SYSTEM OVERVIEW SYSTEM OVERVIEW SmarTire for Motorcycles consists of the following components:
To successfully install your SmarTire system, you will need:
1 x 2 x 2 x Display / Receiver Sensor / Transmitter Strap 2 x 1 x Valve Bridge Mounting Kit TATT BLELL OF COC NTN ETT NTN STT System Overview Using the SmarTire Installing the SmarTire Warranty System Scope of Use and Warnings 4 7 13 38 41 A. Warning Icon B. On Light C. Button D. Front Tire Icon E. Rear Tire Icon F. Temperature Indicator SYSTEM OVERVIEW USER GUIDE & INSTALLATION MANUAL Thank you for purchasing a SmarTire tire pressure monitoring system for your motorcycle. This manual will step-by-step instructions to help you successfully install and operate your SmarTire system. you with provide Though SmarTire monitors pressure and temp-
erature, it is the rider's responsibility to maintain their tires and to react promptly when they receive tire inflation alerts and warnings. Abnormal pressures should be corrected at the earliest opportunity since they can adversely affect the motorcycle's handling characteristics and the tire's structural integrity. Pl t th t for the SmarTire to work on your Tires must be tubeless Maximum Cold Inflation Pressure must be below 63 psi Rims must be at least 14" in diameter and 3" wide SmarTire Systems reserves the right to change the contents of this manual at any time and without notice. The information contained in this manual is proprietary and may not be reproduced under any circumstances without prior written consent from SmarTire Systems Inc. 2004 SmarTire Systems In. All rights reserved. 710-0022 USING THE SMARTIRE - continued. USING THE SMARTIRE - continued. The Low Pressure Alert is set to trigger if the pressure in either tire falls below 25% of the cold inflation pressure. The alert icon will activate and the tire pressure is displayed. Note:
The warning icon and pressure deviation will remain illuminated until air is added to the flat tire. You are operating your motorcycle in a dangerous condition. Stop and make repairs. The High Temperature Alert is set to trigger if the temperature in either tire exceeds 176F
(80C). The alert icon will flash and the tire temperature is displayed. You are operating your motorcycle in a dangerous condition. Stop and make repairs. The Pressure / Temperature Relationship When a motorcycle is ridden, the tires heat up and the actual pressure inside the tire increases. When displaying pressure, SmarTire displays actual pressure values without compensating for pressure changes caused by temperature variations. SmarTire also displays Pressure Deviation, which is the difference between the calculated pressure that should be in the tire at the current tire temperature and the actual measured tire pressure. For example, a Pressure Deviation value of -3 indicates that you should increase that tire's pressure by 3 psi. The Pressure Deviation is accurate regardless of the temperature of the tire. For a more technical description of temperature compensation, at www.smartire.com. our website please visit USING THE SMARTIRE USING THE SMARTIRE - continued. SmarTire actively monitors and displays tire pressure, pressure deviation and tire temperature. The system will warn you if your tire pressures are too low or tire temperatures are too high in order to reduce accident risk, maximize performance, increase tire life and improve fuel efficiency. Getting Started When your motorcycle is started, SmarTire will power up, briefly flash the tire icons and display dashes indicating that it is waiting for tire data. When the motorcycle is ridden over 6 mph (10 kph), SmarTire will begin to receive tire data. When all tire data has been successfully received and the system is operating normally, the front and rear tire icons will remain displayed SmarTire starts to receive tire data only when your motorcycle reaches 6 mph (10 kph). If you want to access tire data while stopped, for example when filling tires at a service station, do not turn off your motorcycle. Press the button and SmarTire automatically displays inflation pressure, pressure deviation and temperature for both tires. To quickly toggle through the tire data, press the button repeatedly. Alert Modes The alert icon will activate whenever tire pressure drops below or tire temperature exceeds the factory preset limits. When the tire condition has been corrected, the alert icon will turn off. In all cases, a tire icon will indicate which tire is affected. SmarTire has three alert modes:
The Pressure Deviation Alert is set to trigger if the pressure in either your front or rear tire is 15% below or temperature compensated cold or recommended inflation pressure (see Pressure / Temperature Relation-
ship). The alert icon will flash and the pressure deviation is displayed. above the USING THE SMARTIRE INSTALLING THE DISPLAY - continued. INSTALLING THE SENSORS 3. Using the included double sided tape, adhere the display to the motorcycle. 4. Wire the display/receiver to the motorcycle connecting the positive wire (red) to the power supply through an ignition keyed circuit and the negative wire (black) to ground. For some motorcycles, it is easiest to connect to an ignition keyed circuit through the fuse box. In this section, you will learn how to mount a sensor on a rim. Please read this section carefully a d follo hat you do no h l Wrap the strap around the rim and mark 1" past the worm gear for cutting. TOOLS REQUIRED INSTALLING THE DISPLAY To successfully install your SmarTire system, you will need:
In this section, you will wire the SmarTire display/receiver. learn how to mount and 1 x 2 x 2 x 1. Find a suitable location to mount the display
(use either top or bottom surface as needed). Ideally, the location should be:
a sheltered area within the operator's normal field of vision, and an area that is not normally removed during routine servicing and maintenance. 5/16 (8
) D i M C i i T l 2. Clean the mounting surface thoroughly. The mounting location must be perfectly clean to ensure a rigid bond between the display and the motorcycle. Tire Pressure Gauge Cleaning Product USING THE SMARTIRE - continued. You may want to temporarily adjust tire pressures to safely carry a passenger or additional loads. This should always be done as per the motorcycle owner's manual. If the motorcycle tire pressure settings are changed, SmarTire must learn the new values. To update the cold inflation pressure:
1. 2. 3. Adjust the pressures in both the front and rear tires to the desired values when the tires are cold. Turn on the motorcycle and immediately press and hold the button until the letters 'CP' are displayed. Ride the motorcycle above 6 mph (10 kph). The new settings will be automatically saved and the unit will exit the 'Pressure Adjust' mode. INSTALLING THE SMARTIRE MOUNTING THE TIRE - continued. MOUNTING THE TIRE - continued. 2. Starting from the mount head, manually depress the lower bead of the lubricated tire over the rim flange and into the drop center well until its pinch point is approximately 3" (7.5 cm) before the sensor. Note: The pinch point
(also known as the traction point) is the position on the rim where the tire bead encounters resistance when trying to slip over the rim flange. Advance the turntable using the mount head to guide the rest of the bottom bead over the flange and onto the done rim. When the bead properly, will slip over the flange without contacting the sensor. may be broken. low the pinch or the sensor 5. Finish installation as normal. (Seat the beads, install the recommended cold inflation pressure, balance tires and mount wheels on the motorcycle). inflate valve core, the to INSTALLING THE SENSORS - continued. MOUNTING THE TIRE 6. Han tighten the worm gear until the mounted sen n. In this section, you will learn how to mount the tire without damaging the sensor. Please read this section carefully and follow each step precisely to ensure that you do not damage a sensor. Place a the turntable rim on the tire-
of mounting machine so that the mount head is at 12 o'clock with the sensor at 7 o'clock. Apply the supplied rim label on the outside of the rim flange to indicate the location of the sensor. INSTALLING THE SENSORS - continued. INSTALLING THE SENSORS - continued. 4. Install the strap mounted sensor on the rim in the lowest point of the drop center well. If the width of the wheel requires the strap to pass over the valve, strap elevate the supplied valve bridge. using the 5. Orient the components on the rim so that:
the sensor is located directly opposite the valve stem, and the worm gear is 1" away from the sensor. Sensor Worm Gear Strap If there is no valve recession in the drop center well, the bottom of the valve bridge may block a rubber valve. In this case, replace the rubber valve with a metal valve. If a metal valve is used and its head is recessed fully below the surface of the rim, the valve bridge is not required. Strap Valve Bridge Valve Drop Center Well Valve Valve Bridge TESTING THE SYSTEM TESTING THE SYSTEM - continued. In this section, you will learn the best method of testing a newly installed SmarTire to ensure that it is programmed properly and operating normally. Though highly unlikely, it is possible that your SmarTire captured data from a near-by sensor other than the one intended during programming. To test the system:
3. Compare the pressure values that are displayed for the front and rear tires to the pressures the tires were inflated to. When programmed correctly, show the same pressure values that the tires were inflated to. the display will 1. 2. Starting with the motorcycle off, power up the SmarTire by turning on the motorcycle. When first display alternating front and rear tire icons with dashes for pressure readings as it searches for data from the two wheels. SmarTire will powered on, Accelerate the motorcycle forward to a speed of at least 6 mph (10 kph) to activate the sensors, causing them to transmit tire pressure and temperature data. When transmissions are received from the sensors, the display will show the inflation pressure for each tire and then go blank, showing only the front and rear tire icons. The SmarTire System is extremely accurate at measuring tire pressure. If the pressure values displayed are slightly different than the manual gauge, is usually because the SmarTire is more accurate. it PROGRAMMING THE RECEIVER - continued. PROGRAMMING THE RECEIVER - continued. 2. Make sure the wheels have not been disturbed for at least 60 seconds. With the motorcycle on its center stand or a bike jack, spin the rear tire approximately 6 mph (10 kph) to provoke a data transmission from the sensor. The data along with a sensor ID number will be captured by the display/receiver and set as the rear tire value. the the transmission, Once the receiver has successfully captured the data display will briefly show the pressure of rear tire. Then, the display will switch to the front tire icon;
ready to receive data for the front tire. showing 3. Now, spin the front tire approximately 6 mph (10 kph) to provoke a data transmission from the sensor. The captured data will then be set as the front tire value. If the transmission was successful, the display will tire pressures. toggle between the front and rear 4. Finally, press the button on the display to save the settings. Your SmarTire will now be programmed and ready for use. PROGRAMMING THE RECEIVER PROGRAMMING THE RECEIVER- continued. In this section, you will learn how to calibrate the Display/Receiver to the sensors installed in the tires of the mo
. Make sure that both tires are set to their correct cold inflation pre-
ssures in advance of programming the display. 1. Turn the bike on to its accessory position and SmarTire will check to see if it has been programmed. On a new installation, the display/
receiver will automatically enter initial programming mode when powered on, ready to receive the sensor ID and tire pressure for the REAR tire. its Upon entering display will show the ramming mode, the on the turn off tire icon but If the display does not show the rear powers on normally, the unit has already been programmed. To re-
enter initial programming mode, first, the motorcycle. Then, turn the motorcycle back on to its accessory w h i l e p o s i t i o n simultaneously holding down the button on the display until tire icon (approx.. 2 seconds). The unit will then be in programming mode ready for reprogramming. it shows the rear To toggle between programming the front and rear tire first, press the button on the display. TROUBLE SHOOTING - continued. TROUBLE SHOOTING - continued. ACTION:
Re-program the display/receiver (see Installation Step 4: Programming the Receiver on page 24). 3. Display initiates a Pressure Deviation Alert shortly after beginning a ride. CAUSE:
Tire pressure is 15% higher or lower than the programmed cold inflation pressure setting. ACTION:
Inflate/deflate the affected tire to the motor-
cycle's correct cold inflation pressure. 4. When powered on, the Warning Icon flashes and the display shows an E2, E3, E4, or E5 System Alert. CAUSE:
Electronic components are not powering up properly due to component malfunction or insufficient voltage. ACTION:
Turn the motorcycle off and then back on to its accessory position to reset the SmarTire. If the problem clears itself, check for an excessive voltage drop during engine startup. If the problem reoccurs, the display will need to be replaced. 5. AAfter about 20 minutes of riding, the display shows an 'E1' System Alert and hasn't received a transmission from one of the sensors. CAUSE:
A sensor has stopped transmitting. ACTION:
If tire replacement or repair has preceded the appearance of the error, check to confirm that the sensor was reinstalled and not damaged. If no tire related work was recently done, the sensor may need to be replaced. If the sensor was recently replaced, the display will need to be programmed to the new sensor
(see Installation Step 4: Programming the Receiver on page 24). REMOVING A TIRE WHEN A SENSOR HAS BEEN INSTALLED ON A RIM TROUBLE SHOOTING 3. Orie lifti o'cl 4. Adv top will con ac ng e sensor. bead at 11 1. Display does not power up when the motorcycle is turned on. CAUSE:
The display is not receiving power, or proper polarity from the power source. ACTION:
Confirm that power cable is connected to the correct polarity sources and electrical power is actually present at the connector when the key is turned to the 'on' / 'accessory' position. Inspect the power supply cable for any cuts that may effect continuity. e the 2. Display powers up but no transmissions are received from the sensors. 5. Repeat for installation, positioning and strap tightness. the bottom bead. Prior check the sensor for to tire correct REMOVING A TIRE WHEN A SENSOR HAS BEEN INSTALLED ON A RIM In this section, you will learn how to remove a tire from a motorcycle rim that has a SmarTire sensor installed on it. Follow these instructions carefully to ensure you do not damage the sensors. CAUTION:
Make sure you know the location of the sensor before unseating the beads of the tire. The rim mounted decal should indicate the approximate location of sensor. If there is no rim mounted decal, the sensor should be mounted directly opposite the valve stem. CAUSE:
The display/receiver captured data from sensors other than those installed on the motorcycle. SENEE SOR HAS After the removing the wheel from the motorcycle and tire deflating the completely, unseat beads with the bead breaker shoe 90 from the valve stem (away from the sensor which is located opposite the valve stem). a of Place the wheel on the turntable tire mounting machine and depress the sidewall of the tire to verify the exact the sensor. location of WARRANTY: EUROPE SYSTEM SCOPE OF USE & WARNINGS SmarTire Europe Limited ("SmarTire") hereby warrants that this SmarTire wireless tyre pressure monitoring system shall be free from material defects in workmanship and/or materials until the expiry of twelve months from its purchase by the end user and unlimited mileage, EXCEPT WHERE any such defect has been caused by:
1. Improper installation;
2. Improper or non-normal use;
3. Contact with any corrosive or otherwise harmful substance; or 4. Any other act or omission not sanctioned by the Owner's manual or any failure to follow any other reasonable instructions given by SmarTire in relation to the system. The above warranty will be honoured by the retailer from which it was purchased, provided that the owner can provide dated proof of purchase. The retailer shall at SmarTire's cost send any unit which is defective as described in the above warranty to SmarTire at Park 34, Didcot, Oxfordshire OX11 7WB, England. In the event that any defect in the unit is covered by the above warranty, SmarTire will replace the affected components free of charge, shipping prepaid. The owner shall be responsible for any labour and installation costs incurred in removing the defective parts and/or installing the replacements. SAVE AS SET OUT HEREIN SMARTIRE SHALL HAVE NO FURTHER LIABILITY OR OBLIGATION UNDER THE ABOVE WARRANTY. THIS WARRANTY SHALL BE GOVERNED AND CONSTRUED IN ACCORDANCE WITH ENGLISH LAW. YOUR STATUTORY RIGHTS ARE NOT AFFECTED. The SmarTire System and Tire Maintenance This system is a sensing device designed to identify and display tire operating data and activate an alert or warning when pressure or temperature irregularities are detected. It is the responsibility of the driver to react promptly and with discretion to alerts and warnings. Abnormal tire inflation pressures should be corrected at the earliest opportunity. System Installation and Usage Use of the SmarTire system requires that it has been properly installed and programmed by qualified personnel according to SmarTire Systems Inc. documentation. This includes the Owner's Manual and any supplementary installation instructions included with system components. Warnings 1. 2. 3. 4. When an alert or warning condition is detected, reduce vehicle speed to an appropriate safe level and proceed to a safe stopping location or facility where the tire can be inspected and serviced. The pressure deviation alert indicates that the pressure has dropped a selected amount below the required pressure for tire temperature. The low pressure warning indicates that the air pressure has dropped to a selected minimum level. The high temperature warning indicates that the contained air temperature has exceeded the selected maximum. A tire temperature buildup can be caused by a number of factors including severe under inflation, hard sustained braking, vehicle overload and sustained high speeds. level of that Use of Chemicals Temporary resealing or reinflation products containing internal sealers or propellants in any tire/wheel assembly may adversely affect the operation of the sensor/transmitters. WARRANTY: USA WARRANTY: CANADA This Warranty covers substantial manufacturer's defects in workmanship and materials only. It does not cover any unit that is damaged beyond normal usage, was not properly installed, was subjected to chemical contact, or other acts or omissions not sanctioned by the Owner's Manual. This Warranty covers substantial manufacturer's defects in workmanship and materials. It does not cover any unit that is damaged beyond normal usage, was not properly installed, was subjected to chemical contact, or other acts or omissions not sanctioned by the Owner's Manual. All components are covered for one (1) year and unlimited mileage following the date of installation. The SmarTire warranty will be honoured by any authorized SmarTire dealer. The owner is required to provide dated proof of purchase. The authorized dealer will determine if there is a warrantable condition associated with materials and/or manufacturing workmanship. If a warrantable condition exists, the component will be replaced free of charge, shipping prepaid. The owner is responsible for any labor and installation charges. All components are covered for one (1) year and unlimited mileage. The SmarTire Warranty will be honoured by any authorized SmarTire dealer. The owner is required to provide dated proof of purchase. The authorized dealer will determine if there is a warrantable condition associated with materials and/or manufacturing workmanship. If a warrantable condition exists, the component will be replaced free of charge, shipping prepaid, if within the applicable warranty period. The owner is responsible for any labour and installation charges. A completed Warranty Claim Form must be sent, postage prepaid, with the defective unit to SmarTire USA Inc., PMB 309, 566 White Pond Dr. C., Akron, OH 44320-1116 USA. Phone: 330-497-0236 or 888-982-3001. This notice must be sent, postage prepaid, with the defective unit to SmarTire Systems Inc., 13151 Vanier Place, Suite 150, Richmond, British Columbia, Canada, V6V 2J1. Phone: 604-276-9884. The Warranty does not include any further obligation whatsoever, including but not limited to actual installation of the replacement unit on the customer's motorcycle. All other Warranties, express or implied, are disclaimed. All collateral agreements, which purport to modify this Limited Warranty are of no effect. The absolute limit of liability is the purchase price of the unit. SmarTire Systems Inc. is not liable for any direct, consequential, indirect, or punitive damages of any kind. SOME STATES DO NOT ALLOW LIMITATIONS ON THE VALIDITY OR LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. The Warranty does not include any further obligation whatsoever, including but not limited to actual installation of the replacement unit on the customer's motorcycle. ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING WARRANTIES AND CONDITIONS FOR MERCHANTABILITY, DURABILITY OR FITNESS FOR PURPOSE, ARE DISCLAIMED. ALL COLLATERAL AGREEMENTS, WHICH MODIFY THIS SOLE WARRANTY ARE OF NO EFFECT. SMARTIRE SYSTEMS INC. IS NOT LIABLE FOR ANY DIRECT, CONSEQUENTIAL, INDIRECT OR PUNITIVE DAMAGES. THE ABSOLUTE LIMIT TO LIABILITY IS THE PURCHASE PRICE OF THE UNIT. TECHNICAL SPECIFICATIONS REPLACEMENT PART NUMBERS DISPLAY / RECEIVER Power Consumption Operating Temperature Operating Humidity Size Weight SENSOR TRANSMITTER Battery Life Operating Temperature Size Weight Operating Humidity Frequency Maximum Operating Pressure Pressure Accuracy Activation 60 mA
-40F - +185F
(-40C - +85C) 100%
2.5" x 1.65" x 0.9"
(6.3 x 4.2 x 2.3 cm) 1.04 oz (29.3 g) 7 years (approx.)
-40F - 257F
(-40C - 125C) 3.26" x 1.14" x 0.98"
(8.3 x 2.9 x 2.5 cm) 1.41 oz (40 g) 100%
433.92 MHz 78 psi (5.35 bar)
+/-1.5 psi (0.1 bar) Vehicle Motion greater than 6 mph / 10 kph Need to replace a part of your SmarTire System?
Check the list below to identify the part number of the component you need. Display / Receiver: USA Display / Receiver: Europe Display / Receiver: UK Display / Receiver: Canada Sensor / Transmitter Strap Valve Bridge Mounting Kit (motorcycle)
....................... .................. ........................ .................. .......................... ............................................... ..................................... ................... 084.9001 085.9001 086.9001 000.0000 062.1005 062.1002 062.1006 062.1007 FCC NOTICE EUROPEAN REGULATIONS This device complies with all European Electromagnetic compatibility regulations (95/54/EC and EN 300 220-1). The equipment has been tested and found to comply with the above regulations, and in addition it meets the requirements for low powered transmitters/receivers as defined by the relevant radio approval authority. The regulations are designed to provide reasonable protection against harmful interference or susceptibility. Changes made to this device without the express approval of SmarTire Europe Ltd. may void the user's authority to use this device. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) including interference that may cause undesired operation. this device must accept any interference received, This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio if not installed and used in accordance with the frequency energy and, instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Changes or modification to this device without the express approval of SmarTire Systems Inc, may void the user's authority to use this device.