| submitted | available | document details (if available) | source link |
|---|---|---|---|
| January 10 2019 | January 10 2019 | Adobe PDF Library 7.0 |
| various | User Manual | Users Manual | 4.15 MiB | January 10 2019 |
TEX1002LCD USER MANUAL VOLUME1 Manufactured by R.V.R ELETTRONICA Italy TEX1002LCD_ENG_2.1.indb 2.1 29/11/2018 File Name:
Version:
Date:
Revision History Date 29/11/2018 26/06/2019 Version 2.0 2.1 Reason Second Version RINA logo & Spare parts update Editor J. H. Berti J. H. Berti TEX1002LCD - User Manual Version 2.1 Copyright 2018 - 2019 R.V.R. Elettronica SpA Via del Fonditore 2/2c - 40138 - Bologna (Italia) Telephone: +39 051 6010506
+39 051 6011104 Fax:
info@rvr.it Email:
Web:
www.rvr.it All rights reserved Printed and bound in Italy. No part of this manual may be reproduced, memorized or transmitted in any form or by any means, electronic or mechanic, including photocopying, recording or by any informa-
tion storage and retrieval system, without written permission of the copyright owner. Notification of intended purpose and limitations of product use This product is a FM transmitter intended for FM audio broadcasting. It utili-
ses operating frequencies not harmonised in the intended countries of use. The user must obtain a license before using the product in intended country of use. Ensure respective country licensing requirements are complied with. Limitations of use can apply in respect of operating freuency, transmitter power and/or channel spacing. Declaration of Conformity Hereby, R.V.R. Elettronica, declares that this FM transmitter is in complian-
ce with the essential requirements and other relevant provisions of Directive 2014/53/EU. Technical Specifications TEX1002LCD TEX1002LCD Value 87.5 108 1000 F3E Direct carrier frequency Mono, Stereo, Multiplex
-5 to + 50 85 (Without condensing) From software, with 10 kHz steps 1 120 Stereo, 300 Mono/MPX 0, 50 (CCIR), 75 (FCC)
<75 (80 typical) 65 (typical 70) 50 (typical 60)
> 80 (typical 85)
>73
>68 better than 0.5 dB (typical 0.2)
< 0.1 (Typical 0.07%)
< 0.05
< 0.1 (typical 0.05)
> 80 (typical 85) 0.2 0.5
< 0.1
< 0.15
< 0.05
< 0.1 (typical 0.05)
> 50 dB (typical 60)
> 75 (78 typical)
> 65 dB
> 58 dB 0.5
< 0.05 0.03
< 0.1 (typical 0.05)
> 50 (typical 55)
> 40 (typical 45) 0.5
> 75 (typical 78)
> 78 (typical 80 ) 230 15%
1450 1420 0,998 Typical 70 Terminal Block 483 (19") 88 (3 1/2") 2HE 516 372 about 11 Forced, with internal fan
<75 U.M. MHz W C
%
ppm kHz
S dBc dB dB dB dB dB dB
%
%
%
dB dB dB
%
%
%
%
dB dB dB dB dB
%
%
%
dB dB dB dB dB VAC VA W
%
VDC ADC mm mm mm mm kg dBA Notes Continuously variable by software from 0 to maximum Meets or exceeds all FCC and CCIR rules selectable by rear panel dip switches Meets or exceeds all FCC and CCIR rules
(*) Internal switch (**) monophase (***) Threephases Y
(*)max 25W (**) max 140W 19" EIA rack convertire in pollici escluso il pannello, esclusi i connettori, convertire in pollici WT from -10C to 50C Referred to 100% AM, with no de-emphasis Referred to 100% AM, FM deviation 75 kHz by 400Hz sine, without de-emphasis RMS @ 75 kHz peak, HPF 20Hz - LPF 23 kHz, 50 S de-emphasis Qpk @ 75 kHz peak, CCIR weighted, 50 S de-emphasis Qpk @ 40 kHz peak, CCIR weighted, 50 S de-emphasis 30Hz 15kHz THD+N 30Hz 15kHz Measured with a 1 KHz, 1.3 KHz tones, 1:1ratio, @ 75 kHz FM 3.18 kHz square wave, 15 kHz sine wave
@75 kHz FM RMS @ 75 kHz peak, HPF 20Hz - no LPF, 50 S de-emphasis 30Hz 53kHz 53kHz 100kHz THD+N 30Hz 53kHz THD+N 53kHz 100kHz Measured with a 1 KHz, 1.3 KHz tones, 1:1ratio, @ 75 kHz FM 3.18 kHz square wave, 15 kHz sine wave
@75 kHz FM 30Hz 53kHz RMS @ 75 kHz peak, HPF 20Hz - LPF 23 kHz, 50 S de-emphasis, L & R demodulated Qpk @ 75 kHz peak, CCIR weighted, 50 S de-emphasis, L & R demodulated Qpk @ 40 kHz peak, CCIR weighted, 50 S de-emphasis, L & R demodulated 30Hz 15kHz THD+N 30Hz 15kHz Measured with a 1 KHz, 1.3 KHz tones, 1:1ratio, @ 75 kHz FM 3.18 kHz square wave, 15 kHz sine wave
@75 kHz FM 30Hz 15kHz 40kHz 100kHz RMS, ref @ 75 kHz peak, no HPF/LPF, 0S de-emphasis, with 67 kHz tone on SCA input
@ 7,5kHz FM deviation RMS, ref @ 75 kHz peak, no HPF/LPF, 0S de-emphasis, with 92 kHz tone on SCA input
@ 7,5kHz FM deviation AC Supply Voltage AC Apparent Power Consumption Active Power Consumption Power Factor Overall Efficiency Connector DC Supply Voltage DC Current Front panel width Front panel height Overall depth Chassis depth GENERALS Parameters Frequency range Rated output power Modulation type Operational Mode Ambient working temperature Ambient Working Humidity Frequency programmability Frequency stability Modulation capability Pre-emphasis mode Spurious & harmonic suppression Asynchronous AM S/N ratio Synchronous AM S/N ratio MONO OPERATION S/N FM Ratio Frequency Response Total Harmonic Distortion Intermodulation distortion Transient intermodulation distortion MPX OPERATION Composite S/N FM Ratio Frequency Response Total Harmonic Distortion Intermodulation distortion Transient intermodulation distortion Stereo separation STEREO OPERATION Stereo S/N FM Ratio Frequency Response Total Harmonic Distortion Intermodulation distortion Transient intermodulation distortion Stereo separation Main / Sub Ratio SCA OPERATION Frequency response Crosstalk to main or to stereo channel POWER REQUIREMENTS AC Power Input DC Power Input MECHANICAL DIMENSIONS Phisical Dimensions Weight Cooling Acoustic Noise VARIOUS User Manual iRev. 2.1 - 26/06/19 Connector Type Impedance Input Level /Adjust Connector Type Impedance Input Level Connector Type Impedance Input Level / Adjust Connector Type Impedance Input Level / Adjust Connector Type Impedance Input Level / Adjust Connector Type Connector Impedance Connector Impedance Output Level Connector Impedance Output Level Connector Connector Connector Analogical level Pulse to GND Close to GND Analogical level Open Collector XLR F Balanced 10 k or 600
-13 to +13 XLR F Balanced 10 k or 600
-13 to +13 BNC unbalanced 10 k or 50
*-13 to +13 2 x BNC unbalanced 10 k
*-8 to +13 XLR F Balanced 110 0 to -10 TOS-LINk Optical 7/8"
50 BNC 50 approx. -60 BNC
>5 k 1 BNC DB9 F DB15F 2 External fuse F 10 A - 6x30 mm 4 pushbutton Alphanumerical LCD - 2 x 16 FWD fold REF fold RF ON RF OFF Interlock FWD REF VPA IPA Power Good Ohm dBu Ohm dBu Ohm dBu Ohm dBu Ohm dBfs Ohm Ohm dB Ohm Vpp 10 2 14 15 1 6 13 5 12 7 Selectable by rear panel dip switches continuosly variable Selectable by rear panel dip switches continuosly variable Selectable by rear panel dip switches for 75 KHz FM, externally adjustable for 7,5 KHz FM, externally adjustable for 7,5 KHz FM, externally adjustable Referred to the RF output For RDS and isofrequency synchronizing purpose Input and output for remote power inhibition (short is RF off) Factory reserved for firmware program IIC + 5 analog / digital inputs, 5 analog / digital outputs For P.A. A.G.C. purpose, min 0,5 Vcc For P.A. A.G.C. purpose, min 0,5 Vcc for remote power inhibition (short is RF off) max 5 Vcc max 5 Vcc max 5 Vcc max 5 Vcc open collector AUDIO INPUTS Left / Mono Right MPX SCA/RDS AES/EBU
(optional) TOS/Link
(optional) OUTPUTS RF Output RF Monitor Pilot output AUXILIARY CONNECTIONS Interlock Service FUSES Remote Interface On Mains On services On PA Supply On Driver Supply HUMAN INTERFACES Input device Display TELEMETRY / TELECONTROL Remote connector inputs Remote connector outputs ii Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD Table of Contents Identification and Access to the Modules Identification of the Modules 4. General Description 1. Preliminary Instructions 2. Warranty 3. First Aid 3.1 Treatment of electrical shocks 3.2 Treatment of electrical Burns 4.1 Unpacking 4.2 Features 4.3 Frontal Panel Description 4.4 Rear Panel Description 4.5 Connectors Description Installation and use 5. 5.1 Installation 5.2 Operation 5.3 Management Firmware 5.4 Optional Function 6. 6.1 6.2 Spare parts 7.1 Panel board 7.2 Main board 7.3 Telemetry board 7.4 Power Supply 7.5 Power Amplifier 7.6 Bias Card 7.7 Low Pass Filter Card 7.8 Driver Card 8.1 8.2 Security Considerations 8.3 Ordinary maintenance 8.4 Module substitutions 9.1 9.2 9.3 9.4 9.5 Power UP/DOWN Option (only software)
\AUDIGIN-TEX option
\RDS-TEX2HE option
\TLW-TEX-E-2HE option
\TLW-TEX2HE Option 8. Maintenance and repair procedures 7. Working Principles 9. Option Introduction User Manual 1 1 2 2 2 3 3 3 5 6 7 9 10 20 22 28 30 30 31 32 32 32 32 33 33 34 34 34 35 35 35 35 38 51 51 51 52 53 54 iiiRev. 2.1 - 26/06/19 iv Rev. 2.1 - 26/06/19 User Manual This page was intentionally left blank TEX1002LCD TEX1002LCD IMPORTANT The symbol of lightning inside a triangle placed on the product, evidences the operations for which is necessary gave it full attention to avoid risk of electric shocks. The symbol of exclamation mark inside a triangle placed on the product, informs the user about the presence of instructions inside the manual that accompanies the equipment, im-
portant for the efficacy and the maintenance (repairs). 1. Preliminary Instructions General Warnings This equipment should only be operated, installed and maintained by trained or qualified personnel who are familiar with risks involved in working on electric and electronic circuits. Trained means personnel who have technical knowledge of equipment operation and who are responsible for their own safety and that of other unqualified personnel placed under their supervision when working on the equipment. Qualified means personnel who are trained in and experienced with equipment operation and who are responsible for their own safety and that of other unqualified personnel placed under their supervision when working on the equipment. WARNING: Residual voltage may be present inside the equipment even when the ON/OFF switch is set to Off. Before servicing the equipment, disconnect the power cord or switch off the main power panel and make sure the safety earth connection is connected. Some service situations may require inspecting the equipment with live circuits. Only trained and qualified personnel may work on the equipment live and shall be assisted by a trained person who shall keep ready to disconnect power supply at need. R.V.R. Elettronica shall not be liable for injury to persons or damage to property resulting from improper use or operation by trained/untrained and qualified/unqualified persons. WARNING: The equipment is not water resistant. Any water entering the enclosure might impair proper operation. To prevent the risk of electrical shock or fire, do not expose this equipment to rain, dripping or moisture. Please observe local codes and fire prevention rules when installing and operating this equipment. WARNING: This equipment contains exposed live parts involving an electrical shock hazard. Always disconnect power supply before removing any covers or other parts of the equipment. Ventilation slits and holes are provided to ensure reliable operation and prevent overheating; do not obstruct or cover these slits. Do not obstruct the ventilation slits under any circumstances. The product must not be incorporated in a rack unless adequate ventilation is provided or the manufacturers instructions are followed closely. WARNING: This equipment can radiate radiofrequency energy and, if not installed in compliance with manual instructions and applicable regulations, may cause interference with radio communications. WARNING: This equipment is fitted with earth connections both in the power cord and for the chassis. Make sure both are properly connected. User Manual Operation of this equipment in a residential area may cause radio interference, in which case the user may be required to take adequate measures. The specifications and data contained herein are provided for information only and are subject to changes without prior notice. R.V.R. Elettronica disclaims all warranties, express or implied.While R.V.R. Elettronica attempts to provide accurate information, it cannot accept responsibility or liability for any errors or inaccuracies in this manual, including the products and the software described herein. R.V.R. Elettronica reserves the right to make changes to equipment design and/or specifications and to this manual at any time without prior notice. Notice concerning product intended purpose and use limitations. This product is a radio transmitter suitable for frequency-
modulation audio radio broadcasting. Its operating frequencies are not harmonised in designated user countries. Before operating this equipment, user must obtain a licence to use radio spectrum from the competent authority in the designated user country. Operating frequency, transmitter power and other characteristics of the transmission system are subject to restrictions as specified in the licence. 2. Warranty La R.V.R. Elettronica warrants this product to be free from defects in workmanship and its proper operation subject to the limitations set forth in the supplied Terms and Conditions. Please read the Terms and Conditions carefully, as purchase of the product or acceptance of the order acknowledgement imply acceptance of the Terms and Conditions. For the latest updated terms and conditions, please visit our web site at WWW.RVR.IT. The web site may be modified, removed or updated for any reason whatsoever without prior notice. The warranty will become null and void in the event the product enclosure is opened, the product is physically damaged, is repaired by unauthorised persons or is used for purposes other than its intended use, as well as in the event of improper use, unauthorised changes or neglect. In the event a defect is found, follow this procedure:
1 Contact the seller or distributor who sold the equipment;
provide a description of the problem or malfunction for the event a quick fix is available. Sellers and Distributors can provide the necessary information to troubleshoot the most frequently encountered problems. Normally, Sellers and Distributors can offer a faster repair service than the Manufacturer would. Please note that Sellers can pinpoint problems due to wrong installation. 2 If your Seller cannot help you, contact R.V.R. Elettronica and describe the problem; if our staff deems it appropriate, you will receive an authorisation to return the equipment along with suitable instructions;
3 When you have received the authorisation, you may return the unit. Pack the unit carefully before shipment;
use the original packaging whenever possible and seal the package perfectly. The customer bears all risks of loss (i.e., R.V.R. shall not be liable for loss or damage) until the package reaches the R.V.R. factory. For this reason, we recommend insuring the goods for their full value. Returns must be sent on a C.I.F. basis (PREPAID) to the address stated on the authorisation as specified by the R.V.R. Service Manager. 1 / 54Rev. 2.1 - 26/06/19 Units returned without a return authorisation may be rejected and sent back to the sender. 4 Be sure to include a detailed report mentioning all problems you have found and copy of your original invoice (to show when the warranty period began) with the shipment. Please send spare and warranty replacement parts orders to the address provided below. Make sure to specify equipment model and serial number, as well as part description and quantity. R.V.R. Elettronica Via del Fonditore, 2/2c 40138 BOLOGNA ITALY Tel. +39 051 6010506 3. First Aid All personnel engaged in equipment installation, operation and maintenance must be familiar with first aid procedures and routines. 3.1 Electric shock treatment If the victim is unconscious 3.1.1 Follow the first aid procedures outlined below. Lay the victim down on his/her back on a firm surface. the neck and tilt the head backwards to free the airway system (Figure 1). Figure 1 If needed, open the victims mouth and check for breathing. If there is no breathing, start artificial respiration without delay (Figure 2) as follows: tilt the head backwards, pinch the nostrils, seal your mouth around the victims mouth and give four fast rescue breaths. 3.1.2 Do not stop chest compressions while giving artificial breathing. Call for medical help as soon as possible. If the victim is conscious Cover victim with a blanket. Try to reassure the victim. Loosen the victims clothing and have him/her lie down. Call for medical help as soon as possible. 3.2 Treatment of electric burns Large burns and broken skin 3.2.1 Cover affected area with a clean cloth or linen. Do not break any blisters that have formed;
remove any clothing or fabric that is stuck to the skin; apply adequate ointment. Administer adequate treatment for the type of accident. Get the victim to a hospital as quickly as possible. Elevate arms and legs if injured. If medical help is not available within an hour, the victim is conscious and is not retching, administer a solution of table salt and baking soda (one teaspoon of table salt to half teaspoon of baking soda every 250 ml of water). Have the victim slowly drink half a glass of solution for four times during a period of 15 minutes. Stop at the first sign of retching. Do not administer alcoholic beverages. 3.2.2 Minor Burns Apply cold (not ice cold) strips of gauze or dress wound with clean cloth. Do not break any blisters that have formed;
remove any clothing or fabric that is stuck to the skin; apply adequate ointment. If needed, have the victim change into clean, dry clothing. Administer adequate treatment for the type of accident. Get the victim to a hospital as quickly as possible. Elevate arms and legs if injured. Figure 2 Check for heartbeat (Figure 3); if there is no heartbeat, begin chest compressions immediately (Figure 4) placing your hands in the centre of the victims chest (Figure 5). Figure 3 Figure 4 Figure 5 One rescuer: give 2 quick rescue breaths after each 15 compressions. Two rescuers: one rescue breath after each 5 compressions. 2 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD 4. General Description TEX1002LCD is a compact FM transmitter manufactured by R.V.R. Elettronica SpA for audio radio broadcasting in the 87.5 to 108 MHz band in 10kHz steps, featuring adjustable RF output up to 1000 W, respectively, under 50 Ohm standard load.. The unit is factory aligned and calibrated at the time of manufacture. Because of this manufacture process, there is no field tune-up or alignment necessary. Factory tolerances are:
- Maximum Output Rated Power: 60 dBm 1 dB
- Gain: Not Applicable (the equipment is supplied without a radiant system, that shall be borne by the customer). TEX1002LCD is designed to being contained into a 19 rack box of 2HE. 4.1 Unpacking The package contains:
1 TEX1002LCD 1 User Manual 1 Mains power cables The following accessories are also available from Your R.V.R. Dealer:
Options for the machine Spare parts Cables 4.2 Features The overall efficiency of TEX1002LCD is better than 70% across the bandwidth, for this reason are part of RVR Green Line family. This performance characteristic is guaranteed in a range between +0.25 dB and -3 dB (+5% and -50%) referred to the nominal power of the equipment: for example from 500W to 1050W in case of TEX1002LCD; outside these limits the equipment is able to work properly but can not guarantee an efficiency of 70%.. This transmitter incorporate a low-pass filter to keep harmonics below the limits provided for by international standards (CCIR, FCC or ETSI) and can be connected directly to the antenna.. User Manual 3 / 54Rev. 2.1 - 26/06/19 Two major features of TEX1002LCD is compact design and user-friendliness. Another key feature is its modular-concept design: the different functions are performed by modules with most connections achieved through male and female connectors or through flat cables terminated by connectors. This design facilitates maintenance and module replacement.. The RF power section of TEX1002LCD uses one LD-MOSFET module delivering up to 1000W output power.. Operating frequency stability is ensured by a temperature-compensated reference oscillator and is maintained by a PLL (Phase Locked Loop) system. The transmitter will go into frequency lock within 30 seconds after power-on. TEX1002LCD can operate throughout the frequency bank with no need for calibration or set-up. An LCD on the front panel and a push-button panel provide for user interfacing with the microprocessor control system, which implements the following features::
Output power setup. Working frequency setup. Power output enable/disable. User-selectable threshold settings for output power alarm (Power Good User-selectable threshold settings for output power alarm (Power Good feature) Measurement and display of transmitter operating parameters. Communication with external devices such as programming or telemetry systems via RS232 serial interface or I2C. Four LEDs on the front panel provide the following status indications: ON, LOCK, FOLDBACK and RF MUTE. The transmitter management firmware is based on a menu system. User has four navigation buttons available to browse submenus: ESC ,
, ed ENTER.
, The rear panel features the mains input connectors, as well as audio input connectors and RF output connector, telemetry connector, protection fuses and two inputs for signals modulated onto subcarriers by suitable external coders, such as RDS (Radio Data System) signals commonly used in Europe. 4 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD 4.3 Frontal Panel Description TEX1002LCD
[1] AIR FLOW
[2] ON
[3] LOCK
[4] FOLDBACK
[5] R.F. MUTE
[6] CONTRAST
[7] POWER
[8] ESC
[9]
[10]
[11] ENTER
[12] DISPLAY Figure 4.1 Air flow for the forced ventilation. Green LED, lit when the transmitter is working. Green led, lit when the PLL is locked on the working frequency. Yellow LED, lit when the foldback function is operating (automatic reduction of the delivered RF power). Yellow LED, lit when the transmitters power output is inhibited by an external interlock command. Display contrast adjusting trimmer (on the top of the equipment). ON/OFF switch. Push button to exit from a menu. Push button to move in the menu system and to modify the parameters. Push button to move in the menu system and to modify the parameters. Push button to confirm a parameter and to enter in a menu. Liquid crystals display. User Manual 5 / 54Rev. 2.1 - 26/06/19 4.4 Rear Panel Description
[1] R.F. OUTPUT
[2] R.F. TEST
[3] RS232
[4]
I2C BUS
[5]
INTERLOCK IN
[6] FWD EXT. AGC
[7] RFL EXT. AGC
[8] REMOTE
[9]
IMPEDANCE
[10] LEFT-MONO
[11] LEFT-MONO ADJ
[12] SCA/RDS ADJ
[13] SCA2 ADJ
[14] SCA2
[15] SCA/RDS
[16] 19 kHz PILOT OUT
[17] CARRIER FREQ. ADJ
[18] MAINS FUSE
[19] MAINS FUSE
[20] AIR FLOW
[21] MODEM
[22] SERVICE
[23] L ADJ
[24] R ADJ
[25] TOSLINK
[26] AES/EBU Figure 4.2 RF output connector, type 7/8 EIA Flange, 50. Output with level -60 dBc lower than output power level, suitable for modulation monitoring. Not suitable for spectrum analysis. DB9 connector for direct serial communication or modem
(only with telemetry option). Normally not used, or used for customized functions (only with telemetry option). Interlock input BNC connector: by grounding the center conductor, the transmitter is forced in stand-by mode. Trimmer for the control of the delivered power in function of the FWD fold input. Trimmer for the control of the delivered power in function of the RFL fold input. DB15 connector for telemetry of the machine. Dip-switch to set the balanced input impedance, 600 or 10k. XLR connector, balanced Left-Mono channel input. Adjustment trimmer for Left-Mono channel input. Adjustment trimmer for SCA/RDS input. Adjustment trimmer for SCA2 input. BNC connector, SCA2 unbalanced input. Adjustment trimmer for SCA/RDS input. BNC output for the 19 kHz pilot tone. This can be used for external devices (e.g. RDS coders) synchronization. Fine adjustment trimmer for the transmission frequency. Mains power supply fuse. Mains power supply fuse. Air flow for the forced ventilation. DB9 connector connected to GSM modem (only with
(only with telemetry option).. DB9 connector for interconnection with other devices and for factory parameters programming (only for factory programming). Reserved for future implementations - adjustment trimmer for Left digital channel input. Reserved for future implementations - adjustment trimmer for Right digital channel input. Reserved for future implementations - TOS-LINK connector for digital audio input through fiber optic. Reserved for future implementations - XLR connector for 6 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD [27] GSM ANT
[28] RIGHT
[29] RIGHT ADJ
[30] MPX ADJ
[31] MPX
[32] MODE/MPX IMP
[33] PREEMPHASIS
[34] PHASE ADJ
[35] PILOT LVL
[36] MAINS SWITCH
[37] MAINS TEX1002LCD AES/EBU digital audio input. Reserved for future implementations - SMA connector for GSM Antenna. XLR connector, balanced Right channel input. Adjustment trimmer for the Right channel input. Adjustment trimmer for MPX input. BNC connector, MPX unbalanced input. Dip-switch to set the operation mode (STEREO or MONO) and the MPX input impedance, 50 or 10k. Dip-switch to set the preenphasys at 50 or 75 s. The preenphasys setting is relevant only for the Left and Right inputs in stereo mode and for the mono input in mono mode, while MPX input is unaffected by this setting. Phase adjustment trimmer. Pilot tone adjustment trimmer. Mains power switch. Connectors for 230 V (+/- 15%) 50-60 Hz mains power supply. 4.5 Connector Pinouts 4.5.1 RS232 Type: Female DB9 NC SDA SCL NC 1 2 3 4 5 GND 6 7 8 9 NC NC NC NC 4.5.2 Service (for programming of factory parameters) Type: Female DB9 1 2 3 4 5 GND 6 7 8 9 NC TX_D RX_D Internally connected to 6 Internally connected to 4 Internally connected to 8 Internally connected to 7 NC User Manual 7 / 54Rev. 2.1 - 26/06/19 4.5.3 I2C Bus Type: Male DB9 1 2 3 4 5 GND 6 7 8 9 NC TX_D RX_D Internally connected to 6 Internally connected to 4 Internally connected to 8 Internally connected to 7 NC 4.5.4 Left (MONO) / Right Type: Female XLR 1 GND 2 3 Positive Negative 4.5.5 Remote Type: Female DB15 2 Pin Name 1 Interlock Ext AGC FWD 6 7 3 GND 4 5 SDA IIC VPA Tlm FWD Tlm Power Good 8 GND 9 GND 10 Ext AGC RFL 11 SCL IIC IPA Tlm 12 13 RFL Tlm 14 On cmd 15 OFF cmd Purpose Inhibits power if closed to GND Ext. signal,1-12V, for limitation
(AGC) Ground Serial data for IIC communication PA supply voltage: 3.9V F.S. Forward power: 3.9V F.S. Indicates activation by switching the normally-open contact to ground (sect. 5.4.1). Ground Ground Ext. signal,1-12V, for limitation
(AGC) Clock for IIC communication PA supply current: 3.9V F.S. Type IN IN I/O ANL OUT ANL OUT DIG OUT IN I/O ANL OUT ANL OUT Reflected power: 3.9V F.S. DIG IN DIG IN A pulse towards ground (500 ms) triggers power output A pulse towards ground (500 ms) inhibits power output. 8 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD 5. Installation and use This section provides a step-by-step description of equipment installation and configuration procedure. Follow these procedures closely upon first power-on and each time any change is made to general configuration, such as when a new transmission station is added or the equipment is replaced. IMPORTANT: always remove the mains voltage before carrying out any type of installation and/or maintenance. It is essential to interrupt the power supply to avoid the risk of electric shock which could cause material damage to people or property, serious injuries and even death. The equipment must only be installed by qualified personnel. With qualified personnel, it identifies personnel who respond to all directives, laws and regulations concerning safety, applicable to installation and operation of this device. The choice of qualified, and appropriately trained, personnel is always under responsibility of the company in which this personnel is a part, because is the company in question that determines whether a worker is suitable for a particular job, in order to protect its safety by respecting the applicable law on workplace safety matter. These companies must provide appropriate training to their staff on electrical devices, and make sure that they familiarize themselves with the contents of this manual. The respect of the safety instructions set, forth in this manual or in the specified legislation, does not exempt you from compliance with other specific regulations regarding installation, place, Country or other circumstances affecting the equipment. IMPORTANT: there is a possible danger due electric shock, therefore it is mandatory to comply with the applicable law on safety with regard to electrical aspects. Once the desired configuration has been set up, no more settings are required for normal operation; at each power-up (even after an accidental shutdown), the equipment defaults to the parameters set during the initial configuration procedure. The topics covered in this section are discussed at greater length in the next sections, with detailed descriptions of all hardware and firmware features and capabilities. Please see the relevant sections for additional detail. IMPORTANT: When configuring and testing the transmitter in which the equipment is integrated, be sure to have the Final Test Table supplied with the equipment ready at hand throughout the whole procedure; the Final Test Table lists all operating parameters as set and tested at the factory.. User Manual 9 / 54Rev. 2.1 - 26/06/19 5.1 Installation 5.1.1 Preliminary Requirements The equiment ventilation and the work space must be suitable for maintenance operations according to the directive in force in the country in which this device is installed. It is necessary to leave a minimum distance of 50 cm on the front and back sides of the device to have a proper functioning and to facilitate air circulation through the ventilation grids. In any case, the device must respect the distance established by the safety directive in force in the country where this equipment is installed. This device is designed to operate at -10 C to 45 C without loss of performance. The ambient air must be clean of dust and not condensed; the maximum humidity must never exceed 95%. It is important to remember that strong changes in temperature can lead to generation of condensation, in particular environmental conditions. In case of the station where this device is located should be subjected to these physical events, it is good to monitor these devices, once you put it into service, in addition to trying to protect the device itself as much as possible. IMPORTANT: never supply voltage to the equipment in presence of condensation. This problem can occur more frequently in devices warehoused for a long time or in those used as an active reserve. The antenna RF, power supply and connection cables must have the section suitable for the maximum current intensity. 5.1.2 Preliminary checks Unpack the transmitter and immediately inspect it for transport damage. Check carefully that all the connectors are in perfect condition and check for the absence of humidithy. Otherwise, wait until it is completely dry. In case of problems in this step, immediately contact after-sales assistance. The mains power supply protection fuses are conveniently located externally on rear panel. Remove the fuse holder with a screwdriver to check its integrity or to replace it if necessary. The following fuse are used:
10 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD TEX1002LCD
@ 230 Vac Mains fuses
(2x) F 10A type 6x30 Table 5.1: Fuses 5.1.2 Placement of equipment Useful tips for a correct installation:
Do not use in presence of external elements near inlets and outlets ventilation systems, as they could prevent a proper ventilation of the device. Do not place near any source of heat or flammable gas. Avoid places subject to accumulation of humidity, dust, sand, salt or environments that could compromise the correct operation of the equipment. Avoid installing the equipment into inhabited places due to possible noise pollution or on fragile supports. The operation of the equipment can cause a noise due to forced ventilation. The mounting surface must be able to withstand the weight of the device and must be sturdy. Note: below we will refer to a complete station, where the device can be a part of it. The same procedures also apply in case of the device is used individually. The device is usually connected inside a 19 rack and fixed with M5 screws in the appropriate holes. The equipment must be installed at least 1 mt from the ground. Install the rack in the point in which the transmitter will be put in operation. The rack is mounted on wheels for easy movement so that, once placed in the desired location, it is advisable to use the four screws located at the base of the rack to stabilize it perpendicularly to ground. The environment, where you have decided to install the rack, should be set up for about 25C of air conditioning and equipped with a filter to remove dust and salt air. User Manual 11 / 54Rev. 2.1 - 26/06/19 The transmitter normally have the outlet air in the back of machine. In this case, provide adequate ventilation of the room. HOT COLD 50cm In alternative is cooled by forced ventilation and the air outlet is located on the roof of machine. Is recommended a length of tube approximetively of 1,5 meter. HOT COLD 50cm 12 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD Is highly recommended to install the rack at least 50 cm from the rear and side wall so as to allow an optimum air flow and to facilitate workers. TEX1002LCD T O H 50cm 50cm D L O C 5.1.2.1 Rack power supply connections Provide for the following (applicable to operating tests and putting into service):
Single-phase 230 (-15% / +10%) Vac mains power supply for TEX1002LCD, with adequate earth connection. For operating tests only: dummy load with 50 Ohm impedance and adequate capacity (minimum 1000W per TEX1002LCD). Connect the overall power cord of machine. The cable can be slid through the cable gland located on the back, or on the roof, of the machine and conductors must be attached to the general disconnecting switch terminals. Note: The connection of machine to power supply is done by fixing a multi-pole cable with exposed terminals to a terminal board. Make sure, with no possibility of error, that the cable is not under tension when you connect it to the machine. WARNING: Is highly recommended to dont turn on the machine without first having connected the RF output to antenna or dummy load!
If you have a dummy load capable to dissipate the RF power generated by the transmitter, it is advisable to carry out first tests by linking to it rather than to the transmission antenna. If transmitter require a single-phase power with F (black or brown or grey) + N F (black or brown or grey) + N
(blue) + GND (green yellow), keep in mind this requirement to connect to your
, keep in mind this requirement to connect to your distribution board. User Manual 13 / 54Rev. 2.1 - 26/06/19 L N PE If transmitter require three-phase power with 3F (black, brown and grey) + N 3F (black, brown and grey) + N
(blue) + GND (green yellow), keep in mind this requirement to connect to your
, keep in mind this requirement to connect to your distribution board. R S T N PE Note: the mains must be equipped with adequate earth connection properly connected to the equipment. This is a pre-requisite for ensuring operator safety and correct operation. The following table shows the recommended cable cross-sections:
CONNECTOR THREE-PHASE CABLE SECTION L R S T N PE
/
1,5mm 1,5mm 1,5mm 2,5mm 2,5mm SINGLE-PHASE CABLE SECTION 2,5mm
/
/
/
2,5mm 2,5mm Tipically the distribution board contains the thermal-magnetic circuit breakers for each amplifier included in the system and one for service. 14 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD WARNING: Electric shock hazard! Never handle the RF output connector when the equipment is powered on and no load is connected. Injury or death may result. Ensure that the distribution board of the transmitter is set to OFF. 5.1.3 Device power supply connections Provide for the following (applicable to operating tests and putting into service):
Single-phase 230 (-15% / +10%) Vac mains power supply for TEX1002LCD, with adequate earth connection. For operating tests only: dummy load with 50 Ohm impedance and adequate capacity (minimum 1000W per TEX1002LCD). Note: to ensure the safety of the operators, carry out the wiring according to the laws and regulations in force in the country where this equipment is installed. Check that the POWER switch on the front and rear of TEX1002LCD is in the OFF position.. The transmitter has two switches: one is embedded in rear panel and interrupts all mains power supply of the machine, while the second is on the front panel and acts by inhibiting the switching power supply of the machine. Connect the mains power cable to the MAINS connector on the rear panel. Attenzione: Be sure to connect the equipment correctly, to avoid the risk of damaging. It is necessary connect the ground conductor of the power supply cable to the specific terminal in the multipole socket and check the efficiency of your own grounding system.. Note: The mains must be equipped with adequate ground connection properly connected to the machine. This is a pre-requisite for ensuring operator safety and correct operation.. User Manual 15 / 54Rev. 2.1 - 26/06/19 Useful tips for a correct connection:
Provide an adequate grounding of the electrical system. This has both a direct protection function, as it prevents receiving shocks by touching directly the metallic enclosures of the equipments, as well as an indirect protection function, as it interrupts the energy supply when a leak occurs due to poor insulation.This is possible on its own even through discharge devices, like the installation of a picket and an inspectable cockpit, through specific companies with qualified personnel to carry out the work. Provide an internal lightning protection such as a surge arrester (internal SPD) or a thermal-magnetic circuit breaker, requiring the installation in the distribution panel through qualified personnel. This solution allows you to protect from violent atmospheric electric shocks that strike the surrounding ground up to several kilometers. Provide an internal protection against interference on the distribution line such as EMI filters or stabilizers on line voltages, rrequiring the installation in the distribution panel through qualified personnel, which allow to filter the interferences caused by electrical equipment and sudden surges of the line, in addition to providing a voltage regulation. 5.1.4 RF Connections Provide for the following setup (applicable to operating tests and putting into service):
Connection cable kit including:
Mains power cable. Coaxial cable with BNC connectors for interlock signal connection between exciter and amplifier. RF cable for output to load / antenna (50 Ohm coaxial cable with standard 7/8 connector). Audio cables between transmitter and audio signals sources. WARNING: risk of burns due to RF. Make sure that the device can not emit RF at the output, before connecting the antenna cable. WARNING: For electromagnetic compatibility reasons, only double shielded cables must be used on the RF output. Dont forget to equip yourself with a 7/8 50 Ohm RF cable for the connection between the Antenna and the device; the part that goes towards the device must be equipped with a 7/8 type connector. 16 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD Connect the RF output of the transmitter to an antenna cable or to a dummy load capable of dissipating the power generated by the amplifier. To begin with, set exciter to minimum output power and switch if off. Connect the amplifier INTERLOCK OUT output to the matching INTERLOCK IN input fitted on all R.V.R. Elettronica exciters as standard; if your exciter is a different brand, identify an equivalent input. Connect the RF output to an adequately rated dummy load or to the antenna. WARNING: To avoid electrical shock and electrocution, never touch the RF output connector when the equipment is switched on and no dummy load is connected. Ensure that the POWER switch on the front panel of TEX1002LCD is set to OFF. The transmitter has two switches: one is embedded in VDE socket for mains power cord and interrupts all mains power supply of the machine, while the second is on the front panel and acts by inhibiting the switching power supply of the machine. Connect the mains power cable to the MAINS connector on the rear panel. Note: the mains must be equipped with adequate earth connection properly connected to the equipment. This is a pre-requisite for ensuring operator safety and correct operation. Connect the audio and RDS/SCA signals from users sources to the transmitter input connectors. Note: RF EXPOSURE SAFETY DISTANCE (only for FCC & IC) RF Exposure Limits for United States of America, according to FCC regulation:
setting to the maximum of the output power of the apparatus, to guarantee the limits of exposure declared within this document, it is necessary that the antenna gain used with this device should be 0dBi or less and all persons should maintain a minimum separation distance of 638.41 cm for general uncontrolled exposure and general controlled exposure. RF Exposure Limits for Canada, according to IC regulation: setting to the maximum of the output power of the apparatus, to guarantee the limits of exposure declared within this document, it is necessary that the antenna gain used with this device should be 0dBi or less and all persons should maintain a minimum separation distance of 785.90 cm for general uncontrolled exposure and general controlled exposure. Limites dexposition RF: en rglant au maximum de la puissance de sortie de lappareil, afin de garantir les limites dexposition dclares dans ce document, il est ncessaire que le gain dantenne utilis avec cet appareil doit tre de 0 dBi ou moins et toutes les personnes doivent conserver une distance de sparation minimale de 785.90 cm pour les expositions gnrales non contrles et les expositions gnrales contrles. User Manual 17 / 54Rev. 2.1 - 26/06/19 5.1.5 First power-on and setup Perform this procedure upon first power-up and each time you make changes to the configuration of the transmitter this component is integrated into. Note : Standard factory settings are RF output power off (Pwr OFF) and regulated output power set to upper limit (unless otherwise specified by customer). 5.1.5.1 Power-on When you have performed all of the connections described in the previous paragraph, power on the transmitter using the suitable power switch on the front panel. 5.1.5.2 Power check Ensure that the ON LED turns on. Forward power and modulation readings should appear briefly on the display. If the RF output is disabled, those readings will be zero. When the PLL locks to operating frequency, the LOCK LED will turn on. 5.1.5.3 How to enable the RF output Check output power level and set it to maximum level (unless it has already been set) from the Power Setup menu that you will have accessed by pressing the following sequence of key: ESC (opens Default Menu) ENTER (hold down for 2 seconds) SET use keys to set bar to upper limit. Check the state of the Pwr output power by the Fnc menu. If it is set to OFF, press ENTER to bring the selection to ON. 5.1.5.4 Output power level control IMPORTANT: The transmitter incorporates Automatic Gain Control (AGC) and output power is modulated based on the power level set by the user and actual operating conditions, such as temperature, reflected power and other parameters. Please read section 5.3 for more details of RF power modulation. Access the Power Setup Menu pressing the following keys in the order:
ESC (opens Default Menu) ENTER (hold down for 2 seconds). and in the SET menu to set transmitter output power; the Use the keys in the setting bar at the side of SET provides a graphic indication of power setting; please consider that the forward power readout provided on the display (FWD: xxxx W) reflects actual output power reading, which may be lower than regulated power supply when Automatic Gain Control is running in power supply limitation mode (please read section 5.3 about RF power supply modulation for more details). 18 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD Note: Output power may be set using the Pwr OFF control. In this condition, the output power readout (Fwd) on the display will read 0 (zero); the SET bar will reflect any adjustments you make using the keys and provides a graphic indication of how much power supply will be delivered the moment you return to Pwr On state. 5.1.5.5 Changing the Power Good alarm threshold Change Forward Power Good alarm setting PgD from the Fnc menu as desired
(factory setting is 50%). 5.1.5.6 Setting equipment I2C address Change the IIC address in the MIX (Miscellaneous) menu as desired (factory setting is 01). 5.1.5.7 Adjustments and calibration The only manual adjustments are the level adjustments and the audio mode adjustment. The rear panel holds the trimmers for all transmitter inputs. Trimmer identification is printed on the rear panel. Input sensitivity can be set within the limits set out in the tables below through the trimmers:
Input sensitivity:
Input SCA1/
RDS SCA2 MPX Left/
Mono Right Figure 4.2 Trimmer Sensitivity Notes
[15]
[14]
[31]
[10]
[28]
[12]
[13]
[30]
[11]
[29]
- 8 +13 dBu
- 8 +13 dBu
-13 +13 dBu
-13 +13 dBu
-13 +13 dBu Input level for 7,5 kHz overall deviation
(- 20 dB) Input level for 75 kHz overall deviation
(0 dB) When setting input sensitivity, please consider that the default menu reports instantaneous modulation level and an indicator provides a 75 kHz reading. To ensure correct adjustment, apply a signal with the same level as users audio broadcast maximum level and then adjust using the trimmer until instantaneous deviation matches the 75 kHz reading. To set subcarrier input levels, you may use the same procedure and option x10 available in the Fnc menu. With this option, modulation level is multiplied by a factor of 10, which means that default menu bar meter reflects a 7.5 kHz deviation. A special menu with separate indications of Left and Right channel levels and relating indicators of nominal levels for maximum deviation (75 kHz) is provided. User Manual 19 / 54Rev. 2.1 - 26/06/19 Preemphasis:
ON ON 1 2 3 4 50 ms 1 2 3 4 75 ms L and R (XLR type) input impedance:
1 2 O N Switch 1: R XLR input impedance, ON = 600 W, OFF = 10 kW Switch 2: L XLR input impedance, ON = 600 W, OFF = 10 kW MPX input operation mode/impedance:
1 2 O N Switch 1: Mode of operation ON = Mono, OFF = Stereo Switch 2: MPX input impedance, ON = 50 W, OFF = 10 kW 5.2 Operation 1) Power on the transmitter and ensure that the Power on the transmitter and ensure that the ON light turns on. Equipment name should appear briefly on the display, quickly followed by modulation and forward power readings, provided that the transmitter is delivering output power.. Menu 1 1b) In case of a password has been set, through the Miscellaneous menu, enter In case of a password has been set, through the Miscellaneous menu, enter the code and then confirm to be able to view or modify the parameters of the machine. The screen that is shown is similar to the following:
The screen that is shown is similar to the following::
Menu 2 NOTE: It is advisable to write down the password set, if you forget the password it is not possible to recover it automatically. To recover the password, contact Customer Service by sending the alphanumeric PUK code of 6 characters generated automatically when entering the password. 20 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD 1c) To modify power level setting, hold down the ENTER button until opening the power setup menu. The edit screen will look like this:
Menu 3 Next to SET indication, a bar provides a graphic display of preset output power. The filled portion of the bar is proportional to set power level. Example 100% ouput power Full bar 1000W in output
(mod.TEX1002LCD) 25% ouput power 1/4 bar 250W output
(mod.TEX1002LCD) The bottom line provides instantaneous power reading (in this example 1000W forfor TEX1002LCD); press button to decrease it. When
; press button you have achieved the desired level, press ENTER to confirm and exit the default menu. Please note that the setting is stored automatically; in other words, if you press ESC or do not press any keys before the preset time times out, the latest power level set will be retained.. to increase level, press NOTE: This feature prevents the machine from delivering maximum power as soon as output is enabled from menu 4, or in the event the machine is already set to ON and energised. 2) Ensure that machine is not in a locked-out state. Press the ESC key to call up the selection screen (Menu 3). Highlight Fnc and press ENTER to confirm and access the appropriate menu (menu 4). In the same menu, ensure that power limiting is disabled: if PWR is set to OFF, i.e. power output is disabled, move cursor to PWR. Press ENTER and label will switch to ON, i.e. power output enabled. Press ESC twice to go back to the default menu (menu 1).. Fine tune power setting from menu 2 (see description of item 1b) until achieving 3) Fine tune power setting from menu 2 (see description of item 1b) until achieving the desired value.. WARNING: Machine is capable of delivering more than rated output power (1000 WARNING: Machine is capable of delivering more than rated output power (10001000 W for TEX1002LCD); however, never exceed the specified power rating.
; however, never exceed the specified power rating.. User Manual 21 / 54Rev. 2.1 - 26/06/19 NOTE: If power is set to 0 W in the Power Setup Menu, the INTERLOCK OUT contact is activated and any external appliances connected to it are immediately inhibited. Next, you can review all operating parameters of the equipment through the management firmware. Normally, the equipment can run unattended. Any alarm condition is handled automatically by the safety system or is signalled by the LED indicators on the panel or by display messages. NOTE: Standard factory settings are output power set to upper limit (unless otherwise specified by customer) and OFF. 5.3 Management Firmware The machine features an LCD with two lines by 16 characters that displays a set of menus. Figure 5.2 below provides an overview of machine menus. The symbols listed below appear in the left portion of the display as appropriate:
(Filled arrow) - Editable parameter marker. This symbol appears in menus that
(Cursor) - Highlights selected (i.e. accessible) menu. take up more than two lines to aid browsing.
(Three empty arrows) - Parameter is being edited.
(Empty arrow) - Current line marker; the parameter in this line cannot be edited. This symbol appears in menus that take up more than two lines to aid browsing. 22 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD Men 1 Men 2 Menu 3 Predefined menu Password menu Power Adjustment Menu Menu 2 Selection Menu Menu 4 Menu 5 Menu 6 Menu 7 Menu 8 Menu 9 Menu 10 Operation Menu Power Menu Power Amplifier Menu Settings Menu Miscellaneous Menu Versions Menu Channels Menu Figure 5.2 When the display is off, touching any key will turn on backlighting. When the display is on, pressing the ESC button from the default menu (menu 1) calls up the selection screen (menu 3), which gives access to all other menus::
Menu 4 If the temperature alarm is enabled and the alarm threshold is exceeded, the following screen will be displayed (only if you are in the default screen)::
State 1 User Manual 23 / 54Rev. 2.1 - 26/06/19 As soon as operating conditions are restored, power output is re-enabled with the same settings in use prior to the alarm condition. Under 20kHz, no modulation occurs. After a preset time of about 5 minutes (not editable), a NO AUDIO condition is indicated in the main screen, but power is not inhibited.. State 2 To gain access to a submenu, select menu name (name is highlighted by cursor) using button and press the ENTER button. or To return to the default menu (menu 1), simply press ESC again.. 5.3.1 Operation Menu (Fnc) In this menu, you can toggle transmitter power output On/Off, set deviation display mode and the threshold rate for Forward (PgD) or Reflected (PgR) Power Good. To edit an item, highlight the appropriate line using the buttons and buttons and then press and hold the ENTER button until the command is accepted. This way, Pwr setting is toggled between On and Off and Mod setting is toggled between x1 and x10. To edit the Power Good rate, simply select item PgD or PgR and edit its value using the UP and DOWN buttons; finally, press ENTER to confirm. and Menu 5 Pwr Mod Enables (ON) or disables (OFF) transmitter power output. Modifies modulation display (toggles between x1 and x10). In x10 mode, instantaneous deviation indication is multiplied by a factor of 10, and the bar meter on the default menu will reflect 7.5 kHz instead of 75 kHz. This display mode is convenient when you wish to display low deviation levels, such as those caused by pilot tone or subcarriers. 24 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD PgD PgR Modifies Power Good threshold for forward power. The Power Good rate is a percent of equipment rated power (1000W for TEX1002LCD), not of forward output power. This means that this threshold set at 50%
will give 500 W, respectively, regardless of set power level. The Power Good feature enables output power control and reporting. When output power drops below set Power Good threshold, the equipment changes the state of pin [7] of the DB15 Remote connector located on the rear panel. Modifies Power Good threshold for reflected power. The Power Good rate is a percent of equipment rated power (100W for TEX1002LCD), not of reflected output power. This means that this threshold set at 5%, respectively, will give 5W regardless of set power level. The Power Good feature enables output power control and alarm management. NOTE: This alarm does not trip any contacts in the DB15 Remote connector and is only available in systems equipped with telemetry. 5.3.2 Power Menu ( (Pwr) This screen holds all readings related to equipment output power:
Menu 6 Forward power reading. Reflected power reading. Fwd Rfl Note that these are readings, rather than settings, and cannot be edited (note the empty triangle). To change power setting, go to the default menu as outlined earlier. 5.3.3 Power Amplifier (P.A) Menu This screen is made up of four lines that can be scrolled using the buttons and shows the readings relating to final power stage:
and and User Manual 25 / 54Rev. 2.1 - 26/06/19 Men 7 Note that these are readings, rather than settings, and cannot be edited (note the empty arrow). VPA IPA Eff Voltage supplied by amplifier module. Current draw of amplifier module. Efficiency based on ratio of forward power to amplifier module power, in percent ( FWD PWR/(Vpa x Ipa) % ). Equipment internal temperature reading.. Tmp 5.3.4 Setup Menu (Set) This menu lets you view and set operating frequency. Menu 8 F1 Operating frequency setup. Set a new frequency value and then press the ENTER button to confirm your selection; the transmitter unlocks from current frequency (the LOCK LED turns off) and will lock to the new operating frequency (LOCK turns back on again). If you press ESC or let the preset time time out, the previous frequency setting is retained. 5.3.5 Miscellaneous Menu (Mix) This menu lets you set equipment address in an II2C bus serial connection:
bus serial connection:
Menu 9 26 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD IIC PSW I2C address setting. The I address setting. The II2C network address becomes significant when network address becomes significant when the transmitter is connected in an RVR transmission system that uses this protocol. Do not change it unless strictly required.. Setting a numeric password of 4 characters. At the time of purchase, the password is set to [0000] by default; this configuration automatically disables the entry of the password in default screen. NOTE: It is advisable to write down the password set, if you forget the password it is not possible to recover it automatically. To recover the password, contact Customer Service by sending the alphanumeric PUK code of 6 characters generated automatically when entering the password. 5.3.6 Version Menu (Vrs) This screen holds equipment version/release information:
Menu 10 Note that these are readings, rather than settings, and cannot be edited (note the empty arrow). Rel Dat Tab Firmware release information. Release date. Shows table loaded in the memory. 5.3.7 Channels Menu (L&R) Right and left channel input levels are displayed as horizontal bars as shown in the figure below. The bar meter reflects the level corresponding to a 100% deviation for each channel and provides a convenient reference when setting audio channel input levels. Menu 11 L R Left channel Vmeter. Right channel Vmeter. User Manual 27 / 54Rev. 2.1 - 26/06/19 5.4 Optional Function A range of options is available for the product to add certain functions and/or modify existing functions. Outlined below are the functions available at the moment, which must be specified on order to R.V.R. Elettronica. 5.4.1 FSK Option The FSK function generates periodic carrier frequency shifts to generate a Morsecoded station ID code. NOTE: This function is typically used in the USA. The factory setting for frequency shift is +10KHz and code repetition period is 60 minutes (please contact R.V.R. Elettronica if you need different settings), whereas station identified may be programmed by the user following the indications provided in section below. When the FSK option is fitted, an FSK submenu is added to the selection menu. Menu 12 Press the ENTER key when FSK is highlighted in the selection menu to access the FSK submenu:
Menu 13 FSK Cod Enables / disables FSK code transmission. Shows the Morse code sent normally. 28 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD 5.4.1.1 Changing the ID code TEX1002LCD User may change the FSK code used as a station identifier at any time. This procedure requires:
1 RS232 male-female cable;
Hyper Terminal interface (make sure it has been installed together with Windows) or equivalent serial communication software. A brief description of the procedure is provided below:
Connect the PC serial port COM to the SERVICE connector on the rear panel of TEX1002LCD using a standard Male DB9 - Female DB9 serial cable. Power on the exciter;
Launch the serial communication software;
Set communication parameters as follows:
Baud Rate: 19200 Data Bit: 8 Parity: None Stop Bit: 1 Flow control: None;
Activate Caps-Lock through the communication software and send string CODE followed by the 6-character station ID code followed by Enter. NOTE: To be treated as valid, the code must be made up of 6 alphanumeric characters and must contain no blank spaces; if acknowledged as valid, code is echoed back to the terminal, illegal codes are not echoed.. User Manual 29 / 54Rev. 2.1 - 26/06/19 6. Identification and Access to the Modules 6.1 Identification of the Modules The TEX1002LCD is made up of various modules linked to each other through connectors so as to make maintenance and any required module replacement easier. 6.1.1 TEX1002LCD Upper view The figure below shows the equipment upper view with the various components pointed out. figure 8.1
[1] Power Supply Block
[2] Air Filter
[3] Main Board & Stereo Coder Card
[4] Service Power Interface Card
[5] Telemetry Card
[6] Driver Card
[7] Bias Card
[8] Panel Block
[9] Blower
[10] Power Amplifier Block (contains Low Pass Filter Card and Directional Coupler Card) 30 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD 6.2 Spare parts The list below identifies the spare parts codes for a simple replacement of modules in case of maintenance. TEX1002LCD Spare Parts Name Switching power supply RF final section Main audio card + PLL + VCO CPU panel & Display Fan Driver Card Bias Card Spare Parts Code KPSL4248 SP-FIN241A SP-MBD175A SP-PAN241A VTL9GV0824P1G03 SP-DRV241A SP-BIA241A User Manual 31 / 54Rev. 2.1 - 26/06/19 7. Working Principles 7.1 Panel card The panel board accommodates the microcontroller that runs equipment firmware and all user interface elements (display, LEDs, keys, ). This board is interfaced with other equipment modules via flat cables and provides for power supply, control signals and measurement distribution. 7.2 Main Board The main board performs the following tasks:
Audio and SCA input treatment;
Generation of carrier frequency;
Modulation ;
R.F. amplification (Driver). The board also features a stereophonic coder.. 7.2.1 Audio input section Input impedance selection The audio input section accommodates the circuitry that performs the following tasks:
15 kHz filtering for R and L channels Stereophonic coding Preemphasis Mono, MPX and SCA channel mixing Clipper (limits modulating signal level so that frequency deviation never exceeds 75kHz) Modulating signal measurement. 7.2.2 PLL/VCO section This section of the board generates the modulated radiofrequency signal. It is based on a PLL architecture that includes an MB15E06 integrated circuit. 7.3 Telemetry card This board is designed to inform the user of the equipment operation state. All input and output signals are available on the DB15 connector. 32 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD The same board also features the INTERLOCK BNC connector for disabling the device. By grounding the central pin, the output power is reduced to zero until the connection is removed. When an R.V.R. amplifier is used, this connector is linked to the power amplifier REMOTE or INTERLOCK by means of a BNC-BNC connection. In case of amplifier faults, the central conductor is grounded thus forcing the machine to enter in stand-by mode. 7.4 Power supply The amplification stage of TEX1002LCD consists of two main blocks:
1. Service: This section contains elements that do not regard directly the power supply, they are::
- Service transformer
- Power switch
- Service fuse 2. Power supply: various units supplies an adapted supply to RF power amplifier modules. The units that compose power supply are rectifier (PFC) and switching power supplies. 7.5 Power amplifier The final power stage is enclosed in a totally shielded metal container fastened in the centre of the device. The RF signal coming from input power connectors, is measured by input directional coupler card and is then sent to the final stage that sees to its final amplifications up to 1000W (for TEX1002LCD model). The amplification stage consists of two main blocks. In addition to the actual RF amplification, this circuit carries out the following functions:
Control of the power level in output, depending on the setting Reduction of the power supplied when in presence of high-level reflected power Measures of the current absorbed by the power amplifier Measures of the temperature User Manual 33 / 54Rev. 2.1 - 26/06/19 This board also features an RF sampling of approximately -46dB RF (for TEX1002LCD model) with respect to the output, which is available on a BNC connector below the transmitter output connector. This sample is useful for verifying the characteristics of the carrier, but not for verifying those of the upper harmonics. 7.6 Bias card The main function of this board is to check and correct the MOSFET polarization voltage of the RF amplifier section. It also provides the measurement of the absorbed current and contains a circuit for signaling power supply unit faults. If no alarms are present, the voltage is adjusted only depending on the set output power, with a feedback mechanism based on the reading of the power really delivered (AGC). The voltage is also affected by other factors, such as:
Excess of reflected power. External AGC signals (Ext. AGC FWD, Ext. AGC RFL). Excess of temperature. Excess of absorbed current from the RF module. 7.7 Low pass filter card This card provide the low-pass filtering of the RF signal in output and measure the ow-pass filtering of the RF signal in output and measure the reflected and forward power output. 7.8 Driver card Before passing to the final power amplifier, the RF signal is preamplified in this section by an BFG35 and an MRFE6S9060NR1 transistor. When the transmitter is placed on stand-by, the driver is by-passed.. 34 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD 8. Maintenance and repair procedures 8.1 Introduction This section provides general information about maintenance and electrical settings for the TEX1002LCD exciter. The maintenance is separated into two sections depending on the complexity of the procedure and the instrumentation required for the test to complete the maintenance. 8.2 Security Considerations Dangerous voltages and high currents are present inside the amplifier, when it is working; strong power RF signals are present, also. WARNING: Do not remove any covers without first turning the equipment off and making sure that you have closed them all before restarting the equipment. Be sure to disconnect the amplifiers mains supply before proceeding to any maintenance operation on the system.. 8.3 Ordinary maintenance The only regular maintenance required on the TEX1002LCD is the periodic blower replacement and dust cleaning of the air filter and of any trace of it inside the amplifier. The frequency of these operations depends on the operating conditions of the machine: like ambient temperature, dust level in the air, humidity, etc ... It is advisable to make a preventive inspection every 6 months, and to replace the blowers that has abnormal noises. The blowers should be replaced, in case of problems, as soon as possible and in any case not later than 24 months. 8.3.1 How to replace a malfunctioning blower Open the top cover of TEX1002LCD by unscrewing all the screws. Unscrew all the points A with the help of an Allen screwdriver. Identify the blower to be replaced. User Manual 35 / 54Rev. 2.1 - 26/06/19 A Unscrew all the points B with the help of an slotted screwdriver. B Provide for the removal of the malfunctioning blower in points C. C Insert the new blower (mod. 9GV0824P1G03 Sanyo Denki). Redo all previously steps, performed in reverse, in order to reassemble and fix the blower in place. Replace the cover and tighten all the screws necessary to close it. 36 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD 8.3.1 Replacing the deteriorated filter Unscrew the four screws A on the front panel of the TEX1002LCD. TEX1002LCD A Extract the grid B grid of the TEX1002LCD front panel. B Provide for the removal of filter C and insert the new spare part (mod. 461F Zaffo or WZ1461F 2G-RICAMBI-AUTO). C Redo all previously steps, performed in reverse, in order to reassemble and fix the flter in place. Replace the cover and tighten all the screws necessary to close it. User Manual 37 / 54Rev. 2.1 - 26/06/19 8.4 Module substitutions Only authorized and qualified technical personnel must be proceed with the replacement of the component parts in the relevant device. 8.4.1 How to replace the power supply Open the top cover of TEX1002LCD by unscrewing all the screws. Unscrew all the points A and B with the help of an Allen screwdriver. Identify the power supply module to be replaced. A B Unscrew laterally all the points C with the help of a slotted screwdriver . C 38 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD Unscrew internally all the points D with the help of a Phillips screwdriver. TEX1002LCD D Extract the metal plate E. E Unscrew all the points F with the help of a Phillips screwdriver, then disconnect the power cables. F User Manual 39 / 54Rev. 2.1 - 26/06/19 Disconnect all the connectors at positions G. G Unscrew all the points H with the help of an slotted screwdriver. H Remove the RF module and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 8.4.2 How to replace the RF module Open the top cover of TEX1002LCD by unscrewing all the screws. Identify the RF module to be replaced. 40 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD Unscrew all the points A with the help of a Phillips screwdriver. TEX1002LCD A Unscrew all the points B with the help of an Allen screwdriver. B Unscrew all the points C with the help of an Allen screwdriver. C User Manual 41 / 54Rev. 2.1 - 26/06/19 Provide to the displacement of the blower in point D. D Provide to the displacement of the module in point E. E Unscrew the connectors F and disconnect the connectors G. F G 42 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD Disconnect the connectors H and unscrew the points I and J. TEX1002LCD H I J Remove the driver card. Remove the RF module and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 8.4.3 How to replace the main board Open the top cover of TEX1002LCD by unscrewing all the screws. Unscrew the seven screws A on the rear panel of the TEX1002LCD. Identify the module to be replaced. A User Manual 43 / 54Rev. 2.1 - 26/06/19 Unscrew all screws B on the main board cover box. B Disconnect the connector C and unscrew the RF connector D. C D Remove the main board and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 8.4.4 How to replace the panel board Unscrew the four screws A on the front panel of the TEX1002LCD. A 44 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD Remove the panel B. TEX1002LCD B Unscrew all the points C with the help of an slotted screwdriver. C Unscrew all the points D with the help of an Allen screwdriver. D User Manual 45 / 54Rev. 2.1 - 26/06/19 Disconnect the connectors E. E Unscrew internally all the points F with the help of a Phillips screwdriver. F Remove the card present in point G. G 46 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD Unscrew internally all the points H with the help of a Phillips screwdriver. TEX1002LCD H Remove the card present in point I. I Remove the panel group and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 8.4.5 How to replace power supply interface board Open the top cover of TEX1002LCD by unscrewing all the screws. Unscrew all the points A with the help of an Phillips screwdriver. Identify the power supply module to be replaced. User Manual 47 / 54Rev. 2.1 - 26/06/19 A Disconnect the connectors B and unscrew the points C. B C Remove the card and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 8.4.6 How to replace the driver card Open the top cover of TEX1002LCD by unscrewing all the screws. Disconnect the connectors A and unscrew the points B and C. Identify the module to be replaced. 48 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD A B C Remove the driver card and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 8.4.7 How to replace the telemetry card Open the top cover of TEX1002LCD by unscrewing all the screws. Unscrew the hexagonal washerA and the two threaded hex spacers B on the Identify the module to be replaced. back panel of the TEX1002LCD. A B Disconnect the connector C. User Manual 49 / 54Rev. 2.1 - 26/06/19 C Remove the card and replace it with a new spare part. Redo all previously steps, performed in reverse, in order to reassemble and fix the module in place. Replace the cover and tighten all the screws necessary to close it. 50 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD TEX1002LCD 9. Option This section displays views on the variants compared to the basic version to be requested in the order. For more information about the options, rely on the respective user manuals. 9.1
\AUDIGIN-TEX option Digital Input Type: TOS-LINK Female Left (MONO) / Right Type: XLR Female 1 GND 2 Positive 3 Negative 9.2
\RDS-TEX2HE option User Manual 51 / 54Rev. 2.1 - 26/06/19 Service/RDS Type: DB9 Female 1 2 3 4 5 6 7 8 9 9.3
\TLW-TEX-E-2HE option Ethernet Type: RJ45 Female 1 TX+
2 TX-
3 RX+
4 NC 5 NC 6 RX-
7 NC 8 NC 52 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD 9.4
\TLW-TEX2HE Option TEX1002LCD RS232 Bus Modem Type: DB9 Female Type: DB9 Female 1 NC 2 NC 3 NC 4 NC 5 GND 6 +12 V 7 NC 8 NC 9 NC 1 NC 2 TX_D 3 RX_D 4 5 GND 6 Internally connected with 6 Internally connected with 4 Internally connected with 8 Internally connected with 7 7 8 9 NC Ethernet Type: RJ45 Female 1 TX+
2 TX-
3 RX+
4 NC 5 NC 6 RX-
7 NC 8 NC User Manual 53 / 54Rev. 2.1 - 26/06/19 9.5 Power UP/DOWN Option (only software) The Power UP/DOWN option modifies the signal receive function for the signals present at the telemetry connector. RF section on / off control signals are treated as control signals for RF output power level to allow for UP/DOWN setting. The UP or DOWN command is provided by switching the corresponding signal at the connector to ground for at least 500mS (pin features internal pull-up to power supply). Configuration of DB15F telemetry connector (Remote):
Pin Standard Function 14 On cmd 15 Off cmd Enables the RF power supply UP/DOWN Power Function Up cmd Increases the RF power supply Down cmd Disables the RF power supply Reduces the RF power supply 54 / 54 Rev. 2.1 - 26/06/19 User Manual TEX1002LCD ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ R.V.R Elettronica Via del Fonditore, 2 / 2c Zona Industriale Roveri 40138 Bologna Italy Phone: +39 051 6010506 Fax: +39 051 6011104 e-mail: info@rvr.it web: http://www.rvr.it The RVR Logo, and others referenced RVR products and services are trademarks of RVR Elettronica in Italy, other countries or both. RVR 1998 all rights reserved. All other trademarks, trade names or logos used are property of their respective owners.
This product uses the FCC Data API but is not endorsed or certified by the FCC