TF2 Inductive Card Reader 14 D300X.08 Manual Users Manual

 

Hardware components for VC4/VC5 Twin Feeder 2 SEPARATION SEPARATION/WEIGHING CPT4SBS CONTENTS 1 General 2 Operation 3 Installation 4 Set address 5 Adjust antenna with EWA transformer 6 Airflow Installation 7 Adjustment weigh computer 8 Display values 9 Internal test menu 10 Software settings 11 Trouble shooting 12 Spare part list Enclosure : Figures 4 - 2012 D300X.eng page 2 2 3 4 7 8 9 11 12 14 15 16 17 Nedap Agri version 0.8 ________________________________________________________________________ This documentation is part of the service manual VC4 CattleCode D300. Documentation version 0.2, first edition. Documentation version 0.3, weighing added Documentation version 0.4, Eprom version 0.13 added Documentation version 0.5, Welvaarts weighbridge added Documentation version 0.6, Eprom version 4.00 added Documentation version 0.7, Figure 2 : sensors connected to M+ instead of +23V Documentation version 0.8, FCC text added PROM overview CPT4SBS First field version TwinFeeder CPT4SBS 0.10 CPT4SBS 0.11 Weighing option added CPT4SBS 0.12 CPT4SBS 0.13 CPT4SBS 4.00 Internal test menu : ROM/RAM test was not displayed Identification : responder valid time shorter

- Suitable for TF model 2 and 4

- 2 hour activity added (Lacitvator, VC5 only) 1-2006 FCC ID: CGD-TF2 IC: 1444A-TF2 Compliance statements (Part 15.19) This device complies with Part 15 of the FCC Rules and to RSS210 of Industry Canada. Operation is subject to the following two conditions:

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received, including interference that may cause undesired operation. Cet appareil se conforme aux normes RSS210 exempts de license du Industry Canada. L'opration est soumis aux deux conditions suivantes:

(1) cet appareil ne doit causer aucune interfrence, et

(2) cet appareil doit accepter n'importe quelle interfrence, y inclus interfrence qui peut causer une opration non pas voulu de cet appareil. Warning (Part 15.21) Changes or modifications not expressly approved by party responsible for compliance could void the users authority to operate the equipment. This in particular is applicable for the antenna which can be delivered with this System. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 1 CPT4SBS 2 General This document contains the description of the software CPT4SBS in combination with the T/R-Twin hardware for a separationbox. The Transmitter/Receiver Separation Box Standard is used for identifying, separating or separating/weighing of cows. The separation system uses one antenna. The name of the EPROM is CPT4SBS x.xx. Description of the code : Cattlecode Poiesz Twin VC4 Separation Box Standard. Operation Operation sequence Every cow is stopped at the hold-gate After identification of the responder the T/R sends a request for separation-data When weigh data is received and separation data is received the separation gates If weigh computer is connected, wait for weigh data are set, the hold gate will open After hold gate is open the twin is waiting for IR2 (only if responder is out of the antenna) As long as IR2 is activated the hold gate will not close When IR2 is free the hold gate will close When IR2 is free, IR3 is already activated Station is ready for the next cow as soon as IR3 is free Operation sequence cow with no responder Cow is stopped at the hold-gate After maximum ID time the cow will be sent to the default exit IR1 is activated, twin remains waiting for responder number ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 3 Installation The Nedap guarantee-regulations are only valid when the T/R is mounted and installed as indicated in this chapter. The following is important :

operating temperatures -10C .... +40C storage temperatures -25C .... +70C tightness IP 65, cover and cables mounted correctly input voltage 28 VDC +10% / - 20%, power supply at least 40 W (continuous) abs. max. voltage (+/-) 40 V DC, 35 V RMS, protected against reverse polarity

- never change a PROM when the power to the T/R is still switched on !

- shut off the power when service is needed for the station !

Antenna construction The antenna must be installed around the station (see figure 5). When the HF-field is adjusted correctly, the cows inside the station must be identified easily when they are walking through the station. Jumper settings To install the T/R Twin correct, some jumper settings must be checked or changed. Jumper J7 must be set to the left (LED is ON) Jumpers J1 J6 must be set to the right (brake off) Antenna jumpers must be set to the lowest position (external adjust) Wiring the T/R Figure 2 shows an overview of the T/R-Twin cable-connections. Cable C = coax, in this case it is important the shielding is connected to HF-

show Lmax. at wire- = 0.8 mm. Max. cable-lengths, wire-'s and cable colours The cable-overviews in the figures all The values for Lmax at =1.0 and =1.2 :

Lmax.(=1.0) = 1.5 x Lmax.(=0.8) Lmax.(=1.2) = 2.0 x Lmax.(=0.8) C D

cable colour white yellow black red Shielding, grounding In order to protect the VC-System for over-voltages, due to severe thunderstorms, cable A in figure 2 must be a shielded cable. The cable-shield however may not be used as a wire for current-supply. The cable-shield of cable A is as follows :

Transmitter / Receiver N.B. All T/R electronics must be isolated from the parlour. This implicates that also connected to ground-terminal the T/R bottom has to be isolated from the T/R ground-terminal. Warnings Due to guarantee-regulations, the entire T/R PCB (incl. metal plate) must be changed. For continued protection against fire, always replace with same type and rating of fuse. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 4 Set Address For communication the Transmitter / Receiver needs an address. Then the computer knows where to send the information to. At the transmitter / receiver with help of the display and the push button the stations address is configured. The two segment display and the yellow push-button must also be used for several adjustments of the Transmitter / receiver. A number of different codes will appear on the display when the push-button is pushed, these codes represent the so-called menus. Each menu on its turn is divided into a number of functions. By varying the pushing time of the push-button, you will get access to the different menus and/or functions. The first time you switch on the power of the T/R, the display will show "0-". The Transmitter / Receiver asks now for the first address. When an address is entered the display will blank out and the transmitter / receiver returns to the normal status. The address setting concerns the following menus and procedures (see figure 3):

Address menu

- Set Address

- display Address N.B. The address-range of all connected peripherals on the same controller channel is from 1-50. Remember that the used peripheral-address has to be unique on this controller channel. Changing addresses When the display shows SA, the "Set Address procedure" is entered by pressing the button until the display blinks. The procedure is as follows :

set decimal-digit set unit-digit display scrolls from 0- through 5-

display scrolls from x0 through x9 to indicate that the "Set Address procedure" has been entered, the display will show "0-"

by pressing the button short, the next decimal will be displayed ("1-","2-"...."5-") the displayed decimal is entered by pressing the button until the display blinks when the decimal has been entered, the display will show "x0" (where x = entered decimal), the unit-digit now can be entered by pressing the button short, the next unit will be displayed ("x1", "x2", .. , "x9") the displayed unit is entered by pressing the button until the display blinks The following points should be noted the "Set Address procedure" can be quit by pressing the button until the display blanks. The entered digits then are not stored the T/R will restart when the address is changed Show addresses When the display shows dA, the "display Address procedure" is entered by pressing the button until the display blinks. The display then shows the T/R address. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 5 Adjust antenna with EWA transformer The antenna adjustment has to be done with help of the display, push button, P1 on the T/R and the antenna transformer settings. Below you find the HF-menu, see also figure 3. Jumper settings on the transmitter / receiver When using an EWA antenna transformer jumpers J11 and J12 should be set to position B selection of responder type adjust antenna by means of tuning capacitor Ct adjust transmitter-power by means of potentio meter P1 adjust receiver-sensitivity (0,1,2,3) adjust neutrodynisation Test identification HF menu Responder Select Adjust Antenna Adjust Power Adjust Squelch Adjust Neutro Identification The antenna adjustment-procedure consists of several steps. It is essential that these steps are executed in the sequence as in the manual described. Responder Select During T/R start up there is auto detect of T/R type, 120kHz (for rA and rP) or 134.2 kHz (for ri and r2) rA = AM labels, X-ponder and Respactor (default) rP = PM labels, ear button and Phase code responders ri = ISO responder types (default) r2 = Nedap 2 hour activity meter (Lactivator) Select rS on the display and select the required type, press until display blinks to store the setting. Adjust antenna HF menu, select H1 for antenna 1 or H2 for antenna 2 The antenna adjustment-procedure consists of several steps. It is essential that these steps are executed in the sequence as described. First "AA", then "AP" and last "AS", described in step 1, 2, 3 and 4. While tuning Lt the following must be noted The tuning of Lt must be done with a non-metal screw-driver (e.g. plastic) This tuning of Lt requires a short circuit of the "Antenna adjust input" on the T/R, see jumper settings. It is possible that the trimmer-coil must be turned so far out of the coil housing that the transformer box does not close anymore. In that case, turn the trimmer-coil completely in the coil housing. In this way the same adjustment can be achieved. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Step 1 Jumper setting on Antenna-Transformer measure the circumference of the antenna-loop set jumpers to combination as described in table on Antenna-Transformer PCB, note that the highest possible number should be chosen. Step 2 e.g. Antenna circumference = 6 meters. According to the table on the Antenna-Transformer PCB, 2 combinations are possible :

NR. Combination Antenna length 1 2 A0 B0 A0 B2 5.8 - 8.2 meters 4.2 6.6 meters In this example, the jumpers should be set to combination 2. (2 is highest number and shortest length) A B 0 0 1 2 Transformer-ratio on the Antenna-Transformer and Lt adjustment The transformer-ratio determines the HF-current through the loop-antenna, which determines the power of the HF-field. In principle the highest transformation-ratio should be selected. This however can be limited by the fact that the antenna-circuit then can not be brought in resonance anymore (= highest value on the display). 13 2 9 neutro 13 2 9 neutro 13 2 9 neutro 13 2 9 neutro Z/O M (HF+/-) Z/O M (HF+/-) Z/O M (HF+/-) Z/O M (HF+/-) Figuur :

Transformatie-

verhouding aansluitingen 9 : 1 11 : 1 13 : 1 15 : 1 The following has to be done connect HF-output of T/R (HF +/-) to input of ANT-T with the transformation-ratio turn the trimmer coil (Lt) completely in the coil housing. according to the table below for rough adjustment. Note : The length of the example is about 6 m Length of Antenna Transformer ratio till 3,5 m 3,6 - 4,7 m 4,8 - 6,6 m 6,7 or larger 15 : 1 13 : 1 11 : 1 9 : 1 select AA (Adjust Antenna see figure 2) on the display, then push the button until the display starts to blink. with P1 (figure 1) the displayed value must be set to 30 after adjusting P1, the value must be adjusted with Lt (figure 1) on the EWA transformer to a maximum value. Tune (with plastic screw driver) the trimmer Lt on the antenna transformer until the highest point has been found (is highest display value, this means when you are turning further in the same direction the display value must go down after the highest level has been found, if not select a different transformer ratio.) connect HF-output to the next transformer-ratio 9 : 1, or 11 : 1 (do not change HF+

and HF-), try if a higher value on the display can be found by tuning Lt. connect HF-output to the highest transformation-ratio (with the highest value on the display) where it is still possible to find the highest point, this is the right adjustment. When the right transformation ratio has been found Lt must be tuned to the maximum ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ step 3 step 4 Adjust power After correct processing the antenna adjustment procedure, step 1 and 2 are done and Lt is adjusted (highest value is on the display now ), P1 must be adjusted with help of AP. When the display shows AP, the "Adjust Power procedure" is entered by pressing the button until the display blinks. The display now shows the percentage of the maximum transmitting-power of the T/R. The T/R is equipped with a power-limitter. When the transmitted HF-power exceeds a certain level, the HF-current will be limited automatically. To indicate this, the display will blink, after this point power-increase

(P1) is not desirable. The tuning-procedure is as follows :

set power-level You can continue by pressing the button short tune P1 maximal until just before the point where the display starts to blink Adjust squelch procedure The adjusted squelch determines the sensitivity of the receiver in the T/R. In case e.g. calves outside the station are identified, the transmitted power can be reduced

("Adjust Power procedure") or the receiver-sensitivity can be reduced by means of the squelch-adjustment. Normally squelch does not have to be adjusted (default is automatically set When the display shows AS, the "Adjust Squelch procedure" is entered by pressing the button until the display blinks. The display now shows the actual sensitivity of the receiver, a value from "-0" (most sensitive, i.e. default setting) until "-3" (least sensitive). By shortly pressing the button, the desired squelch can be adjusted. The setting can be entered by pressing the button until the display blinks. Advised and Default Squelch settings CPT4SBS Twin Feeder Model 1 Twin Feeder Model 2 AM CODE Twin Feeder Model 2 PM CODE Note : AS can be used to reduce the HF-field if animals are identified outside the Squelch = 0 Squelch = -2 Squelch = -1 station, check if the identification is still sufficient ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 6 The main pressure has to be 85 P.S.I. (6 bar) With this pressure the main Airflow Installation cylinders are controlled. The speed of the out going cylinders is controlled by the regulator at the point R and the speed in going cylinders by regulator at point S on the control plate. M+ Mx R S A P B AIR ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 7 Adjustment weigh computer This weigh computer can automatically weigh animals. The weight is sent to the Twin T/R and then transferred to the VC computer. The weigh computer has 3 modes, namely:

weighing mode calibration mode setting mode Figure 3 :

Weigh computer connections Charge kg GROSS NET TOTAL Weigh computer ON/OFF TYPE W-2000 GROSS/NET TARE/ZERO TOTAL PRINT TWIN Transmitter / Receiver

Rx Tx

Pen 2 Pen 3 not used Pen 1 Weigh platform Horizontal floor level Weighing mode When the weigh computer is switched on, the computer will automatically go over to the weighing mode. The computer is now ready for normal use. Calibration mode The calibration mode is selected to adapt the computer to the weighing platform or to calibrate the computer. This is done as follows: Switch the computer on and hold down the "TOTAL" key. After a standard text message, the computer gives a bleep signal. You will now see the word "POS --" on the screen. Now release the "TOTAL"

key and press any key you like. Set the computer to gross by pressing the "GROSS/NETT" key. The scale zero can now be set. To do this, open up the weigh computer. Two potentio meters which have to be calibrated are located on the PCB in the housing cover. The left hand potentio meter is used to set the zero weight and the right hand potentio meter is used to set the correct weight. Use the left hand potentio meter, set the computer to zero. If you want to reduce the value, turn clockwise and if you want to increase it, turn in the opposite direction. Now place a known weight on the scale, preferably about the same weight as the animals to be weighed. Using the right hand potentio meter, set the computer to the right weight. Remember, clockwise for higher values, and anti-

clock wise for lower values. When you want value's in pounds (lb) you have to turn the weight to the lb value. Remove the calibration weight from the scale and check the zero position on the computer. Correct if necessary. The computer is now calibrated. It is possible to weigh normally again by simply switching the computer off and on again. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Setting mode The behaviour of the weighing computer may be influenced by three parameters. To change these parameters, the computer has to be in the setting mode. This is done by switching the computer on and holding down the "TOTAL" and the "PRINT" key at the same time. When the screen message has disappeared, the computer gives a bleep signal and you will now see "P-" appear on the screen. Now release the two keys and press the "GROSS/NETT" key once. The computer now displays "PI XX", when XX represents the value of parameter 1. Therefore, you do not actually see "PI XX", on the screen, but "PI 25", for example. The damping of the scales is set with parameter1. This value can be set from 0 - 63, inclusive, when 0 indicates the minimum damping. This adjustment is made with the "TOTAL" key increases the value of the parameters, the "PRINT" key reduces it. (Best value of P1 = 10) After setting the damping, you can switch over to the second parameter, P2. This is done by pressing the "GROSS/NETT" key. Parameter 2 indicates the stable factor. The computer only transmits data to the VC computer if the weight is "stable". "P2"

sets exactly how stable the weight must be. Possible values for "P2" are 1 - 99. At 1 the weight must be very stable and when at a value of 99 practically everything is regarded as stable. (Best value of P2 = 15) The third parameter P3 can be set by pressing the "GROSS/NETT" key once more. The peak value of "P3" can be set between 1 - 5 inclusive. "P3" is a multiplying factor. Normally "P3" is set at 1. If the "P3" is set to 5, the weight is multiplied by 5. This weight is then displayed and may also be transmitted to the VC computer. After setting "P1", "P2" and "P3", inclusive, the "GROSS/NETT" key has to e set once more. The computer is now ready for use and does not have to be switched off and on. The values "P1", "P2" and "P3", inclusive are stored even when the computer is switched off. If the computer is switched to calibration mode, parameter "P3" is set to 1 automatically. This is still the case after leaving the calibration mode. Therefore, if another multiplying factor is needed, this has to be set again after leaving the calibration mode. (Best value of P3 = 1). Summary normal start switching on with "TOTAL" key left hand potention meter: zero setting right hand side potention meter: weight setting switching on with "TOTAL" and "PRINT"

key P1 P2 P3 damping factor stability factor multiplying factor 0-63 1-99 1-5 weighing mode calibration mode setting mode

(i.e. 10)

(i.e. 15)

(i.e. 1) ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 8 Display values During operation, the program steps through different program-states which are monitored on the display. This gives information about the state of the T/R and therefore can be used as an extra service tool. Start process : status 0-5 00 01 02 status 03 04 05 description of the status processor-initialisation, opening network wait for valid address, "SA"-menu is started automatically No communication with process computer. Request for total peripheral number. At installation the controller asks here for peripheral information request for external data T/R under test start-up process finished, task is killed Display during normal operation left & right display status Description of the status

"--" when the T/R tries to identify a responder. decimal point left display Cow-responder currently identified decimal point right display HF1 field on 10 11 12 13 14 15 16 17 21 22 23 24 25 26 Initiate station Wait for responder number Sensor at antenna (IR1) occupied, no responder ID Check gate positions (waiting for weigh data) Wait for station to be free Wait for hold gate sensor (IR2) to be active Wait for hold gate sensor (IR2) to be free Manual Control Wait for separation sensor (IR3) to be active Wait for cow-id (second cow identified, first cow has not left yet) Check gate position (second cow identified, first cow has not left yet) Wait for station to be free (second cow identified, first cow has not left yet) Wait for separation sensor (IR3) to be active Responder still identified in antenna when IR2 became free Wait for separation sensor (IR3) to be free The display returns blank when the button is not touched for 30 minutes. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 9 Internal test menu The different functions of the transmitter / receiver can be tested by means of the push-button. A special program is build into the prom of the T/R. On the display this option is called It, which stands for Internal test The Internal test menu is a powerful service tool in case of system-service. The T/R stores registered errors which can be displayed on demand of the trouble-shooter. Also the T/Ran execute a complete self test on demand, the test results also are displayed. Internal test menu display Error procedure Self test menu :

Display error procedure The detected errors are stored by the T/R itself and can be monitored on the display. When the display shows dE, the display Error procedure is entered by pressing the button until the display blinks. Two types of messages can be displayed by the T/R :

The procedure shows all registered errors on the display, one after the other, proceeded by the message-type. First all error-messages will be shown, then all warning-messages. error-messages warning-messages

(E1)

(E2, not used yet) Error Description how to handle Clear the weighing platform or reset the weighing unit Check antenna wiring Check HF-field (test responder) Replace T/R T-PCB See error 09 Replace T/R T-PCB Replace T/R T-PCB

01 09 10 11 12 no errors Tare too high for more than 20 seconds No HF1- current detected Antenna error RAM ERROR:

data written does not match data ROM ERROR:

calculated checksum does not match checksum of EPROM Self test menu When the display shows St, the Self test menu is entered by pressing the button until the display blinks. By shortly pressing the button, the T/R self tests can be selected. The selected test is executed by pressing the button until the display blinks. Test output 1 8 When the displays shows LX, the test output procedure is executed by pressing the button until the display blinks. The device connected to the output will now be switched ON ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Test input 1- 8 When the displays shows iX, the test input procedure is executed by pressing the button until the display blinks. 01 = contact open 00 = contact closed Test input Im7 8 When the displays shows IX, the test input procedure is executed by pressing the button until the display blinks. 01 = contact open 00 = contact closed Test identification procedure When the displays shows id, the "test identification procedure" is executed by pressing the button until the display blinks. The HF-field now continuously will be on. The ID-status is displayed as follows (switching HF1 / HF2):

xx

= no responder identified

= responder identified ( xx = last two digits of responder number) Test weighing unit Weighing status is displayed, when weighing bridge connected.

= no weighing data read

= absolute weighing result (xx = last two digits of weighing data)

xx Test ROM / RAM When the display shows rr, the "test ROM / RAM procedure" is executed by pressing the button until the display blinks. The T/R now will restart, during which the memory-tests are executed. The table underneath shows an overview of the return values of these tests. E1 E2 E3 RAM error ROM error RAM and ROM error ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 10 PC-software settings VC4 In the installation program the following must be keyed in at the screen separation:

System >> Service >> Installation >> Installation Recommended settings for CPT4SBS 0.12/0.13 and X-Act version 2.11/3.01 S 1. Weighing enable 0 2. Max ID Time 10 3. Not used 4. Default exit 5. Scale type 6. Max. weigh var. 7. Max. tare weight 8. Min. weight 9. Max. weight 0 5 0 0 0 0 0 W 1 60 0 5 S = separation box W = weighing / separation box Weighing enable / disable If the animal is not identified during this time, the animal will be send to the default exit (sec.) Default exit 5 = no exits selected 1 = exit 1 2 = exit 2 1 1 = standard weigh computer 50 Max. variation between two weighings (kg) 30 Max. tare weight (kg) 50 Min. accepted weight (kg) 1000 Max. accepted weight (kg) 10. Gate switch time 5 11. Sensor free y/n 1 12. Return to default 1 13. Not used 14. Max. track time 0 60 5 1 1 0 Wait time between gate actions (0.1sec.) 1= Station is free if sensor is NOT made 0= Station is free if sensor is made 1= Always return back to default gate settings 0= Set gate when new cow is identified 60 Max. time an animal can occupy the station (sec.) ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 11 PC-software settings VC5 First create locations. Select tab sheet locations at the left. Select the farm icon in the tree and press button NEW. After saving the new location will appear in the tree. When ready creating locations, select button service and start scanning devices. After scanning the devices connect the separation locations to the exits. ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 11 Trouble shooting symptom T/R does not start up display remains blank T/R does not start up display shows

"E1, "E2" or "E3"

T/R does not start up, display shows

"02"

Poor identification cause no power solution check power supply check wiring RAM, ROM or both replace T/R PCB failed T/R not supported by the controller communication fails check T/R address install the T/R at the PC check communication wiring antenna badly adjusted Check T/R-power (P1) perform "Adjust Antenna" re-

non-sensitive squelch-

adjustment adjust Lt if necessary check adjusted squelch ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 12 Spare part list No. Article number Description 2805863 9835733 9808418 9852514 E-prom CPT4SBS Antenna transformer EWA, adjustable Accessories antenna transformer, consisting of:

- bolt M4x30 (6x)

- bolt M4 (6x)

- washer spring A4 (6x)

- bolt M8x100 stainless steel (4x)

- bolt M8 stainless steel(6x)

- washer spring A8 stainless steel (10x)

- isolation plate antenna transformer (1x)

- pipe brace including nuts (2x)

- strip (2x) Antenna-set walk through identification, consisting of:

9800263 Antenna strip stainless steel 9800271 Accessories Antenna, consisting of:

- bolt M8x25 stainless steel (10x)

- bolt M8 stainless steel (10x)

- washer spring A8 stainless steel (10x) ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ TWIN 2 EPROM A B C 9829601 X7 X6 X9 X8 X4 VC4 VC3 J8 J9 J8 J9 J15 PCF C2 C1 J12 J11,12 EXTERN ADJUST J11 J7 J6 J5 J4 J3 J2 J1 P1 J1 t/m 6 BREAK ON I8 I7

+23V

+23V

+23V

Rx Tx

M I-

Im8 M8 M+

I-

Im7 M7 M+

I-

I6 M6 M+

I-

I5 M5 M+

I-

I4 M4 M+

I-

I3 M3 M+

J1 J2 J3 J4 J5 J6 I-

I2 M2 M+

L I-

I1 M1 M+

HF2-

HF2+

HF1-

HF1+

K D E F G H I J P O T R _ VC4 J10 C D

N A EPROM B Micro processor module C Displays D Drukknop E HF ID module F HF trimmer antenne 2 (C2) G HF trimmer antenne 1 (C1) H HF power potentio meter (P1) I Connector antenne 2 J Connector antenne 1 K + 23 Volt L M VC3 connector N VC4 connector Ingang / uitgang connectors Figure 1 : overview T/R Twin PCB O LED motor hardware safeguard uit P RS232 connector J1 J1 - J6 Enable brake jumpers J7 Jumper motor hardware safeguard aan/uit J8 J8 - J9 jumpers VC3 - VC4 J10 Jumper VC3 - VC4 communicatie kanaal J11 J11 - J12 Jumper HF1 en HF2 J15 Jumper Phase code ID aan/uit X7 Signal ground X6 Responder signal X9 TP2 X8 TP1 X4 AGC ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Cable nr.

# of wires L.max. (m)*

A B C 4 4 coax 40 3**

10 1. M+ / M1 Hold gate 2. M+ / M2 Signal lamp 3. M+ / M3 Not used

* at wire-D = 0.8mm. (other Ds see text)

** Longer cable no problem, but not CE approved 4. M+ / M4 Entrance gate (only weigh bridge station) 5. M+ / M5 Separation gate 1 6. M+ / M6 Separation gate 2 7. M+ / M7 Not used 8. M+ / M8 Not used 9. I- / I1 / M+

IR1, Cow detector 10. 11. 12. 13. 14. 15. 16. 17. I- / I2 / M+

IR2, Cow-detect through hold-gate I- / I3 / M+

IR3, Cow-leave through exits sensor I- / I4 / M+ Manual I5 I6 I7 I8 Manual, entrance gate Manual, hold-gate Manual, separation gate 1 Manual, separation gate 2

- / Rx / + Weigh bridge Interface Bridge VC4 / X-act Controller 18. + / - / D / C Figure 2: Overview T/R Separation cable connections ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Normal state : display is blank or shows program state Ad HF I t SA dA r S H1 H2 dE St Set Address Display Address r A r P r i r 2 AA AP AS An i d Not used Display error i d ui L-

i -

I -

r r Resp. AM (X-ponder/Respactor) Resp. PM (Phase code) Resp. ISO Resp. ISO (Lactivator) Adjust Antenna Adjust Power Adjust Squelch Adjust Neutrodynisation Test Identification Test Identification Test Weighing Test Output 1 - 8 Test Input 1 - 8 Test Im7 - Im8 Test ROM/RAM reboot Figure 3 : overview T/R display-menus ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ M10 bolt PVC mounting part Antenna-strip ANT-T antenna-wire nut + washer antenna-strip 8.5 mm, bolt M8 x 16 stainless steel pipe isolation 6.0 O 12.0 (2x) 140.0 12.5 Parlour : front view 25.0 12.5 M10 bolt PVC ANT-T antenna-wire nut + washer antenna-strip Parlour : front view Bottom side may be poured in parlour-

cement, or mounted to floor (bolts) welding All sizes in mm. Material antenna : Stainless Steel strip 25x6 mm. Material rod : galvanised, 1 " (inside Diameter) ATTENTION:

no iron through the antenna and no metal that could cause a loop close to antenna Antenna-parts dimensions as above bended angle width depends on parlour-width

(see also installation) plastic pipe, necessary for isolation of antenna from parlour-

frame (minimum 3 cm distance) height = 2m. welded to each other ATTENTION: When installing in or on the floor, the antenna + installation material should not hit iron. The in the floor present (concrete) iron can cause problems at the identification when there is contact to the iron. Figure 4 : Overview walk through antenna-construction ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Top view Extra antenna-strip 3.0 O 9.0 (2x) ANT-T 10 20.0 10 All sizes in mm. Material antenna : Stainless Steel strip 20x3 mm. antenna-strip 200 1000 1200 900 Main-part antenna-strip 500 O 9.0 (7x) 20 120 30 880 extension (welded) 800 (=max) antenna transf. 120 iron floor

> 70 mm When installing in or on the floor, the antenna + installation material should not hit iron. The antenna can be installed in or on the floor but the reinforcement in the floor must be in sufficient distance. Figure 5 : overview construction walk-over antenna (only for foot types) ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ I-

I4

- (Output 4) Manual on/of M6 Gate 2 I8 M5 Gate 1 I7 M1 Exit gate I6 M4 Entrance gate I5

(only weigh bridge) M+

+ (Output 4) Figure 6: Manual control box connections since CPT4SBS 0.11 ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ Figure 5: overview IR and antenna positions (2 IR sensors before separation door) 1000 mm 800 mm I R 3 I R 3 I R 2 HF2 I R 1 300 mm 600 mm 100 mm 1200 mm I R 3 I R 3 I R 3 1000 mm 800 mm I R 2 HF2 I R 1 300 mm 600 mm 100 mm 1200 mm Note 1: Before the cow leaves IR2, the cow must be out the antenna field Note 2: Before the cow comes into IR3, the cow must be out of the antenna field Max width of the box 80 cm, In case of small cows it is better to make it as small as possible Figure 7: overview IR and antenna positions (3 IR sensors at separation door) ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 100 mm I R 3 I R 3 I R 2 1200 mm I R 1 HF1 100 mm 600 mm 1200 mm FRONT LEG ID 1300-1700 mm I R 3 I R 3 1200 mm I R 2 I R 1 HF1 100 mm 600 mm 1200 mm BACK LEG ID (antenna position depending on cow length) Figure 8 : overview dimensions separation box with foot identification ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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________________________________________________________________________ 1000 mm 800 mm I R 2 I R 1 HF1 300 mm 600 mm I R 3 I R 3 100 mm 1200 mm Figure 9 : overview dimensions separation box with identification on the side (ear button identification) ______________________________________________________________________________________________ D300X Version 0.8 T/R Twin Separation

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