FLEXHANDY Instruction Manual Service Information Your New Radio Remote Control System Thank you for your purchase of ARC Flex HANDY radio remote control system. Without a doubt, our Flex HANDY system is the ultimate solution for providing precise, undeterred, and safe control of your material. If your product ever needs modification or service, please contact our representative in your country or at the following location:
World Headquarter:
Advanced Radiotech Corporation No.3, South 1st Road, Chien Chen District Kaohsiung, Taiwan Telephone:
+886 7 812 8112 Fax Number:
+886 7 812 8119 Website:
www.advanced-radiotech.com E-mails:
info@advanced-radiotech.com sales@advanced-radiotech.com All rights reserved. This notice applies to all copyrighted materials included with this product, including, but not limited to, this manual and software embodied within the product. This manual is intended for the sole use of the person(s) to whom it was provided, and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of ARC. Flex HANDY Instruction Manual June 2019 v1.0 Page 1 of 34 PRODUCT MANUAL SAFETY INFORMATION Advanced Radiotech Corporation (ARC) offers a broad range of radio remote control product for material handling applications. This manual has been prepared by ARC to provide information and recommendations for the installation, use, operation and service of ARCs material handling products and systems (ARC Products). Anyone who uses, operates, maintains, services, installs or owns ARC Products should know, understand, and follow the instructions and safety recommendations in this manual for ARC Products. The recommendations in this manual do not take precedence over any of the following requirements relating to cranes, hoists lifting devices or other material handling equipment which use or include ARC Products:
Instructions, manuals, and safety warnings of the manufacturers of the equipment where the radio system is used. Plant safety rules and procedures of the employers and the owners of facilities where the ARC Products are being used. Safety standards and practices for the industries in which ARC Products are used. This manual does not include or address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above. It is the responsibility of the owners, users and operators of the ARC Products to know, understand and follow all of these requirements. It is the responsibility of the employer to make its employees aware of all of the above listed requirements and to make certain that all operators are properly trained. No one should use ARC Products prior to becoming familiar with and being trained in these requirements and the instructions and safety recommendations in this manual. WARRANTY INFORMATION For information on ARCs product warranties, please contact ARC representative nearest to you or visit www.advanced-radiotech.com. FCC WARNINGS and CAUTIONS This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Any changes or modifications not expressly approved by the party responsible for compliance could void the authority to operate equipment. This device and its antenna must not be co-located or operating in conjunction with any other antenna or transmitter. End-users and installers must be provided with antenna installation instructions and Flex HANDY Instruction Manual June 2019 v1.0 Page 2 of 34 transmitter operating conditions for satisfying RF exposure compliance. For product available in the USA/Canada market, only channel 1~141 can be operated. Selection of other channels is not possible IC WARNINGS RSS-Gen Issue 4 8.4 According to RSS-Gen Issue 4 section 8.4, User manuals for licence-exempt radio apparatus shall contain the following text, or an equivalent notice that shall be displayed in a conspicuous location, either in the user manual or on the device, or both:
(English) This device complies with Industry Canada's licence-exempt RSSs. Operation is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired operation of the device.
(French) Le prsent appareil est conforme aux CNR d'Industrie Canada applicables auxappareils radio exempts de licence.L'exploitation est autorise aux deux conditions suivantes:
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage adiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. Industry Canada ICES-003 Compliance Label:
CAN ICES-3 (B)/NMB-3(B) Flex HANDY Instruction Manual June 2019 v1.0 Page 3 of 34 Table of Contents Introduction 1. 2. Radio Controlled Safety 3. General System Information 3.2 Receiver 3.2.1 External Illustration Internal Illustration 3.2.2 4. Function Settings Receiver 4.2 4.2.1 Receiver Channel Setting 4.2.2 Output Relay Configurations 4.2.3 Dipswitch Settings 4.2.4 Other Dipswitch Settings 4.2.5 Other Function Output Relay Settings 4.2.6 System Channels Table 5. Receiver Installation 5.1 Output Relay Contact Diagrams 5.2 Pre-installation Precautions 5.3 Step-By-Step Installation 6. Operating Procedures 6.3 System Status Light Indications 7. General Specifications Page 4 5 10 11 12 12 15 17 17 18 19 20 20 23 24 1. Introduction The Flex HANDY radio remote control systems are designed for control of industrial equipment and machinery such as electric chain hoists, winches, conveyor belts, and all other material handling equipment where wireless control is preferred. Each Flex HANDY system consists of a transmitter handset and a receiver unit. Other standard-equipped accessories include transmitter lanyard, vinyl pouch, pushbutton labels, output cable, and instruction manual CD. List of notable features include:
*
62 User-programmable Channels advanced synthesized RF controls with 62 built-in Flex HANDY Instruction Manual June 2019 v1.0 Page 4 of 34 programmable channels set via pushbuttons and dipswitches.
* Wireless Remote Pairing Function system pairing and cloning can be done easily and wirelessly.
* Over One Million Unique Address Codes each and every Flex HANDY system has its own address code and serial number, never repeats.
* Advanced Controls the Flex HANDY system utilizes dual advanced microprocessor controls with 32bit CRC and Hamming Code, which provide ultra fast, safe, precise, and error-free encoding and decoding.
* Two-way Transmission transmitter and receiver communicate with one another for safe, precise and uninterrupted operation (e.g. receiver status feedbacks).
* Reliable Pushbuttons the pushbuttons are rated for more than one million press cycles.
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Low Power Consumption requires only two AA alkaline batteries for more than 150 hours of uninterrupted operation between replacements.
* Durable Nylon and Fiberglass Composite Enclosures highly resistance to breakage and deformation even in the most abusive environments. The receiver enclosures and
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output cables are UL94-V0 rated. Fully Sealed Enclosures the transmitter and receiver enclosures are IP66 rated. Full Compliance all systems are fully complied with the FCC Part-15 Rules and European Safety Standards.
* Other Optional Accessories and Features transmitter magnet mount, transmitter belt clip, transmitter waist belt, ring hook, transmitter rubber guards, charging station, miniature light and buzzer kit, external antenna kit, removable mounting bracket, and many others. Flex HANDY Instruction Manual June 2019 v1.0 Page 5 of 34 2. Radio Controlled Safety WARNINGS and CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment. WARNING A warning highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in injury or death of personnel, or long term physical hazards. Warnings are highlighted as shown below:
WARNING CAUTION A caution highlights an essential operating or maintenance procedure, practice, etc. which if not strictly observed, could result in damage to, or destruction of equipment, or loss of functional effectiveness. Cautions are highlighted as shown below:
CAUTION WARNINGS and CAUTIONS SHOULD NEVER BE DISREGARDED. The safety rules in this section are not intended to replace any rules or regulations of any applicable local, state, or federal governing organizations. Always follow your local lockout and tagout procedure when maintaining any radio equipment. The following information is intended to be used in conjunction with other rules or regulations already in existence. It is important to read all of the safety information contained in this section before installing or operating the Radio Control System. Flex HANDY Instruction Manual June 2019 v1.0 Page 6 of 34 2.1 CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT, READ AND DEVELOP AN UNDERSTANDING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES, HOISTS, LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. AN AUDIBLE AND/OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE-CONTROLLED EQUIPMENT AS REQUIRED BY CODE, REGULATION, OR INDUSTRY STANDARD. THESE AUDIBLE AND/OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE-
CONTROLLED EQUIPMENT. ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE, HOIST, LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES. DE-ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH-TESTING ANY EQUIPMENT. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS, I.E., MAGNETS, VACUUM LIFTS, PUMPS, EMERGENCY EQUIPMENT, ETC. A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT. 2.2 GENERAL Radio controlled material handling equipment operates in several directions. Cranes, hoists, lifting devices and other material handling equipment can be large, and operate at high speeds. Quite frequently, the equipment is operated in areas where people are working in close proximity to the material handling equipment. The operator must exercise extreme caution at all times. Workers must constantly be alert to avoid accidents. The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries, damage to equipment, or even save a life. 2.3 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED CRANES Only properly trained persons designated by management should be permitted to operate radio controlled equipment. Radio controlled cranes, hoists, lifting devices and other material handling equipment should not be operated by any person who cannot read or understand signs, notices and operating instructions that pertain to the equipment. Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness, is taking any medication that may cause loss of equipment control, or is under the influence of alcohol or drugs. Flex HANDY Instruction Manual June 2019 v1.0 Page 7 of 34 2.4 SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills before using the radio-controlled equipment. The operator should:
have knowledge of hazards pertaining to equipment operation have knowledge of safety rules for radio-controlled equipment have the ability to judge distance of moving objects know how to properly test prior to operation be trained in the safe operation of the radio transmitter as it pertains to the crane, hoist, lifting device or other material handling equipment being operated have knowledge of the use of equipment warning lights and alarms have knowledge of the proper storage space for a radio control transmitter when not in use be trained in transferring a radio control transmitter to another person be trained how and when to report unsafe or unusual operating conditions test the transmitter emergency stop and all warning devices prior to operation; testing should be done on each shift, without a load be thoroughly trained and knowledgeable in proper and safe operation of the crane, hoist, lifting device, or other material handling equipment that utilizes the radio control know how to keep the operator and other people clear of lifted loads and to avoid pinch points continuously watch and monitor status of lifted loads know and follow cable and hook inspection procedures know and follow the local lockout and tagout procedures when servicing radio-controlled equipment know and follow all applicable operating and maintenance manuals, safety procedures, regulatory requirements, and industry standards and codes The operator shall not:
lift or move more than the rated load operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller use the crane, hoist or lifting device to lift, support or transport people lift or carry any loads over people operate the crane, hoist or lifting device unless all persons, including the operator, are and remain clear of the supported load and any potential pinch points operate a crane, hoist or lifting device when the device is not centered over the load operate a crane, hoist or lifting device if the chain or wire rope is not seated properly in the sprockets, drum or sheave operate any damaged or malfunctioning crane, hoist, lifting device or other material handling equipment Flex HANDY Instruction Manual June 2019 v1.0 Page 8 of 34 change any settings or controls without authorization and proper training remove or obscure any warning or safety labels or tags leave any load unattended while lifted leave power on the radio-controlled equipment when the equipment is not in operation operate any material handling equipment using a damaged controller because the unit may be unsafe operate manual motions with other than manual power operate radio-controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER. IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED, THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR. DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO ARC FOR EVALUATION AND REPAIR. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. 2.5 TRANSMITTER UNIT Transmitter switches should never be mechanically blocked ON or OFF. When not in use, the operator should turn the transmitter OFF. A secure storage space should be provided for the transmitter unit, and the transmitter unit should always be placed there when not in use. This precaution will help prevent unauthorized people from operating the material handling equipment. Spare transmitters should be stored in a secure storage space and only removed from the storage space after the current transmitter in use has been turned OFF, taken out of the service area and secured. 2.6 PRE-OPERATION TEST At the start of each work shift, or when a new operator takes control of the crane, operators should do, as a minimum, the following steps before making lifts with any crane or hoist:
Test all warning devices. Test all direction and speed controls. Test the transmitter emergency stop. 2.7 BATTERIES WARNING KNOW AND FOLLOW PROPER BATTERY HANDLING, CHARGING AND DISPOSAL PROCEDURES. IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS DAMAGE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT. Flex HANDY Instruction Manual June 2019 v1.0 Page 9 of 34 3. General System Information 3.2 Receiver 3.2.1 External Illustration 1. 2. 3. 4. 5. 6. External Antenna Port (optional) COM LED Indicator Status LED Indicator Power LED Indicator Output Relay LED Indicators Infrared Sensors Remote Pairing Button System Information Cord Grip 7. 8. 9. 10. Mounting Bracket (optional) 11. Mounting Bracket Release Flex HANDY Instruction Manual June 2019 v1.0 Page 10 of 34 3.2.2 Internal Illustration 1. 2. 3. 4. RF/Decoder Board Internal Antenna INT/EXT Antenna Jumpers Function Dipswitches 5. 6. 7. 8. Channel Dipswitch Programming Port Power Transformer Relay Board Flex HANDY Instruction Manual June 2019 v1.0 Page 11 of 34 4. Function Settings 4.2 Receiver 4.2.1 Receiver Channel Settings Set the receiver channel by configuring the S3 channel dipswitch located on the RF/decoder board, only the first 6 dip positions are used for channel programming. The system channels table on section 4.2.6 illustrates which dipswitch setting corresponds to which channel. Once the receiver channel is altered, do make sure to change the transmitter channel as well. The channel on both transmitter and receiver must be identical in order for the system to work. Example:
ON DIP S3 DIP 1~6 2 3 1 4 5 6 7 8 ON DIP 1 2 3 4 5 6 7 8 Top position 1 Bottom position 0 The above dipswitch setting 1 0 0 1 0 0 corresponds to channel 36 in the system channels table on section 4.2.6. 4.2.2 Output Relay Configurations 4.2.2.1 Output Relay Types 1. 2 output relays per motion single speed only Output relays with Forward (F) and Reverse (R) 1st speed only. 2. 3 output relays per motion shared 2nd speed output relay Output relays with Forward 1st speed (F1), Reverse 1st speed (R1) and Forward/Reverse 2nd speed (F/R2). Forward and Reverse 2nd speed (F/R2) shared the same output relay. Flex HANDY Instruction Manual June 2019 v1.0 Page 12 of 34 4.2.2.2 Output Relay Actions at 2nd Speed 1. 3 output relays configuration with Closed/Closed contact at 2nd speed F1 (or R1) output relay closed at 1st speed and F1 + F/R2 (or R1 + F/R2) output relays closed at 2nd speed. Refer to section 4.2.3.1 on how to set to this function. Forward 1st speed pushbutton pressed Forward 2nd speed pushbutton pressed F1 R1 F/R2 F1 R1 F/R2 4.2.2.3 ON/OFF Pushbutton Function The user can set any of the two adjacent pushbuttons on the transmitter to behave like a mechanical ON & OFF rocker or toggle switch. ON output relay closes when ON pushbutton is pressed (OFF output relay opens) and OFF output relay closes when OFF pushbutton is pressed (ON output relay opens). Refer to section 4.2.3.1 on how to set to this function. PB1 PB2 4.2.2.4 Magnet ON/OFF Pushbutton Function The user can set any of the two adjacent pushbuttons on the transmitter to control industrial magnet lift. Activate the magnet by pressing the Magnet ON pushbutton. Deactivate the magnet by first press and hold the Magnet ON pushbutton and then press the Magnet OFF pushbutton. Pressing the Magnet OFF pushbutton alone is unable to deactivate the magnet. Refer to section 4.2.3.1 on how to set to this function. 4.2.2.5 Brake Function When the transmitter pushbutton is released from 2nd speed up to 1st speed, both 1st and 2nd speed output relays will open for up to 1 second and then with 1st speed output relay closed thereafter. Refer to section 4.2.3.1 on how to set to this function. 4.2.2.6 External Warning Function The user can install an external warning device (rotating lights, horn, etc) to the K10 Function output relay located inside the receiver. The user can choose which pushbutton pair (or pairs) triggers the external warning device when pressed. Refer to section 4.2.3.1 on how to set to this function. 4.2.2.7 Momentary Contact When pushbutton is released the corresponding output relay will open or deactivate. This type of relay action usually applies to external applications such as horn and buzzer. Refer to section 4.2.3.2 on how to set to this function. 4.2.2.8 Toggled Contact When pushbutton is released the corresponding output relay will maintain contact or closure until next time the user presses the same pushbutton again. This type of relay action usually applies to external application such as lights. Refer to section 4.2.3.2 on how to set to this function. Flex HANDY Instruction Manual June 2019 v1.0 Page 13 of 34 4.2.2.9 Receiver Channel Scanning Function ON DIP S3 DIP 7~8 1 2 3 4 5 6 7 8 ON DIP S3 DIP 7~8 1 2 3 4 5 6 7 8 00 manufacture preset (channel X) 01 scans 2 channels (channel X and channel X+1)
* Channel X channel set on the Channel dipswitch.
(1)
(2) Example: If the first 6 dipswitch positions are set to channel 01 (000001), when set to 2-channel scanning (type-2 above) the receiver will only scan channel 01 and 02. Flex HANDY Instruction Manual June 2019 v1.0 Page 14 of 34 4.2.3 Dipswitch Settings 4.2.3.1 Interlocked Pushbutton Pair Interlocked means any pushbutton pair can not be pressed simultaneously as it will cancel each other out. Interlocked setting usually applies to electric motors forward &
reverse motion and On & Off switches. Five dip positions correspond to a pushbutton pair. PB1 2~
ON DIP S1 DIP 1~5 ON DIP Dip Settings 00000 00001 00010 00011 00100 00110 00111 01000 01001 01010 01011 Function Single speed only 3 output relays Closed/Closed relay action at 2nd speed
(shared 2nd speed output relay) On (right button) & Off (left button) Magnet Lift On & Off On (right button) & Off (left button)
(EMS all relays deactivate when STOP button is pressed) FWD/REV toggled FWD/REV toggled
(EMS all relays deactivate when STOP button is pressed) Single speed + External warning*
3 output relays Closed/Closed relay action + External warning*
3 output relays Closed/Closed relay action + Brake 3 output relays Closed/Closed relay action + Brake + External warning*
* External warning function requires installing an external warning device such as horn and lights to the K10 Function output relay. Flex HANDY Instruction Manual June 2019 v1.0 Page 15 of 34 4.2.3.2 None-Interlocked Pushbutton Pair Non-interlocked setting allows the pushbutton pair be pressed simultaneously. Five dip positions correspond to a pushbutton pair. PB1 2~
ON DIP S1 DIP 1~5 ON DIP Dip Settings Left Pushbutton Right Pushbutton 10000 10001 10010 10100 10101 10110 11000 11001 11010 Normal Normal Normal Toggle Toggle Toggle Toggle (EMS) Toggle (EMS) Toggle (EMS) Normal Toggle Toggle (EMS) Normal Toggle Toggle (EMS) Normal Toggle Toggle (EMS)
* EMS all relays deactivate when STOP button is pressed Flex HANDY Instruction Manual June 2019 v1.0 Page 16 of 34 4.2.4 Other Dipswitch Settings ON DIP S2 DIP 8~10 ON DIP S2 Dip Position 8 Dip set to 0 or down Function Normal Dip set to 1 or up Display system firmware version S2 Dip Position 9 Dip set to 0 or down Function Normal Dip set to 1 or up System testing (receiver MAIN relays disabled) S2 Dip Position 10 Dip set to 0 or down Dip set to 1 or up Function Receiver-to-transmitter remote pairing
(pressing the Pairing button required) Receiver-to-transmitter remote pairing
(pressing the Pairing button not required) 4.2.5 Other Function Output Relay Settings Listed below are other types of functions that can be outputted through the K10 Function output relay via the infrared IR programmer unit. Please contact ARC representative for more details. LV ID EXT
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Function relay closes when receiver voltage is low. Function relay works simultaneously with all motion commands. Function relay works simultaneously with the receiver MAIN relays. Flex HANDY Instruction Manual June 2019 v1.0 Page 17 of 34 4.2.6 System Channels Table Channel Dipswitch Setting Channel Dipswitch Setting 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 000001 000010 000011 000100 000101 000110 000111 001000 001001 001010 001011 001100 001101 001110 001111 010000 010001 010010 010011 010100 010101 010110 010111 011000 011001 011010 011011 011100 011101 011110 011111 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 100000 100001 100010 100011 100100 100101 100110 100111 101000 101001 101010 101011 101100 101101 101110 101111 110000 110001 110010 110011 110100 110101 110110 110111 111000 111001 111010 111011 111100 111101 111110 Flex HANDY Instruction Manual June 2019 v1.0 Page 18 of 34 5. Receiver Installation 5.1 Output Relay Contact Diagrams Flex HANDY 2S (single speed model) COM 9 FWD 10 REV 11 K1 K2 1 2 3 Power Transformer MAIN1 4 COM 5 MAIN2 COM FUNC 6 7 8 Flex HANDY 2X (dual speed model) COM 9 FWD 10 REV 11 F/R 2 12 1 2 3 K1 K2 K3 Power Transformer MAIN1 4 COM 5 MAIN2 COM FUNC 6 7 8 K27A K27B K10 K27A K27B K10
* For 9~36VDC power supply, wire #1 corresponds to the negative charge (-) and wire #3 corresponds to the positive charge (+), wire #2 is GROUND. Flex HANDY Instruction Manual June 2019 v1.0 Page 19 of 34 5.2 Pre-installation Precautions 1. Make sure the transmitter and receiver are with identical serial number and channel. 2. Make sure the receiver is not set to the same channel as any other systems in use in the surrounding area. 3. Make sure the hoist or equipment is working properly prior to installation. 4. Make sure the power source to the receiver is set correctly. 5. Switch off the main power source to the hoist or equipment prior to installation. 55 mm 2.17"
118 mm 4.66"
5.3 Step-By-Step Installation m m 1 4 1 m m 7 1 1
"
6 5
"
0 6 4 5
. m m 7 1 1
"
0 6
. 4 m m 1 4 1
"
6 5
. 5 With Optional Removable Mounting Bracket 118 mm 4.66"
55 mm 2.17"
19 mm 0.74"
Flex HANDY Instruction Manual June 2019 v1.0 Page 20 of 34 1. For best reception the location of the receiver should be visible 2. The location selected should not be exposed to high levels of to the operator at all time. electric noise. Mounting the receiver next to an unshielded variable frequency drive may cause radio interference. Always locate the receiver as far away from variable frequency drive and electric motor as possible. 300 mm 3. Ensure the selected location has adequate space to accommodate the receiver. If an external antenna is used, to avoid the possibility of antenna damage always locate the receiver where the antenna is free from any obstacles. 4. When installing an external antenna make sure the MCX jack located on the RF/decoder board inside the receiver is connected and jumper set to EXT position. 5. For better reception, make sure the receiver is in an upright position. Cont r ol Panel 6. Drill four holes on the control panel, wall or location where the receiver is to be installed. m O .5 6mm 102 m 7. Make sure the screws are tightened after installation (not provided with the system). m m 4 0 1 Flex HANDY Instruction Manual June 2019 v1.0 Page 21 of 34 With Optional Removable Mounting Bracket
. m 39 m 39mm 4 8mm. 48mm 48mm 1. Drill two holes on the control panel, wall or location where the receiver is to be installed. 3mm
. 2. Slide down the receiver along the guided track to secure the receiver to the mounting bracket. 3. Remove the receiver by pressing down the bracket release and pull the receiver upward until it clears the guided track. Install Remove Flex HANDY Instruction Manual June 2019 v1.0 Page 22 of 34 6. Operating Procedures 6.3 System Status Light Indications 6.3.2 Receiver Status Indications Type Display Type (Green & Red) Indication 1 2 3 4 5 6 7 8 9 Fast green blinks Decoding in process Slow green blinks Decoding on standby 2 red blinks Receiver MAIN relays jammed or defective 3 red blinks 4 red blinks Decoding processors defective Receiving RF defective Fast red blinks Incorrect transmitter serial number Constant red Receiver low voltage No light displayed Decoding processors defective 3 slow red blinks followed by slow green blinks STOP button pressed down 6.3.3 Receiver Power Indications Type Display Type (Red) Indication 1 2 On Off Power to receiver No power to receiver 6.3.4 Receiver COM Indications Type Display Type (Red) Indication 1 2 On Off Power to relay Board No power to relay board Flex HANDY Instruction Manual June 2019 v1.0 Page 23 of 34 7. General Specifications
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433.050MHz ~ 434.575MHz 62 channels 25 KHz Digital Frequency Modulation based on Manchester Code, 20bit address, 32bit CRC and Hamming Code. Microprocessor-controlled 6 Synthesized PLL Frequency Auto Scanning
-116dBm
-50dB 50 ohms 40mS (average) NEMA4 IP66 250V @ 6 Amps 7VA (max) 110~240VAC
-25C ~ 75C / -13F ~ 167F 120mm (L) x 90mm (W) x 55mm (H) 900g / 2.0lb (include output cable) Frequency Range Number of Channels Channel Spacing Modulation Encoder & Decoder Hamming Distance Frequency Control Receiver Type Receiver Sensitivity Spurious Emission Antenna Impedance Responding Time Enclosure Type Enclosure Rating Output Contact Rating Receiver Power Consumption Available Receiver Voltages Operating Temperature Receiver Dimension Receiver Weight Flex HANDY Instruction Manual June 2019 v1.0 Page 24 of 34