G6R e-Flame Remote Electronic Ignition System manual

 

oattenes - Remoie mand Max. arnbient ternseratur RANT Remote Caneel Remote Control This device complies with pert 15 may not cause harmful interferenc may c6u32 undesired operation. C coulg Void the user's authority to 6% 4.5V "AA i x 3V giock (acaiine rec r ancset and receiv receiver without vatteries 3 wire connecting cable an EmMers tnciuding US. AMIS cy:

Figure + Combinalion Control GV Technical Dr Com!n.tion Control MERTIF Instructions for Ir e-FLAME Remote CAUTICNI Please reac a The product aFLAME!S Sct DESCRIPTION nmenged) es with batteries 30C (140F) nd ON/OFF switch 80C (176) c thermocurrent cable 105C (221F 180C (356F) 114 C MAXITRO ion and Operation Electronic Ignition System

@ Fe C Rules. C This devic ranges or modificati

)perate the equipme sarrewnete:

VOF VANAGA (\O-XXXXXX-GON}

peratior: is subject to the following two conditions: (1) This device g must accep! any interference receivee including interference thal ng no! expressly approved by the party responsible for compliance older or powe

ich Combination Contrat

| 8tre Connecting Cable Combination Control Receiver Figure 2: FLAME Comaonents ONIOFF Switch, Soldered Cable

(prescnbed for Open Fire}

Ignition Cable Conneeting Cable #2 Interupter-Receiver Connecting Cable 1 Remote Handset CAUTIO.. Please read and follow these i qo all applice -'~ ~~: ulat e- ....Eisabatte., ~ 202722 i'r itri ec remo: 5-.tic = and Saree sete 16) 0 eo | cn The e-FLAME system consists of the following components

(standard model, Figure 2):

Gas Combination ~V..trol (C. <2 ~ cries) with

- ON/OFF switch, soldered cable or connecting cable #2 interrupter-receiver ignition cable connecting cable #1 interrupter-rec remote handset receiver 8 wire connecting cable combination control-receiver 0 a a Sete Tate Components i

. JL... group 2 according to DIN EN 126 or CSA approved (see label) esr. NAS Capacity: .... 65,000 BTU/hr at 1"W.C. pressure drop* 1.2 m*/h air at 2.5 mbar pressure drop

*(for LP capacity multiply by 1.61}

Pressure regulato . 10,000 to 85,000 BTU/hr control range class C acc >

Outlet pressure? oo. 3'W.C. to 5"W.C. (7.5 to 12 mbar) 2.5 mbar to 25 mba 8"W.C. to 12"W.C. (20 to 30 mbar) 3"W.C. to 12"W.C. (7.5 to 30 mbar}

Max. operating inlet pressure: 1/2psi (34.5 mbar) 50 mbar (20"W.C.) Mounting: Knobs upwards or control mounted at any angle up to 90 from the vertical position. Ambient temperatur: w+. OPC to 80C (32F to 176F) Max. operating inlet pressure: 50 mbar (20"W.C.) Radio Frequen . 433.92MHz for Europe 315 MHz for US (FCC ID:xxx-G6R) and for Canad (IC:x oT cake eee >] ipart 15 of the FCCP -s. C> a iatola : no fol - Fa ee

/cause. deo do. 7.1.0) 5 ne [a]

could void t 'ser's U 1 icon athe s '' set Batteries - Receiver: . 4x 1.5V .A" (alkaline recommended), optional 4 x 1.5V C" with separate battery holder ol .o..ur lu) eel bam odiete i note ft, set: 1 x 9V block (alkaline recommer

".... ambient temperatures: . remote handset anl .L-L'. Ur 4.4 batteries receiver without E~uc"ies ar~ = OFF switch is > 10) 6] 0 penne er-16) (21 Com:

Installation - Threaded Pipe Pioes with taperec threac R3/8 \SO7/4 can be conne Maxirnum allowable torque !s 35 Nrn {309.78 'bf-in). ve Connection - Mz Pilot Gas Gas: NPT Connection

- time -2 short -7 possible. urugia:

SacRSP INSTALLATION INSTRUCTIONS it is the appliance manufacturer's respons!

determine e-Flame's suitability for a spe Installation and adjustments are to be made only

| qualified service personnel. After installation, che connections carefully for ieaks using a suitabie meth Combination control must be in main gas open positi

(motor knob ON and MAN-knob ON). Never unser fastening screws to open appliance. Do st chan adjustments marked with red paint. Motor nob removable. Genera! No bladiinl oF ihe & wire cao}

ok on th fitting S wire switch nome! cable tn -ereiver

jot 16 FECEIVEr (USE SPrInG Wasners), atprartitarnintar vic

- note ihe polanty Pilot Gas Connection (tubing only) For pilot gas 7 piece compressioa fittings are available in different sizes:

For valves with oar: number G6xxx. For vaives with part number Goxxx+

Pressure Regulator or Throtle __- Pilot Gas Adiusiment

| (remove plug fist) with Screwdriver MAN-Kneo MotorKnob Tab2.8 x 0.8mm Thermo Unit

~ Minimum Rate Orifice Inlet Pressure Tao Outlet Pressure 7 Figure 4; Combination Control GV60, Adjustment Options Connection -Rece peerrrerr: i Ce c1-) Wiring must comply with diagram (Figure 9). Place ON/OFF switch in such a manner as to be easily accessible for the operator. Pay attention to the directions printed on the receiver when connecting thermocurrent cables to interrupter. When cables are interchanged the device will not work. Caution: Total resist. --..10 circuit should be mint-

a ok ene: 3 | eee Minimum release current of GV60 magnet unit is 60mA. If fall time is too long replace the cable between interrupter and receiver with a cable of higher resistance (optional). When e-Flame components are installed, make sure they are not exposed to dirt. Make sure no foreign particles get under the cover. Ed When threads are tightened, the appliance must be held at the designated points (Figure 3). Do not apply pressure to top casting or plastic cover. as Main -s_ -

Valves with part number G6xxx- 3... are threaded to 3/8" NPT. Use joint compound/thread sealant, properly threaded pipes and careful assembly procedure so that there is no cross threading, etc., which can cause damage or leakage. Main C_- _*. Tonnection Valves with part number G6xxx- >...are threaded to Rp 3/8"

ISO 7/1. You have the following connection options:

pressic~ gs for:

12 mm tube (crimp connection both sides) 10 mm and 8 mm tube (crimp connection one side) adapter for 8 mm tube (crimp connection both sides) Cut tube at a right angle, remove burrs. Slip compression fitting over tubing and insert into connection fully. Check compression fittings position, and tighten nut by hand without using joint compound. Tighten nut with a wrench approx. one turn to make a gas-

tight joint. Pipes must not be bent after tightening fitting since this can cause leaks in the connection. PETG Gs hy Licco ERE ISO Fn On OE icr =o mal Ulaemecie DI tl. yee is 35 Nm Ct. 3 tb a Cut tube at a right angle, remove burrs Slip compression fitting over tubing and insert into connection fully. Check compression fittings position, and tighten nut by hand without using joint compound. ten nut with a wrench approx. one turn to make a gas tight joint. Pipes must not be bent after tightening fitting since this can cause leaks in the connection. Connection - Thermo Circuit (Figure 9) Connection of thermocurrent interrupter and thermocouple must be kept dry and clean. Thermocurrent interrupter can be screwed into fitting as a component or can be integrated in thermocouple. After thermocurrent interrupter is screwed into fitting, tighten it by a tool (approx. % extra turn) to ensure a good electrical connection. Avoid severe bending of the thermocouple tubing during installation (min. 2.5 cm radius) as this may cause it to '*-"

Cables on switch are soldered. The ring terminals need to be screwed tightly on the recui.ur (use SP 1g wus Caution! When connecting to the thermocurrer* iti 542 -, note that the switch cable on the flat connection must point to the valve, and the receiver cable (contact TC) on the flat connection must point to the thermocouple.

- ution - Ignition cable (Figure 9) Attach ignition cable to receiver tab 2.8 x 0.8 mm (SPARK) and connect other side to spark plug. Pay attention to not dar...,-

the ignition cable while attaching it and avoid contact with sharp

'=Xele (30h 1-16 (sl cmmer- 19) (-mm CMA el cleon oe nim lf used, connect 5

(Figure 9). Insert batteries - . eeeeeee=3') 110010 OY- 18-1 aif Figure 5:

1? Switch in Remote Handset Battery Comparment fandse:

Adjuz*::27% - Outlet >:2ssurz Move ON/OFF switch to ON positon and creck the recep sf necessary, correct position of antenna ay removing antenna cadle and bend i to the position with the Final Check oue Facet TSP us h ADJUSTMENT Adjustment devices for out removing Adjustment - Pilot Flame Operation - Automatic Ignition

* ON/OFF switch in ON position

- MAN-knob (valve) in ON po:

OPERATING INSTRUCTIONS :

pic daz (cayeg SFF outtor pilot flarn CFF button}

to tion the best Press buttons - and & simultaneously. A short acoustic signal confirms te start sequence has begun. Further short acoustic signals (0.2 sec., 1 Hz) indicate the ignition process unti! its completed and main gas flows. if pilot is already motor will turn to ON position (max, flame height) while butions are pressed cown. ut-off Proc Ws (0.2 sec. ic item mat ercopes 2K) s be repeated n time 1s too jonc eee peak Sy wt BuIpnjout ainap ay

) S801 "S85 1096 01 S85 UE Avner ad) Baers nawurse he yoly Shut-off Procedure vith- Possible Error Messages Long signals {0.8 sec. tone, 0.2 sec, dreax) cu ion Battery '3 rectly emety. (When signal appears or first time, about 70 ignitions lef.) aC- Sec. continuous tone:

AN- Error - must be corrected, .g. cable is not connected eases emcee as eas a pccainial oc ta pdt os Saar oen &=101 an Oe moe th, PaROOtS |<] rrerunven Guvmueeres- om (0) ame) i(o]@xet- [Wir | ai ]-1-3:10 1 Mnmemm (Ne) MOLE throttle are located under the cover and can be reached wit justment screw can be reached through a hole in the M..J-

knob (Figure 4 and 8). Turn the MAN-Knob into the T! position. It is now possible to pierce through a film on the cover with a screw driver to reach the adjustment screw beneath.

-.- -stment - [1-2 Pre-__-e Controls without a customer-specified setting are equipped with an adjustment opening in the cover. Connect a pressure gauge to outlet pressure tap. Turn pressure regulator adjustment screw to set required burner pressure. Pressure is increased by turning clockwise (pressure regulator models}, or by turning counter-clockwise (throttle models). After adjustment, close opening with a plug.

- 7 tl. tee GV60 is suitable for all gas types and can be converted to meet the manufacturer's requirements for a specific gas type. Adjustments of pressure regulator, minimum rate and pilot gas are according to above-mentioned instructions. To convert for LPG it is necessary to reset the pressure regulator by setting the adjustment screw to maximum pressure i.e. turn the regulator adjustment screw fully to the bottom limit (or the throttle adjustment screw fully to the upper limit). Observe several complete cycles to make sure that the appliance functions correctly. During the first cycles, the time until thermo unit is held can be too long or too short. The electronic system automatically determines optimum time. Se-*-- Instruc -7-

The combination control is maintenance-free. Remove cover to change motor, and microswitch. olen General Notes - Remote ald The control is radio frequency operated. A code (chosen from among 4,000 available codes) is preset for all Mertik Maxitrol appliances, but can be changed if required (15~~" ional codes available). Change DIP switch position (Figure 5). Then press the receiver's reset button until you hear a signal. When pressing the W button on the remote handset in the following 20 sec., the receiver learns the new code. When the receiver is placed in heater, note that surrounding metal di-

minishes reception considerably. The position of the antenna on the receiver also influences reception (see Installation In-

structions). ila rosition thaw 0 AAA lormeeeen 9111 ((010 m7 ar ut le] UL tC) al-MEGIROMAIECESIT=) _ ~ (0.8 sec. tone, 0.2 sec. break} during ignition:

Botrcy is near, _.apty. hen time, about 10 ignitions Ist.) vee 1 OUS tone:

team ATU] aoc nee O] NTO] ait) s 1h Cam Saad ee eeero rT] 0 5 x short signals (0.2 sec. tone, 0.2 sec. break):

Ignition not successful, procedure can be Possible reason: air in tube so ignition time is '

ST -10m Adjustment - Flame Height Upon ignition, motor turns automatically to maximum flame height. Press W to decrease flame height or set appliance at pilot flame D BY (a short press ad-

justs flame height gradually) Press A to increase flame height

(a short press adjusts flame height gradually}. For open fire mode two button operation. To save battery power, press W to turn main gas to pilot gas. Press -r '" an to Jule axe] aim al - ae [A011e(- 1m [a Orrecents Tera

(open fire models: separate OFF _ a...) The device can be shut off with the ON/OFF switch. thus disabling the remote handset. Operation -Manu-'' nition

* ON/OFF switch in w position

* MAN-knob (valve) in 21... position (Figure 8) A metallic core is visible (Figure 7) Push down metal core fully, e.g. by pen - pilot gas flows Light gas with a match Continue holding down metal core for about 10 sec. After release, only pilot gas is lit Turn MAN-knob to eke} Ue tem LIT-TIAINC CMe eS Turn motor knob to adjust flame. Knob has a slipping clutch and allows manual flame height adjustment as well as adjustment to pilot gas Gas can be lit by piezo igniter (optional). To do so, change ignition cable from receiver to pic o igniter. If appliance manufacturer has not provided particular connections, piezo igniter connection is located on the valve cover (Figure 7). Sh' - , *vedure If no batteries are available or if the remote handset cannot be found, always use the ON/OFF switch to shut the valve off. Remote handset batteries need to be changed when LED is m. Battery life expectancy is 2 to 3 years. lf 4 "AA" batteries are used in receiver, replacement is recommended at the beginning of heating season. Batte need to be changed when an acoustic error message appears during ignition (see Possible Error Messages igure 2: Comainazon Control, Detail View MAN-Knat Mertik Maxitrol GmbH & Co. KG Nortt Wamstedter Str. 3, 06502 Thale, Germany 23555 Telegraph Tel.: +49-3947-400-0, Fax: +49-3947-400-200 Tei.+1-248-35 wary om Cutout for Pilot tA any nn Connection Piezo Igniter ab28x0.8mm Micraswitch Mator-Knob

{ia ON Position) Figure 7: Combination Control, Cover MAN-Knote

(in Position for Automatic gnition)

| American Office Rd., Southfield, Mi 48037 USA 5-140, Fax:+1-248-356-0829 ertikmaxitrol.com 414 UK Branch Office Treharris, P.O. Box 5, South Wales CF46 SYA, UK Tel.: +4d-1443-410-645, Fax: +44-1443-41 GV60-I0-EN-01 2004 te: Wiring Diegram:

Zh nt mer Compar Battery Swach panel Control, Cover aes iirer) le

+8: Combination Control, De rath a atalo) 9)