| submitted | available | document details (if available) | source link |
|---|---|---|---|
| July 01 2019 | Ariel Nolte Microsoft® Word 2016 |
| various | Users manual | Users Manual | 2.15 MiB | / July 01 2019 |
C-Series Service manual CONTENTS INTRODUCTION 1-1 Certifications and standards Documentation package Technical support 1-1 1-2 1-2 FUNCTIONS AND PARTS 2-1 Lock functions Function descriptions Lock parts Exploded view of parts Parts list Trim parts MAINTENANCE Maintenance tools Replacing levers TROUBLESHOOTING Troubleshooting hardware Troubleshooting software 3-1 4-1 2-3 2-3 2-5 2-1 2-1 2-3 3-1 3-1 4-1 4-1 INSTALLATION MANUAL 5-1 Cylindrical installation instructions Proxess C-Series Service Manual ii INTRODUCTION The Proxess C-Series Service Manual contains important information to assist you in maintaining your C-Series Lock. CERTIFICATIONS AND STANDARDS ANSI/BHMA A156.25 (Indoor/Outdoor) ANSI/BHMA A156.2 Grade 1 UL 294 ULC S319 PDR UL10C Positive Pressure Rated UL10B Neutral Pressure Rated FCC Part 15 ADA Compliant RoHS Industry Canada (IC) ETSI EN 300 330-1 ETSI EN 301 489-1 ETSI EN 301 489-3 CENELEC EN 61000-6-3 IEC61000-4-2 ESD Immunity CENELEC EN 50130-4 Proxess C-Series Service Manual iii 1-1 DOCUMENTATION PACKAGE Document Title Cylindrical Installation Manual User Manual Software Manual Doc. No. PXM1001 PXM1002 PXM1003 TECHNICAL SUPPORT Your first source for technical answers is this C Series Service Manual. If you are not able to find an answer to your question in this manual, contact your local Proxess Representative. If you do not know your local Proxess Representative, contact the Customer Service Department at Proxess 303-317-6656. Proxess C-Series Service Manual iv 1-2 FUNCTIONS AND PARTS LISTS LOCK FUNCTIONS Inside View looking down at the top of the door FUNCTION DESCRIPTIONS Latch Shading indicates that the lever is locked. Outside All locks are supplied in Construction Mode as a default and are meant to be reprogrammed at customer site prior to installation. CC Construction Mode: Factory default setting. Upon first programming of the lock, the lock will switch to Program Lock Function. A system ID (GUID) will be set by the factory allowing all credentials assigned to the site system access until the lock is reprogrammed. Inside lever is always unlocked for single action egress. ST Standard: Lock is normally in the locked state. Upon presentation of a valid credential, lock will momentarily unlock to allow entry then revert to the normally locked state. Inside lever is always unlocked for single action egress. Proxess C-Series Service Manual v 2-1 XC Emergency Classroom: (Presentation of a valid credential will unlock the lock for a user-selectable period of time. This function will support unlock schedules and toggle to allow locking and unlocking when presented with a valid credential. Furthermore, a BLE (Bluetooth) interface is supplied on the interior trim of the lock. The BLE interface is paired with an active fob which enables a teacher or user to place a lock in lockdown state from a distance up to 100 feet directly from the fob. An emergency override credential allows designated administrators or emergency personnel access when exterior lever is in locked position. Inside lever is always unlocked for single action egress. Proxess C-Series Service Manual vi 2-2 PART AND PARTS LISTS ST FUNCTION CHASSIS - STANDARD Item Part No. Item Part.No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PX10110001 PX10110003 PX10110004 PX10110005 PX10110006 PX10110007 PX10110002 PX10110008 PX10110016 PX10110012 PX10120002 PX10120005 PX10110010 PX10110011 PX10110013 PX10110014 PX10120001 PX10100002 PX10100003 PX10100004 PX10100001 Proxess C-Series Service Manual vii 2-3 XC FUNCTION CHASSIS - EMERGENCY CLASSROOM Item Part No. Item Part.No 1 2 3 4 5 6 7 8 9 10 11 PX10110001 PX10110003 PX10110004 PX10110005 PX10110006 PX10110007 PX10110002 PX10110008 PX10110016 PX10110012 PX10120002 12 13 14 15 16 17 18 19 20 21 22 PX10120005 PX10110010 PX10110011 PX10110013 PX10110014 PX10120001 PX10100002 PX10100003 PX10100004 PX10100001 PX10110015 Proxess C-Series Service Manual 2-4 viii TRIM PARTS LATCH BACKSETS B1 Part. No. PX10120006 PX10120007 B2 Description Standard 2 "
2 "
Item B1 B2 LATCHES Optional latch extensions 2" (70mm) latch + 57mm extension tube for 5"
(127mm) requirement 61.1 2" (60mm) latch + 35mm extension tube for 3"
(95mm) requirement 32.4 4.3 Proxess C-Series Service Manual ix 2-5 STRIKE PLATES S1 S2 Item S1 S2 Item 6 7 9 Part. No. PX10120002 PX10120003 Description Standard 2 " strike ANSI 4 " strike 8 9 Part. No. Description PX10120005A PX10120005C PX10120005N Angled Return; (most common lever) Curved Return Curved No Return; (no lever return) LEVERS 6 Proxess C-Series Service Manual 2-6 x MAINTENANCE TOOLS FOR MAINTENANCE Philips Screwdriver, #2 Lever Release Tool TO REMOVE THE LEVER:
REPLACING LEVERS 1. If removing the exterior lever, first remove the removable core by inserting the control key and turning it 15 degrees clockwise, then pull out the removable core and key. 2. Insert the pin of the lever release tool into the small hole at the base of the shaft on the lever. 3. Push in and then slide the lever off the sleeve of the lever shaft. Lever release tool Lever shaft Proxess C-Series Service Manual xi 3-1 TO REPLACE THE LEVER:
1. Position the lever so the handle points towards the door hinges. 2. Slide the lever onto the lock and push firmly until it is seated. 3. If replacing the exterior lever, reinstall the removable core by aligning the throw member (forked prongs) within the lock chassis and then sliding the core back in place. Turn the control key 15 degrees counterclockwise and remove the key. 4. Turn both levers to make sure they retract the latch if the door is unlocked. Proxess C-Series Service Manual xii 3-2 TROUBLESHOOTING HARDWARE TROUBLESHOOTING The following table illustrates possible causes and solutions for common problems after installing the lock hardware. Problem Possible Reason Solution Batteries were replaced and the lock was not synchronized with the MPD Batteries are dead and need to Be replaced The 10 pin connector FFC cable was not connected properly Synchronize the lock with the MPD and try the credential again Replace the batteries, synchronize the lock with the MPD and try the credential again Remove the interior trim and ensure that cable is seated correctly Bluetooth is not enabled on the MPD Enable Bluetooth in Settings Batteries are at low voltage Replace the batteries and try the MPD again. When configuring the door with the MPD Set Door Closed was not selected. The 4 pin connector FFC cable was not connected completely Close the door, connect the MPD, select Set Door Closed, try Lock Down again. Remove the interior trim and ensure that cable is seated correctly LED does not blink on exterior when presenting a credential MPD does not connect to the lock Lock does not go into Lock Down when programmed for Privacy Proxess C-Series Service Manual xiii 4-1 INSTALLATION INSTRUCTIONS The following pages contain the Installation Manual for the C-series Cylindrical Lock. Proxess C-Series Service Manual xiv FOR DOOR AND FRAME PREPARATION INSTRUCTIONS, SEE APPENDIX A OR GO TO PROXESS.COM A. CHECKLIST (4 each AA Batteries Included) Parts List: Each Proxess C-Series lockset includes Exterior lock assembly (include housing, lever and cylinder drive unit) Interior lock assembly Installation Instructions Door Preparation Template Hardware box includes:
(SB2)
(SB1)
(SB3)
(SB1)
(SB2)
(SB5)
(SB3)
(SB4)
(SB5)
(SB6)
(SB6)
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Electrified lock chassis assembly Interior lever + Steel ring Exterior rose/chassis mounting plate Interior rose/chassis mounting plate Latch bolt with deadlock 2 Keys ASA Strike Screw Pack includes:
(SB1) Hager mounting screws M5 x 38mm x4pcs
(SB2) Flat head tapping screws #8x3/4" x2pcs
(SB3) Flat head tapping screws #12-24 x 18mm x2pcs
(SB4) Lever release tool
(SB5) Hager mounting screws M6 x 10mm x2pcs (optional)
(SB6) Trox wrench
(SB4)
) Proxess C-Series Service Manual xv B. ADJUST FOR DOOR THICKNESS Install exterior rose mounting plate onto the lock body by rotating it clockwise. Pay attention to the installation direction of mounting plates anti-rotation tabs, they should be pointed toward the door. PLEASE NOTE THAT THE LOCK BODY COMES PRE-SET TO ACCOMMODATE A 1 INCH DOOR Anti-Rotation Tabs on the rose mounting plate 1. Please follow the steps below:
a. Rotate exterior rose mounting plate toward cylindrical chassis. b. Put the lever release tool into the allocated position of exterior rose mounting plate per the illustration below. c. Rotate exterior rose mounting plate to door thickness by using the lever release tool. Lever Release Tool C. LOCK HANDING 1. Determine the hand of your door. The product is set up for Right Hand by default. Right Hand Door Right Hand Reverse Door Left Hand Door Left Hand Reverse Door Proxess C-Series Service Manual xvi STEP 1 Install the latch in the door. The latch tube prongs should project into the chassis hole. STEP 4 To re-hand the lock chassis, begin by first removing the rubber gasket from the back of the lock, and removing the FFC cable from the cable slot. STEP 2 Install the strike plate, checking to make sure that the position of the deadlocking plunger is aligned against the strike plate. STEP 3 Ensure the cable from the exterior board is properly routed through the cylindrical lock chassis by first inserting one edge, then pressing the other into the cable slot. 1 2 Unscrew the backplate to remove the lock chassis and turn it 180 degrees to accommodate the hand of the door. 3 4 Rotate 180 degrees 5 Replace the lock chassis and reroute the FFC cable into the cable slot. Screw on the backplate and replace the rubber gasket. Re-handed lock chassis to accommodate left handed door Proxess C-Series Service Manual xvii STEP 5 Slide the lock chassis through the chassis hole in the door, ensuring that the chassis engages the latch. STEP 7 Disconnect the handle switch connector from the interior board.* Place the outside rose liner on the interior back plate and screw in. Ensure that both the handle switch connector and FFC connector sit in the side channels around the rose liner while the motor and latch connectors are fed through the rose liner. FFC connector Handle switch connector Motor and latch connectors
* TO CONNECT AND DISCONNECT THE 4 AND 10-
PIN CONNECTORS To connect the pin connectors (FFC and handle switch), begin by pushing up the black cowl. 1 Then insert the cable with the wires facing away from you and push until you hear a click. 2 Push the black cowl back down to secure the connector. 3 To disconnect the connectors, push up on the black cowl and pull out the cable. xviii STEP 6 Place the back plate on the interior of the door with the upper and lower screws near the chassis. Wire the cable and wires as shown:
Proxess C-Series Service Manual STEP 8 Slide the rubber gasket over the chassis sleeve. STEP 9 Connect the motor connector first, followed by the latch connector. Then connect the 4-pin handle switch connector. Connect the FFC cable last. Note: The battery cable should already be pre-connected. Battery connector Motor connector STEP 10 Place the motor wire on top of the handle assembly when installing the interior trim onto the back plate. Also ensure that the 10-pin FFC and 4-pin handle switch connectors run along the sides of the interior trim. Screw the interior trim onto the back plate using the two screws on the right and left of the battery hole. Motor wire should run along here. Both the FFC and hand switch connectors should run along the sides of the trim. STEP 11 Install the four AA batteries, beginning with the outer two. Insert first Handle switch connector 1 3 Insert last After the batteries are properly installed, the lock should beep once and the motor should run. The lock is then locked. FFC connector Latch connector 4 2 Proxess C-Series Service Manual xix STEP 12 Screw the battery cover onto the trim. STEP 14 Install the removable core. STEP 13 Install the levers onto the outside and inside of the door. Align with prongs of forked pin Once the removable core is aligned with the forked pin in the lock, insert the control key and turn clockwise 15 degrees to retract the catch, then insert the core into the lever. Turn the control key back counterclockwise 15 degrees to engage the core and remove the key. Proxess C-Series Service Manual xx APPENDIX A: INSTRUCTIONS FOR DOOR AND FRAME PREPARATION OF CYLINDRICAL LOCK A. CHECKLIST (4 each AA Batteries Included) Tools for Door Preparation Drill Drill Bits: 1 (31/32 for drive in latch), 13/16, 3/8, 5/16 Hole Saw: 2-1/8 Hammer Phillips Screwdriver, #2 Chisel Exterior lock assembly (include housing, lever and cylinder drive unit) Interior lock assembly Installation Instructions Parts List: Each Proxess C-Series lockset includes Door Preparation Template Hardware box includes:
(SB2)
(SB1)
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Electrified lock chassis assembly Interior lever + Steel ring Exterior rose/chassis mounting plate Interior rose/chassis mounting plate Latch bolt with deadlock 2 Keys ASA Strike Screw Pack includes:
(SB3)
(SB1)
(SB2)
(SB5)
(SB3)
(SB4)
(SB5)
(SB6)
(SB6)
(SB1) Hager mounting screws M5 x 38mm x4pcs
(SB2) Flat head tapping screws #8x3/4" x2pcs
(SB3) Flat head tapping screws #12-24 x 18mm x2pcs
(SB4) Lever release tool
(SB5) Hager mounting screws M6 x 10mm x2pcs (optional)
(SB6) Trox wrench
(SB4) B. DOOR PREPARATION 1. Doors: Steel or Wood 2. Door thickness range: 1-38" (35mm) ~ 2" (51mm). 3. Match the Backset of your Proxess C-Series lockset to the corresponding installation (either 2-38" [60 mm] or 2-34" [70 mm] Backset). 4. Place the installation template onto door and mark holes. Drill the 2 18" (54 mm) first, then drill the two 5/16" (8mm) 5. holes for lock chassis mounting followed by two 3/8" (9.5mm) holes for exterior Housing Assembly mounting. Drill the 1316" (20 mm) hole for through wiring. Drill the 1" (25 mm) cross bore hole for the latch last. Insert latch into 1" hole and hold it parallel to door face, mark outline and remove latch. Chisel 1164" (4.3mm) deep or until faceplate is flush with the edge of the door. Insert latch into the 1" hole again, making certain that the latch bolt bevel faces direction of closing door (see section E for Lock Handing). 6. Secure the latch to the door using two #8x3/4" screws (SB2). Backset thickness note that lock is preset to standard 1 inch door Proxess C-Series Service Manual xxi C. FRAME PREPARATION 1. Close the door and mark the horizontal line aligned to the strike. 2. Measure one half of door thickness from door stop to mark vertical center line of strike. Drill 1" (25 mm) hole, 1/2" (12.7 mm) deep at intersection of horizontal and vertical center lines. 3. Chisel out the jamb 3/32" (2.4mm) deep or until strike is flushed with jamb and then secure the strike to the jamb using two
#12-24 x 1 screws (SB3). Note that if you have an interior door that does not require a Grade 1 lock, the door does not need to be drilled out to accommodate the through bolt posts. Instead, you can change the lock to Grade 2 by simply removing the through bolt posts from the lock chassis and continuing with the installation. 1 Through bolt posts 2 3 4 5 Remove the rubber gasket 6 Remove the FFC connector from the cable slot 7 Slide out the through bolt posts Pull out the lock chassis Remove the backplate Unscrew the backplate screws After removing the screw posts, reassemble the lock chassis and reroute the FFC cable through the cable slot. Then screw back on the backplate and replace the rubber gasket. Proxess C-Series Service Manual xxii FCC Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. FCC Caution:
Any changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate this equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Industry Canada Statement Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that permitted for successful communication. Industrie Canada Dclaration Conformment la rglementation dIndustrie Canada, le prsent metteur radio peut fonctionner avec une antenne dun type et dun gain maximal (ou infrieur) approuv pour lmetteur par Industrie Canada. Dans le but de rduire les risques de brouillage radiolectrique lintention des autres utilisateurs, il faut choisir le type dantenne et son gain de sorte que la puissance isotrope rayonne quivalente (p.i.r.e.) ne dpasse pas lintensit ncessaire ltablissement dune communication satisfaisante. Industry Canada Radiation Exposure Statement This Device complies with Industry Canada License-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Industrie Canada lexposition aux radiations Le prsent appareil est conforme aux CNR dIndustrie Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes : (1) lappareil ne doit pas produire de brouillage, et (2) lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. UL Statements Outside lever is normally locked. Inside lever always allows egress. Unit shall not interfere with the operation of Panic Hardware. Wireless communications, Wi-Fi, Bluetooth, Door Position, and Request to Exit features are not part of UL Listed product. Tested to compliance with UL 294 5th Edition Class I. Proxess C-Series Service Manual xxiii
This product uses the FCC Data API but is not endorsed or certified by the FCC