. If LEDs are green, continue with address settings 5.2 Address Each VP1007 requires a unique address on the communication bus. Use the display and push button to set the address. How to use the display and push button is shown in appendix B. See appendix C for the complete overview of the display menu. The display will indicate the actual address at startup (01 for a new unit). If an address is accepted by the communication bus the display goes blank. If there is no communication with the controller also the address is shown. If the address is not accepted, the display will show the address. How to change an address (for example set address to 12) 1. Short press on the button. Ad will appear. 2. Now hold the button till the display starts blinking. dA will appear. 3. Short press on the button. SA will appear. 4. Now hold the button until the display starts blinking. 0- will appear. 5. Short press on the button. The 0- is now changed into 1-. 6. Hold the button until the display starts blinking. 10 will appear. 7. Short press on the button. The 10 is now changed into 11. 8. Short press on the button again. The 11 is now changed into 12. 9. Hold now the button until the display starts blinking. The 12 is now stored in the memory. 10. There will now be 12 blinking on the display now. If the address is accepted by the process unit the display goes blank. How to check the address 1. Short press the button. Ad will appear. 2. Now hold the button until the display starts blinking. dA will appear. 3. Hold the button again until the display starts blinking. The actual address will be shown. 4. Leave the menu by pressing the button until the display goes blank. If the display does not go blank (address remains on the display), the address in not accepted. When the address setting is ok continue with the antenna adjustment. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 5 5.3 Antenna After power up the antenna tuning starts automatically. LEDs are indicating the status. Green on Red on Red on Red blinking All off Antenna tuning ok Antenna out of range Antenna out of range No antenna connected or low antenna signal Antenna switch off by the software 5.4 Software setup The software in the connected controller determines how the inputs and outputs on the VP1007 are controlled. See manual with the relevent settings to configure the software for this VP1007. When the software setup is done the VP1007 is ready for use. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 6 6 Advanced Tests and adjustments described in this chapter are not used for a standard startup and configuration of the VP1007. 6.1 Testing inputs and outputs Output test Use the test L1, L2, .. L5 to test the connected equipment e.g. lights, valves or relays. This test will switch on the selected output. The test is stopped by a short press on the button. Example of a light test (connected to output 5) 1. Short press on the button until It appears. 2. Now hold the button until the display starts blinking. dE will appear. 3. Short press on the button until L5 appears. 4. Now hold the button until the display starts blinking. Output 6 will be switched on. To switch off, a short press on the button. Input test Use the test i1, i2, .. i5 to test the connected equipment e.g. switches and sensors. This test will read the selected input. The results are indicated with a 0 or 1. Open or closed depends on the settings from the behavior component. The test is stopped by a short press on the button. Example of a switch test (connected to output 5) 1. Short press on the button until It appears. 2. Now hold the button till the display starts blinking. dE will appear. 3. Short press on the button until i5 appears. 4. Now hold the button until the display starts blinking. Input 5 will be read. 5. Activate the switch on and off. If ok, the display value will show zero and one 6.2 Advanced antenna adjustment Antenna power The antenna power default is set to maximum (99) and needs no adjustments. Lowering the antenna power will reduce the reading distance of the antenna. Check the antenna power The antenna power level is shown on the display in the service menu at HF option AP (Adjust Power) 1. Select menu option AP (Adjust Power) on the display by using the push button 2. Push the button until the display starts to blink, a value will appear on the display 3. The value on the display is the actual power setting. 99 is the default factory setting. 4. To leave the menu without modifying the settings press the button until the display goes blank
(press about 4 seconds) Modify the antenna power 1. Select the actual antenna power on the display (see above antenna power check) 2. Short press on the button and the first digit of the value will change 3. Continue to press until the desired value, then hold the button until blinking 4. The second digit can be changed in the same way 5. When the desired value is on the display, press until the display blinks 6. The next menu item AS is now indicated. 7. To leave the service menu and return to normal operation, press the button until the display goes blank (press about 4 seconds) VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 7 Antenna squelch Antenna squelch is a possibility to set a threshold for the ID level of a tag. It means the antenna power is still the same, but the software will not transfer weak received tag numbers. The antenna squelch default is set to minimum (-0). This means no threshold. Maximum is -9. Check the antenna squelch level The antenna squelch level is shown on the display in the service menu at HF, option AS (Adjust Squelch) 1. Select menu option AS (Adjust Squelch) on the display by using the push button 2. Push the button until the display starts to blink, a value will appear on the display 3. The value on the display is the actual setting. -0 is the default factory setting. 4. To leave the menu without modifying the settings press the button until the display goes blank
(press about 4 seconds) Modify the antenna squelch level 1. Select the actual antenna squelch level on the display (see above squelch level check) 2. Short press on the button and the value will change 3. Continue to press until the desired value, then hold the button until blinking 4. The next menu item df is now indicated. 5. Hold a tag in the antenna and determine the maximum reading distance 6. 7. To leave the service menu and return to normal operation, press the button until the display If reading distance is ok leave the menu. If not ok try another level. goes blank (press about 4 seconds) Identification test options 6.3 Identification test with option id When a tag is in the antenna field, the green LED used for the antenna tuning will be blinking. There is also a test in the internal test menu called id. This test will also show the green LED blinking but also shows the last two digits of the tag number on the display. Signal level indication option SF and SH There is a test available to give an indication about the signal received on the reader of the VP1007. This test is separated in a FDX (SF) and HDX (SH) noise indication test. This test is mainly used for HDX because at HDX there is a greater risk of external influence on the antenna field. How to use the signal level test 1. Select option SH on the display and press the button until the display starts to blink. A value will appear on the display. 2. Now move a HDX tag slowly into the antenna field. The display value will normally increase when getting closer to the antenna. If there is negligible or little increase in display value this is an indication something external is causing noise. The possible cause of noise can be frequency controlled electric motors or a transmitter operating on or close to 134.2 kHz VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 8 dE code on the display 7 Trouble shooting Errors / malfunctioning is indicated by the indicator LEDs or the display. Error by indicator LED Indicator LEDs are normally green or switched off. A red or orange indicator LED means normally there is something not ok. See Appendix D for the explanation of the different colors. Errors indicated at menu option dE In menu option dE it is possible to see actual error codes. When entering the display menu option dE the errors code will be shown and the error will be cleared. If the error is not cleared it means there is still an error. There can be more than one error. Further errors are displayed one after another with a short delay between each code. Identification performance and disturbance Identification performance can be reduced by disturbance caused by variable-frequency drives used for ventilation, milk pumps, vacuum pumps, etc. Also ballasts used for fluorescent tube lighting may interfere. If there is interference one can locate the source by switching off all the equipment on a farm and then switch them on again one by one. Most of the time when a variable-frequency drive is causing a problem it is due to bad installation or without the mandatory main filters. Description No errors Max I out error, next module shut off Short circuit detected at reset Max I out high-side Max I out low-side CAN over voltage CAN offset too high
Short circuit out5 <-> minus Short circuit out4 <-> minus Short circuit out3 <-> minus Short circuit out2 <-> minus OUT1 off : +24V on OUT1 Short circuit out1 <-> minus IO5 off: +24V on OUT5 IO5 on: short circuit IO5 IO4 off: +24V on OUT4 IO4 on: short circuit IO4 IO3 off: +24V on OUT3 IO3 on: short circuit IO3 IO2 off: +24V on OUT2 IO2 on: short circuit IO2 IO1 off: +24V on OUT1 IO1 on: short circuit IO1 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 9 8 Maintenance, cleaning and disposal Maintenance No regular maintenance required. Software update A VP1007 is equipped with software to activate inputs and outputs, display / push button and a motor safeguard. This software is called firmware. During manufacturing the firmware is programmed and ready for use. In case of an update it is possible to download new firmware thru the CAN-bus. In the Velos system the web browser interface of the VPU (VP8001) is used to handle this. For more details about downloading new firmware see also the manual of the VPU (VP8001). Cleaning A VP1007 must be installed in a suitable housing (V-box) so cleaning of the VP1007 is not required. Disposal Discard according to the regulations prevailing at the time of disposal VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 10 Appendix A: Specifications Specifications VP1007 (part no 9926542) Dimensions Power Communication Software Inputs Outputs Antennas Detection distance Synchronisation Environment 143 x 120 x 68 mm LxWxH (excluding mounting rail) Weight: 360 gr Input voltage 25 VDC, +20% -20%
Minimal power consumption 300 mA with antenna switched on Maximum power consumption 4,5 A Protected against reverse connection power supply CAN, RS485 and RS232 Downloadable thru network Reading inputs, analog (0-40V) and digital. Suitable for NPN and PNP sensors. Max. +0.4 / -1.7 Amp by current limiter, short-circuiting protected I/O safe-guard when total I/O current > 4A Different types possible Varies per antenna Synchronization according to ISO 11785 Temperature: Operating: -10 50 C, Storage: -25 70 C Relative humidity: 10 93% non condensing IP 30. When installed in V-box IP 65 (cover and cables installed correctly!) Min. 1.5 mm2 Min. 0.34 mm2 twisted pair shielded Coax RG58. Max. length depending on antenna type. CE approved at cable length < 3m CE approved at cable length < 3m Twisted pair min. 0.34mm2 shielded Total max. 500m IP class Cable specifications Power CAN-bus Antenna Outputs Inputs Synchronisation Always use a NEDAP power supply The Nedap guarantee-regulations are only valid when is installed as indicated in this manual. Install data cables at a safe distance from (high) powered cables More information For more detailed information contact your local Nedap supplier or check the internet site. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 11 Appendix B: Display and push button Display Push button DISPLAY ADDRESS Shows the actual address SET ADDRESS Change the address ANTENNA POWER Min/max 10 / 99. Normally set to 99. Possible to set a lower value. ANTENNA SENSITIVITY SQUELCH Min/max 9 / 0. Normally set to 0. Possible to set a lower value. Figure: a section of a display menu Press button until blinking Short press on button To leave menu:
Press button until display goes blank How to use the display and push button Normally the display is off. If there is no connection to the VPU the address is shown. It is also possible some program states of a behavior component are shown during operation. Activate the menu Scroll down Select Change and store Check a setting The display is normally automatically switched off after 30 minutes. short press on the button, the display menu is shown short press on the button press button until blinking select item to change, open item by pressing button until blinking, change by short press on button, store by pressing button until blinking select the item to check, press button until blinking, first value shown is actual setting VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 12 Appendix C: Overview display menu DISPLAY ADDRESS Shows the actual address SET ADDRESS Change the address ANTENNA POWER Min/max 10 / 99. Normally set to 99. Possible to set a lower value. ANTENNA SENSITIVITY SQUELCH Min/max 9 / 0. Normally set to 0. Possible to set a lower value. SIGNAL LEVEL FDX Shows signal level measured by the FDX receiver SIGNAL LEVEL HDX Shows signal level measured by the HDX receiver TEST IDENTIFICATION Shows last 2 digits of a tag number SETTINGS TO DEFAULT All HF settings back to factory settings DISPLAY ERROR Shows error code TEST OUTPUT L1 L5 TEST INPUT I1 i5 REMARK Press button until blinking Short press on button To leave menu:
Press button until display goes blank VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 13 Appendix D: LED indicator overview Power on No power Operating ok Downloading or error during download V-pack not coupled Firmware present but not active No firmware present No communication Communication status ok Input power applied No power Low power, less than 20V Wrong CAN-bus connection, Vin and Vout swapped Error, plus and minus swapped / overload Output power No power Low power Error, plus and minus swapped V-pack is last one on the bus V-pack is not last one on the bus CAN-bus error and last V-pack on the bus CAN-bus error CAN-bus warning / connected wrong Output on Output off Output error / overload Input contact open Input contact closed Antenna ok Antenna ok and tag identified Antenna not tuned correctly Antenna not tuned correctly Antenna error / not connected Green on off Blue Slow blinking Fast blinking 1 short flash 2 short flashes 3 short flashes Address indicated Green on off Orange Orange blinking Red Green on off Orange blinking Red blinking Green on off Orange blinking Red Red blinking Green on off Red blinking Green on off Green blinking Green on Red on Red on Red blinking POWER STATUS Display Vi Vo COM O1 .. O5 I1 .. I5 TUNING /ID on off VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 14 Appendix E: RS485 connection Power supply l d e h s i B A RS 485 port of computer RS485 cable specifications (computer to first VP1007):
Wires : min. 0.34 mm2 twisted pair shielded Max length between computer and VP1007 100m. Longer length depends on used baudrate used. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 15 Appendix F: RS232 connections Power supply D x R D x T D N G RS 232 port of computer RS232 cable specifications :
Shielded cable Wires min. 0.34 mm2 Max length between Computer and VP1007 3m. VP1007-200PM-00 ISO Reader I/O Manual version 0.4 / Page 16
This product uses the FCC Data API but is not endorsed or certified by the FCC