submitted | available | document details (if available) | source link |
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August 29 2005 | August 29 2005 | Personnel Alert Base Station Janet Hu Acrobat Distiller 6.0 (Windows) |
various | Users Manual | Users Manual | 634.13 KiB | August 29 2005 |
Personnel Alert Wireless Alarm Notification System (Base Station) User Manual D (English) iERP: 11 2005 BW Technologies. All rights reserved. Printed in Canada. All product names are trademarks of their respective companies. Limited Warranty & Limitation of Liability BW Technologies LP (BW) warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. BWs warranty obligation is limited, at BWs option, to refund of the purchase price, repair, or replacement of a defective product that is returned to a BW authorized service center within the warranty period. In no event shall BWs liability hereunder exceed the purchase price actually paid by the buyer for the Product. This warranty does not include:
fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use;
a) b) any product which in BWs opinion, has been misused, altered, neglected or damaged by accident or abnormal conditions of operation, handling or use;
c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved parts on the product; or The obligations set forth in this warranty are conditional on:
a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable b) c) recommendations of BW;
the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW; and the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is within the warranty period. THE BUYER AGREES THAT THIS WARRANTY IS THE BUYERS SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BW SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY. Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision. BW Technologies Inc. (America) 3279 West Pioneer Parkway Arlington, TX USA 76013 BW Europe Ltd. 101 Heyford Park, Upper Heyford, Oxfordshire United Kingdom OX25 5HA BW Technologies LP 2840 2nd Ave. SE Calgary, AB Canada T2A 7X9 Table of Contents Title Page Introduction............................................................................................................................................ 1 Contacting BW Technologies................................................................................................................ 2 Safety Information - Read First ............................................................................................................. 2 Getting Started ...................................................................................................................................... 5 The Personnel Alert Base Station......................................................................................................... 6 Control Bay ............................................................................................................................ 7 Liquid Crystal Display (LCD) ................................................................................................. 8 Badges................................................................................................................................... 9 Installation ...........................................................................................................................................10 The Base Station .................................................................................................................10 Main Board...........................................................................................................................10 Radio Board.........................................................................................................................11 Mounting Guidelines............................................................................................................12 Preparation for Mounting the Base......................................................................................13 Conduit Installation ..............................................................................................................14 Cable Installation .................................................................................................................14 MODBUS Wiring and Configuration ...................................................................................................18 MODBUS Wiring..................................................................................................................18 Baud Rate and Parity Configuration ...................................................................................................19 Setting the Dip Switch Addresses.......................................................................................................20 Alarm Relay Contact Wiring and Configuration ..................................................................................22 Wiring DC Power.................................................................................................................................24 Testing Manual Alarms .......................................................................................................................24 Radio Frequency (RF) Optimization ...................................................................................................24 Channel Hopping Pattern ....................................................................................................24 Adjusting the Transmit/Receive Attenuation Levels............................................................26 i Personnel Alert: Base Station User Manual Setting the Badge ID ...........................................................................................................................29 Setting-up Badge ID Numbers.............................................................................................29 Setting-up the Badge IDs.....................................................................................................30 Area System Planning.........................................................................................................................30 Single or Multiple Stations ...................................................................................................31 Area and Radio Frequency (RF) Coverage.........................................................................31 Identify System Obstruction RF Challenges........................................................................33 System Capacity / Badge Requirements.............................................................................33 Alarms (TBD).......................................................................................................................................34 Maintenance........................................................................................................................................35 Troubleshooting (TBD)........................................................................................................................36 Replacement Parts and Accessories ..................................................................................................37 Specifications ......................................................................................................................................37 ii Table Title List of Tables Page Table 1. International Symbols................................................................................................ 4 Table 2. Personnel Alert Base Station .................................................................................... 6 Table 3. Control Bay................................................................................................................ 7 Table 4. Base Display Elements ............................................................................................. 8 Table 5. Badge Display Elements ........................................................................................... 9 Table 6. Main Board ..............................................................................................................10 Table 7. Radio Board.............................................................................................................11 Table 8. Bolt and Flange Sizes .............................................................................................13 Table 9. Baud Rate................................................................................................................19 Table 10. Parity Configuration...............................................................................................19 Table 12. Address Switches..................................................................................................21 Table 13. Alarm Circuits and Switch Positions for the S1 Dip Switch...................................23 Table 14. Base Station S2 Dip Switch Setting Example .......................................................25 Table 15. Frequency Hopping Pattern ..................................................................................26 Table 16. Rotary Switch Output Settings ..............................................................................27 Table 17. Receiver Sensitivity Switch ...................................................................................28 Table 4. Active Badge Table .................................................................................................29 Table 17. Alarms ...................................................................................................................34 Table 19. Troubleshooting Tips.............................................................................................36 iii Personnel Alert: Base Station User Manual Table 20. Replacement Parts and Accessories ....................................................................37 iv Figure Title List of Figures Page Figure 1. Personnel Alert Base Station ................................................................................... 6 Figure 2. Control Bay............................................................................................................... 7 Figure 3. Base Display Elements ............................................................................................ 8 Figure 4. Badge Display Elements .......................................................................................... 9 Figure 5. Main Board .............................................................................................................10 Figure 6. Radio Board ...........................................................................................................11 Figure 7. Outline Drawing of Base Station ............................................................................13 Figure 8. Base Station Installation Front View ......................................................................14 Figure 9. Cable and Wire Installation ....................................................................................15 Figure 10. Power, Ground, and Relay Wiring .......................................................................16 Figure 11. Wiring Installation.................................................................................................17 Figure 10. MODBUS Wiring on Main Board..........................................................................18 Figure 11. S1 and S2 Dip Switches for MODBUS Configuration..........................................20 Figure 15. Alarm Relay Contact Wiring.................................................................................23 Figure 16. Alarm Relay Contact on Radio Board..................................................................24 Figure 17. Transmit Rotary Switch Maximum Power Setting................................................27 Figure 18. Receiver Rotary Switch Maximum Sensitivity......................................................28 Figure 19. Honeycomb Pattern .............................................................................................32 Figure 20. Base Station Broadcast Coverage.......................................................................33 v Personnel Alert: Base Station User Manual vi Introduction a Warning To ensure your personal safety, read the Safety Information before you use the system. The Personnel Alert Base Station (the base station) is a wireless alarm notification system that transmits an alarm condition from a fixed gas detection system, such as BW Technologies GasPoint, to one or more (up to 256) portable alarm modules (the badge). The Personnel Alert is an area safety device. It is your responsibility to respond properly to the alarm. Personnel Alert: Base Station CAUTION: FOR SAFETY REASONS, THIS EQUIPMENT MUST BE OPERATED AND SERVICED BY QUALIFIED PERSONNEL ONLY. READ AND UNDERSTAND THE USER MANUAL COMPLETELY BEFORE OPERATING OR SERVICING. 1 Safety Information - Read First Use the base station only as specified in this manual, otherwise the protection provided by the instrument may be impaired. International symbols used on the base and in this manual are explained in Table 1. Read the a Cautions on the following page before using the base station. Personnel Alert: Base Station User Manual Contacting BW Technologies To contact BW Technologies, call:
USA: 1-888-749-8878 Canada: 1-800-663-4164 Europe: +44 (0) 1869 233004 Other countries: +1-403-248-9226 Address correspondence to:
BW Technologies LP 2840 2 Avenue S.E. Calgary, AB T2A 7X9 CANADA Email us at info@bwnet.com Visit BW Technologies web site: www.gasmonitors.com ISO 9001 2 Personnel Alert: Base Station Safety Information - Read First a Cautions Do not use the base station if it is damaged. Inspect the case before using the base station. Look for cracks, missing metals, and plastics. If the base station is damaged or parts are missing, contact BW Technologies immediately. Make sure the cover is properly fastened before operating the base station. Do not expose the base station to electrical shock and/or severe continuous mechanical shock. Do not attempt to disassemble, adjust, or service the base station unless instructions for that procedure are provided in the manual and /or that part is listed as a replacement part. Refer to Replacement Parts and Accessories. Do not allow liquids to condense and/or use high power spray on the base station. The Personnel Alert Base Station is only certified with the supplied 2 dBi dipole antenna. Do not substitute this antenna with another. Refer to Replacement Parts and Accessories. When installing cables, ensure they are protected from possible damage. Secure the cable(s) in place and fasten any excess. Do not attach system components that do not meet specified criteria, such as alarms, relays, cabling, etc. The base station warranty will be void if the unit is disassembled, adjusted, or serviced by non-BW Technologies personnel. 3 Personnel Alert: Base Station User Manual Important The base station is to be used only for the purposes specified in this manual. Use only BW Technologies authorized service representatives and parts to perform repairs to the unit to maintain the validity of the warranty. Modification of components, use of non-BW parts, or use of incomplete or used parts will also void the warranty. Table 1. International Symbols Symbol n Approved to both U.S. and Canadian Standards by the Canadian Standards Association Meaning 4 Getting Started Confirm that the items listed below are included with the base station. If the base station is damaged or parts are missing, contact the place of purchase immediately. 2 dBi dipole antenna;
Explosion-proof housing (of the base);
Personnel Alert Base Station User Manual. To order replacement parts, refer to Replacement Parts and Accessories. Personnel Alert: Base Station Getting Started To become familiar with the features and functions of the base, study the following figures and tables:
Figure 1 and Table 2: Personnel Alert Base Station
(describes the base station external components). Figure 2 and Table 3: Control Bay
(describes the base station control bay components). Figure 3 and Table 4: Base Display Elements
(describe the base station display elements). Figure 7 and Table 6: Main Board
(describe the base station main board). Figure 8 and Table 7: Radio Board
(describe the base station radio board). 5 Personnel Alert: Base Station User Manual The Personnel Alert Base Station The Personnel Alert Base Station (base station) is a wireless alarm notification system that is designed to operate in conjunction with fixed gas detection equipment and/or plant alarm systems. The base station continuously broadcasts to portable alarm receivers (badges). If an alarm condition is received from a fixed gas detection unit or from a plant alarm system, the base station immediately broadcasts the alarm to all badges within the coverage area. For more information about the badges, refer to Badges. Each base station maintains an individual number and alarm acknowledgement information for each badge. This information is used to account for personnel during an alarm response situation, such as an evacuation. Table 2. Personnel Alert Base Station Item 1 2 3 Function 2 dBi dipole antenna Explosion-proof enclosure Cable conduit access 1-256 badges can be monitored on a single base station simultaneously. Up to 999 badge IDs can be recognized by 6 each base station, depending upon the database and configuration of the overall system. Figure 1. Personnel Alert Base Station Control Bay Each base station maintains a control bay that consists of an LCD screen and a low light sensor to provide information to monitoring personnel. Table 3. Control Bay Function Liquid crystal display (LCD) Low-light sensor Faceplate security screw Item 1 2 3 The control bay does not have any manual functions and is used to provide information only. To set parameters and configurations for badges and monitoring coverage areas, refer to Area System Planning and Setting the Badge IDs. Personnel Alert: Base Station The Personnel Alert Base Station Figure 2. Control Bay 7 Personnel Alert: Base Station User Manual Table 4. Base Display Elements Item 1 2 3 4 5 Function Transmission signal icon Numeric value of badges being monitored in the coverage area Alarm icon Numeric value of how many badges have acknowledged the alarm Alarm severity level: HIGH, LOW, and SYTEM. Liquid Crystal Display (LCD) The LCD displays information automatically and continuously. It displays the transmission signal icon to indicate that it is broadcasting, how many badges are currently in the coverage area, if there is an alarm, the severity of the alarm, and how many badges have acknowledged the alarm. 8 Figure 3. Base Display Elements The base station continually broadcasts to the badges within the designated coverage area. If a badge is no longer detected after 10 seconds, the base station determines that the worker is no longer in the coverage area. The base station then decreases the numeric value by one and displays the new value on the LCD. When a new badge is detected, the value automatically increases. Badges The alarm receivers are referred to as badges that are carried by personnel to provide immediate notification in the event of an alarm condition. The badges continuously monitor broadcast messages from the base station(s). If an alarm condition occurs, the badges emit audible and visual alarms, and vibrate. The badge LCD also displays the severity of an alarm: HIGH, LOW, and SYSTEM. If alarm notification is received, personnel then use the badge to acknowledge the alarm. A message is immediately sent back to the base station while personnel are evacuating the area. Table 5. Badge Display Elements Item 1 2 3 4 Function Battery indicator Transmission signal icon Individual badge number Alarm condition
(HIGH, LOW, and SYSTEM). For more information about badges, refer to the Personnel Alert Badge User Manual. Personnel Alert: Base Station The Personnel Alert Base Station Figure 4. Badge Display Elements To configure the badge IDs, refer to Setting the Badge IDs. 9 Personnel Alert: Base Station User Manual Installation a Caution Only qualified personnel should perform installations of the base stations. Install base stations according to electrical codes, regulations, and safety standards. Ensure that correct cabling and seal fitting practices are implemented. The Base Station The design of the base station has been simplified for easy installation. The main board (Figure 11) of the base is mounted to the inner control door, which is equipped with slip hinges. Main Board Table 6. Main Board Item 1 2 3 4 5 Function Cable connector to radio board Address dip switches 2 or 4-wire RS-485 connectors RS-485 option dip switches 2 or 4-wire RS-485 jumpesr 10 The main board is used to manually set the address dip switches, 2-wire (half duplex) and 4-wire (full duplex) connectors, and wire jumpers. Figure 5. Main Board Radio Board The radio board is positioned below the main board in the base station. It provides the 2-wire and 6-wire screw down connectors, S1 and S2 channel hopping dip switches, Reduced Range (RR) radio jumper, and transmit and receive rotary switches. Table 7. Radio Board Function Relay contact dip switch (S1) Cable connector to main board Channel hopping dip switch (S2) Reduced Range (RR) jumper 6-wire alarm relay connectors 2-wire 24V DC power supply connector Transmitter rotary switch (TX Gain) Receiver rotary switch (RX Gain) Item 1 2 3 4 5 6 7 8 Personnel Alert: Base Station Installation Figure 6. Radio Board The radio board is used to 11 Personnel Alert: Base Station User Manual Mounting Guidelines When mounting the base station, adhere to the following guidelines:
To optimize the radio performance and acquire maximum coverage, install the base station at or near the centre of the selected coverage area. Install the base 4-5 meters (8-10 ft.) above ground level. Ensure that the base station is not obstructed by surrounding objects. Do not install the base station below 6 ft. of the above ground level as the range of the transmitter will be reduced. Do not install the base station directly against a wall, especially a metal wall. To prevent impaired radio performance, ensure the base station is installed with a minimum of 18 inches clearance from the wall. If possible, install the base station in a location where the antenna will have a clear line-of-sight with the badges. Install the base station as far away as possible from other antenna systems to avoid possible radio frequency interference (RFI). Do not locate the base where it can be exposed to electrical shock and/or severe mechanical shock. Note Atmospheric conditions may cause signal loss. aWarning The Personnel Alert Base Station is only certified with the supplied 2 dBi dipole antenna. Do not substitute this antenna with another. 12 Preparation for Mounting the Base From the front view, the base station is equipped with pre-
drilled mounting flanges and a threaded inch National Pipe Thread (NPT) conduit fitting outlet on the left side. Attach the base station to a bracket and mount on a pole using bolts through the two mounting holes. Table 8. Bolt and Flange Sizes Mounting flanges 0.25 in. on 5.5 in. centers Install the base with the antenna pointing vertically only. aWarning The Personnel Alert Base Station is only certified with the supplied 2 dBi dipole antenna. Do not substitute this antenna with another. Note BW recommends that the base be attached to a bracket on a pole by using bolts through the two mounting holes. Attach pole to wall? Post?
Ground? What if the floor is concrete?
Personnel Alert: Base Station Installation Figure 7. Outline Drawing of Base Station 13 Personnel Alert: Base Station User Manual Conduit Installation Figure 8. Base Station Installation Front View 14 Note Only qualified personnel should perform the conduit and cable installations. Install the base station and conduit according to electrical codes, regulations, and safety standards. Ensure that correct cabling and seal fitting practices are implemented. a Warning Do not remove the base cap. Do not attempt to install conduit fittings where the base cap is inserted. It is not compatible with NPT thread. Note Conduit attached to the base station must be grounded to reliable earth ground. Cable Installation Note In classified areas, use only approved hazardous location cable. Use shielded cable only Separate cables are required for each base station that is mounted. Use shielded cable that employs a drain wire that is electrically connected to the cable shield. Personnel Alert: Base Station Installation Cables aCaution All connections must be from shielded cable. Adhere to the following procedures to install cables. 1. Disconnect/de-energize power to all circuits prior to commencing any work on the base station. 2. Remove the front cover. Open the hinged control bay door to access the wiring terminations. If required, the control bay door and attached main board can be temporarily removed. Disconnect the ribbon cable that is attached to the radio board. Slide the door upwards and off of the slip hinge. 3. Attach conduit and pull all cables into the base enclosure. Cable signal designations are marked on the main and radio circuit boards. Refer to figure 10. Figure 9. Cable and Wire Installation Power and Ground Wiring Adhere to the following procedures to install wiring. To avoid radio frequency interference, the shielded cable
(including mylar) and all spare wires must be grounded. 15 Personnel Alert: Base Station User Manual There are three connections that are required. They are the power +24 V DC (+24 V), ground reference wire (GND), and shield ground drain wire (attaches to ground screw). a Warning Tying a bare drain wire to a ground wire will not ground a shield. Figure 10. Power, Ground, and Relay Wiring 16 Shield Ground Drain Wire BW recommends that a third drain wire be attached to the grounding screw inside the base station, and to a reliable earth ground on the power supply that is connected to the base station. Refer to Figure 10. Note After all wiring is complete, check continuity. Power Wiring Connect the +12-24 V DC power wiring to the removable 2-
wire screw down terminal connector on the radio board. Refer to Figure 11. a Caution Polarity must be observed. If the ground and the +24V wires are reversed, the base station will not work. Power Supply Ensure that the power supply meets the minimum requirements of your system. BW recommends that the power supply be regulated. For information regarding alarm relays, refer to Alarm Relay Contact Wiring and Configuration. Personnel Alert: Base Station Installation Figure 11. Wiring Installation 17 Personnel Alert: Base Station User Manual MODBUS Wiring and Configuration The MODBUS protocol is designed for master-slave communication. The base station operates as a MODBUS slave device and must be connected to a MODBUS master, such as a MODBUS compatible PLC Control System or an industrial PC. MODBUS Wiring The base station can be configured for either a 2-wire
(half duplex) or 4-wire (full duplex) MODBUS interface. MODBUS signalling can be used to set and clear alarm status, read tables containing badge IDs, read alarm acknowledgements of all badges that are within range of the base station. All MODBUS wiring is connected to the 2-screw down terminal blocks, TB1 (upper) and TB2 (lower) that are located on the main board. Note For 2-wire operation on the main board, the jumper pin JP1 must be shorted (closed) by using the supplied jumper. 18 Figure 12. MODBUS Wiring on Main Board 2-Wire MODBUS (half-duplex) 1. Connect the RS-485 positive lead to the +T/Rx on TB2. 2. Connect the RS-485 negative lead to the T/Rx on TB2. 4-Wire MODBUS (full-duplex) 1. Connect the positive RS-485 lead for data transmission to the terminal marked +T/Rx on TB2. Ensure that the connection is routed to the base station. 2. Connect the negative RS-485 lead for data transmission to the terminal marked -T/Rx on TB2. Ensure that the connection is routed to the base station. 3. Connect the positive RS-485 lead for data transmission to the terminal marked +/Tx on TB1. Ensure that the connection is routed from the base station. 4. Connect the negative RS-485 lead for data transmission to the terminal marked -/Tx on TB1. Ensure that the connection is routed from the base station. Note For 4-wire operation on the main board, jumper pin JP1 must be removed. Place it over one of the other pins so that the jumper is an open circuit. Personnel Alert: Base Station Baud Rate and Parity Configuration Baud Rate and Parity Configuration The option dip switches configure the Baud rate and the parity. Refer to the following tables. Note The default Baud rate is set to 19200. The default parity is set to no parity, one stop bit. Table 9. Baud Rate Baud Rate 19200 9600 4800 2400 Dip Switch Position D1 D0 Open Open Open Close Close Open Close Close Table 10. Parity Configuration Parity Checking No parity, one stop bit No parity, two stop bit Odd parity Even parity Dip Switch Position D3 D2 Open Open Open Close Open Close Close Close 19 Personnel Alert: Base Station User Manual Setting the Dip Switch Addresses a Warning The Personnel Alert Base Station must be powered down before removing the outer cover. If it is in a classified area, either remove the base or declassify area. MODBUS Switch Configuration There are two sets of dip switches (S1 and S2) on the main board to set the MODBUS configuration. These dip switch settings are loaded only upon start-up. If changes are required, the base station must be powered down. Note Ensure that each unit has its own unique address. Address 0 is forbidden. A minimum of one switch must be in the 1 position. Valid addresses range from 1-255. Set the Address Dip Switches Switches for A7, A6, A5, A4, A3, A2, A1, and A0 set the local address of the Personnel Alert. An address is selected by setting the binary equivalent of the address of the dip switches, where A0 is the least significant bit. 20 Figure 13. S1 and S2 Dip Switches for MODBUS Configuration Note The Personnel Alert is set to address 01 as the default. Slave Address Binary Equivalent Table 12. Address Switches Dip Switch Position
- Open position indicates binary 0
- Close position indicates binary 1 Personnel Alert: Base Station Setting the Dip Switch Addresses 00000001 00000010 00000011 00000100 00000101 00000110 00000111 00001000
. A7 Open Open Open Open Open Open Open Open
. A6 Open Open Open Open Open Open Open Open
. A5 Open Open Open Open Open Open Open Open
. A4 Open Open Open Open Open Open Open Open
. A3 Open Open Open Open Open Open Open Close
. A2 Open Open Open Close Close Close Close Open
. A1 Open Close Close Open Open Close Close Open
. A0 Close Open Close Open Close Open Close Open
. 01 02 03 04 05 06 07 08
. 21 Personnel Alert: Base Station User Manual Alarm Relay Contact Wiring and Configuration The base station can be connected directly to an alarm signalling device (fixed gas detector), such as the BW GasPoint detector. The base station has inputs for high, low, and system alarms. The wetting voltage for these circuits are included with the base. Depending upon the normally open (NO) normally closed (NC) operation of the alarm contacts, each alarm circuit can be configured to be NO or NC by setting dip switch S1 on the radio board. aWarning If the area is classified, the base station must be de-energized before testing alarm contacts. NO alarm contacts 22 NC alarm contacts Alarm conditions that are broadcasted by the base station to the badges can be sent through relay contact circuits. The circuits are connected to the base station and they transfer data using MODBUS. If this option is used, each circuit must be set for either NO or NC. If no alarm contacts are installed, the S1 dip switch can be used to trigger alarms to test the system setup. Open or close a single switch to test.If no alarm contacts are installed, the S1 dip switch can be used to trigger alarms to test the system setup. Note For more information regarding alarm testing and dip switch settings, refer to Manual Alarm Test Settings. Table 13. Alarm Circuits and Switch Positions for the S1 Dip Switch Alarm Circuits Switch Positions Open (NO) or Closed (NC) Low High System Manual Alarm Test Settings L H S aWarning If the area is classified, the base station must be deenergized before testing alarm contacts. Connect each alarm circuit to the positions marked on the removable 6-wire screw down connector on the radio board. Personnel Alert: Base Station Alarm Relay Contact Wiring and Configuration Figure 14. Alarm Relay Contact Wiring 23 Personnel Alert: Base Station User Manual The wetting voltage for the alarm circuits is provided by the base station. Wiring DC Power a Caution Polarity must be observed. If the ground and the +24V wires are reversed, the base station will not work. Testing Manual Alarms aWarning If the area is classified, the base station must be de-energized before testing alarm contacts. Radio Frequency (RF) Optimization The radio configuration requires that the base station channel hopping pattern be set, and the transmit/receive attenuation levels be adjusted. Channel Hopping Pattern The base station hops randomly to fifty frequencies, continually repeating the transmit-listen-hop pattern. Figure 15. Alarm Relay Contact on Radio Board 24 The hopping pattern for each base station is selected from one of seven channel-hopping algorithms. On the radio board, the hopping pattern can be selected from S2, by configuring the binary representation of channels 0 through 7. Set the binary representation as follows:
bit 0
= switch is closed bit 1
= switch is open Personnel Alert: Base Station Radio Frequency (RF) Optimization Single Base Station System: For systems that require only one base station, any dip switch setting can be used on S2. Multi Base Station Systems: For systems consisting of more than seven base stations, the risk of interference is minimal when using the recommended Honeycomb pattern setup mode. The optimum layout for multi base station systems is the Honeycomb pattern. Refer to Area System Planning and Figure 5.Honeycomb Pattern. The numbers in each hexagon represent the decimal equivalent for the dip switch setting that should be used for switch S2. Maintain a record of the pattern that is selected for each base station to ensure that settings are not duplicated for adjacent base stations. Refer to Table 6 for an example. Table 14. Base Station S2 Dip Switch Setting Example Base Station #
S2 Dip Switch Setting Cell # ?? Zoltan 25 Personnel Alert: Base Station User Manual a Caution For multi-base station installations, ensure that adjacent base stations do not have the same hopping pattern, as interference will result. The following Table 7. Frequency Hopping Pattern represents the decimal to binary conversion for the dip switch S2 settings. 0-6 and 7=1 (Zoltan) Table 15. Frequency Hopping Pattern Decimal 1 2 3 4 5 6 7 111 100 101 011 110 010 001 Binary Adjusting the Transmit/Receive Attenuation Levels Area coverage of the base station can be controlled by adjusting the transmit/receive attenuation levels in the base station to match the actual radio coverage area that was determined during the area system planning. The attenuation adjustments are also used to tune the amount of coverage overlap between base stations. Proper operation of the Personnel Alert system requires that robust data transfer in both directions: from the base station to the badges, and from the badges to the base station. 26 The 1 Watt maximum transmit power of the base station can never be exceeded. However, by using the attenuation adjustments, it can be reduced by up to 40dB. Attenuation can also be used to adjust the receive path in the base station to maintain a similar loss in both the receive and transmit links. The transmit power levels and the receive sensitivity are fixed for the badges and cannot be adjusted. To adjust the base station attenuation levels, it is necessary to physically walk with a badge within the coverage area(s) to determine the range of each base station. After establishing the boundaries between the coverage areas, review the site plans to determine if base station power levels need to be reduced. If a coverage hole is revealed, verify if an additional base station is required, attenuation reduction of the neighbouring base stations is required, the mounting height of the base station needs to be increased, or the location of the base station needs to be changed. Note Adjusting attenuation levels requires trial and error to test various settings for optimum transmission. For the base station, initially set both the transmit and receive paths to minimum attenuation levels for maximum power. If overlapping results between base stations, then adjust the attenuation to reduce the span of the coverage area. c) Transmit Rotary Switch: The transmitter rotary switch is used to increase/decrease the base station output power. Figure 16. Transmit Rotary Switch Maximum Power Setting Set the switch to F for maximum output power. Set the switch to E to decrease the output power by 2dB and 0 decreases by 30db. Refer to Table 8. Personnel Alert: Base Station Radio Frequency (RF) Optimization Table 16. Rotary Switch Output Settings Output Power Tx Gain Rotary Switch Setting Tx Chain Attenuation dB Normal Mode dBm Reduced Range Mode dBm F max output E D C B A 9 8 7 6 5 4 3 2 1 0 min output 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 20 18 16 14 12 10 8 6 4 2 0
-2
-4
-6
-8
-10 27 Personnel Alert: Base Station User Manual d) Receiver Rotary Switch: The receiver rotary switch is used to decrease the sensitivity of the receiver. Figure 17. Receiver Rotary Switch Maximum Sensitivity Set the switch to F for maximum receiver sensitivity. Set the switch to E to decrease the sensitivity by 2dB and set to 0 for minimum. Refer to Table 14. Receiver Sensitivity Switch. The switch setting for the receiver sensitivity (Rx Gain) should be set the same as the transmit switch (Tx Gain) to balance the transmit/receive path losses. Note If the RR jumper is shorted, it further reduces the receiver sensitivity by 11-12 dB. 28 Table 17. Receiver Sensitivity Switch Rx Chain Attenuation Rx Gain Rotary Switch Setting F
(max sensitivity) E D C B A 9 8 7 6 5 4 3 2 1 0
(min sensitivity) dB 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 e) Reduced Radio Range Jumper The reduced radio range jumper is used when precise coverage of a defined small area is required. For normal operation (high Tx power/high Rx sensitivity), open the reduced radio range jumper. Note This jumper should only be used when the transmit/receive rotary switches are incapable of providing sufficient signal attenuation for defined small coverage areas. open = only one pin is covered graphic When the reduced range jumper is closed, an additional 10 dB is acquired for the transmit attenuation. The receive sensitivity for the base station is reduced by 11-12 dB. Personnel Alert: Base Station Setting the Badge ID Setting the Badge ID The base station maintains the ID number and alarm acknowledgement information for each badge while in the coverage area. This information is used to account for personnel during an alarm response situation, such as an evacuation. 1-256 badges can be monitored on a single base station simultaneously. Up to 999 badge IDs can be recognized by each base station, depending upon the database and configuration of the overall system. Setting-up Badge ID Numbers The badge ID number is used to identify the employee who is carrying the corresponding badge during an alarm condition. When setting up ID numbers, maintain a log to verify employees and badge ID numbers. Refer to the following table. Table 18. Active Badge Table Employee Name Badge ID#
John Smith Jane Doe 001 002 29 Personnel Alert: Base Station User Manual Setting-up the Badge IDs Read the following procedures prior to accessing the badge ID set-up screen. To set-up the badge ID numbers, complete the following:
Note The badge IDs should be set-up prior to the employee entering the coverage area to ensure proper safety. The NO SIGNAL icon displays during the setup. Receiving broadcasts are not required during the set-up process. The base station will automatically identify any badge that has been set-up. 1. The badge set-up can only be accessed during the start-up process. If required, deactivate the badge. 2. Press C and continue to hold until the badge ID setup screen displays and the side LED flashes once (approximately 10 seconds). 30 The badge emits the audible alarm, flashes, and vibrates the same as during normal start-up. The audible alarm, flashes, and vibrating will stop for 3 seconds. Continue to hold the C button. When the side LED lights, release and immediately press C again. Area System Planning Base stations can be configured to operate as single or multiple notification systems, depending upon the area of the zones, complexity of the area (buildings / obstructions), indoor and/or outdoor installations, alarm/emergency response procedures, number of badges, and the functional requirements of the badges. The base station system can be configured for individual and unique requirements. Note Area system planning and configurations must be performed by qualified personnel only. Personnel Alert: Base Station Area System Planning Note Radio link and capacity can be affected and reduced by radio interference from other wireless sources outside of the Personnel Alert system, as well as other base stations. The base station transmitter default setting is set just below the 1 Watt maximum limit. The badges transmit at a fixed RF power level of approximately 50 mW (17 dBm). Systems without a sufficient number of base stations can experience coverage holes where communication between the base station and the badges is not reliable, therefore placing personnel at possible risk. To resolve the challenge of adequate coverage, use a honeycomb pattern system. Refer to Figure 19. Prior to configuring the base station, an area system plan must be developed. To determine the particular requirements of your system, complete the following sections:
Single or Multiple Stations To determine if single or multiple base stations are required, the overall area must be known. Each base station is designed to accurately broadcast to a radius of 45 metres
(150 ft.). The base station can broadcast to a radius of 150 metres (500 ft.) across open terrain and flat areas. Each base station can accurately broadcast to and track up to 256 badges. Use the following guidelines to determine the system requirements. Area and Radio Frequency (RF) Coverage It is necessary to initially determine how large of an area each base station will be broadcasting to. The base station operates on the 902-928 MHz unlicensed radio band, and is subject to federal regulations that restrict RF to transmit power to a maximum of 1 Watt (30dBm) or less. 31 Personnel Alert: Base Station User Manual Figure 18. Honeycomb Pattern Each number represents the recommended frequency hopping pattern for the dip switch settings. For information refer to Channel Hopping Patterns and Setting the Dip Switch Addresses. 32 To develop a system plan, complete the following:
1. Using a site plan (scale drawing) or an AutoCAD model, design a repeating pattern of seven hexagonal cells in a honeycomb to determine the number and approximate locations of the base stations. The seven cell honeycomb pattern is optimum because it allows for the re-use of frequency hopping pattern algorithms within the same system. 2. To determine the location of a base station, consider where it will obtain optimum transmission with surrounding badges. The final layout will not result in a perfect honeycomb pattern. However, if the base stations are installed within ten meters of the layout location, required coverage will be achieved. 3. When more than one base station is required to adequately cover an area, use the hexagon cell with a distance of 90 m (300 ft.) between opposite corners. Each hexagon equals a radius of 45 m
(150 ft.). Refer to Figure 6. Base Station Broadcast Coverage. Figure 19. Base Station Broadcast Coverage Note Determine system planning by using a 45 m (150 ft.) coverage radius around each base station. Do not exceed the radius as radio transmissions can be compromised. 4. When a honeycomb pattern system has been defined on paper, ensure that the selected physical locations are feasible for installation of the base stations. Personnel Alert: Base Station Area System Planning Identify System Obstruction RF Challenges Radio signals transmit well over flat terrain and open water. However, buildings, metal tanks, and other obstructions can interrupt radio transmissions and will therefore require additional base stations to be strategically placed. Placement of base stations within buildings and structures is a factor as walls, pipes, and plant equipment are obstructions. Additional factors that can reduce area coverage are high levels of electrical noise, large metal structures, and inadequate number of base stations on a system. RF interference, As continuous radio transmissions are essential to ensure effective and constant communication between the base station and the badges, line-of-site placement can effectively resolve obstruction challenges. System Capacity / Badge Requirements Next determine how many badges will be receiving broadcasts from each base station (1-256 per base station). The badges can be used to only notify personnel of alarms, or they can also be used for alarm acknowledgement with ID tracking. 33 Personnel Alert: Base Station User Manual Alarms (TBD) The following table describes the system alarms and shows how the display looks for each alarm. Alarms will reset to normal operation when the alarm condition no longer exists. Table 17. Alarms Alarms Display Low Gas Alarm High Gas Alarm System Fail Alarm 34 Maintenance The Personnel Alert Base Station is designed to provide years of service with only regular care and minimal maintenance. At regular intervals inspect the instrument and check that it is operating normally. Antenna: Replace the bent or damaged antenna. Cables: Inspect cables to ensure they are properly connected and in good repair. Personnel Alert: Base Station Maintenance 35 Personnel Alert: Base Station User Manual Troubleshooting (TBD) If you encounter a problem, follow the solutions listed in the table below. If you are unable to correct the problem, contact BW Technologies. Problem Possible Cause Solution Table 19. Troubleshooting Tips There is no transmission to the Badge. There is no signal from the controller. 36 Replacement Parts and Accessories a Warning To avoid personal injury or damage to the detector, use only the specified replacement parts. To order parts or accessories listed in the table below, contact BW Technologies. Model No. Table 20. Replacement Parts and Accessories Qty 1 1 1 Description PA-AN-1 PA-RPCB1 D5690 2 dBi dipole antenna Radio board Base station user manual Control and interface board with LCD and internal faceplate Radio to control board interface cable Radio board to antenna interface cable Flameproof antenna connector 1 1 1 1 PA-MPCB1 PA-IRC PA-ICC PA-CTR-
APCB1 Personnel Alert: Base Station Replacement Parts and Accessories Specifications Instrument dimensions: 35.17 x 13.97 x 11.50 cm
(13.85 x 5.50 x 4.53 in.) Weight: 2 kg (4.1 lbs. 6 oz.) Enclosure: Explosion-proof, anodized aluminum enclosure, comes with mounting flanges Operating temperature: -20C to +55C (-4F to +131F) Storage temperature: -40C to +85C (-40F to +185F) Operating humidity: relative humidity
(non-condensing) RF frequency: 902 - 928 MHz license-free Industrial, Scientific and Medical (ISM) frequency band RF transmission distance: 100 m (0.62 mi.) Alarm conditions: Low alarm, high alarm, and system failure alarm Display: Alphanumeric liquid crystal display (LCD) Antenna: One port with TNC connector?
Approvals: Approved by CSA to both U.S. and Canadian standards. Approved: Class I, Division 1, Group B, C, and D Standards: CSA C22.2 No. 30, UL 1203 37 Personnel Alert: Base Station User Manual This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules and ICES-003 Canadian EMI requirements. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
-- Reorient or relocate the receiving antenna.
-- Increase the separation between the equipment and receiver.
-- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
-- Consult the dealer or an experienced radio/TV technician for help. The term IC before the radio certification number only signifies that Industry Canada technical specifications were met. 38 Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Changes and/or modifications to the Personnel Alert Base not expressly approved by BW Technologies may void the users authority to operate the equipment. The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canadas website www.hc-.gc.ca/rpb. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the Equivalent Isotropic Radiated Power (EIRP) is not more than that required for successful communication. This device has been designed to operate with an antenna having a maximum gain of 2.1 dBi. Antenna having a higher gain is strictly prohibited per regulations of Industry Canada. The required antenna impedance is 50 Z.
This product uses the FCC Data API but is not endorsed or certified by the FCC