Nomad Digital R4600 GEN2 Communications Control Unit Users Manual DOC#NCP-R4600 GEN2-SOW Revision History Revision Change 0.1 Initial version Date Nov. 2, 2018 DOC#NCP-R4600 GEN2-SOW Contents 1 NDL requirements ..................................................................................................................................... 4 Power ................................................................................................................................................. 4 Expansion ........................................................................................................................................... 5 ECC Memory option ........................................................................................................................... 7 Software ............................................................................................................................................. 7 2 Product Specifications ............................................................................................................................... 9 No CMOS battery - RTC will not maintain date time information ........................................................... 11 3 System Block Diagram ............................................................................................................................. 12 4 Mechanical Drawing reference ............................................................................................................... 13 External chassis drawings and mounting plate ................................................................................ 13 Front panel labelling ........................................................................................................................ 14 5 Internal drawings..................................................................................................................................... 15 Drawing of modem area and PCB designations ............................................................................... 15 Suggested Pigtail routing ................................................................................................................. 16 6 Design Details .......................................................................................................................................... 17 Power ignition control ...................................................................................................................... 17 7 Connector details and Pin out................................................................................................................. 18 External Connectors ......................................................................................................................... 18 External Connectors continued ........................................................................................................ 19 8 Additional data ........................................................................................................................................ 20 DOC#NCP-R4600 GEN2-SOW 1 NDL requirements Power Floating wide range DC input to support EN50155:2017 and ignition input to control system power plus initiate graceful operating system shutdown. The ignition control signal is to be referenced to input supply voltage as requested by NDL and is detailed in Section 2 Product Specifications. A flow diagram is shown under 6.2 power ignition control. A TVS diode is fitted between the plus and minus power inputs, there are no voltage clamping devices between these inputs and the chassis. A standard 1000VAC voltage withstand test with shorted plus minus is supported. From EN 50155:2017:-
13.4.9.3 Voltage withstand test Nominal battery voltage and/or I/O voltage Test voltage 72 V DC V DC < 125 V DC or from 50 to 90 V AC rms 1 000 V AC or 1 500 V DC DOC#NCP-R4600 GEN2-SOW Expansion The unit is equipped with four mPCIe slots, two m.2 slots from I/O board and one m.2 slot from the motherboard as detailed in Section 2. Two m.2 slots from the modem area (Section 5.1 location M.2-1 & M.2-2) provide USB 3.0 signaling and one m.2 from the motherboard provides USB3.0 and SATA signaling for a storage device. Two mPCIe slots with USB 3.0 signaling (Section 5.1 mPCIe-3 & mPCIe-4) will be configurable to support isolation of pins 22, 28 and 48 using dipswitches, this is to allow fitment of modems requiring these pins to be left open. Two mPCIe slots with USB 2.0 and PCIe x1 signaling (Section 5.1 mPCIe-5 & mPCIe-6) will follow PCIe mini card spec V1.2. The expansion slot pin outs have been designed to support mPCIe USB3.0 and M.2 USB3.0. Installation of internal m.2 storage slot will require removal of the chassis covers. To help prevent damage to the screw head, a torx fitting will be used Torx type M3, F HEAD, L5 and their locations are shown in the chassis underside view under the mechanical drawings section. Slot M.2 M.2 mPCIe mPCIe mPCIe mPCIe M.2 Location I/O board (AFM) I/O board (AFM) I/O board (AFM) I/O board (AFM) I/O board (AFM) I/O board (AFM) Motherboard (MB) Signal USB 3.0 USB 3.0 USB 3.0 USB 3.0 USB 2.0, PCIe x1 USB 2.0, PCIe x1 SATA, USB3.0 1.2.1 Pin-out of mini PCIe slots DOC#NCP-R4600 GEN2-SOW Notes
*datasheet r7 Information PCIe bus is currently NOT supported, PCI pins marked with * are for future use only
*datasheet r7 Information PCIe bus is currently NOT supported, PCI pins marked with * are for future use only
*datasheet r7 Information PCIe bus is currently NOT supported, PCI pins marked with * are for future use only
*datasheet r7 Information PCIe bus is currently NOT supported, PCI pins marked with * are for future use only DIP switch for P1.5V and NC options Pin #
Location 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 MPCIE_5_WAKE_N P3V3_SB_MPCIE_5 NC GND NC P1V5_MPCIE_5 MPCIE_5_CLKREQ_N MODEM_SIM5_VSIM GND MODEM_SIM5_DAT MPCIE_5_CLK_R_N MODEM_SIM5_CLK MPCIE_5_CLK_R_P MODEM_SIM5_RST GND NC NC GND NC MPCIE_5_W_DISABLE_L GND MPCIE_5_PERST_N mPCIe slot 5 & 6 USB 2.0+PCIe x1 AFM mPCIe slot 3 & 4 USB 3.0 AFM Sierra MC7455 module
WAKE#
VCC ANT_CTRL0/GPIO1 GND ANT_CTRL1/GPIO2 NC Telit LM960 module
NC VBATT GPIO_01 GND GPIO_02 NC USIM2_RST USIM_PWR GND USIM_DATA PCIE_CLKREQ_N*
SIMVCC1 GND SIMIO1 Module define 3V3 NC GND NC NC NC SIM1_PWR GND SIM1_DAT Module define SIM1_CLK VREF_1.8V USIM_CLK PCIE_REFCLK_M*
SIMCLK1 NC SIM1_RST GND NC NC GND NC W1_DISABLE_N(TP) GND USIM2_PWR USIM_RST GND NC USIM2_CLK GND USIM2_DATA W_DISABLE#
GND SYSTEM_RESET#
USB3.0_TX-
VCC USB3.0_TX+
GND GND NC GND NC USB3.0_RX-
NC USB3.0_RX+
GND GND USB_D-
GND USB_D+
VCC GND VCC DIP switch U3P1_RXN 3V3 U3P1_RXP GND GND DIP switch GND NC U3P1_TXN NC U3P1_TXP GND GND USB-N2_C GND USB-P2_C 3V3 GND 3V3 AFM_PCIE_RX1_N P3V3_SB_MPCIE_5 AFM_PCIE_RX1_P GND GND P1V5_MPCIE_5 GND MPCIE_5_SMB_LS_CLK AFM_PCIE_TX1_N MPCIE_5_SMB_LS_DAT AFM_PCIE_TX1_P GND GND MPCIE_5_USB2_N GND MPCIE_5_USB2_P P3V3_SB_MPCIE_5 GND P3V3_SB_MPCIE_5 MPCIE_5_LED_WWAN_N MPCIE_2_LED_WWAN_N WAN_LED#
GND NC NC NC NC P1V5_MPCIE_5 NC GND NC P3V3_SB_MPCIE_5 GND ANT_CTRL2/GPIO3 NC DPR/GPIO4 NC NC NC GND NC VCC GND NC NC NC NC DIP switch NC GND NC 3V3 PCIE_REFCLK_P*
SIMRST1 GND SIMVCC2 SIMCLK2 GND SIMIO2 W_DISABLE_N GND PCIE_RESET_N*
USB_SS_TX_M VBATT USB_SS_TX_P GND GND VREG_L6_1P8 GND I2C_SCL USB_SS_RX_M I2C_SDA USB_SS_RX_P GND GND USB_D-
GND USB_D+
VBATT GND VBATT WAN_LED_N GND GPIO_03 GPIO_05 GPIO_04 GPIO_06 SYSTEM_RESET_N GPIO_07 GND GPIO_08 VBATT Remark: background in amber show the pin difference between MC7445 and LM960 Note : Pin 28 Dip Switch only present on Mass production units DOC#NCP-R4600 GEN2-SOW 1.2.2 Pin-out of M.2 slots Pin#
Location 1 2 3 4 5 6 7 8 9 10 11 M.2 slot 1&2
(for LN940) AFM NGFF_1_CONFIG3 P3V3_SB_MPCIE_1 GND P3V3_SB_MPCIE_1 GND NGFF_1_PWROFF_L NGFF_1_USB2_P NGFF_1_W_DISABLE_L NGFF_1_USB2_N NGFF_1_WWAN_LED GND 12~19 SLOT KEY NC NGFF_1_CONFIG0 NC NGFF_1_WAN_WAKE_L NC NGFF_1_DPR NGFF_1_GPS_DISABLE_L GND NC NGFF_1_USB3_R_RX_N NGFF_1_SIM1_RST NGFF_1_USB3_R_RX_P NGFF_1_SIM1_CLK GND NGFF_1_SIM1_DAT NGFF_1_USB3_C_TX_N 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 MODEM_SIM1_VSIM 37 38 39 40 NGFF_1_USB3_C_TX_P NC GND NGFF_1_SIMDET2 Pin#
Location 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 M.2 slot 1&2
(for LN940) AFM NC NC NC NC GND NC NC NC NC NGFF_1_PERST_N GND NC NC NGFF_1_PEWAKE_L NC NC GND 58~65 NC 66 67 68 69 70 71 72 73 74 75 NGFF_1_SIMDET NGFF_1_WAN_RESET_L NC NGFF_1_CONFIG1 P3V3_SB_MPCIE_1 GND P3V3_SB_MPCIE_1 GND P3V3_SB_MPCIE_1 NGFF_1_CONFIG2 M.2 Key B
(for SATA) MB NGFF_SATA_RXP NC NGFF_SATA_RXN NC GND NC NGFF_SATA_TXN NC NGFF_SATA_TXP PLTRST_NGFF-L GND NGFF_CLK_REQ-L PCH_PCIE_CLK8_N NGFF_PCIE_WAKE-L PCH_PCIE_CLK8_P NC GND NC NGFF_SIM_DET WWAN_RESET-L NGFF_SUSCLK NGFF_CONFIG1 P_+3V3_NGFF GND P_+3V3_NGFF GND P_+3V3_NGFF NGFF_CONFIG2 M.2 Key B
(for SATA) MB NGFF_CONFIG3 P_+3V3_NGFF GND P_+3V3_NGFF GND NGFF_PWROFF_L USB2_NGFF_DP NGFF_W_DISABLE_L USB2_NGFF_DN NC GND SLOT KEY NC NGFF_CONFIG0 NC NC NC NC NC GND NC USB3_NGFF_RXN NC USB3_NGFF_RXP NC GND NC USB3_NGFF_TXN NC USB3_NGFF_TXP NGFF_DEVSLP GND NC ECC Memory option There is no current demand for ECC memory however the main PCB has been designed to support ECC memory. If in the future ECC is required it may be possible to specify a suitable processor, chipset and memory to implement this feature. Note: ECC CPU support list Intel Skylake CPU i3-6100TE Software The system will support Ubuntu 16.04.6 and Debian 10.0.0 operating systems. The operating system can be installed on either the m.2 2280 motherboard slot, cFast or removable 2.5 SSD device. As standard the DOC#NCP-R4600 GEN2-SOW system will be supplied without storage media. Expansion slots M.2-1, M.2-2 and mPCIe-3 to mPCIe-6 can be powered off or on using the built in PCA-9555 GPIO expander. The GPIO expander is controlled using i2c commands. By default expansion slots M.2-1, M.2-2 and mPCIe-3 to mPCIe-6 are powered on when the system power is on. User defined LEDs labelled U1 to U8 are controlled using i2c commands to the built in PCA-9555 GPIO expander. Watchdog facility can be either controlled directly using i2c commands or through the ADLINK SEMA tool. DOC#NCP-R4600 GEN2-SOW 2 Product Specifications R4600 GEN2 ES2 system specifications Processor Intel Core i5-6440EQ Processor, Base frequency 2.70GHz, Burst 3.4GHz Chipset Memory Intel QM170 Chipset Dual Channel DDR4 2133 8GB or 16GB by SODIMM (Up to 32GB) 1 x 2.5 Removable drive bay Storage 1 x accessible CFast socket 1 x Internal M.2 2280 Socket B key SATA & USB signalling(From MB) Display 1 x DVI-I for service with white plastic cover 1 x DB-9 RS232 port support console redirection COM 1 x DB-9 RS-485/422/232 port support auto redirection & auto flow control, RS-232/485/422 is selected by BIOS Both serial ports with 2kV isolation USB 2x type A USB 3.0 ports Ethernet 2 x X-coded M12 GbE ports with 2kV isolation 2 x mPCIe Compliant to PCI Express Mini Card Electromechanical Specification Revision 1.2 supporting USB2.0 & PCIe x1 Note :
We will populate zero ohm links to pins 28 and 48 as standard on mini PCIe (USB2.0/PCIe)) which can be depopulated if required. 2 x mPCIe support USB 3.0 Note :
We will populate dip switches to switch system reset and NC on pins 22 and 48. and we will populate dip switches to switch 1.5V and NC on pins 28, according to LM960 and MC7455 Pin definition Expansion Slot System 2 x M.2 3042 Key B USB 3.0 Indicator LED 1 x Standby, 1 x Storage, 1 x WDT, 8 x User defined Button Front panel Power Button and Reset button Mounting Wall-mount kit GND MTBF M6 threaded stud for protective grounding 15.1 Years Power input
+24/36/72/110VDC with M12 4-pin S code connector MTBF &
Reliability Power DOC#NCP-R4600 GEN2-SOW
(16.8V to 137.5V, EN50155 compliant)
-154V reverse polarity protection 161V(+-2%) over-voltage protection A TVS diode is fitted between the plus and minus power inputs, there are no voltage clamping devices between these inputs and the chassis. A standard 1000VAC voltage withstand test with shorted plus minus is supported. Compare Vin_positive with Ignition, IF Ignition >70% of Vin_positive =
System ON, IF Ignition <20% of Vin_positive = System OFF Ignition input BIOS will provide Power off delay time option:
5,10,15 minutes. Input protected to same level as power input Compliance Power Consumption Material Ingress Protection Compliant to Interruptions of voltage supply according EN50155 SEC. 5.1.1.4 Class S2 (10ms) by capacitance
<80W with 100% CPU loading Extruded aluminum heatsink with chromate conversion coating cf. MIL-DTL-
81706 B (conductive surface) IP41 Dimensions 355 mm (W) x 204.5 mm (D) x 66mm(H) Net Weight BIOS Watchdog Operating System Operating Temperature Storage Temperature Humidity operating Humidity storage
<7kg AMI 1~255 sec. system reset Ubuntu 16.04.6, 64 bit Debian 10.0.0, 64 bit
-40C ~ 70C (EN50155 TX Class,+85C for 10mins)
-40C ~ +85C 10% to 95% relative humidity (non-condensing) 5% to 95% relative humidity (non-condensing) EN50155:2017, EN50121-3-2:2016 EN50124-1:2006, EN61000-4-2:2009 Mechanical Software Environment
Certification EMC EN61000-4-3:2006 + A1:2008 + A2:2010 EN61000-4-4:2012, EN61000-4-5:2014 EN61000-4-6:2014, EN55022:2006 + A2:2010 DOC#NCP-R4600 GEN2-SOW Environmental EN50155:2017, EN61373:2010 EN60068-2-1:2007, EN60068-2-2:2007 EN60068-2-27:2009, EN60068-2-30:2005, EN60068-2-64:2008 RoHS 2.0 & REACH Fire Protection Compliant to EN45545-2:2013+A1:2015 (HL 1-3) Rolling stock BS EN 50155:2017 Safety Electrical isolation Protection of 2200VDC galvanic isolation of power input to output system Power supply interface is floating (1500VDC) No CMOS battery - RTC will not maintain date time information Torx screws for modem access area Pigtail kits to support standard fitment a. Pigtail Accessory kit 1 :
12x MHF4 Pigtail b. Pigtail Accessory kit 2 :
4x MHF4 Pigtail and 4x U.FL Pigtail Others Others Mounting bracket to customer dimensions detailed in chassis top view drawing NDL 8192 range of MAC addresses to be programmed into NICs NDL and ADLINK to define suitable MAC address format for receipt into production facility. Front Panel to include Customer logo in white PCBs conformal coated type HumiSeal 1B73 Coating (AR) Acrylic. DOC#NCP-R4600 GEN2-SOW 3 System Block Diagram DOC#NCP-R4600 GEN2-SOW 4 Mechanical Drawing reference External chassis drawings and mounting plate Chassis rear view Chassis top view Chassis front view DOC#NCP-R4600 GEN2-SOW Torx screw location Front panel labelling Front panel design with logo DOC#NCP-R4600 GEN2-SOW 5 Internal drawings and Warning statement Drawing of M.2/mPCIe area and PCB designations Acc. to FCC rule 15.21 DOC#NCP-R4600 GEN2-SOW Suggested Pigtail routing Optional Pigtail Accessory kit 1 P/N : 91-95261-000E Optional Pigtail Accessory kit 2 P/N : 91-95261-010E 12x MHF4 Pigtail 4x MHF4 Pigtail and 4x U.FL Pigtail DOC#NCP-R4600 GEN2-SOW 6 Design Details Power ignition control Note :-
BIOS will provide Power off delay time option: 5,10,15 minutes. DOC#NCP-R4600 GEN2-SOW 7 Connector details and Pin out External Connectors Main power and Ignition input M12 LAN Port port (X-coded) from external cable side M12 LAN Port port (X-coded) from board side Pin Signal name 1 2 3 4 5 6 7 8 MDI_T_P0 MDI_T_N0 MDI_T_P1 MDI_T_N1 MDI_T_P3 MDI_T_N3 MDI_T_N2 MDI_T_P2 DOC#NCP-R4600 GEN2-SOW USB 3.0 Ports USB 3.0 Type A connection - compatible with Super-Speed, Hi-Speed, full-speed and low-speed USB devices, with support for multiple boot devices, including USB flash, USB external HDD, and USB CD-ROM drives and boot priority and boot device configured in BIOS External Connectors continued COM port Pin 1 2 3 4 5 6 7 8 9 RS-232 DCD#
RXD TXD DTR#
GND DSR#
RTS#
CTS#
RI#
RS-422 TXD422-
TXD422+
RXD422+
RXD422-
N/S N/S N/S N/S N/S RS-485 485DATA-
485DATA+
N/S N/S N/S N/S N/S N/S N/S DOC#NCP-R4600 GEN2-SOW 8 Additional data Battery not installed due to long term reliability concerns, system will lose date and time information when powered off, but will not show any error messages relating to a low or missing CMOS battery USB Port Power The USB ports provide power to support external USB devices, these are protected against overload with a self-recovering poly fuse. DVI Port Power The DVI port provides power output and this is protected against overload with a self-
recovering poly fuse. DOC#NCP-R4600 GEN2-SOW Important Safety Instructions For user safety, please read and follow all instructions, WARNINGS, CAUTIONS, and NOTES marked in this manual and on the associated equipment before handling/operating the equipment. Read these safety instructions carefully. Keep this users manual for future reference. Read the specifications section of this manual for detailed information on the operating environment of this equipment. When installing/mounting or uninstalling/removing equipment:
Turn off power and unplug any power cords/cables. To avoid electrical shock and/or damage to equipment:
Keep equipment away from water or liquid sources;
Keep equipment away from high heat or high humidity;
Keep equipment properly ventilated (do not block or cover ventilation openings);
Make sure to use recommended voltage and power source settings;
Always install and operate equipment near an easily accessible electrical socket-outlet;
Secure the power cord (do not place any object on/over the power cord);
Only install/attach and operate equipment on stable surfaces and/or recommended mountings; and, If the equipment will not be used for long periods of time, turn off and unplug the equipment from its power source. Never attempt to fix the equipment. Equipment should only be serviced by qualified personnel. A Lithium-type battery may be provided for uninterrupted, backup or emergency power. Equipment must be serviced by authorized technicians when:
The power cord or plug is damaged;
Liquid has penetrated the equipment;
It has been exposed to high humidity/moisture;
It is not functioning or does not function according to the users manual;
It has been dropped and/or damaged; and/or, It has an obvious sign of breakage. DOC#NCP-R4600 GEN2-SOW