Tefen Industrial Park, Bldg. #12 Post Box 73 Tefen, Western Galilee 24959, Israel Tel: +972 (4) 987-2131 * Fax: +972 (4) 987-2946 XSense CU Service manual Product version: 1.1.0 Last saved by:
XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 Table of Contents 1 ABBREVIATIONS ...........................................3 3.1 2.1 2 PACKAGE .................................................4 OPTIONAL ACCESSORIES ...................................4 3 GENERAL DESCRIPTION .....................................5 OPENING THE DEVICE .....................................5 4 HW INTERFACES ...........................................7 SIM CARD.............................................7 BACKUP BATTERY ........................................7 REAL-TIME CLOCK BATTERY .................................8 EXTERNAL POWER ........................................8 GSM/GPS INTERFACE .....................................8 POWER ...............................................8 LEDS ................................................8 5 INSTALLATION ............................................9 RECOMMENDATIONS........................................9 TESTING ..............................................9 FIXED CU INSTALLATION PROCESS ............................9 6 GENERAL INFORMATION ....................................12 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5.1 5.2 5.3 7.1 7.2 7.3 7 TECHNICAL SPECIFICATION ................................13 GSM/GPS TERMINAL ....................................13 ISM/SRD BAND........................................13 POWER SUPPLY .........................................13 7.3.1 External power supply ratings ...................13 7.3.1.1 Model: HK-IP18-A12 ............................................ 13 7.3.1.1.1 Input...................................................... 13 7.3.1.1.2 Output..................................................... 14 DIMENSION, ENCLOSURE ..................................14 WEIGHT..............................................14 TEMPERATURE ..........................................14 7.6.1 Battery Operating Temperature Range .............14 MARKING .............................................14 8 CE - DECLARATION OF CONFORMITY .........................15 7.4 7.5 7.6 7.7 9 FCC ....................................................16 APPENDIX A FAST CONNECTOR...............................17 ______________________________________________________________ StePac L.A. Proprietary 2 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 Summary of Changes Date 22 September 2009 1.1.0 1.1.1 01 October 2009 Document version Comments Created Updated for FCC By Yossi Pelech Shlomi Zait 1 Abbreviations CU Control Unit GPRS General Purpose Radio Service - TCP/IP package data over GSM Cellular DB - Database M&C Monitor and Control. HW Hardware. SW Software. FW Firmware. OS Operating System. UI User Interface. M2M Machine to Machine ______________________________________________________________ StePac L.A. Proprietary 3 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 2 Package XSense CU package (P/N 12660) includes the following material:
1. XSense CU unit 2. RF Hub Unit 3. Lead acid Battery 6V-7.6Ah 4. Hunter GSM/GPS terminal 5. One GSM/GPS antenna 6. One RF antenna 2.1 Optional Accessories P/N Part Rack mounted Chassis 12803 External Power supply 12804 Fixed CU adaptor 12805 WH/P Power supply 12806 Battery only connector 12807 ______________________________________________________________ StePac L.A. Proprietary 4 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 3 General description Combining cellular and GPS technologies, Xsense CU tracks in real-time the Xsense tagged pallets as they are transported in trucks. When XSense CU detects that temperature or relative humidity is out of the permissible range, an alert is sent to logistics managers and/or other interested parties via mobile phone, email or paging devices. Fig2: XSense CU 3.1 Opening the device Remove the cover by opening two screws on the enclosure cover:
Fig3: Unlocking cover ______________________________________________________________ StePac L.A. Proprietary 5 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 Remove the cover to have access to the battery, SIM socket and other IOs. Fig4: XSense CU open cover Slide the antenna cables and close the cover Fig5: XSense CU antenna ______________________________________________________________ StePac L.A. Proprietary 6 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 4 HW interfaces 4.1 SIM card The SIM socket is located at:
Fig 6: SIM Socket Put the SIM in the socket and make sure the SIM card contacts are turned upwards. Before inserting the SIM card, make sure that the PIN code request is disabled. Otherwise, use any cellular phone to disable the PIN. Attention: All operation on the SIM card must be carried out only after powering off the device, both backup battery and external power MUST be disconnected 4.2 Backup Battery The battery is 6V 7.6Ah Lead acid battery model:
ROSTEC RC6-7.6(6V7.6AH) XSense CU is supplied with a battery which is disconnected from the device. The battery is connected only when the fast connector is connected. Attention: REPLACE WITH THE SAME BATTERY PACK ONLY ______________________________________________________________ StePac L.A. Proprietary 7 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 4.3 Real-time clock battery The CU also holds a 3V Lithium CR250 battery for a real-time clock backup. WARNING:Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the instructions 4.4 External Power External power is accessible thru the fast connector; please refer to appendix A hereunder for wiring information. Approved power adaptors are specified in the data sheet section below. 4.5 GSM/GPS interface The GSM/GPS interfaces are located on the hunter terminal (SMA connector); it is connected using external antenna. 4.6 Power The XSense CU supports both 12VDC and 24VDC, inputs IO name Type Vin+
Vin-
IGN Notes/rating Same as Vin+
Positive DC Ground/(-) Ignition switch 4.7 LEDs LD1 RED, Error indication LD2 Orange, ON when connected to server LD3 Green, One fast flash - During reset (power-up) 2Hz flash - Communication error with the hub 1Hz flash - Communication error with the Server Standard mode - 1HZ flash when application is running Economy mode OFF, when in sleep LD4 Green, External power indication ______________________________________________________________ StePac L.A. Proprietary 8 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 5 Installation The procedure for XSense CU installation is described below. 5.1 Recommendations IMPORTANT! Check all the installation conditions as well as electrical features of the equipment you wish to interface before starting to install the device. Attention: StePac will disclaim all responsibility for any misuse not complying with the standards in force for the device Attention: XSense CU uses the GSM standard for cellular telephony. As a consequence it can be used only in zone inside the system coverage area and with a SIM of a compatible network provider 5.2 Testing Prior to mechanical installation, open the enclosure cover, insert the SIM, connect to power, and run the following:
1. The Green LED LD4:Will turn ON indicating external power is connected 2. The Green LED LD3: will blink indicating XSense CU has started 3. After 5-6 minutes, the orange LED LD2 will turn ON indicating connection to server successfully established 5.3 Fixed CU installation process Note: the installation hereunder is for fixed truck installation 1. Locate a mounting place for the XSense CU chassis, normally under trailer on inside of main frame. ______________________________________________________________ StePac L.A. Proprietary 9 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 2. Mount the chassis to its location 3. Locate the tray on the chassis 4. mount the XSense CU on the tray, If battery is removed, the unit is easier to handle during the installation:
______________________________________________________________ StePac L.A. Proprietary 10 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 5. The chassis allows easy opening of the cover as follow:
6. The GPS antenna MUST be fitted so that it has clear view to the sky. The antenna shall always be placed as high up as possible on the vehicle. The GPS antenna can be fitted invisible under curtain. Extend and secure the antenna into open air on an unobstructed high point. 7. Use the fast connector supplied with the device (P/N 12805) to connect to the truck power and optional accessories as follow:
Connection Vin+
Ignition Vin-
GND - common Color RED Yellow BLUE GREEN-YELLOW ______________________________________________________________ StePac L.A. Proprietary 11 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 6 General information The product may employ only for the use for which it has been conceived and manufactured. Any other form of employment shall be considered on the users sole responsibility. Commissioning may only occur after the product has been correctly installed. As a consequence, the user shall carefully carry out all the operations described in the manual supplied. StePac will disclaim all responsibility for any failure, breakdown, accident, etc. due to the lack of knowledge or observance of any instruction which may have been given. The same principle applies for any non-authorized change. StePac reserves the right to change the product for any constructive or commercial need. It is not obliged to update reference manuals promptly. XSense CU uses the GSM standard for cellular telephony. As a consequence it can be used only in zone inside the system coverage area and with a SIM of a compatible network provider. The user shall respect the regulations in force; in particular, it is forbidden to use the XSense CU:
On the plane In hospitals and nursing centers. In proximity of fuel stations or in hazardous areas
(where there is a risk of explosion). In places where chemical agents in general are in use and by paying special attention to the safety rules for environments saturated (or potentially saturated) with volatile gases or fumes. In places where detonation operations are carried out. In proximity of electro-medical devices, including personal auxiliary systems, such as: pacemakers and electro-acoustic devices (hearing aids). In places with a high degree of humidity ______________________________________________________________ StePac L.A. Proprietary 12 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 7 Technical specification 7.1 GSM/GPS Terminal Siemens XT65 GSM with built-inn GPS module GSM features:
o Quad band 850/900/1800/1900 MHz o Integrated SIM card reader for 1.8V or 3.3V GPS features:
o Position accuracy: 2.5 m CEP, 5.0 m SEP; With DGPS/SBAS: 2.0 m CEP, 3.0 m SEP o Active antenna:
Acquisition sensitivity: -141dBm
Tracking sensitivity: -158dBm o At antenna connector:
Acquisition sensitivity: -139dBm
Tracking sensitivity: -156dBm ISM/SRD band 7.2 Assigned frequency range
(Recommendation 70-03) Operating frequency range Maximum rated output power from 433.05MHz to 434.79..MHz(EN) 433.6-434.2 (EN) From 260.MHz (FCC) to 470..MHz (FCC) 433.6-434.2.MHz
(FCC) At transmitter 50 W RF output connector 0.dBm
-0.dBm Effective radiated power (for equipment with no RF connector) continuous variable stepped variable with step size minimum RF power maximum RF power
-20.dBm 0.dBm
~3.dB 7.3 Power supply Supply voltage range: 8-30VDC Backup battery:
6V 7.6Ah 7.3.1 External power supply ratings Two models of power supply might be supplied with the CU. 7.3.1.1 Model: HK-IP18-A12 7.3.1.1.1 Input Voltage Range: 100(-10%)VAC to 240(+10%)VAC Frequency Range: 47 Hz to 63 Hz ______________________________________________________________ StePac L.A. Proprietary 13 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 Power Consumption at no-load: 0.5W MAX In-rush Current: 50A Max Current: 0.6A Max 7.3.1.1.2 Output Voltage: +12V Regulation: 11 .4V-42.6V Load Range: 0-1.5A 7.4 Dimension, enclosure H: 203mm W: 217mm D: 87mm 7.5 Weight Basic CU (No battery) 1290gr RC6-7.6 1175gr Chassis 640gr 7.6 Temperature Normal operation Restricted operation -25oC to -20oC and +50oC to +60oC Storage:
-30oC to +65oC.
-20oC to +50oC 7.6.1 Battery Operating Temperature Range The batteries can be used over a broad temperature range permitting considerable flexibility in system design and location. Charge Discharge Storage 15C to 50C 20C to 60C 20C to 50C (fully charged battery) 7.7 Marking ______________________________________________________________ StePac L.A. Proprietary 14 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 8 CE - Declaration of conformity StePac L.A. Bldg 12, Tefen, Israel Declares on its sole responsibility that the following product:
Xsense CU Complies with the regulations in force, with reference to the EC directive 89/336/EEC (Electromagnetic compatibility), including the latest amendments and, above all, with the following standards:
Health and Safety: EN 60950 EMC: EN 301 489-1/-3/-7 RF spectrum efficiency: EN 300 220-1/-3 ______________________________________________________________ StePac L.A. Proprietary 15 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 9 FCC Federal Communications Commission (FCC) Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.
Operation is subject to the following two conditions:
This device may not cause interference and This device must accept any interference, including interference that may cause undesired operation of the device. FCC RF Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. End users must follow the specific operating instructions for satisfying RF exposure compliance. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Note: The end product shall has the words Contains Transmitter Module FCC ID: QIPXT65
Xsense CU FCC ID:
Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. XCCXSENSE-CU ______________________________________________________________ StePac L.A. Proprietary 16 Use subject to StePac instructions. XSense CU Service manual
- Product Version 1.1.0
- Document Version 1.1.1 Appendix A Fast connector
/+* 00)
,* 00 )
#/*0#
$*1#0$- 2
23 0
*0
.*0
#/*0#
$* 0
*0
.*0
! )3)03 40) ______________________________________________________________ StePac L.A. Proprietary 17 Use subject to StePac instructions.