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exhibits | applications |
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manual | photos | label |
app s | submitted / available | |||||||
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Exhibit D Users Manual per 2 1033 b3 | Users Manual | 1.74 MiB | July 06 2021 / July 22 2021 | |||
1 2 |
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Exhibit C Internal Photographs Bottom | Internal Photos | 180.67 KiB | July 06 2021 / July 22 2021 | |||
1 2 |
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Exhibit C Internal Photographs component | Internal Photos | 210.50 KiB | July 06 2021 / July 22 2021 | |||
1 2 |
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Exhibit C Internal Photographs with batteries | Internal Photos | 159.11 KiB | July 06 2021 / July 22 2021 | |||
1 2 |
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Exhibit C External Photographs part 1 | External Photos | 1.54 MiB | July 06 2021 / July 22 2021 | |||
1 2 |
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Exhibit C External Photographs part 2 | External Photos | 1.42 MiB | July 06 2021 / July 22 2021 | |||
1 2 |
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ID label | ID Label/Location Info | 75.85 KiB | July 22 2021 | |||
1 2 |
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Cover Letter Requesting Confidentiality | Cover Letter(s) | 266.09 KiB | July 06 2021 / July 22 2021 | |||
1 2 |
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Exhibit E Test Measurement Report etr2100734-01B | Test Report | 3.82 MiB | July 22 2021 | |||
1 2 | ID Label/Location Info | |||||||
1 2 | External Photos | |||||||
1 2 | Internal Photos | |||||||
1 2 | Test Setup Photos | |||||||
1 2 | Test Report |
1 2 | Exhibit D Users Manual per 2 1033 b3 | Users Manual | 1.74 MiB | July 06 2021 / July 22 2021 |
ORION® Water Endpoints
ORI-UM-00025-EN-FCC (January 2021)
Installation Manual
Image shown represents ORION Cellular LTE endpoint installed, as per instructions, through non-metal pit lidORION® Water Endpoints
CONTENTS
SCOPE OF THIS MANUAL 3
PRODUCT UNPACKING AND INSPECTION 3
LICENSE REQUIREMENTS 3
IDENTIFICATION 4
ORION CELLULAR ENDPOINTS: C, LTE-M, LTE-MS, LTE
5
Endpoint Configurations 5
Installation Guidelines (Indoor, Outdoor, Pit) 6
Endpoint Activation 6
ORION FIXED NETWORK AND MIGRATABLE ENDPOINTS 7
Endpoint Configurations 7
Installation Guidelines (Indoor, Outdoor, Pit) 8
Endpoint Activation 8
ORION CLASSIC ENDPOINTS 9
Endpoint Configurations 9
Installation Guidelines (Indoor, Outdoor, Pit) 10
Endpoint Activation 10
ACTIVATING ENDPOINTS 11
CHANGING REGISTRATION FOR AN EXISTING ENDPOINT ASSEMBLY 12
ENDPOINT INSTALLATION KITS 13
64394-032 WALL COVER INSTALL KIT 14
Outdoor Installation for Endpoint with In-line Connector 16
64394-031 WALL BRACKET INSTALL KIT - ORION CELLULAR LTE 16
69406-001 MOUNTING BRACKET INSTALL KIT FOR ORION ENDPOINT AND E-SERIES ULTRASONIC METER 17
64394-008 C-CLAMP WALL BRACKET INSTALL KIT 19
64394-003 PIPE INSTALL KIT 20
64394-023 COMMERCIAL METER MOUNTING BRACKET INSTALL KIT 21
64394-030 THRU-THE-LID INSTALL KIT 22
64394-009 INTEGRATED PIT LID HANGER INSTALL KIT
23
INTEGRAL ENDPOINT INSTALLATION 24
Mounting an Integral Endpoint on the Meter 24
HR-E LCD Encoder Integral Configuration 24
HR-E Encoder Integral Configuration 26
ENDPOINT STATUS TOOL FOR ORION CELLULAR ENDPOINTS
28
IN-LINE CONNECTORS 30
Twist Tight Connector 30
308 Connector 31
Nicor Connector 31
USING GEL CAPS TO CONNECT AN ENCODER 32
Page ii
ORI-UM-00025-EN-FCC
January 2021
Scope of this Manual
SCOPE OF THIS MANUAL
This manual contains installation instructions for ORION® Cellular endpoints: C, LTE-M, LTE-MS, LTE and the ORION Fixed
Network (SE), Migratable (ME) and Classic (CE) water endpoints
ORION endpoints installation must comply with all applicable federal, state and local rules, regulations
and codes
Failure to read and follow these instructions can lead to misapplication or misuse of this product, resulting in personal
injury and damage to equipment
Proper performance and reliability of ORION endpoints depend upon installation in accordance with
these instructions Endpoints not properly installed may not be covered under warranty
WARNING: The operation of transmitters and receivers on airlines is strictly prohibited by the Federal Aviation
Administration As such, the shipping of radios and endpoints via air is prohibited Please follow all Badger Meter return
and/or shipping procedures to prevent exposure to liability
Related Literature
These related documents are available in the Resource Library at www.badgermeter.com
• ORION Water Endpoint Installation Kits Ordering Guide
• ORION Cellular CDMA Endpoints Installation Manual
• ORION Water Endpoint Parts List
• ORION Cellular INTL Installation Manual
• ORION Endpoint Utility Software Manual, software version 2 7 3 or later required for ORION Cellular C, LTE-M, LTE-MS endpoints
PRODUCT UNPACKING AND INSPECTION
Upon receipt of the product, perform the following unpacking and inspection procedures
OTE:
If damage to shipping container is evident upon receipt, request the carrier to be present when product is unpacked
N
Carefully open the shipping package, following any instructions that may be marked on the exterior Remove all cushioning
material surrounding the product
ORION Endpoints: Carefully remove the pre-wired ORION endpoint or ORION endpoint encoder assembly from the container
and inspect for damage Retain the contents of the installation kit for use in mounting the endpoint in the field
Other products: Carefully lift the product from the package Visually inspect the product and applicable accessories for
any physical damage such as scratches, loose or broken parts or any other sign of damage that may have occurred during
shipment Retain the package and all packing material for possible use in reshipment or storage
N
OTE:
If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the
carrier A claim for equipment damage in transit is the sole responsibility of the purchaser
LICENSE REQUIREMENTS
ORION Cellular C, LTE-M, LTE-MS and LTE endpoints comply with Part 15, Part 22, Part 24, and Part 27 of FCC Rules ORION
Fixed Network, Migratable and Classic endpoints comply with Part 15 of FCC Rules Operation is subject to the following
conditions: (1) These devices may not cause harmful interference, and (2) these devices must accept any interference received,
including interference that may cause undesired operation of the device
In accordance with Canadian ISED RSS 102 and FCC Regulations “Code of Federal Regulations” Title 47, Part 2, Subpart J,
Section 1091, transmitters pass the requirements pertaining to radiation exposure However, to avoid public exposure in
excess of limits for the general population (uncontrolled exposure), a 20 centimeter distance between the transmitter and the
body of the user must be maintained during operation
No FCC license is required by a utility to operate an ORION meter reading system
This device complies with Industry Canada license-exempt RSS standard(s) Operation is subject to the following two
conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference
that may cause undesired operation of the device
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence
L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur
de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre
le fonctionnement
January 2021
ORI-UM-00025-EN-FCC
Page 3
Identification
IDENTIFICATION
Endpoints
C
TBD
The ORION water endpoint is a three-wire metering device (Figure 1) for indoor/outdoor use. Each endpoint has a unique
numeric serial number on the tag attached to the cable harness (wire) and etched on the endpoint housing Endpoints
require connection to an encoder to complete the assembly Badger Meter encoders are shown in Figure 4
Cellular C
Cellular LTE-M
(charcoal gray)
Cellular LTE-MS
(charcoal gray)
Cellular LTE
(medium gray)
Fixed Network (SE),
Migratable (ME)
(medium gray)
Classic (CE)
(light gray)
Classic (CE)
(black)
Endpoint Dimensions
Figure 1: ORION water endpoints
1 3/4-12 THREAD
3.00 in.
(76 mm)
5.13 in.
(130 mm)
2.90 in.
(74 mm)
2.625 in.
(67 mm)
.090 in.
(2 mm)
1.75 in.
(45 mm)
1 3/4-12 THREAD
2.0 in.
(51 mm)
2.0 in.
51 mm
5.13 in.
130 mm
2.11 in.
54 mm
Figure 2: ORION Cellular C, LTE-M, LTE-MS, LTE endpoint dimensions
Figure 3: ORION endpoint dimensions (all except ORION Cellular C, LTE-M, LTE-MS, LTE)
Encoders/Register
The encoder connects to the endpoint to complete the assembly Each Badger Meter encoder is identified on the face of the
register with an assembly number, unit of measure and meter model Current and legacy products are shown in Figure 4
Current Products
Legacy Products
High Resolution LCD Encoder
(HR-E® LCD)
E-Series® Ultrasonic Meter with High
Resolution LCD Encoder
High Resolution 8-Dial Encoder
(HR-E®)
Figure 4: Encoders and register
Absolute Digital Encoder
(ADE®)
Recordall® Transmitter
Register (RTR®)
Page 4
ORI-UM-00025-EN-FCC
January 2021
ORION Cellular Endpoints: C, LTE-M, LTE-MS, LTE
ORION CELLULAR ENDPOINTS: C, LTE-M, LTE-MS, LTE
This section covers configuration, encoder compatibility and installation for ORION Cellular C, LTE-M, LTE-MS and LTE
endpoints
The serial number is engraved on one side of the endpoint base, and the FCC label is displayed on the other side The C, LTE-M
and LTE endpoints have yellow FCC labels The LTE-MS endpoint has a white FCC label (See Figure 5)
ORION Cellular LTE serial numbers range upward from 11xxxxxxx ORION Cellular LTE-M and LTE-MS serial numbers range
upward from 12xxxxxx ORION Cellular C serial numbers range upward from 13xxxxxx
C
TBD
Figure 5: ORION Cellular C, LTE-M, LTE-MS, LTE endpoint FCC labels
Endpoint Configurations
The following configuration options are available
Endpoint Configurations
Encoder Connection
Endpoint only with in-line connector
(Twist Tight® or Nicor®)
Connect the endpoint to an encoder using the in-line connector
See "In-line Connectors" on page 30.
Endpoint only with flying lead for field splice
See Field Wiring, Encoder Connectivity and Read Resolution below
Endpoint/encoder assembly
with in-line connector
Endpoint/encoder assemblies (endpoints connected by an in-line connector to a
Badger Meter encoder) are shipped from the factory, ready for installation See Field
Wiring, Encoder Connectivity and Read Resolution and "In-line Connectors" on page 30.
Field Wiring, Encoder Connectivity and Read Resolution
ORION Cellular C, LTE-M, LTE-MS and LTE endpoints with flying leads are shipped from the factory pre-programmed Connect
all three endpoint wires to an encoder to complete installation The endpoint connection can be made to existing wires from
the encoder or directly to the encoder terminal screws, depending on the application and manufacturer Endpoints can be
connected to Badger Meter high resolution encoders and E-Series Ultrasonic meters as well as a number of
competitive encoders
See the wiring chart on the next page
N
OTE:
For instructions on field wiring using gel connectors, see "Using Gel Caps to Connect an Encoder" on page 32. Follow
the manufacturer’s instructions provided with the gel cap/field splice kit you are using
January 2021
ORI-UM-00025-EN-FCC
Page 5
ORION Cellular Endpoints: C, LTE-M, LTE-MS, LTE
ORION endpoint wires: Red = Power/Clock; Black = Ground; Green = Data
Endpoint
Label
Encoder Connectivity
Endpoint Wire Colors
Red Black Green
Reading Resolution
Badger Meter HR-E LCD or HR-E encoders or
E-Series Ultrasonic and Ultrasonic Plus Meter with High
Resolution output
Honeywell® (Elster) and ScanCoder® encoders with
Sensus® protocol module and evoQ4 meter
(encoder output)*
Red
Black
Green
Green
Black
Red
Metron-Farnier Hawkeye*
Black
Green
ORION Cellular
C, LTE-M,
LTE-MS, LTE
Mueller Systems 420 Solid State Register (SSR) LCD*
Black
Green
Neptune ProRead, E-coder, ARB-V* or ProCoder with
encoder output
Black
Green
Red
Neptune registers with Nicor connector
Sensus iPerl®
Black
Green
Black
Green
Master Meter® Octave® Ultrasonic meter (encoder output)*
Black
Green
l
s
r
o
o
C
n
o
i
t
a
n
m
r
e
T
/
e
r
i
i
W
r
e
d
o
c
n
E
Red
Red
Red
Red
Red
Up to nine (9) most
significant digits
Up to nine (9) most
significant digits
Up to nine (9) most
significant digits
Up to nine (9) most
significant digits
Up to nine (9) most
significant digits
Up to nine (9) most
significant digits
Up to nine (9) most
significant digits
Up to eight (8) most
significant digits
Hersey Translator*
Due to the customized, factory wire configurations of the
Hersey Translator, the terminal posts may not match the ORION
endpoint wire colors Please contact Hersey for the terminal post
wiring schematic of your encoders to determine how the posts
correspond to ORION endpoint wires
N
OTE:
Competitive encoder output is determined by the encoder configuration
*ORION Cellular endpoints are compatible with the encoders/meters noted above that have a manufacture date within 10 years of the current date as long
as the encoder has three wires connected to it and is programmed into the three-wire output mode for AMR/AMI Encoder registers with two-wire mode of
operation require programming by the Utility, including registers that support auto two- or three-wire detection systems that do not automatically switch to
three-wire mode of operation when a compatible endpoint is connected for ORION connectivity
Installation Guidelines (Indoor, Outdoor, Pit)
Install the endpoint/encoder assembly according to these guidelines:
•
Indoor/Outdoor Installation:
•
Indoor installation is recommended Mount endpoints indoors, in the floor joist on an outside wall, near a
window, if possible, and away from large metal objects
• Outdoor installation is acceptable and may be required where signal strength does not support an
indoor installation See "64394-032 Wall Cover Install Kit" on page 14 for mounting kit information
•
Pit Installation
I
MPORTANT
• Mount ORION Cellular C, LTE-M, LTE-MS, LTE endpoints through a NON-METAL pit lid—REQUIRED
•
Install at or above grade level
N
OTE:
See the installation troubleshooting document, ORION Cellular Endpoint Installation Do’s and Don’ts, available
at www.badgermeter.com Endpoints not properly installed may not be covered under warranty
Endpoint Activation
See "Activating Endpoints" on page 11 for details of the process
Page 6
ORI-UM-00025-EN-FCC
January 2021
ORION Fixed Network and Migratable Endpoints
ORION FIXED NETWORK AND MIGRATABLE ENDPOINTS
This section includes configuration, encoder compatibility and installation
information for ORION Fixed Network (SE) and ORION Migratable (ME) endpoints
The serial number is engraved on the endpoint body Serial numbers range from
30000000 to 59999999
Endpoint Configurations
The following configuration options are available
Figure 6: ORION Fixed Network (SE) and
ORION Migratable (ME) endpoint
Endpoint Configurations
Encoder Connection
Endpoint only with in-line connector
(Twist Tight, Nicor, 308)
Connect the endpoint to an encoder using the in-line connector
See "In-line Connectors" on page 30.
Endpoint only with flying lead for field splice
See Field Wiring, Encoder Connectivity and Read Resolution below
Endpoint/encoder assembly with
in-line connector
Endpoint/encoder assemblies (endpoints connected by an in-line connector to a
Badger Meter encoder) are shipped from the factory, ready for installation
Prewired integral endpoint/encoder assembly
Mount the assembly on the bayonet of the meter See "Integral Endpoint Installation" on
page 24 for details.
Field Wiring, Encoder Connectivity and Read Resolution
ORION SE and ME endpoints with flying leads are shipped from the factory pre-programmed Connect all three wires to an
encoder to complete installation The endpoint connection can be made to existing wires from the encoder or directly to the
encoder terminal screws, depending on the application and manufacturer Endpoints can be connected to Badger Meter high
resolution encoders and E-Series Ultrasonic meters as well as a number of competitive encoders
See the wiring chart on the next page
N
OTE:
For instructions on field wiring using gel connectors, see "Using Gel Caps to Connect an Encoder" on page 32. Follow
the manufacturer’s instructions provided with the gel cap/field splice kit you are using
January 2021
ORI-UM-00025-EN-FCC
Page 7
ORION Fixed Network and Migratable Endpoints
Encoder Connectivity
Red Black Green
Reading Resolution
ORION endpoint wires: Red = Power/Clock; Black = Ground; Green = Data
Endpoint
Label
ELCD or ENC
Badger Meter HR-E LCD or HR-E encoders, or
E-Series Ultrasonic Meter with High Res output
ADE or ENC
Badger Meter ADE or E-Series Ultrasonic Meter with
ADE output
RTR
Badger Meter RTR or E-Series Ultrasonic Meter with
RTR output
ADE or ENC
Honeywell (Elster)/AMCo ScanCoder or InVISION*and
evoQ4 meter (encoder output)*
Endpoint Wire Colors
Black
Green
Black
Green
Black
Green
Green
Black
Red
C700D
Honeywell (Elster)/AMCo C700 Digital*
Red
Black
Not used –
cut green wire
flush with
outer sheath
ADE or ENC
Master Meter Octave Ultrasonic meter (encoder output)*
Black
Green
ADE or ENC
Metron Hawkeye*
Black
Green
ADE or ENC
Mueller Systems 420 Solid State Register (SSR) LCD*
Black
Green
ADE or ENC
Neptune ProRead, E-coder or ARB-V*
Black
Green
Red
ADE or ENC
Sensus Electronic Register encoder (ECR) or ICE*
Red
Black
Green
Red
Red
Red
Red
Red
Red
l
s
r
o
o
C
n
o
i
t
a
n
m
r
e
T
/
e
r
i
i
W
r
e
d
o
c
n
E
Up to eight (8) most
significant digits
Up to six (6) most
significant digits
Up to seven (7) most
significant digits
Up to eight (8) most
significant digits
Up to seven (7) most
significant digits
Up to eight (8) most
significant digits
Up to eight (8) most
significant digits
Up to eight (8) most
significant digits
Up to eight (8) most
significant digits
Up to eight (8) most
significant digits
ADE or ENC
Hersey Translator*
Due to the customized, factory wire configurations of the Hersey
Translator, the terminal posts may not match the ORION endpoint wire
colors Please contact Hersey for the terminal post wiring schematic
of your encoders to determine how the posts correspond to ORION
endpoint wires
N
OTE:
Competitive encoder output is determined by the encoder configuration
*ORION SE and ME ADE or ENC endpoints are compatible with the encoders/meters noted above with a manufacture date within 10 years of the current date
as long as the encoder is programmed into the three-wire output mode for AMR/AMI and has three wires connected to it Encoder registers with two-wire
mode of operation require programming by the Utility, including registers that support auto two- or three-wire detection systems that do not automatically
switch to three-wire mode of operation once a compatible endpoint is connected for ORION connectivity
Installation Guidelines (Indoor, Outdoor, Pit)
Install the endpoint/encoder assembly according to these guidelines:
•
•
•
Indoor/Outdoor Installation: Mount outside the building, or indoors in the floor joist near an outside wall and away
from large metal objects
Pit Installation, ORION SE Endpoints: Mount through a NON-METAL pit lid—REQUIRED
Pit Installation, ORION ME Endpoints: Mount through a NON-METAL pit lid—Recommended
N
OTE:
Endpoints not properly installed may not be covered under warranty
Endpoint Activation
See "Activating Endpoints" on page 11 for details of the process
Page 8
ORI-UM-00025-EN-FCC
January 2021
ORION Classic Endpoints
ORION CLASSIC ENDPOINTS
This section includes configuration, encoder compatibility and
installation information for ORION Classic (CE) endpoints
The serial number is engraved on the endpoint body Serial
numbers range from 70000000 to 89999999
Endpoint Configurations
The following configuration options are available
Endpoint Configurations
Encoder Connection
Endpoint only with in-line connector
(Twist Tight, Nicor, 308)
Connect the endpoint to an encoder using the in-line connector
See "In-line Connectors" on page 30.
Endpoint only with flying lead for field splice
See Field Wiring, Encoder Connectivity and Read Resolution
Figure 7: ORION Classic (CE) Endpoint
Endpoint/encoder assembly with
in-line connector
Factory prewired endpoints, connected to a Badger Meter encoder, are shipped, ready
for installation No splicing required
Prewired integral endpoint/encoder assembly
Mount the assembly on the bayonet of the meter See "Integral Endpoint Installation" on
page 24 for details.
Field Wiring, Encoder Connectivity and Read Resolution
ORION CE endpoints with flying leads are shipped from the factory pre-programmed Connect all three wires to an encoder
to complete installation The endpoint connection can be made to existing wires from the encoder or directly to the encoder
terminal screws, depending on the application and manufacturer Endpoints can be connected to Badger Meter high
resolution encoders and E-Series Ultrasonic meters as well as a number of competitive encoders as shown in the wiring chart
on the next page
N
OTE:
For instructions on field wiring using gel connectors, see "Using Gel Caps to Connect an Encoder" on page 32.
January 2021
ORI-UM-00025-EN-FCC
Page 9
Activating Endpoints
ORION endpoint wires: Red = Power/Clock; Black = Ground; Green = Data
UNIV*
Honeywell (Elster)/AMCo ScanCoder or InVISION
Red
Up to seven (7) most significant digits
Endpoint
Label
ADE
RTR
UNIV*
UNIV*
UNIV*
Encoder Connectivity
Badger Meter ADE, HR-E LCD or HR-E encoders,
or E-Series Ultrasonic Meter with High Res or
ADE output
Badger Meter RTR or E-Series Ultrasonic Meter with
RTR output
Master Meter Octave Ultrasonic meter
(encoder output)
Metron Hawkeye
ARB-V*/**
ARB-V*/**
UNIV*
UNIV*
Neptune ARB-V for connectivity to
ORION endpoint > serial number 80000000
Neptune ARB-V for connectivity to
ORION endpoint < serial number 79999999
Neptune ProRead or E-coder
Sensus Electronic Register Encoder (ECR) or ICE
UNIV*
Hersey Translator
l
s
r
o
o
C
n
o
i
t
a
n
m
r
e
T
/
e
r
i
i
W
r
e
d
o
c
n
E
Red
Green
Red
Red
Red
Red
Black
Red
Endpoint Wire Colors
Red Black Green
Reading Resolution
Red
Black
Green
Up to seven (7) most significant digits
Green
Up to seven (7) most significant digits
Green
Up to seven (7) most significant digits
Green
Up to seven (7) most significant digits
Black
Black
Black
Black
Black
Black
Green
Red
Up to seven (7) most significant digits
Black
Green
Up to seven (7) most significant digits
Green
Black
Red
Up to seven (7) most significant digits
Green
Up to seven (7) most significant digits
Due to the customized, factory wire configurations of the Hersey Translator,
the terminal posts may not match the ORION endpoint wire colors Please
contact Hersey for the terminal post wiring schematic of your encoders to
determine how the posts correspond to ORION endpoint wires
Mueller Systems 420 Solid State Register (SSR) LCD
Green
Up to seven (7) most significant digits
N
OTE:
Competitive encoder output is determined by the encoder configuration
*ORION Classic UNIV and ARB-V endpoints are compatible with the encoders/meters noted above with a manufacture date within 10 years of the current
date as long as the encoder is programmed into the three-wire output mode for AMR/AMI and has three wires connected to it Encoder registers that are
currently in two-wire mode of operation require programming by the Utility, including registers that support auto two- or three-wire detection systems that
do not automatically switch to three-wire mode of operation once a compatible endpoint is connected for ORION connectivity
**A separate ORION CE Universal endpoint is available for connectivity to the Neptune ARB-V encoder Make sure the ORION Classic endpoint has “ARB-V” on
the harness label when wiring to an ARB-V encoder Wiring differs depending on the serial number of the ORION endpoint you are connecting to the ARB-V
encoder, so make sure to verify wiring is correct per the above chart
Installation Guidelines (Indoor, Outdoor, Pit)
Install the endpoint/encoder assembly according to these guidelines:
Indoor/Outdoor Installation: Mount outside the building, or indoors in the floor joist, near an outside wall, and
away from large metal objects
•
•
Pit Installation: Mount through a NON-METAL pit lid—Recommended
N
OTE:
Endpoints not properly installed may not be covered under warranty
Endpoint Activation
See "Activating Endpoints" on page 11 for details of the process
Page 10
ORI-UM-00025-EN-FCC
January 2021
Activating Endpoints
ACTIVATING ENDPOINTS
Activation is dependent on whether the endpoint is in “Pause” (soft sleep) or “Stop“ (hard sleep) radio mode The ORION
Endpoint Utility software can be used to identify the endpoint radio mode
Smart Activation for Endpoints in Pause Mode
All ORION endpoints offer a Smart Activation feature which utilizes consumption to automatically start an endpoint in
Pause mode After installation, the endpoint radio “wakes up“ and begins broadcasting data when the encoder to which it is
connected detects enough water usage from the register No field programming or special tools are required, but the amount
of water consumption depends on the encoder output and meter size so activation times will vary Infrared (IR) activation
tools are available for use if immediate activation is desired See the ORION Endpoint Utility User Manual, available in the
Resource Library at www.badgermeter.com.
N
OTE:
Using the IR Alignment Tool (68779-001) is recommended for IR activation
Endpoint/Encoder Assemblies
An initial encoder read is stored by the endpoint at the time the encoder and endpoint are factory connected and the
endpoint is placed in Pause mode While in Pause mode, the endpoint monitors the encoder for consumption, checking once
every fifteen minutes When the endpoint/encoder assembly is installed and sufficient water is running through the meter,
the endpoint automatically “wakes up“ and transitions to its operational mode when the required consumption is registered
(see table below)
Encoder Output
Dial Change Required to Activate
7-dial
8-dial
9-dial
Any 1 unit change in the least significant digit
Any 5 unit change in the least significant digit
Any 5 unit change in the least significant digit
Table 1: Activation consumption thresholds
Endpoint Only
Like endpoint/encoder assemblies, ORION endpoint only configurations can be shipped in Pause mode The initial encoder
read will be established the first time an endpoint is field connected to an encoder
N
OTE:
It may take up to fifteen (15) minutes for an endpoint to recognize the initial encoder read To expedite this process,
Badger Meter recommends connecting an ORION endpoint to an encoder in advance of field installation so the
baseline encoder read can be captured before installing the endpoint
After the initial encoder read is stored, the endpoint monitors the encoder for consumption, checking for a change in the
encoder read once every fifteen minutes thereafter The endpoint automatically “wakes up“ and transitions to its operational
mode once the required amount of consumption is registered (see Table 1)
Activation for Endpoints in Stop Mode
Endpoints in Stop mode must be manually activated via IR communication using either the Badger Meter IR Communication
Device (68891-001) or the ORION Endpoint Utility software with an ORION handheld or mobile reading system The software
can also be used to identify the endpoint radio mode For more information, see the ORION Endpoint Utility User Manual for
Handheld or Tablet/Laptop in the Resource Library at www.badgermeter.com.
I
MPORTANT
Badger Meter IR Communication Devices that shipped prior to January 15, 2019 require a firmware update to use with ORION
Cellular C, LTE-M and LTE-MS endpoints. Contact Badger Meter Utility Technical Support (800-616-3837) or your National Meter Field
Support Team Representative for help.
January 2021
ORI-UM-00025-EN-FCC
Page 11
Changing Registration for an Existing Endpoint Assembly
Confirming Installation - ORION Cellular C, LTE-M, LTE-MS, LTE
Before leaving the installation site, the installer can confirm endpoints are active and communicating
1 BEACON® AMA users can check ORION Cellular endpoint activation status with the ORION Endpoint Status tool
Endpoints do not need to be provisioned in BEACON AMA to display using the tool See "Endpoint Status Tool for
ORION Cellular Endpoints" on page 28 for more information
2 The IR Communication Device (68891-001) can be used to confirm endpoint activation and verify the encoder
connection Instructions are included with the device See the IMPORTANT note on page 11 regarding required
device firmware update
Active endpoints automatically transition to the appropriate network
Confirming Installation - ORION SE, ME, CE
Before leaving the installation site, the installer can use an ORION handheld or ORION Mobile Reading system to confirm the
endpoint is broadcasting RF data for reading See the appropriate handheld or ORION Mobile Reading system user manuals,
available in the Resource Library at www.badgermeter.com, for more information
Active Endpoints
ORION Cellular C, LTE-M,
LTE-MS, LTE
ORION SE, ME and CE
When the endpoint transitions to Active mode, it begins the network registration process
BEACON AMA assigns a daily call-in time to the endpoint as part of this process An active
operating ORION Cellular endpoint obtains a current encoder read every 15 minutes
When the endpoint transitions to On-Mobile mode, it begins broadcasting its message for
fixed network or mobile data collection An active operating ORION endpoint obtains a
current encoder read once an hour
CHANGING REGISTRATION FOR AN EXISTING ENDPOINT ASSEMBLY
ORION Cellular C, LTE-M, LTE-MS, LTE
If you change the encoder connected to an ORION Cellular endpoint, the endpoint will recognize the new encoder, once
connected, and report previous and current interval data
ORION SE, ME, CE
If you change the encoder connected to an ORION Fixed Network, Migratable or Classic endpoint that has previously logged
historical profile data, best practice recommends following this process:
1 Extract and save the historical profile data from the endpoint See the ORION Endpoint Utility User Manual for
handheld or tablet/laptop, available at www.badgermeter.com, if you need help
2 Clear the profile data from the endpoint
3 Connect the new encoder Follow applicable installation instructions in this manual
The endpoint will recognize the new encoder, once connected, and record interval data
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Endpoint Installation Kits
ENDPOINT INSTALLATION KITS
Type
REMOTE
REMOTE
REMOTE
For Use With
Description
Kit Part Number
All ORION endpoints
64394-032 Wall Cover Install Kit
64394-032, 66009-004
67625-001 IR Holder for Wall Cover Install Kit
ORION Cellular C, LTE-M,
LTE-MS, LTE
64394-031 Wall Bracket Install Kit - ORION Cellular LTE
64394-031
REMOTE
ORION SE, ME, CE
REMOTE or PIT
SE, ME, CE
69406-001 Mounting Bracket Install Kit for ORION Endpoint and
E-Series Ultrasonic Meter
69406-001 Mounting Bracket Install Kit for ORION Endpoint and
E-Series Ultrasonic Meter - ORION
REMOTE
All ORION endpoints
64394-008 C-Clamp Wall Bracket Install Kit - ORION
REMOTE or PIT
All ORION endpoints
64394-003 Pipe Install Kit-ORION
REMOTE
All ORION endpoints
64394-023 Commercial Meter Mounting Bracket Install Kit-
ORION
PIT
PIT
All ORION endpoints
64394-030 Thru-the-Lid Install Kit
ORION SE, ME, CE
64394-009 Integrated Pit Lid Hanger Install Kit
Instructions for using each installation kit follow in this section
Refer to the ORION Water Endpoints Installation Kit Ordering Guide and the ORION Water Endpoint Parts List for individual
endpoint kit components Both documents are available in the Resource Library at www.badgermeter.com
64394-032
67625-001
69406-001
64394-029
64394-008
64394-003
64394-023
64394-030
64394-009
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64394-032 Wall Cover Install Kit
64394-032 WALL COVER INSTALL KIT
Wall Cover Install Kit (64394-032) is recommended for proper mounting of an endpoint for indoor and outdoor remote
applications, and is designed to provide an environmentally protected area for gel splice connections (if needed) Outside
dimensions are shown in Figure 9
For use with: All ORION endpoints
4.70 in.
(119 mm)
.25 in.
(6 mm)
5.80 in.
(147 mm)
Figure 8: 64394-032 wall cover enclosure
2.82 in.
(72 mm)
Figure 9: 64394-032 Outside dimensions
To install an ORION endpoint, follow these steps
1 Choose an appropriate installation location within the limits of the endpoint cable/connector harness
2 Verify the proper orientation (Figure 10) The bottom of the enclosure has an opening for IR programming The
opening gives access to the endpoint IR LED port (Figure 13 and Figure 14) without having to disassemble the unit
3 Place the endpoint into the wall cover enclosure, antenna
(threaded portion) up
Cellular C, LTE-M, LTE-MS, LTE endpoints: Figure 10 shows
the correct endpoint placement
All other ORION endpoints: Make sure the flat side of the
endpoint faces in and fits up against the inside wall of the
enclosure
N
OTE:
If double-sided tape is included in the kit, you can use
the tape to temporarily secure the endpoint inside the
enclosure before mounting
4 Position the endpoint cable
•
Route the endpoint cable through the cutout on the
bottom of the wall cover
N
OTE:
If you are drilling a hole through the wall behind the enclosure for the endpoint cable, the cable does
not need to route through the cutout at the bottom
Figure 10: ORION Cellular LTE endpoint orientation
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January 2021
64394-032 Wall Cover Install Kit
•
If the endpoint has an in-line connector, place the connector inside with the
endpoint and route the connector cable through the cutout on the bottom
N
OTE:
If used, place gel splice connections inside the enclosure
N
OTE:
See "Outdoor Installation for Endpoint with In-line Connector" on
page 16 for additional information about installing the endpoint
outdoors with the wall cover enclosure
5 Make sure the wall cover is properly positioned, with the endpoint antenna
straight up and the endpoint IR LED port visible through the bottom opening
6 Secure the wall cover using customer-supplied screws
Installation is complete
Figure 11: 64394-032 installation complete
67625-001 IR Holder for Wall Cover Install Kit
IR Holder for Wall Cover Install Kit (67625-001) is an optional part which can be ordered for use with the Wall Cover
install kit (64394-032) The IR holder bracket fits on the wall cover adapter rails to hold an IR programming head in correct
alignment with the endpoint LED port
1 Place the optical head of an IR programming cable into the holder The nubs on the optical head fit into the cutouts
on the holder
(67625-001) IR holder bracket
Optical head of the IR programming cable
Figure 12: IR holder and programming cable optical head
Optical head in the bracket
2 Slide the bracket into the adapter rails at the bottom of the wall cover enclosure (64394-032) so the IR optical head
is aligned with the endpoint LED port See Figure 13 and Figure 14.
3 Connect the IR programming cable to a Badger Meter mobile reading device to perform IR functions Refer to the
ORION Endpoint Utility User Manual, available in the Resource Library at www.badgermeter.com, for IR programming
instructions
Figure 13: IR LED port ORION Cellular LTE endpoint (bottom up view)
Figure 14: IR LED port ORION ME endpoint (bottom up view)
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64394-031 Wall Bracket Install Kit - ORION Cellular LTE
Outdoor Installation for Endpoint with In-line Connector
Meter-side connector harnesses are available with Twist Tight and Nicor connectors in the following lengths
Figure 15: Outdoor endpoint installation
Harness with Twist Tight Connector
Part Number
68307-006
68307-003
Harness Lead Length
10 ft harness
25 ft harness
Harness with Nicor Connector
Part Number
66488-006
66488-003
Harness Lead Length
10 ft harness
25 ft harness
Follow these recommended installation steps for an outdoor endpoint installation and refer to the image in Figure 15
N
OTE:
The Twist Tight connector is pictured above The installation steps also apply to endpoints with Nicor and 308
connectors as well See "In-line Connectors" on page 30 for more information
1 Choose an appropriate outdoor location, within the limits of the connector harness, and mount the endpoint
N
OTE:
If using a wall cover enclosure, see "64394-032 Wall Cover Install Kit" on page 14 for additional information
on mounting
2
Join the endpoint connector with the connector mate of the encoder cable
If you are using a wall cover enclosure, place the in-line connector inside the enclosure
3 Drill a small hole in the wall of the house/structure to accommodate the endpoint/encoder cable
4 Pass the cable end with the flying leads through the wall of the house
5
Inside the house, connect the encoder wires Depending on the encoder connection, use a field splice kit or connect
the wires directly to the encoder terminal screws See the appropriate wiring charts in this manual if you need help
N
OTE:
Refer to the Field Splice Kit Application Data Sheet, available in the Resource Library at www.badgermeter.com, for
field splice instructions
When the meter, encoder and endpoint are installed and connected, installation is complete
64394-031 WALL BRACKET INSTALL KIT - ORION CELLULAR LTE
Wall Bracket Kit 64394-031 (Figure 16) is available for mounting ORION Cellular
C, LTE-M, LTE-MS, LTE endpoints
For use with: ORION Cellular C, LTE-M, LTE-MS, LTE endpoints only
The bracket clips into the slot on the endpoint and can be used to attach
the endpoint to a wall A screwdriver and two (2) customer-supplied screws
are required Drill pilot holes for the screws (recommended) before attaching the
wall bracket and endpoint
The bracket can also be used to mount the endpoint to a pole with cable ties
(customer supplied) threaded through the bracket openings
Figure 16: 64394-031
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69406-001 Mounting Bracket Install Kit for ORION Endpoint and E-Series Ultrasonic Meter
69406-001 MOUNTING BRACKET INSTALL KIT FOR ORION ENDPOINT AND
E-SERIES ULTRASONIC METER
Mounting Bracket Install Kit (69406-001) is designed to securely install an ORION endpoint to an E-Series Ultrasonic meter
for non-submerged indoor and outdoor remote applications The bracket can be used for installations in any nonmetallic joist,
wall or pit application
For use with: ORION SE, ME and CE endpoints
2 35 in
60 mm
1 36 in
35 mm
8 i n
8 m m
1 8
4
1 9
4
9 m
4 in
m
Figure 17: Mounting bracket with locking clip in place
Figure 18: Mounting bracket and locking clip dimensions
Bracket
Locking clip
To connect the bracket to the meter and endpoint, follow these steps
N
OTE:
The kit components are the mounting bracket (68789-001) and the locking clip (68790-001) Keep the two pieces
separate when you start
1 Feed the endpoint wiring cable through the mounting bracket
central opening
You will see a small triangle on the underside of the bracket
(Figure 19) and at the bottom of the endpoint
Align the triangles, push the bracket and endpoint together and
twist the endpoint clockwise until the endpoint clicks into place
2 Align the tabs of the mounting bracket to the tabs on the side of
the E-Series register (Figure 20) Then slide the mounting bracket/
endpoint down into place on the register
3 Once the endpoint is mounted on the E-Series register, insert
the locking clip underneath the mounting bracket in the space
between the mounting bracket and the register The flat side of
the locking clip should face the mounting bracket and fit in the
mounting bracket grooves It will click into place and lock
N
OTE:
The endpoint is secure and cannot be
removed until you remove the locking clip
4 Make sure the endpoint antenna is upright in its
final position
Figure 19: Triangle on underside of bracket
Figure 20: E-Series Ultrasonic meter register tabs
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Figure 21: ORION endpoint mounted on E-Series meter register
69406-001 Mounting Bracket Install Kit for ORION Endpoint and E-Series Ultrasonic Meter
64394-029 WALL BRACKET INSTALL KIT
Wall Bracket Install Kit (64394-029) can be used to securely install an ORION endpoint For non-submerged indoor and
outdoor applications, the bracket can be used in any indoor or outdoor nonmetallic joist, wall or pit application
For use with: All ORION endpoints except ORION Cellular C, LTE-M, LTE-MS, LTE endpoints
You will need the following items
• Wall Bracket install kit
•
•
Two customer-supplied screws
Screwdriver and drill
To connect the bracket to the endpoint and mount, follow these steps
1 Using the screw holes of the wall bracket as a guide, drill two pilot holes
on the joist or wall where the bracket is to be installed
Connect the endpoint
2 Carefully slide the encoder cable harness through the slit in the bracket
with the screw holes at the bottom (Figure 23)
3 Locate the small triangle and hole underneath the bracket (Figure 24) The
triangle is used to align the bracket with the endpoint
Figure 22: Endpoint wall bracket
4 Locate the small raised triangle at the bottom of the ORION endpoint housing (Figure 25)
Figure 23: Threading cable harness
Figure 24: Aligning triangle
Figure 25: Housing triangle
5 Align the endpoint and bracket triangles Then push
the bracket and endpoint together This should
be easy
6 With one hand holding the bracket, use the other
hand to twist the endpoint approximately 1/4 turn
clockwise until you feel it lock into place (Figure 27)
Figure 26: Align triangles and push bracket onto endpoint
Figure 27: Twist endpoint to lock
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January 2021
64394-008 C-Clamp Wall Bracket Install Kit
Mount the endpoint assembly
7 Make sure the endpoint antenna is upright
(Figure 28) when you place it into its final position
8 Using two customer-supplied screws, secure the
bracket assembly using the pilot holes you drilled in
Step 1
Installation is complete
Figure 28: Endpoint positioning
64394-008 C-CLAMP WALL BRACKET INSTALL KIT
C-Clamp Wall Bracket Install Kit (64394-008) can be used when mounting an endpoint to a wall
For use with: All ORION endpoints For ORION Cellular endpoints, the kit can be used for indoor and remote installations, but
should NOT be used in a vault
To mount an ORION endpoint using this kit, follow these steps and refer to Figure 29
1 Choose an appropriate location on the wall for the endpoint Using an appropriate size fastener and washer
(customer-supplied), mount the C-clamp to the wall through the opening at the back When mounting in a vault,
install the C-clamp close to the top to prevent damage when accessing the meter is required
N
OTE:
ORION Cellular endpoints should NOT be mounted in a vault
2 Place the neoprene spacer from the installation kit around the endpoint, approximately 1/2 inch (13 mm) from the
top of the endpoint Hold the neoprene spacer in place with your fingers
3 Thread the lock nut onto the endpoint until it makes contact with the neoprene spacer
4
Insert the endpoint into the C-clamp, making sure the neoprene spacer stays inside the C-clamp
5 Close the C-clamp and lock it in place so that it closes over the neoprene spacer and securely holds the endpoint as
shown in Figure 29
Installation is complete
N
OTE:
ORION radio endpoints perform best with a clear line of sight Performance varies with installation
C-Clamp
C-Clamp around endpoint
Figure 29: C-Clamp and placement
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64394-003 Pipe Install Kit
64394-003 PIPE INSTALL KIT
Pipe Install Kit (64394-003) with mounting support bracket (Figure 30) is designed for pipe installations on a 3/8, 5/8 and 1/2
inch rebar or 1/2 inch schedule 40 PVC pipe
For use with: All ORION endpoints For ORION Cellular endpoints, the kit can be used for indoor and remote installations, but
should NOT be used under a pit lid
1/2 in. Rebar
5/8 in. Rebar
3/8 in. Rebar
Hex head bolt
can be used in
any slot,
as needed
1/2 in. schedule 40
PVC pipe
#6-32 wing nut
#6 washer
#6-32 x 3/4 hex head bolt
Figure 30: Support bracket (knuckles)
To install an ORION endpoint using the mounting support bracket, follow these steps
1 Drive rebar or stake into the ground, or use a free-standing pipe or rebar
DRIVE REBAR OR STAKE INTO THE GROUND PRIOR TO ATTACHING THE ENDPOINT TO AVOID DAMAGE.
2 Slide the mounting support bracket on the rebar/stake/pipe and secure using the enclosed washer, wing nut and hex
head bolt provided with the bracket The hex head bolt fits in any slot
N
OTE:
The bracket can be installed with either side up, but installing with the smooth side up is recommended if
installed outdoors to avoid potential rainwater build up
3
Insert the threaded end of the endpoint up through the bottom of the bracket opening Then thread the lock nut
onto the endpoint and tighten the lock nut to secure the bracket (Figure 31)
For pit installations, mount the endpoint a maximum of 1…2 inches (25…51 mm) below the pit lid (NOT for ORION
Cellular endpoints!)
4
Install the bracket anywhere along the length of the endpoint threaded end, as long as it is at least 0 5 in (13 mm)
below the top where the antenna is located Installation is complete
Endpoint Antenna
Lock Nut
Support Bracket
Endpoint Antenna
Lock Nut
Support Bracket
Wing Nut
Wing Nut
Pipe/Stake/Rebar
Pipe/Stake/Rebar
Figure 31: Pipe installation kit with ORION Cellular C, LTE-M, LTE-MS,
LTE endpoints
Figure 32: Pipe installation kit with ORION SE, ME, CE endpoints
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January 2021
64394-023 COMMERCIAL METER MOUNTING BRACKET INSTALL KIT
Commercial Meter Mounting Bracket Install Kit (64394-023) is designed for use with most Badger Meter Turbo,
Compound Series and Fire Service Disc bypass meter lines Use the kit to securely mount an ORION endpoint to a meter
64394-023 Commercial Meter Mounting Bracket Install Kit
For use with: All ORION endpoints
You will need a torque wrench set for installation The
kit components are:
• Stainless steel mounting bracket 66360-001
•
Lock nut 62825-001
To install the bracket, follow these steps:
Figure 33: Stainless steel mounting bracket
Figure 34: Lock nut with gussets
1 Verify that the water is turned off
2 Slip the mounting bracket over the top of the ORION endpoint, as shown
3 Screw the lock nut from the kit onto the threaded section of the endpoint Hand tighten the lock nut to secure
the bracket
4 At the meter, unscrew the head assembly bolt at the location where you plan to mount the endpoint
5 Position the bracket, reinsert the bolt and hand tighten it
N
OTE:
For visual clarity, the photo in Figure 37 shows the bracket without the endpoint attached
Figure 35: Mounting bracket over endpoint
Figure 36: Tighten lock nut
Figure 37: Bracket attached with bolt
6 Position the bracket so the endpoint is as far from the meter as
possible to provide adequate space for the endpoint signal to
propagate (Figure 38)
I
MPORTANT
If two ORION endpoints are required for a fire series assembly or a
compound meter application, mount the endpoints on OPPOSITE sides
of the meter head assembly.
7 With the torque wrench, tighten the bolt as indicated in the
chart that follows
Figure 38: Endpoint connected to meter with bracket
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64394-030 Thru-the-Lid Install Kit
Meter
2-inch Turbo Series Meter
3-inch Turbo Series Meter
4-inch Turbo Series Meter
6-inch Turbo Series Meter
Ft-lb
10 9
37 5
37 5
37 5
Meter
2-inch Compound Series Meter
3-inch Compound Series Meter
4-inch Compound Series Meter
6-inch Compound Series Meter
Heavy Duty Bypass M70
Heavy Duty Bypass M170
Ft-lb
16 7
33 3
33 3
33 3
21 0
50 0
Installation is complete Turn the water back on
64394-030 THRU-THE-LID INSTALL KIT
The ADA-compliant Thru-the-Lid Install Kit (64394-030) is designed for use with a NON-METAL PIT LID, 2 inches
(51 mm) maximum thickness, with a standard hole diameter of 1-7/8 inches (48 mm)
For use with: All ORION endpoints
To install an endpoint through a non-metal pit lid,
follow these steps and refer to Figure 39
1 Screw the lock nut (large diameter side up)
onto the endpoint tube threads
2
Insert the endpoint tube through the
bottom of the pit lid
3 Screw the top nut onto the endpoint
tube threads
4 Tighten the lock nut and top nut to make
sure the endpoint is secure
Installation is complete
Figure 39: ORION endpoint thru non-metal pit lid
N
OTE:
When installing an endpoint through a thick lid, you can use a Pit Tube Extender
(67025-001) The Extender requires a 2 inch (51 mm) diameter hole It screws
onto the threaded portion of the endpoint Radio frequency (RF) performance
may be reduced when using the Pit Tube Extender
Do not use Pit Tube Extender with ORION Cellular endpoints.
Figure 40: Endpoint pit tube extender –
NOT for ORION Cellular endpoints
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64394-009 INTEGRATED PIT LID HANGER INSTALL KIT
Integrated Pit Lid Hanger Install Kit (64394-009) is designed for ORION endpoints installed below composite and plastic
lids that have an integrated AMR/AMI endpoint hanger
64394-009 Integrated Pit Lid Hanger Install Kit
For use with: ORION Fixed Network, Migratable, and Classic endpoints
To install an ORION endpoint with this kit, follow these steps and refer to Figure 41
1 Thread the lock nut onto the top of the ORION endpoint as shown
2 Slide the endpoint into the lid bracket
3 Tighten the lock nut so that the endpoint is held firmly in place
Installation is complete
Figure 41: Integrated pit lid hanger installation
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Page 23
ORION SE, ME and CE endpoints are available in an integral configuration in which the endpoint and encoder are connected
in one assembly There are two types of integral configurations This section includes instructions for mounting an integral
endpoint on a meter and also provides instructions for disassembling both types of integrals
Integral Endpoint Installation
INTEGRAL ENDPOINT INSTALLATION
Mounting an Integral Endpoint on the Meter
An integral endpoint can be installed on any Badger Meter
Disc, Turbo, or Compound Series meter Both integral
configuration styles mount to the meter the same way, by
placing the assembly onto the bayonet of the meter and
rotating it into its locking position See Figure 42.
1 Loosen the security screw on the endpoint
encoder assembly
2 Mount the assembly housing on the meter bayonet
3 Turn the assembly clockwise 1/4 turn to lock the
assembly into place on the meter
4 After the assembly is mounted on the meter,
tighten the security screw to secure the assembly to
the register
5.65 in.
144 mm
HR-E LCD Encoder Integral Configuration
Figure 42: Integral assembly on meter
6.80 in.
173mm
3.68 in.
93 mm
Figure 44: HR-E LCD Integral base dimensions
Figure 43: HR-E LCD Integral
Configuration
The ORION HR-E LCD Integral Assembly is shown in Figure 43 In an HR-E LCD integral assembly, the endpoint is
factory-wired to the encoder and both are mounted to the shroud bracket Endpoints are available with a 3-foot or
10-foot wire that is wrapped around the body of the endpoint The endpoint wire is contained under a removable cover With
this option, the endpoint can be removed from the housing, if necessary, and mounted away from the encoder The endpoint
can also be returned to the housing assembly without damage
Page 24
ORI-UM-00025-EN-FCC
January 2021
•
•
•
•
Integral Endpoint Installation
Removing the Endpoint from the Assembly Housing
N
OTE:
The endpoint cover connects to the base with three tabs: one in the back and two in the front (closest to
the encoder )
1 Remove the integral assembly from the meter
Remove the security screw at the base of the assembly Keep the screw for remounting the encoder assembly
Turn the assembly (as one piece) 1/4 turn, counter-clockwise and lift the assembly off the meter
2 With the endpoint side of the assembly facing toward you, grasp the bottom of the cover with one hand on either
side of the endpoint cover base
3 With your thumbs, push the cover at the center of the base to release the back tab (Figure 45) Then lift up to release
the front tabs and remove the cover from the base
Figure 45: Push at center of endpoint base to release the cover
Figure 46: Cover tabs released , endpoint wire exposed
4 Twist the endpoint to release it from the housing and uncoil the wire
5 Mount the endpoint according to recommended installation guidelines within the limits of the endpoint wire
1 Wrap the wire around the endpoint Make sure the wire is wrapped tightly and neatly around the endpoint or the
N
OTE:
The encoder cannot be removed from the assembly housing
6 Remount the encoder (in the assembly housing) onto the meter bayonet
Turn the assembly clockwise 1/4 turn so it locks in place
Replace and tighten the security screw
Reattaching the Endpoint
To reattach the endpoint to the assembly housing, follow these steps
cover will not fit
2
Insert the endpoint base into the shroud bracket
Adjust the endpoint so the tabs on the endpoint base align with
the openings on the bracket, and the wire at the endpoint base fits
into the opening at the back of the bracket See Figure 47
3 When the endpoint is correctly inserted into the bracket opening,
turn the endpoint clockwise to make sure it is secure
4 Place the cover over the endpoint, with the single tab at the back
5 When the cover is almost completely on, align the two front tabs
with the openings on the shroud bracket (closest to the encoder)
and then push down until all three tabs click into place
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Page 25
Figure 47: Integral bracket without endpoint
Integral Endpoint Installation
HR-E Encoder Integral Configuration
6.7 in
170 mm
4.21 in.
107 mm
Figure 48: HR-E Integral assembly with additional wire
Figure 49: HR-E Integral base dimensions
Configuration
The ORION HR-E Integral Assembly is shown in Figure 48 The endpoint has a 3-foot length of wire stored inside the bottom of
the assembly housing The endpoint can be removed from the housing, if necessary, and mounted away from the encoder
N
OTE:
Once removed, the endpoint CANNOT be reassembled into an integral configuration
Removing the Endpoint from the Assembly Housing
I
MPORTANT
Removing the endpoint from the assembly housing can only be done once with this integral configuration.
PRIOR TO DISASSEMBLING AN INTEGRAL ENDPOINT, VERIFY THAT THE ENDPOINT HAS THREE FEET OF WIRE
PACKAGED WITH THE ASSEMBLY. CHECK THE SERIAL NUMBER LABEL ON THE SIDE OF THE INTEGRAL BRACKET
TO MAKE SURE IT INDICATES “3 FT WIRE.” DO NOT CONTINUE WITH THE STEPS LISTED BELOW IF YOUR INTEGRAL
ENDPOINT DOES NOT HAVE THIS DESCRIPTION ON THE SERIAL NUMBER LABEL, AS ENDPOINT DAMAGE WILL OCCUR.
1 Remove the assembly from the meter
•
•
•
Remove the security screw at the base of
the assembly Keep the screw for remounting the
encoder assembly
Turn the assembly (as one piece) 1/4 turn,
counter-clockwise
Lift the assembly off the meter
Figure 50: Remove assembly from meter
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January 2021
Integral Endpoint Installation
2 Remove the endpoint wire under the
breakaway plate
•
•
Turn the endpoint/encoder assembly over
Grasp the pull tab located to the right of the
encoder seal screw with pliers (Figure 51) Then
pull and remove the bottom breakaway plate
from the housing to expose the wire The plate is
scored to facilitate removal
• With your fingers, remove the three feet of
endpoint wire from the housing
N
OTE:
The wire is attached to the endpoint
Figure 51: Pull tab to remove the breakaway plate
3 Rotate the endpoint counter-clockwise 1/4 turn and pull the endpoint and endpoint wire out from the assembly base
Figure 52: Rotate endpoint clockwise
Figure 53: Pull endpoint away from base
4 Mount the endpoint according to recommended installation guidelines within the limits of the endpoint wire
N
OTE:
The encoder cannot be removed from the assembly housing
5 Remount the encoder (in the assembly housing) onto the meter bayonet
•
•
Turn the assembly clockwise 1/4 turn so it locks in place
Replace and tighten the security screw
January 2021
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Page 27
Endpoint Status Tool for ORION Cellular Endpoints
ENDPOINT STATUS TOOL FOR ORION CELLULAR ENDPOINTS
BEACON® AMA users can check the activation status of ORION Cellular endpoints with the ORION Endpoint Status tool
Several minutes after installation, the tool displays ORION Cellular endpoints assigned to you Endpoints do not need to be
provisioned in BEACON AMA to display
The browser-based tool can be viewed on a computer or mobile device An Internet connection is required Follow these
steps to use the ORION Endpoint Status tool
1 Go to https://orionstatus.beaconama.net.
2 Sign in with your BEACON email address and password (Figure 54)
Result: The ORION Endpoint Status screen (Figure 55) opens showing the list of activated Cellular endpoints.
Figure 54: Tool sign in screen - computer and mobile
N
OTE:
It can take several minutes for a newly installed endpoint to communicate with the cellular network and
display on the ORION Endpoint Status screen
3 View the endpoint list
The list displays endpoint serial number, activation time, and activation signal strength The current endpoint and
meter status are also shown Endpoints are listed according to their activation time, with the most recent endpoint
activation times listed first (top of list)
Reload
Figure 55: Endpoint status list - computer and mobile
You can also Export endpoints into a program such as Excel®, or Search to find a specific endpoint
4 To see any new endpoints that have been added since logging in, reload/refresh the browser window On a
at the top left of the screen On a mobile device, swipe down the screen
computer, use the reload button
to refresh
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ORI-UM-00025-EN-FCC
January 2021
Information at time of activationCurrent information5 Select an endpoint in the list to see the endpoint raw read A window opens, like the examples shown in Figure 56
N
OTE:
Information in the first three fields is captured at the time of activation Information in the next three fields is
current information
Endpoint Status Tool for ORION Cellular Endpoints
}
}
Information at
time of activation
Current information
}
}
Figure 56: Status detail screen - computer and mobile
The Endpoint Status field displays one of the following:
Endpoint Status
Response
Good
No response required
Endpoint Tamper
Encoder Error
Endpoint* requires attention
Encoder* requires attention
Endpoint Tamper or Encoder Error
Incomplete information This message updates at the next scheduled communication
*For additional endpoint information, see the ORION Endpoint Utility User Manual for handheld or laptop For additional encoder information, see
the appropriate encoder user manual All documents are available in the Resource Library at www.badgermeter.com.
The Meter Status field displays one of the following:
N
OTE:
Meter Status only displays for E-Series Ultrasonic meters For other meters, the field will have a dash mark (–)
Meter Status
Good
Sensor Error
Response
No response required
Meter* requires attention
*For additional information, see the appropriate E-Series Ultrasonic Meter User Manual, available in the Resource Library at www.badgermeter.com.
6 Tap/click Back to List to return to the previous screen
7 When finished using the tool, tap the Log Out button or
on a mobile device.
January 2021
ORI-UM-00025-EN-FCC
Page 29
In-line Connectors
IN-LINE CONNECTORS
In-line connectors are used to allow AMA/AMR/AMI device connectivity without the need for a field splice kit There are three
available in-line connector types: Twist Tight, 308, Nicor
When ordered separately, the endpoint and encoder (or electronic meter) in-line connectors come with removable caps,
which can be removed in the field before joining the connector ends With the proper orientation, the connector ends go
together easily No tools are necessary
N
OTE:
Additional removable caps are available for order Part numbers are listed in Figure 58, Figure 60, and Figure 62
BEFORE JOINING, MAKE SURE ALL SURFACES OF THE CONNECTOR ENDS ARE CLEAN, DRY, AND FREE OF ANY DEBRIS
OR DIRT. THIS STEP IS ESSENTIAL TO MAKE SURE THE CONNECTOR REMAINS WATER TIGHT AND SUBMERSIBLE.
Twist Tight Connector
To use the Twist Tight connector, follow these steps and refer to Figure 58.
1 Remove the protective caps Twist the rotating collar on each connector
counter clockwise (left) to loosen and remove the cap
2 Align the notches inside each connector and push the ends together
until the endpoint-side is fully seated in the encoder-side connector
Figure 57: Twist Tight in-line connector
Protective cap endpoint-side
68307-007
Protective cap encoder-side
68307-008
Endpoint-side
Encoder-side
Figure 58: Twist Tight connector ends and caps - close up view
3 On the endpoint-side connector, twist the rotating collar clockwise (right) until the ends are tightly connected
When tightly connected, the tabs at the top of the connectors should be aligned and the red O ring on the
encoder-side connector should NOT be visible
I
MPORTANT
Do NOT use tools to tighten the connector ends. Hand tighten only.
Twist Tight Extension Harness
An extension harness connects in-line between the meter- and endpoint-side connectors Extension harnesses are available
in the lengths shown, with and without a cable shield The cable shield offers extra protection for harsh environments such as
pit installations
Part Number
Harness only
68307-009
68307-010
Part Number
Harness with Cable Shield
68883-002
68883-004
5 ft extension
10 ft extension
Extension Harness Length
N
OTE:
For more information about the Twist Tight connector, refer to the Twist Tight In-line Connector Assembly Application
Data Sheet, available in the Resource Library at www.badgermeter.com.
Page 30
ORI-UM-00025-EN-FCC
January 2021
Using Gel Caps to Connect an Encoder
308 Connector
To use the 308 connector, follow these steps and refer to Figure 60
1 Squeeze the notched area and pull to remove the cap(s)
2 Align the notches inside each connector and push the ends together You
will hear a “click“ when the connector ends are firmly seated and secure
Figure 59: 308 in-line connector
Protective cap endpoint-side
66233-005
Protective cap encoder-side
66233-006
Endpoint-side
Encoder-side
Figure 60: 308 connector ends and caps - close up view
N
OTE:
For additional information, refer to the 308 In-line Connector Assembly Application Data Sheet, available in the
Resource Library at www.badgermeter.com
Nicor Connector
To use the Nicor connector, follow these steps and refer to Figure 62
1 Pull the cap(s) straight off to remove
2 Locate the arrow on each connector
With the arrows pointed toward each other, push the ends
together until the encoder-side connector is fully seated into the
endpoint-side connector There should be no visible gap
Figure 61: Nicor in-line connector
Dust cap endpoint-side
66488-014
Dust cap encoder-side
66488-004
Endpoint-side
Encoder-side
Figure 62: Nicor connector ends and caps - close up view
Nicor Extension Harness
An extension harness connects in-line between the meter- and endpoint-side connectors An extension harness in this lead
length is available with the Nicor connector
Part Number
66488-024
Extension Harness Length
10 ft extension
January 2021
ORI-UM-00025-EN-FCC
Page 31
Using Gel Caps to Connect an Encoder
USING GEL CAPS TO CONNECT AN ENCODER
For those connections that are not factory wired or equipped with in-line connectors, follow these guidelines for using gel
caps when splicing is required, either for installation or to fix a connection after a tamper Refer to the wiring charts for each
ORION endpoint, starting on page 6
For pit environments, splice connections require a field splice kit (62084-001), which can be ordered separately
Refer to Field Splice Kit for Badger Meter AMR/AMI Products, available in the Resource Library at www.badgermeter.com
For all installations, excess wire should be coiled and cable tied to avoid any damage
N
OTE:
•
•
Required Tools
Splicing Tools (Customer Supplied)
Badger Meter Part Number
• Parallel Pliers
• Coax Wire Stripper
• Diagonal Cutting Pliers
59983-001
59989-001
n/a
Connecting an Encoder Using Gel Caps
Follow these steps when using Badger Meter supplied gel caps
1 To connect an encoder with existing wires to an ORION endpoint, strip approximately 1-1/2 inches (38 mm) of outer
insulation sheath from the encoder and endpoint cables using a coax wire stripping tool We recommend using the
Badger Meter Coax Wire Stripper (59989-001)
USE CAUTION WHEN REMOVING THE OUTER SHEATH SO THAT THE INNER SIGNAL WIRE INSULATION IS NOT
NICKED OR DAMAGED.
2 Unwind the outer foil shield from the endpoint cable and cut it off even with the outer sheath using diagonal
3 Connect the ORION endpoint to an approved encoder Verify the endpoint serial number prior to completing the
cutting pliers
wiring setup
•
Connect the encoder cable wires to the ORION endpoint wires using the insulation gel caps provided in the
installation kit Refer to the wiring charts for the endpoint type starting on page 6 and determine which wires
need to be connected to complete an installation
N
OTE:
The terminal posts and wire colors may not match
DO NOT STRIP ANY INSULATION FROM THE ENDS OF THE WIRES BEFORE YOU PUSH THEM INTO THE
GEL CAP.
•
Insert the wires from each cable end as far as possible into the gel cap See Figure 63: Wires in gel cap
Page 32
ORI-UM-00025-EN-FCC
January 2021
Figure 63: Wires in gel cap
•
Using a crimping tool such as the Badger Meter Parallel Pliers (59983-001), place the gel cap with the wires into
the jaws of the crimping tool
Using Gel Caps to Connect an Encoder
Figure 64: Gel cap in crimping tool
•
Crimp the gel cap by squeezing the crimping tool handles until the gel cap is completely compressed The
Badger Meter Parallel Pliers is designed to apply just enough pressure to crimp the gel cap Apply pressure for
three seconds
•
Repeat the crimping procedure for the remaining gel caps and wires
Figure 65: Compress the gel cap
4 Attach the two plastic cable ties and tighten securely for strain relief Snip off the excess cable tie with the wire cutter
5 For remote installations, the connection is complete
Figure 66: Cable tie attachment locations
N
OTE:
For pit installations, an appropriate field splice kit should be used If using the Badger Meter Field Splice Kit,
refer to the Field Splice Kit Application Data Sheet provided with the kit
Testing Wire Connections
Test all wiring connections to confirm connectivity, and to verify the ORION endpoint reading and the encoder reading are the
same The connections can be tested using the Quick Read function with either an ORION handheld or mobile data collector
See the appropriate software manual, available in the Resource Library at www.badgermeter.com, for more information
January 2021
ORI-UM-00025-EN-FCC
Page 33
ORION® Water Endpoints
Page 34
ORI-UM-00025-EN-FCC
January 2021
INTENTIONAL BLANK PAGEInstallation Manual
January 2021
ORI-UM-00025-EN-FCC
Page 35
INTENTIONAL BLANK PAGEORION® Water Endpoints
ADE, BEACON, M-Series, ORION and RTR are registered trademarks of Badger Meter, Inc Other trademarks appearing in this document are the property of their respective entities
Due to continuous research, product improvements and enhancements, Badger Meter reserves the right to change product or system specifications without notice, except to the
extent an outstanding contractual obligation exists © 2021 Badger Meter, Inc All rights reserved
www.badgermeter.com
SMART WATER IS BADGER METERLegacy Document Number: ORI-I-79
1 2 | Exhibit C Internal Photographs Bottom | Internal Photos | 180.67 KiB | July 06 2021 / July 22 2021 |
1 2 | Exhibit C Internal Photographs component | Internal Photos | 210.50 KiB | July 06 2021 / July 22 2021 |
1 2 | Exhibit C Internal Photographs with batteries | Internal Photos | 159.11 KiB | July 06 2021 / July 22 2021 |
1 2 | Exhibit C External Photographs part 1 | External Photos | 1.54 MiB | July 06 2021 / July 22 2021 |
1 2 | Exhibit C External Photographs part 2 | External Photos | 1.42 MiB | July 06 2021 / July 22 2021 |
1 2 | Cover Letter Requesting Confidentiality | Cover Letter(s) | 266.09 KiB | July 06 2021 / July 22 2021 |
June 9, 2021
FCC ID: GIF2020OCECNA
Request for Confidentiality
In accordance with 47 C.F.R. Section 0.459, we, Badger Meter Inc, hereby request confidentiality
for the block diagram, schematic, bill of material, and product description (technical description)
presented for certification.
In support of the Request for Confidentiality, the following is stated:
Enclosed within this application is technical information, which we deem to be trade secrets and
proprietary. If made public, the information might be used to our disadvantage.
To assist in assuring that we receive the full value of our product and protect its competitive
posture, we respectfully request this grant of confidentiality.
Thank you,
William Bergum (Jun 9, 2021 22:21 CDT)
William Bergum – Vice President General Counsel and Secretary
Badger Meter, Inc.
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2021-07-22 | 904.9 ~ 923.7 | DSS - Part 15 Spread Spectrum Transmitter | Class II Permissive Change |
2 | 2018-10-22 | 904.9 ~ 923.7 | DSS - Part 15 Spread Spectrum Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 2 | Effective |
2021-07-22
|
||||
1 2 |
2018-10-22
|
|||||
1 2 | Applicant's complete, legal business name |
Badger Meter Inc
|
||||
1 2 | FCC Registration Number (FRN) |
0002723575
|
||||
1 2 | Physical Address |
4545 West Brown Deer Road
|
||||
1 2 |
Milwaukee, WI
|
|||||
1 2 |
Milwaukee, Wisconsin 53223
|
|||||
1 2 |
United States
|
|||||
app s | TCB Information | |||||
1 2 | TCB Application Email Address |
r******@elitetest.com
|
||||
1 2 |
d******@elitetest.com
|
|||||
1 2 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
app s | FCC ID | |||||
1 2 | Grantee Code |
GIF
|
||||
1 2 | Equipment Product Code |
2018OCELMDOM
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 2 | Name |
W**** R**** B****
|
||||
1 2 | Title |
Vice President-General Counsel and Secretary
|
||||
1 2 | Telephone Number |
414 3********
|
||||
1 2 | Fax Number |
414 3********
|
||||
1 2 |
b******@badgermeter.com
|
|||||
app s | Technical Contact | |||||
1 2 | Firm Name |
Badger Meter Inc.
|
||||
1 2 | Name |
R****** L******** S****
|
||||
1 2 |
R******** L******** S****
|
|||||
1 2 | Physical Address |
4545 W. Brown Deer Rd.
|
||||
1 2 |
4545 West Brown Deer Road
|
|||||
1 2 |
Milwaukee, 53224
|
|||||
1 2 |
Milwaukee, Wisconsin 53224
|
|||||
1 2 |
United States
|
|||||
1 2 | Telephone Number |
(414)********
|
||||
1 2 |
41437********
|
|||||
1 2 |
r******@badgermeter.com
|
|||||
1 2 |
r******@badgermeter.com
|
|||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 2 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 2 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 2 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 2 | Equipment Class | DSS - Part 15 Spread Spectrum Transmitter | ||||
1 2 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Orion Cellular LTE-M | ||||
1 2 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 2 | Modular Equipment Type | Does not apply | ||||
1 2 | Purpose / Application is for | Class II Permissive Change | ||||
1 2 | Original Equipment | |||||
1 2 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 2 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 2 | Grant Comments | The antenna(s) used for this transmitter must not transmit simultaneously with any other antenna or transmitter, except in accordance with FCC multi-transmitter product procedures. Users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. Class II permissive change as indicated in this filing. | ||||
1 2 | The antenna(s) used for this transmitter must not transmit simultaneously with any other antenna or transmitter, except in accordance with FCC multi-transmitter product procedures. Users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. | |||||
1 2 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 2 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 2 | Firm Name |
Elite Electronic Engineering Inc.
|
||||
1 2 | Name |
K**** H****
|
||||
1 2 | Telephone Number |
630-4******** Extension:
|
||||
1 2 | Fax Number |
630-4********
|
||||
1 2 |
k******@elitetest.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 904.90000000 | 923.70000000 | 0.0100000 | ||||||||||||||||||||||||||||||||||||
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
2 | 1 | 15C | 904.90000000 | 923.70000000 | 0.0123000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC