FCC ID: XS5-ML78519P ION M remote unit for cellular networks

Optical Remote Unit ION-M7P/85P/17P/19P

(ML-Cabinet) User's Manual MF0143AUA Users Manual for ION-M7P/85P/17P/19P (ML-cab) Copyright 2011 CommScope, Inc. All rights reserved. Andrew Solutions is a trademark of CommScope, Inc. All information contained in this manual has been revised thoroughly. Yet Andrew Solutions accepts no liability for any omissions or faults. Andrew Solutions reserves the right to change all hard- and software characteristics without notice. Names of products mentioned herein are used for identification purposes only and may be trademarks and / or registered trademarks of their respective companies. No parts of this publication may be reproduced, stored in a retrieval system, transmitted in any form or by any means, electronical, mechanical photocopying, recording or otherwise, without prior written permission of the publisher. Andrew Wireless Systems GmbH, 24-November-2011 Page 2 MF0143AUA.doc TABLE OF CONTENTS 1. GENERAL 1.1. 1.2. 1.3. 1.4. USED ABBREVIATIONS HEALTH AND SAFETY WARNINGS ABOUT ANDREW SOLUTIONS INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT 2. INTRODUCTION 2.1. 2.2. PURPOSE THE ION-M7P/85P/17P/19P (INTELLIGENT OPTICAL NETWORK; MMR) 3. COMMISSIONING 3.1. 3.1.1. 3.1.2. 3.1.3. 3.2. 3.2.1. 3.2.2. 3.2.3. 3.3. 3.4. 3.5. 3.5.1. 3.5.2. 3.6. MECHANICAL INSTALLATION General Wall-Mounting Procedure Pole-Mounting Procedure ELECTRICAL INSTALLATION General Connections Grounding CONNECTION OF THE ANTENNA CABLES POWER CONNECTION OPTICAL-FIBER-CABLE CONNECTION - RULES Protective Plug Protective-Tube Kit COMMISSIONING 4. ALARMS BITE AND ALARMS HANDLING OF ALARMS ALARM STATUS STATUS LED ALARMS EXTERNAL ALARM INPUTS AND OUTPUTS 4.1. 4.2. 4.3. 4.4. 4.5. 7 7 8 10 12 15 15 15 17 17 17 19 20 21 21 23 24 24 25 26 29 31 33 37 37 37 37 37 39 Page 3 4.6. TROUBLESHOOTING 5. MAINTENANCE 5.1. 5.2. 5.3. GENERAL REPLACING THE FAN UNIT CLEANING THE HEAT SINK 6. APPENDIX 6.1. 6.2. 6.2.1. 6.2.2. 6.2.3. 6.3. ILLUSTRATIONS SPECIFICATIONS Electrical Specifications Mechanical Specifications Environmental and Safety Specifications SPARE PARTS INDEX 7. Users Manual for ION-M7P/85P/17P/19P (ML-cab) 40 41 41 42 43 45 45 46 46 46 46 47 49 Page 4 MF0143AUA.doc FIGURES AND TABLES figure 3-1 Mounting bracket installation .................................................................... 19 figure 3-2 RU mounting ............................................................................................ 19 figure 3-3 Pole-mounting kit...................................................................................... 20 figure 3-4 Connector flange of ION-M7P/85P/17P/19P ............................................ 23 figure 3-5 RS485 connector...................................................................................... 23 figure 3-6 Grounding bolt.......................................................................................... 24 figure 3-7 Grounding bolt, schematic view................................................................ 24 figure 3-8 AC power supply plug............................................................................... 25 figure 3-9 Protective-plug assembly ......................................................................... 29 figure 3-10 Tube-kit installation................................................................................. 32 figure 4-1 Flange connector, 5 poles ........................................................................ 39 figure 4-2 Flange connector, 7 poles ........................................................................ 39 figure 4-3 Alarm inputs and outputs, standard.......................................................... 40 figure 5-1 Fan unit and heat sink .............................................................................. 42 figure 6-1 Cabinet drawing........................................................................................ 45 table 1-1 List of international contact addresses....................................................... 13 table 3-1 Specified torques....................................................................................... 18 table 3-2 RS485 connector, pin assignment............................................................. 23 table 4-1 Status LED alarms..................................................................................... 38 Page 5 Users Manual for ION-M7P/85P/17P/19P (ML-cab) For your notes:

Page 6 MF0143AUA.doc 1 General 1. GENERAL 1.1. USED ABBREVIATIONS 3GPP AC/DC AIMOS ALC BITE BTS CE CD CPD DL DoC EDGE EN EP ESD ETS EU GSM GND GUI ICP3 ID No ION IP ISO LED LMT LTE MIMO MS MU NF OTRx PDU PG PIM R&TTE Rev RF RU RX SNMP TS TX UL UMTS UPS VSWR WCDMA WDM 3rd Generation Partnership Project Alternating current / Direct Current Andrew Integrated Management and Operating System Automatic Level Control Built-In Test Equipment Base Transceiver Station

"Conformit Europenne" ("European Conformity") Compact Disk Channel Power Detection Downlink Declaration of Conformity Enhanced Data Rates for GSM Evolution European Norm Extension Port Electrostatic Discharge European Telecommunication Standard Extension Unit Global System for Mobile Communication Ground Graphical User Interface Intercept Point 3rd order Identification Number Intelligent Optical Network Ingress Protection International Organization for Standardization Light Emitting Diode Local Maintenance Terminal Long Term Evolution Multiple Input Multiple Output Mobile Station Main Unit Noise Figure Optical Transceiver = SRMU (Subrack Master Unit) Power Distribution Unit Packing Gland Passive Intermodulation Radio & Telecommunications Terminal Equipment Revision Radio Frequency Remote Unit Receiver Simple Network Management Protocol Technical Specification Transmitter Uplink Universal Mobile Telecommunication System Uninterruptible Power Supply Voltage Standing Wave Ratio Wideband Code Division Multiple Access Wavelength Division Multiplex Page 7 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 1.2. HEALTH AND SAFETY WARNINGS 1. Only suitably qualified personnel is allowed to work on this unit and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. 2. Read and obey all the warning labels attached to the unit. Make sure that the warning labels are kept in a legible condition and replace any missing or damaged labels. 3. Obey all general and regional installation and safety regulations relating to work on high voltage installations, as well as regulations covering correct use of tools and personal protective equipment. 4. Keep operating instructions within easy reach and make them available to all users. 5. It is the responsibility of the network provider to implement prevention measures to avoid health hazards which may be associated to radiation from the antenna(s) connected to the unit. the following antenna 6. For US and Canadian installations: To comply with FCC RF exposure compliance requirements, installation and device operating configurations must be satisfied: A separation distance of at least 4 m must be maintained between the antenna of this device and all persons. RF exposure compliance may need to be addressed at the time of licensing, as required by the responsible FCC Bureau(s), including antenna co-location requirements of 1.1307(b)(3). Maximum permissible antenna gain is 17 dBi. 7. Please note for a Class A digital device or peripheral:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. 8. Make sure, access is restricted to qualified personnel. 9. Only licence holders for the respective frequency range are allowed to operate 10. Corresponding local particularities and regulations must be observed. For national deviations please refer to the respective documents included in the manual CD delivered. Page 8 MF0143AUA.doc this unit. 1 General 11. Use this equipment only for the purpose specified by the manufacturer. Do not carry out any modifications or fit any spare parts which are not sold or recommended by the manufacturer. This could cause fires, electric shock or other injuries. 12. Due to power dissipation, the repeater may reach a very high temperature. Do not operate this equipment on or close to flammable materials. 13. Before opening the unit, disconnect power supply. 14. ESD precautions must be observed! Before commencing maintenance work, use the available grounding system to connect ESD protection measures. 15. This unit complies with European standard EN60950. 16. Make sure the repeater settings are according to the intended use (see also product information of manufacturer) and regulatory requirements are met. 17. Although the repeater is internally protected against overvoltage, it is strongly recommended to earth the antenna cables close to the repeaters antenna connectors for protection against atmospheric discharge. 18. Laser radiation! Do not stare into the beam; do not view it directly or with optical instruments. Page 9 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 1.3. ABOUT ANDREW SOLUTIONS Andrew Wireless Systems GmbH based in Buchdorf/ Germany, is a leading manufacturer of coverage equipment for mobile radio networks, specializing in high performance, RF and optical repeaters. Our optical distributed networks and RF repeater systems provide coverage for every application: outdoor use, indoor installations, tunnels, subways and many more. Andrew Wireless Systems GmbH has unparalleled experience in providing RF coverage and capacity solution for wireless networks in both indoor and outdoor environment and belongs to Andrew Solutions, a CommScope Company. Andrew Solutions is the foremost supplier of one-stop, end-to-end radio frequency

(RF) solutions. Our products are complete solutions for wireless infrastructure from top-of-the-tower base station antennas to cable systems and cabinets, RF site solutions, signal distribution, and network optimization. Andrew Solutions has global engineering and manufacturing facilities. In addition, it maintains field engineering offices throughout the world. We operate a quality management system in compliance with the requirements of ISO 9001. All equipment is manufactured using highly reliable material. In order to ensure constant first-rate quality of the products, comprehensive quality monitoring is conducted at all fabrication stages. Finished products leave the factory only after a thorough final acceptance test, accompanied by a test certificate guaranteeing optimal operation.

Note: Exceptions of and national deviations from this intended use may be possible. To observe corresponding local particularities and regulations, please refer to the respective documents (also in national language) which are included in the manual CD delivered. To make the most of this product, we recommend you carefully read the instructions in this manual and commission the system only according to these instructions. For technical assistance and support, please also contact the local office or Andrew Solutions directly at one of the addresses listed in the following chapter. Page 10 MF0143AUA.doc 1 General Page 11 1.4. Users Manual for ION-M7P/85P/17P/19P (ML-Cab) INTERNATIONAL CONTACT ADDRESSES FOR CUSTOMER SUPPORT Americas:

Canada United States Andrew Solutions Canada Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Phone +1-905-878-3457 (Office)

+1-416-721-5058 (Mobile) Fax

+1-905-878-3297 E-mail Peter.Masih@commscope.com, WIsupport.us@commscope.com Brazil & South America CommScope Cabos do Brasil Ltda. Mail Av. Com. Camilo Julio 1256 Zonal Industrial CP 597 Sorocaba SP 18086-000 Brazil Phone

+ 55-15-9104-7722

+ 55-15-2102-4001 Fax E-mail WIsupport@commscope.com Andrew Solutions, Andrew LLC, A CommScope Company Mail 620 North Greenfield Parkway Garner, NC 27529 U.S.A. Phone +1-888-297-6433 Fax

+1-919-329-8950 E-mail WIsupport.us@commscope.com Mexico, Central America &

Caribbean region Andrew Corporation Mexico, SA DE CV Av. Insurgentes Sur 688, Piso 6 Col. Del Valle, CP: 03100 Mexico City Mexico Mail Phone +52-55-1346-1900 (Office) Fax E-mail WIsupport@commscope.com

+52-1-55-5419-5260 (Mobile)

+52-55-1346-1901 Mail APAC Countries:

China, India and Rest of Asia Australia & New Zealand Andrew International Corporation Andrew Corporation (Australia) Pty Ltd. Room 915, 9/F Chevalier Commercial Centre 8 Wang Hoi Rd Kowloon Bay Hong Kong Phone +852-3106-6100

+852-2751-7800 Fax Mail Unit 1 153 Barry Road Campbellfield VIC 3061 Australia Phone +613-9300-7969

+613-9357-9110 Fax E-mail WIsupport.China@commscope.com E-mail WIsupport.Australia@commscope.com Page 12 MF0143AUA.doc 1 General United Kingdom Andrew Solutions UK Ltd Unit 15, Ilex Building Mulberry Business Park Fishponds Road Wokingham Berkshire RG41 2GY England Mail Phone +44-1189-366-792 Fax

+44-1189-366-773 E-mail WIsupport.uk@commscope.com Germany Andrew Wireless Systems GmbH Mail Industriering 10 86675 Buchdorf Germany

+49-9099-69-930 Phone +49-9099-69-0 Fax E-mail WIsupport@commscope.com Austria Europe:

Mail France CommScope France Immeuble Le Lavoisier 4, Place des Vosges 92052 Courbevoie France

+33-1 82 97 04 00

+33-1 47 89 45 25 Phone Fax E-mail WIsupport@commscope.com Czech Republic Andrew Solutions Czech Republic C-Com, spol. s r.o Mail U Moru 888 53006 Pardubice Czech Republic

+420-464-6280-80

+420-464-6280-94 Phone Fax E-mail WIsupport@commscope.com Switzerland Andrew Wireless Systems (Austria) GmbH Andrew Wireless Systems AG Mail Weglgasse 10 2320 Wien-Schwechat Austria Phone +43-1706-39-99-10 Fax

+43-1706-39-99-9 E-mail WIsupport.austria@commscope.com Mail Tiergartenweg 1 CH-4710 Balsthal Switzerland

+41-62-386-1260

+41-62-386-1261 Phone Fax E-mail WIsupport.ch@commscope.com Italy Spain and Portugal Commscope Italy S.r.l., Faenza, Italy Mail Via Mengolina, 20 48018 Faenza (RA) Italy

+39-0546-697111

+39-0546-682768 Phone Fax E-mail WIsupport.italia@commscope.com Mail Andrew Solutions Espaa S.A. A Commscope Company Avda. de Europa, 4 - 2 pta. Parque Empresarial La Moraleja 28108 Alcobendas (Madrid) Spain

+34-91-745-20 40

+34-91-661-87 02 Phone Fax E-mail WIsupport.iberia@commscope.com table 1-1 List of international contact addresses Page 13 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) For your notes:

Page 14 MF0143AUA.doc 2 Introduction 2. INTRODUCTION 2.1. PURPOSE Cellular telephone systems transmit signals in two directions between a base transceiver station (BTS) and mobile stations (MS) within the signal coverage area. If weak signal transmissions occur within the coverage area because of indoor applications, topological conditions or distance from the transmitter, extension of the transmission range can be achieved by means of an optical distribution system. Such a system contains an optical Master Unit and several Remote Units. The number of the Remote Units depends on the hardware and software configuration. The Remote Units are connected to the Master Unit with optical links. The optical loss must be less than 10 dB inclusive optical couplers or splitters. The Master Unit is the connection to the base transceiver stations. The configuration of a Master Unit depends on the number of the Remote Units and the frequency range. The optical transmission uses WDM-systems with a wavelength of 1550 nm in the uplink and 1310 nm in the downlink. 2.2. THE ION-M7P/85P/17P/19P (INTELLIGENT OPTICAL NETWORK; MMR) The ION-M7P/85P/17P/19P transports signals on the RF layer in a way that multiple operators and multiple technologies are moved simultaneously from a cluster of base stations to a remote location over the same fiber. The ION optical distribution system provides a coverage solution for dense urban areas, tunnels, subway, airports, convention centers, high-rise buildings and other locations where physical structures increase path loss. It has been specifically designed to reduce zoning problems and to provide homogeneous coverage. The compact, mechanical design is specifically architected to mount inside of poles or along side structures in such a way that it has a minimal visual impact. The ION-M7P/85P/17P/19P is available in single or multi-band configuration supporting 700 MHz, 850 MHz, 1700 MHz/ 2100 MHz and 1900 MHz in parallel. It has been specifically tested and optimized for LTE, iDEN, GSM, EDGE, CDMA2000, EV-DO, WCDMA, HSPA+, and OFDMA. Furthermore, it is provisioned for future improvements to the modulation and frequency bands. In addition it is backwards compatible to legacy standards such as TDMA and Analog. Page 15 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) The ION is easily set-up and supervised via a graphical user interface (GUI). Remote units can be commissioned through the use of built-in test equipment. An auto-

leveling function compensates for the optical link loss making installation easy and quick. The entire system may be monitored remotely via an Andrew OMC. This platform uses SNMP protocol and is compliant to X.733 standard. Should a sophisticated interface not be required, the Master Unit can be directly connected to the alarm interface of a base station via its contact relay. Multi-channel, multi-operator support Reduced visual impact form factor Efficient, high power amplifier Single fiber for multiple bands and multiple remotes Comprehensive operations and management system for configuration and alarming OMC with SNMP according to X.733 standard Easy installation and commissioning Page 16 MF0143AUA.doc 3 Commissioning 3. COMMISSIONING 3.1. MECHANICAL INSTALLATION 3.1.1. General Read the health and safety warnings in chapter 1.2 Health and Safety Warnings. 1. Do not install the unit in a way or at a place where the specifications outlined in the Environmental and Safety Specifications leaflet of the supplier are not met. 2. It is recommended only to use the mounting hardware delivered by the supplier. If different mounting hardware is used, the specifications for stationary use of the Remote Unit must not be exceeded.

Note: Exceeding the specified load limits may cause the loss of warranty!

3. The unit is considerably heavy. Make sure that a suitable mounting surface is used. Ensure there is adequate manpower to handle the weight of the system. 4. Due to power dissipation, the Remote Unit may reach a very high temperature. Ensure sufficient airflow for ventilation as specified in the individual mounting procedures. 5. When connecting and mounting the cables (RF, optical, power supply, ...) ensure no water can penetrate into the unit through these cables. 6. Also observe all additional rules or restrictions regarding mounting that depend on the type of Remote Unit. For details refer to chapter 7.2.2 Mechanical Specification. Install the unit vertically with the fan unit at the top. A maximum tilt angle of 25 from a vertical position must be kept, as in the following illustrations:

Page 17 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) A spacing of 40 mm (1.58 inch) around the unit is required. 7. To ensure sufficient airflow when mounting the unit in enclosed spaces, two lid openings (one for the air inlet and the other for the air outlet) have to be provided. Do not block these air inlets and outlets when mounting the Remote Unit. The size of each opening must equal at least 17 x 17 cm

(290 cm2). Make sure, too, there is no thermal short circuit between the air inlet and air outlet. If any different or additional mounting material is used, ensure that the mounting remains as safe as the mounting designed by the manufacturer. Ensure that the static and dynamic strengths are adequate for the environmental conditions of the site. The mounting itself must not vibrate, swing or move in any way that might cause damage to the Remote Unit. Specified torques have to be observed for certain mounting procedures according to the following table:

Type Thread Specified torques Hex nuts

(plastic) M 8 M 4 PG 13.5 PG 29 27 Nm 2.3 Nm 27 Nm 3.75 Nm 10 Nm M 4 3.3 Nm

(aluminium) Lens head Spacing screws bolts M 8 PG PG table 3-1 Specified torques

Note: To avoid damage when mounting the unit, always make sure that the M8 washers (DIN9021 or DIN125 depending on the mounting kit) are placed behind and in front of the mounting drillings of the unit. The mounting procedures for a stand-alone Remote Unit without optional accessories are described and illustrated in the following sections. For further information regarding special mounting procedures including mounting of accessory equipment, please see separate manual. Page 18 MF0143AUA.doc 3 Commissioning 3.1.2. Wall-Mounting Procedure Check the suitability of the wall-mounting kit and the wall. Mark the position of the drilling holes (for measurements and a more detailed description refer to the wall mounting plan that is part of the delivery). Drill four holes at the marked positions and insert dowels*. Screw the mounting brackets to the wall / dowels using the four dowel screws as illustrated in figure 3-1 Mounting bracket installation. For each bracket, first screw in the 2 washers, then the 2 spring washers, then the 2 M8x80 screws (see also figure 3-1 Mounting bracket installation). Hang the Remote Unit into the upper mounting bracket at a slight angle and let it move smoothly towards the wall so that it engages firmly into the brackets (see figure 3-2 RU mounting). Then, screw the Remote Unit to the lower mounting bracket using 2 of the M8x25 screws that are part of the delivery (4 are provided). Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded. Upper mounting bracket Position of dowels *

M8 screws Washer Spring washer Lower mounting bracket figure 3-1 Mounting bracket installation figure 3-2 RU mounting

* The dowels are not part of the delivery since the suitable type depends on the on-site conditions

(material of wall). Therefore, use dowels that are appropriate for the mounting surface. Page 19 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 3.1.3. Pole-Mounting Procedure The standard mounting hardware also includes all parts required for pole mounting:

figure 3-3 Pole-mounting kit Use the screw bands to fasten the two mounting brackets to the pole.

Note: When fastening the mounting brackets make sure that they are installed congruently and not at an angle to each other. To determine the distance between the beams, refer to the wall mounting plan that is part of the delivery. Hang the Remote Unit into the hooks of the upper mounting bracket and screw the Remote Unit to the lower mounting bracket. Ensure that there is free access to the electrical connections as well as to the cabinet. The approved bending radius of the connected cables must not be exceeded. Page 20 MF0143AUA.doc 3 Commissioning 3.2. ELECTRICAL INSTALLATION 3.2.1. General Read the health and safety warnings in chapter 1.2 Health and Safety Warnings. 1. This unit contains dangerous voltages. Loss of life, severe personal injury or property damage can be the result if the instructions contained in this manual are not followed. 2. Ground the unit before connecting power supply. A grounding bolt is provided on the cabinet to connect the ground-bonding cable. 3. Although the Remote Unit is internally protected against over-voltage, it is strongly recommended to earth the antenna cables close to the antenna connectors of the Remote Unit for protection against atmospheric discharge. In areas with strong lightning it is highly recommended to insert additional lightning protection. 4. If the mains connector of the Remote Unit is not easily accessible, a disconnect device in the mains circuit must be provided within easy reach. 5. Before connecting or disconnecting the mains connector at the Remote Unit, ensure that mains supply is disconnected. 6. Make sure that an appropriate circuit breaker and an over-current limiting device are connected between mains and Remote Unit. 7. A connection of mains supply to a power socket requires the power socket to be nearby the Remote Unit. 8. Incorrectly wired connections can destroy electrical and electronic components. 9. To avoid corrosion at the connectors caused by electrochemical processes, the material of the cable connectors must not cause a higher potential difference than 0.6 V (see electrochemical contact series). 10. Use an appropriate torque wrench for the coupling torque (25 N-m / 19 ft lb) of 7-

16 DIN connectors with 1-1/4 in opening to tighten the 7/16-type antenna connectors. For example, use torque wrench of item no. 244377 available from the Andrew e-catalog. Do NOT use your hands or any other tool (e.g. a pair of pliers)! This might cause damage to the connector and lead to a malfunction of the Remote Unit. 11. Use a voltage limiting device for unstabilized electric networks that frequently generate spikes. 12. The unit complies with the surge requirement according to EN 61000-4-5 (fine protection); however, it is recommended to install an additional medium (via local supply connection) and/or coarse protection

(external surge protection), depending on the individual application, in order to avoid damage caused by overcurrent. Page 21 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 13. Observe the labels on the front panels before connecting or disconnecting any cables. Page 22 MF0143AUA.doc 3 Commissioning 3.2.2. Connections Alarm output connector Status LED Optical-fiber connector Antenna connector Power supply connector Alarm input connector RS485 / 232 connector Grounding bolt figure 3-4 Connector flange of ION-M7P/85P/17P/19P Control Connector (RS485 / RS232) This 8-pin male connector (type: Binder Series 712) primarily supports control of the Extension Unit via RS485 bus. Assignment PIN not connected 1 RS232 Rx 2 RS232 Tx 3 4 not connected 5 GND (RS232) 6 RS485 R+/D+

RS485 GND 7 8 RS485 R-/D-

table 3-2 RS485 connector, pin assignment Page 23 figure 3-5 RS485 connector Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 3.2.3. Grounding Grounding must be carried out. Connect an earth-bonding cable to the grounding connection provided at the outside of the Remote Unit (see chapter 3.2.2 Connections). Do not use the grounding connection to connect external devices. figure 3-6 Grounding bolt figure 3-7 Grounding bolt, schematic view After loosening the hex nut, connect the earth-bonding cable between the two washers as illustrated in the figures above. Then, fasten all parts again with the hex nut. 3.3. CONNECTION OF THE ANTENNA CABLES The Remote Unit has 7/16-type antenna connectors. Please refer to section 3.2.2 Connections for its location. Refer to the corresponding documentation of the connector manufacturer for mounting the cable connectors. The bending radius of specifications. Consider the type of cable best suited for the antenna. Remember that a cable with higher loss is less expensive but impairs performance. the antenna cables must remain within the given Use an appropriate torque wrench for the coupling torque (25 N-m / 19 ft lb) of 7-16 DIN connectors with 1-1/4 in opening to tighten the 7/16-type antenna connectors. For example, use torque wrench of item no. 244377 available from the Andrew e-catalog. Do NOT use your hands or any other tool (e.g. a pair of pliers)! This might cause damage to the connector and lead to a malfunction of the Remote Unit. Page 24 MF0143AUA.doc 3 Commissioning To minimize passive inter-modulation (PIM) distortion, attention has to be paid to the physical condition of the connector junctions. Do not use connectors that show signs of corrosion on the metal surface. Prevent the ingress of water into the connector. Attach and torque the connectors properly. 3.4. POWER CONNECTION Before connecting electrical power to the units, the system must be grounded as described in the previous chapter. Mains power must be connected at the power supply connector of the unit (see chapter 3.2.2 Connections). The power supply plug is part of the delivery. The correct wiring of the power supply plug is as follows:

N L n.c. PE figure 3-8 AC power supply plug For the AC power supply connection, a minimum cross section of 1.5 mm2 is required. Each wire must observe the applicable national regulations regarding loop impedance, voltage drop, and methods of installation. Make sure to connect the correct voltage to the unit.

Note: Do not connect or disconnect the power cord at the power supply connector while power is on. Turn off mains power * before connecting the power cord at the Remote Unit, then, engage mains power again. Page 25 Users Manual for ION-M7P/85P/17P/19P (ML-Cab)

* Mains power must be interruptible with an external power supply breaker. For the power supply breaker, observe the following recommendation:

120 Volt / 20 Amp max. or 240 Volt / 16 Amp, single-phase, 50 / 60 Hz AC service is needed, i.e. the external AC breaker should be 20 Amps max. for 120-Volt service or 16 Amps for 240-Volt service. For the DC power supply, observe the local regulations of the DC service provider. 3.5. OPTICAL-FIBER-CABLE CONNECTION - RULES Main optical system parameters:

Fiber:

Single mode fiber, type is E9/125 m Attenuation: <0.36 dB / km @ 1310 nm / <0.26 dB / km @ 1550 nm Dispersion: <3.5 ps / nm km @ 1310 nm / <18.0 ps / nm km @ 1550 nm Fibre-cable connectors E2000APC8 ION-M system:

exceeded. The specified bending radius ( < 4 cm) of the optical fibers must not be The pigtails for the connection between Master Unit and Remote Unit must have a sufficient length. A protection for the feeding into units must be given. The system attenuation of the optical fibers, including the connectors, must not exceed 10 dB. System attenuation and attenuation of optical components must be determined. This can be achieved by measuring attenuation and reflection with an appropriate measuring instrument. For pigtails, a total value of < 0.4 dB (measured to a reference plug) can be assumed due to the dead zone of the reflectometer. These measurements must be made with a sufficient length of optical fiber, at the input and output of the device which has to be measured. Fiber-System Installation:

Fiber-cable connectors have to be of the same type (E2000APC8) as the connectors used for the unit. The fiber-optic cables are connected to the optical transceiver. Angled connectors are not compatible with straight optical connectors;

non-compatibility of connectors will result in permanent damage to both connectors. Page 26 MF0143AUA.doc 3 Commissioning Before connecting the fiber cables, follow the procedure below to ensure optimized performance. It is important for these procedures to be carried out with care:

Do not bend the fiber-optic cable in a tight radius (< 4 cm) as this may cause cable damage and interrupt transmission. Remove fiber-optic protective caps.

Using high-grade alcohol and lint-free cotton cleaning swabs, clean the end of the fiber-optic cable that will be inserted in the optical connectors on the donor interface box. Use a fiber end-face inspection tool to scan both, the class fiber and its surrounding area. Check for dirt on the cladding, chips/pits, dirt on the ferrule, and scratches. Connect the fiber-optic cables by inserting the cable end into the laser receptacle and aligning the key (on the cable end) with the keyed slot. Do not use any index-matching gels or fluids of any kind in these connectors. Gels are intended for laboratory use and attract dirt in the field.

Note:

Care should be taken when connecting and disconnecting fiber-

optic cables - use the connector housing to plug or unplug a fiber. Scratches and dust significantly affect system performance and may permanently damage the connector. Always use protective caps on fiber-optic connectors not in use. Cleaning Procedure for Fiber-Optical Components:

Any contamination in the fiber connection results in additional optical transmission loss which could cause whole system failure. It is thus recommended that every fiber connector be inspected and cleaned prior to mating. The goal is to eliminate any dust or contamination and to provide a clean environment for the fiber-optic connection. When you clean fiber components, always complete the following steps carefully:

1. Turn off the ION system (laser sources) before you inspect fiber connectors. Never look into a fiber while the system lasers are on!

2. Check the connectors or adapters with a fiberscope before cleaning. 3. If the connector is dirty, clean it with a lint-free wipe (dry cleaning). 4. Inspect the connector. Page 27 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 5. If the connector is still dirty, repeat the dry cleaning technique. 6. Inspect the connector. 7. If the connector is still dirty, clean it with 99% isopropyl alcohol (wet cleaning) followed immediately with a dry clean in order to ensure no residue is left on the endface. 8. Repeat steps 5 through 7 until endface is clean. Note: For a more detailed description please refer to:

http://www.cisco.com/en/US/tech/tk482/tk876/technologies_white_paper09186 a0080254eba.shtml Page 28 MF0143AUA.doc 3 Commissioning 3.5.1. Protective Plug Connection:

A protective plug is provided for the connection of the fiber-optic cables. figure 3-9 Protective-plug assembly

Note: Only high-quality connectors must be used for this type of plug. Qualified brands are Diamond or Huber & Suhner. Page 29 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) For plug assembly, observe the following instruction:

1. Pass one or two contacts through the backshell and the clamp ring. 2. Place the contact(s) on the lower insulation body by pushing the groove of the contact into the cavity. If there is only one contact, cavity A must be used. *

3. Then, mount the upper insulation body on the lower insulation body. **

Upper insulation body Cavity B 4. Bring the insulator into the plug. The narrow groove of the insulator must be fitted Cavity A into the stamp of the plug.

To release the contact for disassembling, push the inner snap to the side and pull the contact out.

** To release upper and lower insulation bodies for disassembling, use a small screwdriver and carefully open the snap-connections at the left and the right side of the insulator without damaging them. 5. Fasten the insulator by screwing the backshell tight onto it. Use a spanner with opening 32 the backshell tight (no gap). to screw 6. Place the appropriate seal parts (with one groove for one contact or two grooves for two contacts) over the cable(s) and push the backshell. them into No gap Seals with one groove Page 30 MF0143AUA.doc 3 Commissioning 7. Bring the plastic ring over the cable(s), push it into the backshell and compress the seals and plastic ring by screwing the clamp ring tight (no gap) using a spanner with opening 20. ***

Screw tight until gap is closed 8. Connect the plug to the optical-fiber connector of the Remote Unit, again by fitting a stamp on the plug into the groove of the connector. 9. To lock the connector, push the black locking ring forward.****

Groove Push forward to lock, pull back to free connection

*** For disassembling, release the clamping ring and remove the seals and the plastic ring first.

**** Locking mechanism: The system of locking the plug is based on a push-pull mechanism. The locking ring has to be pushed forward to lock the connector and pulled back to free the connection. 3.5.2. Protective-Tube Kit As additional protection type can be supplemented by a special tube kit. To fasten the tube correctly, first unscrew the clamp ring (if already installed) of the original plug kit. Then, proceed according to the following instruction:

this connector the optical fibers, for Page 31 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) G1055M0 Protective plug Fiber cable Ring 3/4 Reducer Screw the reducer to the protective plug backshell without any gap!

Coupling Protective tube Place the appropriate seal parts (with) one groove for one contact or two grooves for two contacts) over the cable(s) and push them into the backshell!

Push the fiber-optic cable carefully through the tube until it comes out at the other end. figure 3-10 Tube-kit installation Page 32 MF0143AUA.doc 3 Commissioning 3.6. COMMISSIONING Read the health and safety warnings in chapter 1.2 Health and Safety Warnings as well as the description carefully to avoid mistakes and proceed step by step as described!

Do not operate the Remote Unit without terminating the antenna connectors. The antenna connectors may be terminated by connecting them to their respective antennas or to a dummy load. Only qualified personnel should carry out the electrical, mechanical, commissioning and maintenance activities that require the unit to be powered on when open. When opening the Remote Unit do not damage the warranty labels on the internal devices. The warranty is void if the seals are broken. Ensure that all connections have been performed according to chapter 3.2.1 General. Page 33 Manual for Remote Unit Philips screwdriver Mounting kit Spanner, size 13 mm Drilling machine Dowels Screw driver Screw driver Spanner, size 13 mm Grounding cable Spanner 13 mm Alarm kit

(M-cabinet) E2000 APC8 connector Spanner with opening 32 Mains cable Connecting kit Page 34 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) Commissioning an ION-M Remote Unit Start Unpack RU, RU accessories and Preperation mounting kit. Mechanical installation Fasten wall or pole mounting kit to wall or pole. Mechanical installation Mount RU to mounting kit, ensure suffient air flow and avoid thermal short circuits. Electrical connections Connect grounding cable and ground the RU. External devices Connect external devices to the external in or alarm out connectors, or to the connecting board inside the RU. RF connection Connect antenna cable to antenna port. Optical connections Mount the optical fibre with E2000 APC8 connector into the connector. Plug the connector into the RU. Electrical connections Connect AC (DC) power to the power cable. Ensure there is a circuit breaker between mains and RU. Mains Switch mains power on. G1055Z0 G1055Z0 MF0143AUA.doc 3 Commissioning LED on?

No Check power switch inside RU

(RUs with door). Check mains cabling. Check mains power. Yes LED status Red Orange Internal Error Change power supply (RUs with a door). Reduce environmental temperature. Eliminate thermal short circuit. Disconnect and connect mains. Fans should run. If not, replace the fans at RU. MU: Change amplifier setting at MU controller Yes Yellow LED status Red Green External error Close the door (RUs with a door). Check externally connected devices. Check fibre loss of optical link. Check optical connectors. Clean optical connectors. Check optical output power of corresponding OTRx at master unit. ALC alarm: Decrease DL input power of affected band. VSWR alarm: Check antenna and cable. Green Spare RU available?

No Contact customer service Finished setting up all RUs?

No Yes Proceed to MU to set up the SW Output:

All RUs okay. Page 35 Go to MU Users Manual for ION-M7P/85P/17P/19P (ML-Cab) For your notes:

Page 36 MF0143AUA.doc 4 Alarms 4. ALARMS 4.1. BITE AND ALARMS The Built-In Test concept comprises the monitoring of the power supplies, the power amplifiers and the optical interface. All occurring alarms can be checked via software at the Master Unit. 4.2. HANDLING OF ALARMS As soon as the software acknowledges a valid alarm, a message is transmitted to the Master Unit. If the reason for the alarm has been cleared or if the alarm should continue, a new alarm message will not be repeated. If there was an interruption of at least five seconds after acknowledgement, a new alarm message will be generated. 4.3. ALARM STATUS For details refer to the corresponding software documentation of the Master Unit. 4.4. STATUS LED ALARMS For local supervision, a status LED on the connector flange of the Remote Unit gives an indication of possible reasons for alarms. This table shows possible on-site measures that could be checked before referring to the Master Unit alarm list. Status LED Indication Green Alarms No alarm Status ok Door alarm Alarms not directly related to RU:

External alarms Check externally connected devices. Close the door (RUs with door). Possible on-site measures Optical alarm Rx ALC alarm Orange Check fiber loss of optical link. Check optical connectors. Clean optical connectors.

(MU: Check optical output power of corresponding OTRx at Master Unit).

(MU: Decrease DL affected band). input power of Page 37 Red Users Manual for ION-M7P/85P/17P/19P (ML-Cab) Alarms directly related to RU:

Power 28 V Temperature Fan IC Optical alarm Tx Exchange RU. Amplifier Power Down Change power supply (RUs with door). Replace the affected Remote Unit. Reduce environmental temperature. Eliminate thermal short circuit. Disconnect and connect power supply. Fans should run. If not, replace the fans at RU. Disconnect and connect power supply.

(MU: Change amplifier setting at MU controller). Check power switch inside of RU (RUs with door). Check power supply cabling. Check power supply. Status LED off Power supply table 4-1 Status LED alarms For the position of the status LED see chapter 3.2.2 Connections. Explicit troubleshooting is available in the MU software, (software manual or WEB Interface). Page 38 MF0143AUA.doc 4 Alarms 4.5. EXTERNAL ALARM INPUTS AND OUTPUTS G1038Z0 G1038Z0 figure 4-1 Flange connector, 5 poles figure 4-2 Flange connector, 7 poles The alarm outputs (open collector output 5 V / 1 mA) are normally low. In case of an alarm they are high active (5 V). They can be used to monitor alarms with an external alarm indicator. The +28 V pin (for its location see figure 4-2 Flange connector, 7 poles) is protected by a 500 mA thermoswitch. In case of exceeding this current between pin 7 and GND and/or in case of a failure of the VSWR module, the thermoswitch turns into a high-

resistive status. In this case no fuse needs to be replaced. Just wait a few minutes until the thermoswitch reaches the normal operating temperature again.

Note:

The manufacturer / supplier of this system accepts no liability for damage caused by equipment connected to external outputs or by effects from such equipment. As accessory equipment the alarm kit is available to connect external devices to the external alarm inputs and outputs. For the exact designation, please refer to chapter 6.3 Spare Parts. Page 39 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) With the external alarm inputs it is possible to monitor the status of connected devices, e.g. a UPS, via software. All alarm inputs are normally high (5 V) without connection. The polarity (high/ low) can be set via the software at the Master Unit (for details please see according software manual). The device to be monitored must be connected so that the alarm contacts will be closed in case of an alarm (I max = 8 mA). The alarm inputs are potential-free with common ground. Subminiature circular connectors series 712 with five and seven contacts, which are contained in the alarm kit, can be ordered directly from the Binder Connector Group, the manufacturer, or indirectly from Andrew Solutions. For the designation of the alarm kit see chapter 6.3 Spare Parts. ION-M alarm outputs ION-M alarm inputs

+5 V 4700R

+5 V 560R Alarm output Alarm GND Alarm input Alarm GND Alarm GND figure 4-3 Alarm inputs and outputs, standard Alarm GND V1651A1 4.6. TROUBLESHOOTING The status of the Remote Unit can be checked via the Master Unit (for details please refer to the software manual of the Master Controller). Locally, the status can be checked at the LED, see chapter 4.4 Status LED Alarms. Page 40 MF0143AUA.doc 5 Maintenance 5. MAINTENANCE 5.1. GENERAL Read the health and safety warnings in chapter 1.2 Health and Safety Warnings.

Note:

The Remote Unit does not require preventative maintenance measures. To prevent malfunctions of the cooling system due to dirt or pollution, it is recommended to clean the heat sink at regular intervals. These cleaning intervals depend mainly on the location of the Remote Unit and the corresponding degree of pollution.

Note:

Maintenance of the ION-M7P/85P/17P/19P should be performed by replacing only components that are contained in this chapter. In order to maintain warranty, take care not to damage unintentionally the seals on the modules. The spare parts list, consequently, contains only units which can be replaced without tuning or soldering work.

Note: When sending back the unit, use an appropriate packaging, see chapter 6.2.3 Environmental and Safety Specifications. We strongly recommend using the original packaging!

Defect parts should only be replaced by original parts from the supplier. All interventions inside the housing are at ones own risk. During maintenance ensure the Remote Unit has been disconnected from power supply. Before disconnecting any cables, label any unlabelled cables to ensure correct connection.

Note:

Note:

Note:

For most maintenance procedures appropriate tools are required to ensure correct handling. All these tools can be ordered from the supplier. For screwing procedures observe that all our screws have a right-hand thread, i.e. for fastening the screws turn the tool clockwise and for unscrewing them turn it counter-clockwise. Due to the design of the Remote Unit the only component recommended to be replaced is the fan unit. For replacing any other component, please contact the supplier. Page 41 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 5.2. REPLACING THE FAN UNIT Replacement of the fan unit is not required as a preventative measure. Only if an alarm indicates a malfunctioning of a fan, must the unit be exchanged.

Note:

Please observe that the fan unit can only be replaced as a whole. Do NOT remove the fans separately!

Read the health and safety warnings in chapter 1.2 as well as the instructions in chapter 5.1 General before starting with the replacement. 1. Switch off the Remote Unit. Make sure the power supply connector is disconnected for the following replacement procedure. Then, proceed as follows:

2. Remove the fan guard by unscrewing (Torx 20) the four countersunk-head screws

(two at each side) by which it is fastened:1) Heat sink Fan unit Fan unit connector 3. Loosen the four fillister-head screws M4x8 by which the fan unit is screwed to the cabinet (circle-marked in the figure to the right). 2) 4. Disconnect the fan-unit connector and take out the fan unit. 5. To mount the new fan unit, re-connect the fan unit connector and place the fan unit back into its original position. 6. Screw the whole the cabinet with the four lens-head screws M4x8. 2) fan unit to 7. Finally mount the fan guard and fasten it with the four countersunk screws. 1) 8. Then, mains power can be reconnected and the unit can be powered up. 1) In order not to exceed the specified torque of 82 Ncm, use an appropriate tool!

2) In order not to exceed the specified torque of 330 Ncm, use an appropriate tool!

figure 5-1 Fan unit and heat sink Page 42 MF0143AUA.doc 5 Maintenance 5.3. CLEANING THE HEAT SINK To avoid a malfunctioning of the Remote Unit, the heat sink should be cleaned in case of pollution. In order to prevent any damage, proceed as explained in the following.

Note:

Read the health and safety warnings in chapter 1.2 Health and Safety Warnings as well as the instructions in chapter 5.1 General before starting with the replacement procedure. Then, proceed as follows:

1. Switch off the Remote Unit. For the following procedure ensure that power supply connector has been disconnected before and that the fans have stopped rotating!

2. Before any cleaning action, remove the fan guard and the fan unit from the Remote Unit as described in the previous chapter 5.2 Replacing the Fan Unit. 3. Clean the ribs of the heat sink (see figure 5-1 Fan unit and heat sink) very carefully with a soft brush (not metallic!). Take care that the material is not scratched or damaged!

4. If necessary, use compressed air (max. 5 bar) to blow out the heat sink from front to rear side.

Note:

NEVER blow out the fan unit with compressed air! This would cause permanent damage to the unit. 5. In case the dirt cannot be blown out completely from the heat sink and parts of it, still stick to the ribs, clean the parts concerned carefully from the front with the soft brush. Take care that the material is not scratched or damaged. 6. After cleaning the heat sink, mount the fan unit and the fan guard again according to chapter 5.2 Replacing the Fan Unit. Then, reconnect mains power and power up the unit. Page 43 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) For your notes:

Page 44 MF0143AUA.doc 6 Appendix 6. APPENDIX ILLUSTRATIONS 6.1. figure 6-1 Cabinet drawing G3219M0 Page 45 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) 6.2. SPECIFICATIONS 6.2.1. Electrical Specifications Power supply ION-M7P/85P/17P/19P Electrical Mains power Power consumption 115 Vac or 230 Vac 1050 W Optical Connectors Optical return loss Fiber type Optical link budget All figures are typical values, unless otherwise stated E2000/APC 8 45 dB min. Single mode E9/125 mm 0 dB to 10 dB All data is subject to change without notice. 6.2.2. Mechanical Specifications Height, width, depth *

Weight

* Spacing required 40 mm (1.58 in) around unit 817 x 245 x 218 mm (32.2 x 9.6 x 8.6 in) 34 kg (75 Ib) All data is subject to change without notice. 6.2.3. Environmental and Safety Specifications

Note:

For detailed information, please refer to the Environmental and Safety Specifications leaflet of the supplier, related to ETS 300 019

(European Telecommunication Standard). Operating temperature range Ingress protection RF part Fan part

-33 C to +50C IP67 IP55 All data is subject to change without notice. Page 46 MF0143AUA.doc 6 Appendix 6.3. SPARE PARTS The following lists contain all parts available for the Remote Unit. The configuration of the delivered unit meets the requirements of the customer and can differ depending on the state of the delivery. Maintenance of the ION-M7P/85P/17P/19P should be performed on an FRU (Field Replaceable Unit) basis only. Do not damage the warranty labels on the components, as this voids the warranty. The following spare parts lists only contain units that can be replaced without tuning or soldering work. To replace an FRU, use the appropriate tools. Replacement tools may be ordered from the supplier. If any FRU not contained in the following list needs to be replaced, please contact customer service for additional instructions. Spare Parts List of the Remote Unit ION-M7P/85P/17P/19P Designation:

ION-M7P/85P/17P/19P Protective Plug E2000 Protective Cap E 2000 Fan Unit ML-Cabinet Manuals for ION-M7P/85P/17P/19P Wall Mounting Kit Pole Mounting Kit Alarm Kit Accessories ID No:

7629728 7160013 7158914 7632532-00 7635253-00 FRU x x x 7632566 7636344 7157396 The manufacturer reserves the right to replace the spare parts listed above by equivalent substitutes. Page 47 Users Manual for ION-M7P/85P/17P/19P (ML-Cab) For your notes:

Page 48 MF0143AUA.doc 7 Index 7. INDEX A H Abbreviations Used ................................................ 7 Address of Andrew Wireless Systems GmbH....... 13 Alarms Alarm Status .................................................... 37 Bite and Alarms ............................................... 37 External Inputs........................................... 39, 40 Handling of Alarms .......................................... 37 List ................................................................... 40 Outputs ...................................................... 39, 40 RU ................................................................... 40 Status LED....................................................... 37 Andrew Solutions.................................................. 10 C Cleaning the Heat Sink......................................... 43 Commissioning General............................................................ 33 Connection Rules Connections Optical-Fiber Cables ........................................ 26 Antenna ........................................................... 24 Connector Flange ............................................ 23 Power .............................................................. 25 Contact Addresses ............................................... 12 Control Connector for EU ..................................... 23 Customer Support Addresses............................... 12 E Extension Unit External Inputs RS485/ RS232 Control Connector (8 pins)...... 23 Location ........................................................... 23 F Fiber-Optical Components Cleaning Procedure ......................................... 27 System Installation........................................... 26 Flange Connector 5 poles ............................................................. 39 7 poles ............................................................. 39 G Grounding............................................................. 24 Health and Safety Warnings................................... 8 I Illustrations ........................................................... 45 Installation Electrical .......................................................... 21 Mechanical ...................................................... 17 M Maintenance......................................................... 41 Mounting Pole (Outside).................................................. 20 Wall.................................................................. 19 O Optical-Fibre Connection Protective Plug ................................................ 29 Protective-Tube Kit .......................................... 31 Outputs Location ........................................................... 23 P Pin Assignment External Alarms ............................................... 39 R Replacement of Fan Unit...................................... 42 RS485/ RS232 EU Control Connector ................. 23 S Spare Parts .......................................................... 47 Specifications Electrical .......................................................... 46 Environmental and Safety................................ 46 Mechanical ...................................................... 46 T Troubleshooting.................................................... 40 Page 49