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Draft User Manual FCC Notice on Page 5 | Users Manual | 768.69 KiB | / April 10 2000 | |||
1 | Parts List/Tune Up Info | / April 10 2000 | ||||||
1 | Internal Photos | / April 10 2000 | ||||||
1 | External Photos | / April 10 2000 | ||||||
1 | Block Diagram | / April 10 2000 | ||||||
1 | ID Label/Location Info | / April 10 2000 | ||||||
1 | Test Report | / April 10 2000 | ||||||
1 | Test Report | April 10 2000 | ||||||
1 | Schematics | / April 10 2000 | ||||||
1 | Attestation Statements | / April 10 2000 | ||||||
1 | Internal Photos | / April 10 2000 | ||||||
1 | External Photos | / April 10 2000 | ||||||
1 | Test Setup Photos | native | January 07 2000 / April 10 2000 | |||||
1 | Test Setup Photos | native | January 07 2000 / April 10 2000 | |||||
1 | Test Setup Photos | native | January 07 2000 / April 10 2000 |
1 | Draft User Manual FCC Notice on Page 5 | Users Manual | 768.69 KiB | / April 10 2000 |
SmarTire Systems Inc. Tire Monitoring System Reference Manual Draft Tire Monitor System Reference Manual GENII Draft Note; Prior to issue this manual to be examined and approved by;
Engineering Marketing Customer Service 6/20/2000 Page 1 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Table of Contents FCC Notice...................................................................................................................................5 Introduction .................................................................................................................................6 Purpose of Manual.................................................................................................................... 6 About Tire Monitoring Systems .............................................................................................. 6 Feature Summary .................................................................................................................................................................. 7 System Scope of Use and Warnings ........................................................................................ 8 The SmarTire System and Tire Maintenance .............................................................................................................. 8 System Installation and Usage............................................................................................................................................ 8 Use of Chemicals .................................................................................................................................................................. 8 Power Connection................................................................................................................................................................. 8 Warnings................................................................................................................................................................................. 8 SmarTire Product Overview ..................................................................................................10 Product List............................................................................................................................. 10 Tire Monitor System Kit Component Table ........................................................................ 11 System Descriptions ................................................................................................................ 12 Pressure Alert Systems 2 and 4 wheels Multi-fit Strap Mount Transmitters ..................................................... 12 Overview......................................................................................................................................................................... 12 Bill of Materials ............................................................................................................................................................. 13 Component Images ........................................................................................................................................................ 14 Pressure Alert Systems 2 and 4 wheels Multi-fit Valve Mount Transmitters.................................................... 15 Overview......................................................................................................................................................................... 15 Bill of Materials ............................................................................................................................................................. 16 Component Images ........................................................................................................................................................ 17 Pressure Alert Full Function Display............................................................................................................................... 18 Overview......................................................................................................................................................................... 18 Bill of Materials ............................................................................................................................................................. 19 Component Images ........................................................................................................................................................ 19 Pressure Alert Flexible Power Adaptor........................................................................................................................... 20 Overview......................................................................................................................................................................... 20 Bill of Materials ............................................................................................................................................................. 20 Component Image.......................................................................................................................................................... 20 Pressure Alert Transmitter Kit 2 - Multi-fit Strap Mount Transmitters ................................................................. 21 Overview......................................................................................................................................................................... 21 Bill of Materials ............................................................................................................................................................. 21 Component Image.......................................................................................................................................................... 21 Pressure Alert Transmitter Kit 2 - Multi-fit Valve Mount Transmitters ................................................................ 22 Overview......................................................................................................................................................................... 22 Bill of Materials ............................................................................................................................................................. 22 Component Image.......................................................................................................................................................... 22 Pressure Alert Valve Kits .................................................................................................................................................. 23 Overview......................................................................................................................................................................... 23 Component Image.......................................................................................................................................................... 23 Receiver......................................................................................................................................24 6/20/2000 Page 2 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Operation................................................................................................................................. 24 Programming the Receiver.................................................................................................... 24 Multi-function Display (MFD) ................................................................................................25 Controls and Display .............................................................................................................. 25 ICON Summary Table ........................................................................................................... 26 Multi-function Display Operation Modes............................................................................. 27 Mode Summary ................................................................................................................................................................... 27 Stand-By mode .................................................................................................................................................................... 27 Power Stages........................................................................................................................................................................ 27 Stand-By Mode.................................................................................................................................................................... 28 Regular Mode ...................................................................................................................................................................... 28 Programming Modes .............................................................................................................. 29 Standard Operating Settings Level 1............................................................................................................................ 29 Cold Inflation Pressure ................................................................................................................................................. 30 Tire Rotation................................................................................................................................................................... 31 Low-Pressure Warning................................................................................................................................................. 32 Pressure Deviation Alert ............................................................................................................................................... 33 High Temperature Alert ................................................................................................................................................ 34 Units ................................................................................................................................................................................. 34 Diagnostic Modes - Level 2 .............................................................................................................................................. 35 Slope................................................................................................................................................................................. 35 Battery Condition........................................................................................................................................................... 36 Learn ................................................................................................................................................................................ 37 Hidden Programming Mode Level 3............................................................................................................................ 38 Low Pressure Alert ........................................................................................................................................................ 38 Checking Tire Conditions ...................................................................................................... 39 Startup................................................................................................................................................................................... 39 Detecting Abnormal Tire Pressure................................................................................................................................... 40 Understanding Temperature Compensated Pressure Readings................................................................................... 40 Pressure Deviation Alert ............................................................................................................................................... 41 Low Pressure Warning.................................................................................................................................................. 41 Detecting Excessive Tire Air Temperature .................................................................................................................... 42 High Temperature Warning ......................................................................................................................................... 42 Installation..................................................................................................................................43 Valve Mount Transmitter ...................................................................................................... 43 Procedure Overview........................................................................................................................................................... 43 Alligator Valve Selection Process and Verification of Proper Assembly Fit ........................................................... 43 Internal Visual Inspection of the Wheel or Rim....................................................................................................... 43 Alligator Valve Selection and Fit Verification......................................................................................................... 44 Strap Mount Transmitter....................................................................................................... 47 Process Overview .......................................................................................................................................................... 47 Base Receiver Installation...................................................................................................... 48 LCD unit Installation.............................................................................................................. 49 LCD unit Installation.............................................................................................................. 49 6/20/2000 Page 3 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual LCD cable end connection ................................................................................................................................................ 49 Power Shoe Installation.......................................................................................................... 49 Connection to External Systems ............................................................................................ 50 GEN II BATTERY CONNECTOR PIN DESIGNATIONS.................................................................................. 50 Technical Specifications ........................................................................................................51 Base Receiver........................................................................................................................... 51 LCD Full Function Display .................................................................................................... 51 Power Shoe............................................................................................................................... 51 Battery Pack ............................................................................................................................ 51 Transmitters Strap Mount .................................................................................................. 52 Transmitters Valve Mount .................................................................................................. 52 Service and Warranty..............................................................................................................53 Replacing a Transmitter Valve and Strap Mount ............................................................ 53 Replacing a Receiver............................................................................................................... 53 Replacing a Full Function Display ........................................................................................ 53 SmarTire Service Policy Handling Returned Materials .................................................. 53 Limited Warranty (US) .......................................................................................................... 54 Warranty (Canada) ................................................................................................................ 55 Regulatory Requirements......................................................................................................56 North American Regulatory Requirements ......................................................................... 56 European Requirements......................................................................................................... 56 6/20/2000 Page 4 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual FCC Notice This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Connect the equipment into an outlet on a circuit different from that to which the receiver Increase the separation between the equipment and receiver. is connected. Consult the dealer or an experienced radio/TV technician for help. Changes or modifications to this device without the express approval of SmarTire Systems Inc. may void the users authority to use this device. 6/20/2000 Page 5 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Introduction Purpose of Manual This manual is intended for use by service personnel and dealers. It contains detailed information on operation, installation and service of the SmarTire Pressure Monitoring Systems (GEN-II). About Tire Monitoring Systems The SmarTire System consists of a receiver and optional programmable Multifunction Display, which are conveniently mounted within easy view and reach of the driver. Wheel mounted sensor/transmitters inside each tire measure contained air pressure and temperature and transmit this data to the receiver. The receiver or Multifunction Display displays the location and/or value of any detected abnormal tire pressure or temperature, alerting the driver at preset limits. The Multifunction Display also provides convenient fingertip access to viewing the pressure, temperature and pressure deviation of each tire. 6/20/2000 Page 6 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Tire Monitoring Components Valve mount transmitter Strap mount transmitter Receiver with mounting bracket Multi-function display mounted on receiver Power Adaptor (Gooseneck) Feature Summary Feature Low pressure alert Low pressure warning Pressure deviation alert High temperature warning Battery voltage Temperature compensation factor (slope) Transmitter ID learn mode Receiver Power Cable Function of Receiver Receiver and multi-function display Multi-function display Multi-function display Multi-function display Multi-function display Multi-function display 6/20/2000 Page 7 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual System Scope of Use and Warnings The SmarTire System and Tire Maintenance This system is a sensing device designed to identify and display tire operating data and activate an alert or warning when pressure or temperature irregularities are detected. It is the responsibility of the driver to react promptly and with discretion to alerts and warnings. Abnormal tire inflation pressures should be corrected at the earliest opportunity. System Installation and Usage Use of the SmarTire system requires that it has been properly installed and programmed by qualified personnel according to SmarTire Systems Inc. documentation. This includes the Owners Manual and any supplementary installation instructions included with system components. THIS SYSTEM IS SUITABLE FOR USE IN PASSENGER AND LIGHT TRUCK TIRES UP TO MAXIMUM COLD INFLATION PRESSURE OF 85 PSI.. Use of Chemicals Temporary resealing or reinflation products containing internal sealers or propellants in any tire/wheel assembly may adversely affect the operation of Sensor Modules. Use of these chemicals can damage the pressure sensor and may nullify any manufacturers warranty, expressed or implied. Power Connection If your Display Module is connected to an unkeyed cigarette lighter socket unplug it when you park the vehicle for extended periods of time (more than three days) to avoid draining the battery. On a keyed circuit you will see the key lights turn off and the information screen clear when the ignition switch is turned off. Warnings 1. When an alert or warning conditions is detected, reduce vehicle speed to an appropriate safe level and proceed to a safe stopping location or facility where the tire can be inspected and serviced. 2. The pressure deviation alert indicates that the pressure has dropped a set amount below the required pressure. 3. The low pressure alert occurring shortly after a pressure status alert indicates that a rapid pressure loss is taking place. 4. The low pressure warning indicates that the pressure has dropped to a level considered critical to the tires ability to support and/or provide directional control to the vehicle. 6/20/2000 Page 8 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual 5. The high temperature warning indicates that the contained air temperature has exceeded the selected maximum. A tire temperature buildup can be caused by a number of factors including severe under inflation, hard sustained braking, vehicle overload and sustained high speeds. 6/20/2000 Page 9 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual SmarTire Product Overview The Tire Monitoring Systems are sold in several configurations and options. Below is a table outlining the available kits, upgrades and spare components. Product List Product Product Stock Code 060.1004 060.1002 060.2004 060.2002 061.4000 061.4001 061.3000 061.1002 061.2002 063.2000 063.2001 063.2002 063.2003 Description Pressure Alert System 4 wheels Multi fit Strap Mount Transmitters Pressure Alert System 2 wheels Multi fit Strap Mount Transmitters Pressure Alert System 4 wheels - Valve Transmitters (valves not included) Pressure Alert System 2 wheels Multi fit Valve Mount Transmitters Pressure Alert Full Function Display (LCD-I) Pressure Alert Full Function Remote Display (LCD-R) Pressure Alert Flexible Power Adaptor Pressure Alert Transmitter Kit 2 - Multi-fit Strap Mount Transmitters Pressure Alert Transmitter Kit 2 - Valve Transmitters (valves not included) Pressure Alert 2 Valve Kit A Pressure Alert 2 Valve Kit B Pressure Alert 2 Valve Kit C Pressure Alert 2 Valve Kit D A H B I D E C F G 6/20/2000 Page 10 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Tire Monitor System Kit Component Table Kit Description Kit Components e d o C t r o h S e p y T t c u d o r P Kit Stock Code Kit Description A 060.1004 H 060.1002 B 060.2004 I 060.2002 D 061.4000 E 061.4001 C 061.3000 F 061.1002 G 061.2002 063.2000 063.2001 063.2002 063.2003 Pressure Alert System 4 wheels Multi fit Strap Mount Transmitters Pressure Alert System 2 wheels Multi fit Strap Mount Transmitters Pressure Alert System 4 wheels - Valve Transmitters
(valves not incl.) Pressure Alert System 2 wheels Multi fit Valve Mount Transmitters Pressure Alert Full Function Display (LCD-I) Pressure Alert Full Function Remote Dis play (LCD-R) Pressure Alert Flexible Power Adaptor Pressure Alert Transmitter Kit 2 - Multi-fit Strap Mount Transmitters Pressure Alert Transmitter Kit 2 - Valve Transmitters
(valves not included) Pressure Alert 2 Valve Kit A Pressure Alert 2 Valve Kit B Pressure Alert 2 Valve Kit C Pressure Alert 2 Valve Kit D t n u o M p a r t S
, r e t t i m s n a r T 4 6 0 0
. 0 0 2 t i K e l b a C r e v i e c e R 2 0 0 0
. 9 6 0 r e v i e c e r e s a B 9 5 0 0
. 0 0 2 1 1 4 1 1 2 1 1 1 1 2 t n u o M e v l a V
, r e t t i m s n a r T 5 6 0 0
. 0 0 2 4 2 2 I e p y T y a l p s i D n o i t c n u f
i t l u M D C L 0 6 0 0 R e p y T y a l p s i D n o i t c n u f
i t l u M D C L 8 6 0 0
. 0 0 2
. 0 0 2 1 1 r o t p a d A r e w o P e l b i x e l F 6 6 0 0
. 0 0 2 1 c i s a B t i K t n e m u c o D 0 0 0 0
. 0 0 7 D C L
, t i K t n e m u c o D 1 0 0 0
. 0 0 7 t i K n o i t a l l a t s n I 1 0 0 0
. 9 6 0 p a r t S 5 1 1 0
. 4 6 2 4 1 2 1 2 1 1 1 A e p y T e g a k c a P 1 4 0 0
. 6 7 2 1 1 B e p y T e g a k c a P 2 4 0 0
. 6 7 2 1 1 1 1 1 A
e v l a V B
e v l a V C
e v l a V C
e v l a V 2 2 2 2 6/20/2000 Page 11 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual System Descriptions Pressure Alert Systems 2 and 4 wheels Multi-fit Strap Mount Transmitters Kit # 060.1004 Kit # 060.1002
(4 wheel) Product A
(2 wheel) Product H Overview These kits contain a base receiver, two or four strap mounted transmitters, installation hardware and documentation for use on tires with a pressure up to 83 PSI (gauge). The transmitters transmit pressure and temperature data when the vehicle attains a speed of 10 kph. Tire pressure and temperature are checked every six seconds and data is transmitted every 5 minutes. The receiver annunciates a pressure loss incident at two severity levels. The initial warning occurs when the pressure has dropped a set amount below the required pressure. A second warning occurs when the pressure has dropped to a level considered critical to the support of the vehicle. The affected tire is identified with a colour coded indicator on the receiver, corresponding to the same colour code on the valve of the respective tire. An optional serial port can send transmitter data to another customer device. To install the system use a supplied strap to mount the transmitter on the lowest part of the wheel well near the valve. Plug the receiver into the cigarette lighter plug with the supplied cable. 6/20/2000 Page 12 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Bill of Materials Description STOCK CODE 069.0001 069.0002 200.0059 200.0064 264.0115 276.0041 276.0042 276.0043 700.0000 INSTALLATION KIT POWER CABLE KIT RECEIVER -BASE-GENII TRANSMITTER-STRAP-GENII STRAP - STAINLESS STEEL CLAMP BOX - PRODUCT KIT BOX - ELECTRONIC PARTS BAG TRANSMITTER SHIELD DOCUMENT KIT, GENII - BASIC 060.1004 Pressure Alert Systems 4 wheels Multi-fit Strap Mount Transmitters QTY PER 1 1 1 4 4 1 1 1 1 060.1002 Pressure Alert Systems 2 wheels Multi-fit Strap Mount Transmitters QTY PER 1 1 1 2 2 1 1 1 1 INSTALLATION KIT POWER CABLE KIT RECEIVER -BASE-GENII TRANSMITTER-STRAP-GENII STRAP - STAINLESS STEEL CLAMP BOX - PRODUCT KIT BOX - ELECTRONIC PARTS BAG TRANSMITTER SHIELD DOCUMENT KIT, GENII - BASIC 069.0001 069.0002 200.0059 200.0064 264.0115 276.0041 276.0042 276.0043 700.0000 STOCK CODE Description 6/20/2000 Page 13 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Component Images Receiver Transmitter Receiver cable and adaptor Receiver with mounting bracket and suction cups Strap for mounting transmitters Transmitter mounted on wheel 6/20/2000 Page 14 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Systems 2 and 4 wheels Multi-fit Valve Mount Transmitters Kit # 060.2004 (4 wheel) Product B Kit # 060.2002 (2 wheel) Product I Overview These kits contain a base receiver, two or four valve mounted transmitters, installation hardware and documentation for use on tires with a pressure up to 83 PSI (gauge). The transmitters transmit pressure and temperature data when the vehicle attains a speed of 10 kph. Tire pressure and temperature are checked every six seconds and data is transmitted every 5 minutes. The receiver annunciates a pressure loss incident at two severity levels. The initial warning occurs when the pressure has dropped a set amount below the required pressure. A second warning occurs when the pressure has dropped to a level considered critical to the support of the vehicle. The affected tire is identified with a colour coded indicator on the receiver, corresponding to the same colour code on the valve of the respective tire. An optional serial port can send transmitter data to another customer device. To install the system attach a transmitter to a suitable valve and mount in the valve hole. Plug the receiver into the cigarette lighter plug with the supplied cable. Note: Valves are not included with the kit. 6/20/2000 Page 15 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Bill of Materials Description STOCK CODE 069.0001 069.0002 200.0059 200.0065 276.0042 276.0043 700.0000 INSTALLATION KIT POWER CABLE KIT RECEIVER -BASE-GENII TRANSMITTER-STRAP-GENII BOX - ELECTRONIC PARTS BAG TRANSMITTER SHIELD DOCUMENT KIT, GENII - BASIC 060.2004 Pressure Alert Systems 4 wheels Multi-fit Valve Mount Transmitters QTY PER 1 1 1 4 1 1 1 060.2004 Pressure Alert Systems 2 wheels Multi-fit Valve Mount Transmitters QTY PER 1 1 1 2 1 1 1 INSTALLATION KIT POWER CABLE KIT RECEIVER -BASE-GENII TRANSMITTER-STRAP-GENII BOX - ELECTRONIC PARTS BAG TRANSMITTER SHIELD DOCUMENT KIT, GENII - BASIC 069.0001 069.0002 200.0059 200.0065 276.0042 276.0043 700.0000 STOCK CODE Description 6/20/2000 Page 16 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Component Images NOTE: Valve not included in kit Receiver Receiver cable and adaptor Receiver with mounting bracket and suction cups Transmitter Transmitter mounted with valve Transmitter mounted on wheel 6/20/2000 Page 17 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Full Function Display Kit # 061.4000 LCD-I Kit # 061.4001 LCD-R Overview The full function display is used with any existing system to extend the functionality of the basic tire pressure monitoring system up to 20 tire positions. It provides a digital pressure and temperature readout as well as diagnostic data such as transmitter battery life for each tire. The user can also set his own pressure warning levels and adjust other parameters to suit a particular tire. Two models of the LCD exist, differing by their method of connecting to the base receiver. The LCD-I clips onto the front of the receiver, while LCD-R is connected via a 6 ft. interconnecting cable. To install, remove the basic receiver bezel. Clip the LCD-I unit onto the front of the base receiver (or connect the cable in the case of the LCD-R). 6/20/2000 Page 18 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Bill of Materials 061.4000 Pressure Alert Full Function Display Type I QTY PER STOCK CODE 1 200.0060 1 276.0042 1 700.0001 LCD DISPLAY UNIT - TYPE I BOX - ELECTRONIC PARTS DOCUMENT KIT, GENII - LCD 061.4001 Pressure Alert Full Function Display Type R QTY PER STOCK CODE 1 200.0060 260.0096 1 276.0042 1 700.0001 LCD DISPLAY UNIT - TYPE I CABLE REMOTE LCD BOX - ELECTRONIC PARTS DOCUMENT KIT, GENII - LCD Description Description Component Images LCD-I LCD-R LCD-I mounted with receiver LCD-R with cable to receiver 6/20/2000 Page 19 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Flexible Power Adaptor Kit # 061.3000 Overview A flexible power adapter is plugged into the cigarette lighter socket and the receiver is mounted on it so that it can be positioned by the driver for the best viewing position. Bill of Materials 061.3000 Pressure Alert Flexible Power Adaptor QTY PER STOCK CODE 1 200.0066 1 276.0042 POWER SHOE ASSY-GOOSENECK-GII BOX - ELECTRONIC PARTS Description Component Image Flexible Power Adaptor (Gooseneck) Mount Receiver LCD mounted on Power Adaptor Receiver - LCD-R mounted on Power Adaptor 6/20/2000 Page 20 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Transmitter Kit 2 - Multi-fit Strap Mount Transmitters Kit # 061.1002 Overview This kit consists of two strap-mount transmitters and installation hardware and instructions for installation. It is intended to expand an existing installation. Note: If this kit increases the total number of transmitters on a vehicle to greater than four, then the full function display must also be installed to view all tire positions. Bill of Materials 061.1002 Pressure Alert Transmitter Kit 2 - Multi-fit Strap Mount Transmitters QTY PER STOCK CODE Description 2 200.0064 2 264.0115 1 276.0041 1 276.0042 1 276.0043 1 700.0000 TRANSMITTER-STRAP-GENII STRAP - STAINLESS STEEL CLAMP BOX - PRODUCT KIT BOX - ELECTRONIC PARTS BAG TRANSMITTER SHIELD DOCUMENT KIT, GENII - BASIC Component Image Strap-mount transmitter Strap 6/20/2000 Page 21 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Transmitter Kit 2 - Multi-fit Valve Mount Transmitters Kit # 061.2002 Overview This kit consists of two strap-mount transmitters and installation hardware and instructions for installation. Note: If this kit increases the total number of transmitters on a vehicle to greater than four, then the full function display must also be installed to view all tire positions. Bill of Materials 061.2002 Pressure Alert Transmitter Kit 2 - Multi-fit Valve Mount Transmitters QTY PER STOCK CODE Description 2 200.0065 1 276.0042 1 276.0043 1 700.0000 TRANSMITTER-VALVE-GENII BOX - ELECTRONIC PARTS BAG TRANSMITTER SHIELD DOCUMENT KIT, GENII - BASIC Component Image Valve-mount transmitter 6/20/2000 Page 22 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Valve Kits Overview These kits consist of two alligator valves of differing length for use with valve-mount transmitter kits. Component Image Pressure Alert 2 Valve Kit A Kit stock code 063.2000 Pressure Alert 2 Valve Kit B Pressure Alert 2 Valve Kit C Pressure Alert 2 Valve Kit D Kit stock code 063.2001 Kit stock code 063.2002 Kit stock code 063.2003 6/20/2000 Page 23 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Receiver Operation Ensure the receiver is plugged in. After power is applied the lights flash red, green, then amber. They continue to flash amber until signals are received from the tire transmitters which transmit pressure data shortly after the vehicle starts to move (at speeds greater than 10kph).. Then all will turn off except the system light (left most light). The receiver is preset to initiate warnings at two levels of tire pressure. Typical settings are 24 PSI to initiate a Low Pressure Alert and 18 PSI to initiate a Low Pressure Warning. Check your kit documentation for the settings for your receiver. When transmissions are received amber tire lights turn off one at a time and finally system led turns green and stays on steady. System light is on green. Normal condition with no alerts on any tire. On Low Pressure Alert, there is a long beep, the tire light turns red and stays red. On Low Pressure Warning, the receiver beeps five times, with accompanying red light. Then red light flashes. After one minute receiver beeps five times. Continues until tire condition is corrected. Then light turns off. Programming the Receiver The factory settings for Low Pressure Alert and Low Pressure Warning can be changed with the multi-function display. When a new transmitter is installed its ID must be programmed into the receiver for it to be able to receive data. This is done with the Learn Mode of the multi-function display. 6/20/2000 Page 24 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Multi-function Display (MFD) Wheel position Controls and Display Data received NO data Alarm light Low pressure warning Alert indicator Learn mode TIRE Towing vehicle indicator Battery indicator PSI C F Numerical display Units of pressure or temperature Programming mode Tire rotation program Cold pressure program Tire select button Program select button Set button 6/20/2000 Page 25 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual ICON Summary Table Name Battery Indicator Icon Description Battery Text (bat) Check Mark Cold Pressure Setting No data received Error Code (1) Error Code (2) Error Code (3) Alert Low Pressure Warning Numeric Display Pressure Deviation Pressure Units Programming Mode Sensor Alarm Slope Temperature Units Tire ID Learn Tire Position Programmed Tire Position Signal Received Tire Rotation Towing vehicle indicator X Mark Diagnostic mode, used to display battery voltage for a selected sensor Diagnostic mode, used to display battery voltage for a selected sensor PSI C F Programming Mode, Cold Pressure Setting No data has been received (pressure, temperature or battery voltage) Sensor fault detected EEPROM fault Oscillator fault Display when a pressure alert has been detected. Used in programming pressure alert limit. Display when a pressure warning has been detected. Used in programming pressure warning limit. Displays numerical value of pressure, temperature and other functions. When on indicates that the numerical value of the display is a pressure deviation. Pounds per square inch, Bars LCD unit is in programming mode. Sensor alarm is detected. During programming mode, setting of slope Celsius or Fahrenheit degrees are selected Inner part flashes during ID learn mode Tire position programmed, no data received Programmed tire position has received pressure data. (Inner part is on steady) Programming mode, tire rotation mode At least one of the 10 towing vehicle sensors has transmitted 6/20/2000 Page 26 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Multi-function Display Operation Modes The Multi-function display extends the functionality of the basic tire monitoring system from four to twenty wheel positions. Digital readouts for pressure, temperature and temperature-
compensated pressure alerts are provided for each wheel position. The MFD is required when the receiver must be programmed to accept the new ID number of a replacement transmitter (Learn Mode) and to change the alert settings in the receiver. Mode Summary Stand-By mode Regular mode Programming mode Diagnostic modes Hidden Programming mode Power Stages The MFD has an energy saving feature that turns lights on to full intensity only when required to display alert conditions or program the unit. The unit automatically switches to lower power stages when no data transmissions or control activity is detected. Active stage System wheel data status and configuration View condition of a selected tire Program cold pressure, tire rotation, (3) alert settings, units Slope, battery voltage, learn mode Set receiver low pressure alert threshold Back light is on, LEDs (alarm light and button lights) at full intensity. Entered when any button is pressed or a valid packet is received in low-
power stage. Half-power stage Back light is off, LEDs (alarm light and button lights) dimmed Default stage after power-up. This stage is entered when no button is pressed in 5 minutes Low-power stage All lights are off (will activate when a button is pressed or transmission received). Entered when no valid data packet is received in 20 minutes. In stand-by mode the MFD will be in one of the three power stages. In all other modes the MFD will be in the active power stage. 6/20/2000 Page 27 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Stand-By Mode The stand-by mode is the state of the multi-function display showing the system status, i.e. whether or not data has been received from installed transmitters. The screen is blank if no data has been received from any transmitter. A button must be pressed in this mode to enter the other modes. Specific data for a selected wheel position is obtained in the regular mode. No data has been received from any installed transmitter. The outline of an axle is displayed if at least a tire of that axle has a pressure or temperature transmission. The tire with pressure or temperature data received is filled in. The outline of a tire with sensor fault flashes. If at least one of the ten tires of the towing vehicle has a transmission, the louver and the windshield are shown. Regular Mode This mode displays the specific pressure, temperature and alert condition of a selected wheel position. The display can be set to show pressure in PSI or BAR and temperature in C or F. Icons indicate the type of alert or warning. From Stand-By mode press the TIRE button to enter the regular mode. Press the TIRE button to cycle through the tires. Press the MODE button to cycle through the pressure, temperature, and pressure deviation readings for a selected tire. The alarm light will turn on if a tire with pressure or temperature problem is selected, and the appropriate warning icons are displayed. Press the SET button or the TIRE and MODE buttons together to go back to Stand-By mode. If no button is pressed in 5 minutes, the system will go back to Stand-By mode. A wheel position that has not transmitted data cannot be selected even if it was previously programmed to accept a transmitter. The tire outline flashes when a sensor fault was detected. 6/20/2000 Page 28 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Programming Modes Standard Operating Settings Level 1 Cold Pressure Tire Rotation Low Pressure Warning Pressure Deviation Temperature Alert Units Selection To Enter Programming Mode 1. Enter Standby mode 2. Press Set button 3. Cold Pressure Program mode is entered 4. Use MODE button to scroll the possible settings. 5. Press Set button to get back into Standby mode. 6/20/2000 Page 29 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Cold Inflation Pressure This function changes the cold inflation pressure for each axle. To choose this mode press the TIRE button when the pressure unit and the snowflake icon are displayed. Press the TIRE button to scroll to the desired axle. The tires of the selected axle are filled in. Press the MODE button to view the current value. Press the TIRE or MODE button to increase and decrease the value respectively. Minimum is 5 PSI and maximum is 92 PSI. When the desired value is set, press the SET button to save and return to the axle selection menu. Scroll to a different axle using the TIRE button again, or press the SET button to exit this mode. 6/20/2000 Page 30 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Tire Rotation After a tire rotation the receiver needs to be reconfigured to accept existing tire ID numbers from the new locations. The color code on the transmitter and valve correspond to a sensor number To choose this mode press the TIRE button when the tire rotation icon is displayed The tire outline indicates the installed sensors. The selected tire location is filled-in. Use the TIRE button to scroll to the desired tire location. Press the MODE button to select it for editing. A number representing each sensor is shown (e.g. a 2 corresponds to sensor #2). Press the TIRE or MODE button to increase or decrease the value respectively. Press the SET button when the number representing the desired sensor is achieved. This returns the display to the tire selection menu. Scroll to a different tire location and edit the sensor numbers. When all the changes are done, press the SET button to save and exit this mode. If more than one tire location contain the same sensor number, the display will prompt an error with the conflicting tires filled in and the associated sensor number. Press SET to return the tire selection menu and make
(ID 1 programmed in two locations) NOTE:
After removing a sensor from the system using the Learn mode (see Diagnostic Modes below), the sensor numbers may be changed. necessary corrections. 6/20/2000 Page 31 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Low-Pressure Warning This function changes the low-pressure warning threshold for each axle. To choose this mode press the TIRE button when the flat tire icon and the pressure unit are displayed. The tires of the selected axle are filled in. Use the TIRE button to scroll to the desired axle. Press the MODE button to select the axle. The current value is shown. Press the TIRE or MODE button to increase or decrease the value respectively. Lowest is 5 PSI. Highest is 92 PSI. Hold a button down to scroll the values rapidly. When the desired value is set, press the SET button to save and return to the axle selection menu. Scroll to a different axle using the TIRE button again, or press the SET button to exit this mode. NOTE:
If this value is changed to exceed the low-pressure alert threshold, the alert threshold value will be adjusted so that the warning threshold value is not greater than the alert threshold value. 6/20/2000 Page 32 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Deviation Alert This function sets the pressure deviation alert threshold for all tires. To choose this mode press the TIRE button when the +/-
icon and the pressure unit are displayed. Press the TIRE button to display the current value. Press the TIRE or MODE buttons to increase or decrease the value respectively. Press the MODE button until the display shows OFF to disable this feature. Press the SET button to save the value. 6/20/2000 Page 33 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual High Temperature Alert Change or turn off the high-temperature alert threshold in this mode. Units To choose this mode press the TIRE button when the alert icon and the temperature unit are displayed. The current value of High Temperature Alert is displayed. Press the TIRE or MODE button to increase or decrease the value respectively. The minimum level is 86 F. Press the MODE button until the display reads OFF to disable this feature Press the SET button to save the selected value. Use this mode to select the combination of pressure and temperature units. To choose this mode press the TIRE button when both the temperature and pressure units are displayed. Use the TIRE or MODE button to scroll through the four combinations of unit settings. Press the SET button to save and exit this mode. 6/20/2000 Page 34 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Diagnostic Modes - Level 2 The following modes are found under the Diagnostic menu, which are accessed by holding the SET button in Stand-By mode or Programming menu for 5 seconds. The MODE button is used to scroll through each diagnostic mode. Slope (SL) Transmitter battery voltage (diagnostic function) Learn mode (set tire ID) Slope Use this mode to change the slope value used to calculate the required pressure for each axle in this mode. To choose this mode press the TIRE button when SL is displayed. Press the TIRE button to select an axle. Press the MODE button to display the current value of slope for the selected axle. Press TIRE and MODE buttons to increase and decrease the value respectively. The minimum value is 10 and the maximum is 160. Press the SET button to save the value. Press the TIRE button to select another axle for programming. 6/20/2000 Page 35 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Battery Condition Use this mode to check the battery voltage level for each transmitter. To view the transmitter battery voltage for a specific wheel location press the TIRE button to scroll to each location. If there is no voltage data received for a transmitter ---
is displayed. Press the SET button to exit this mode. 6/20/2000 Page 36 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Learn This mode is used to add or remove transmitters from the system. Press the MODE button to select the learn mode icon. The currently installed positions are indicated with the tire outlines. Press the TIRE button to display the ten possible wheel positions for the towing vehicle. The currently installed transmitter positions are now indicated with a filled in tire indicator. The outline of the wheel position to be programmed will flash. Use the TIRE button to scroll to the desired position. To add a new transmitter ID at the selected position provoke a transmission from the transmitter. A beeper chirp and rapid flashing of the alarm light indicate a valid packet was received. The new ID is stored. To remove the transmitter of the selected tire location press the MODE button. If more than one tire location contains the same sensor ID, the display will prompt an error with the conflicting tires filled in. If no error is found, the system will reset and go to Stand-
By mode. WARNING: Make sure that no transmitter other than the desired one has transmitted before moving on to the next tire location or exiting this mode. 6/20/2000 Page 37 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Hidden Programming Mode Level 3 This mode sets the Low Pressure Alert and is used only by the receiver. Hold the SET button for 10 seconds. The screen will show the diagnostic menu after 5 seconds. Another 5 seconds later, the warning icon and the pressure unit are displayed Use the TIRE button to scroll to the desired axle. The tires of the selected axle are filled in. Press the MODE button to display the current value of the selected axle. Press the TIRE or MODE button to increase or decrease the value respectively. The lowest value is determined by the setting of the Low Pressure Warning. The highest is 92 PSI. When the desired value is set, press the SET button to save and return to the axle selection menu. Scroll to a different axle using the TIRE button or press the SET button to exit this mode. Low Pressure Alert 6/20/2000 Page 38 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Checking Tire Conditions Startup When power is applied a single beep accompanies all ICONS and lights turning on. Then screen blanks and only button lights stay on green. Vehicle motion initiates data transmission from the wheel transmitters. The MFD windshield symbol (and louver) turn on, followed by each of the tire position icons. The windshield symbol indicates that data is coming from the towing vehicle transmitters. Standby mode Display after power up with no transmissions yet received. Standby mode This vehicle display indicates that transmissions have been received from all four transmitters of the towing vehicle. Standby mode This vehicle display indicates that transmissions have been received from both transmitters of the towed vehicle. 6/20/2000 Page 39 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Detecting Abnormal Tire Pressure The MFD alerts the driver of abnormal tire pressure with a Pressure Deviation Alert or a Low Pressure Warning. Understanding Temperature Compensated Pressure Readings An important feature of the SmarTire (MFD) system is that pressure alerts are initiated from a temperature compensated pressure calculation rather than on the actual pressure read by the sensor. The reference pressure, or cold pressure is the air pressure inside the tire inflated at room temperature (18 C) to the tire manufacturers recommendation. A tire that heats up, for example to 28 C, will increase the air temperature inside the tire, resulting in increased air pressure. For example a normal or required pressure at 18 C may be 34 PSI and a normal pressure at 28 C may be 36 PSI. Both pressure readings are correct at their respective temperatures. The amount of deviation from the required pressure (at any temperature) can be read by using the Pressure Deviation mode of the MFD. If at any time you are uncertain that the Actual Pressure reading on the display indicates the correct tire pressure, switch to the Pressure Deviation (+-) readout. A blank display indicates that the reading on the display is the correct one. Any (+) or
(-) value indicates the tire pressure is incorrect by that value. The Pressure Deviation Alert is temperature compensated. The Low Pressure Warning is not temperature compensated. 6/20/2000 Page 40 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Deviation Alert Low Pressure Warning The Pressure Deviation Alert is initiated when the actual pressure of a tire deviates by more than the amount programmed for the vehicle. For example this will occur if the MFD is set for +- 2 PSI and the actual pressure drops to 24 PSI (from the required pressure of 34 PSI). The MFD issues one beep. The alarm light and alert icon flash on and off. The digital readout displays the amount of deviation (-
12 PSI) from required pressure. Press any button to stop the flashing and leave the alarm light on. A Low Pressure Warning is initiated when the actual pressure drops below the value programmed for the wheel on that axle. For example if the setting is 26 PSI for the rear axle and an actual pressure of 24 PSI is detected, the MFD will initiate a Low Pressure Warning. The beeper turns on and off continuously and the alarm light flashes. Press a button to stop the beeping and flashing. The display reverts to standby with the alarm light on. Press the tire button to find the affected tire. The flat tire icon, the alert icon, PSI, the pressure reading and alarm light will all be on. 6/20/2000 Page 41 of 56 This manual is under review by SmarTire DO NOT ISSUE The High Temperature Alert is initiated when the temperature from a transmitter exceeds the programmed setting. SmarTire Systems Inc. Tire Monitoring System Reference Manual Detecting Excessive Tire Air Temperature High Temperature Warning 6/20/2000 Page 42 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Installation Valve Mount Transmitter Procedure Overview 1. Deflate and demount the tire. 2. Verify that the wheel can accept a valve mount transmitter 3. Install the transmitter. 4. Mount the tire and inflate to the proper pressure. Alligator Valve Selection Process and Verification of Proper Assembly Fit Internal Visual Inspection of the Wheel or Rim 1. Confirm location of drop-center:
Is it nearer to front or back side of the wheel?
If near front, use the strap mount sensor. If near back, continue. 2. Confirm location of the valve:
Is it beside the drop-center well, but at no more than a 10-degree angle?
If more than 10-degrees, use the strap mount sensor. If close, then continue. 3. Confirm diameter of valve hole in the wheel:
Is it 0.453 (11.6MM)?
[The only next closest standard sizes are 0.327 (8.38MM) and 0.625 (16.03MM)]
If smaller/larger, use the strap mount sensor. If confirmed 0.453 (11.6MM) diameter, then continue. 4. Confirm available clearance for the valve attachment nut:
Is there 0.625 (16MM) diameter?
[This clearance is adequate in most cases, but there are some wheels in the market where we have found the anchor nut and washer to be 0.060 (1.5MM) too large.]
If less, then use the strap mount sensor. If more, then continue. 6/20/2000 Page 43 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual 5. Confirm maximum rim thickness at valve clamping area:
Is it 0.156 (4MM)?
[Normally not a problem with a 0.453 diameter valve hole]
If greater, then use the strap mount sensor. If less, then continue. 6. Confirm depth of the drop-center well near the valve hole:
Is it 0.67 (17.3MM) below the humps of the bead seats?
If shallower/deeper, then consider using the strap mount sensor. If OK, then continue. 7. Confirm width of the flat base of the drop-center well:
Is it at least 0.85 (22MM)?
If less, then installation of either the valve or strap mount sensor may not be possible. If OK, then continue. 8. Confirm relative position of the valve grommet-sealing surface of the valve hole of the adjacent side or top edge of the drop-center well:
Is valve hole recessed 0.25 (6MM)?
If recessed considerably more, then use the strap mount sensor. If essentially flush or less, then continue. Minimum drop centre width =.85 Wall angle 10 degrees Transmitter attachment screw Minumum drop-centre depth = .67 3"
5 0.4 Valve hole Rim Transmitter contact pads 0.156"
Rim thickness Valve anchor nut Washer Alligator Valve Selection and Fit Verification 6/20/2000 Page 44 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual 1. Start by using the valve assembly with longest of the three bases (Alligator #59.0054) 2. Remove the sensor attachment screw and install the valve body (into valve hole from the front side), washer and nut. Finger-tighten the nut until grommet is evenly seated. Make sure the fit of the valve body/grommet and the clearance of the washer/nut with respect to wheel. 3. Place the sensors spherical mounting surface against the matching surface of the valve. Pivot the sensor housing toward the bottom of the drop-center well until both contact pads rest on the wheel. Confirm that the sensors only contact with the wheel is at the two contact pads. Note the clearance between the sensor housing and the side of the drop-
center well, including the bottom radius. This space should be approximately 0.080
(2MM). If clearance is greater than 0.25 (6MM), consider using a valve with a shorter base. If the clearance is between 0.25 and 0.44 (6.7MM and 11.3MM), switch to the valve assembly with the next shorter base (Alligator #59.0044). If the clearance is greater than 0.44 (11.3MM), then utilize the valve assembly with the shortest base (Alligator #59.0034). If no additional valve selections are available, then use the strap mount sensor. 4. Repeat the above procedure to verify housing clearance at both the top and bottom of the drop-center well. 5. Check the position of the valve attachment hole in the base of the valve body relative to the housing adjustment slot:
Is hole completely visible with the housing firmly seated against both the wheel and valve?
If the hole is not completely visible, then use the strap mount sensor. If the hole is completely visible with some adjustment remaining, then continue. 6. Tighten valve anchor nut to a torque value of 36 in.-lb. (4+/-0.05Nm).
[Note: It is very important to tighten the valve anchor nut to the defined torque value prior to tightening the sensor attachment]
7. Assemble sensor housing and attachment screw onto the base of the valve. Before tightening, hold sensor housing snugly against both the valve and the bottom of the wheels drop-center well. Tighten the sensor attachment screw to a torque of 36 in.-lb.
(4+/-0.05Nm). Visually confirm that clearance remains between the top and bottom corners of the sensor housing and the wheel surface. 6/20/2000 Page 45 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual 8. Finally, clearance between the sensor body and the side of the wheels drop-center well should be at least 0.040 (1MM), and the housing contact pads at each end of the sensor housing are seated against the base of the drop-center well. 9. Install appropriate colored washer onto valve stem if required. Transmitter and Valve Components Transmitter/Valve Assembly on Wheel 6/20/2000 Page 46 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Strap Mount Transmitter Process Overview 1. Ascertain that the wheel can accept a strap mount transmitter. 2. Deflate and demount the tire. 3. Install the transmitter 4. Mount the tire. 5. Inflate the tire to the proper pressure. 6/20/2000 Page 47 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Base Receiver Installation The receiver needs an electrical connection to the vehicle 12 volt power and it needs to be attached somewhere within view of the driver. The power connection may be made with the power cable supplied with every receiver or by using the gooseneck power adapter. The only consideration to watch for is that the receiver turns on when the vehicle is started. When the receiver turns off the last pressure indications are not saved. New data must be received from the wheel transmitters, i.e. the vehicle must be driven for 5 or more minutes to get fresh data from all tires. A bracket with suction cups supplied are intended for the receiver to be mounted on the windshield in front of the driver. Two Velcro pads supplier enable the receiver to be attached in other locations convenient to the driver. Bracket and suction cup method Velcro pads 6/20/2000 Page 48 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual LCD unit Installation The LCD unit comes in two models, one which integrates into the base receiver by clipping to its front panel and other type which is connected remotely to the receiver via a 6 cable. To install the either LCD type, first remove the front bezel of the base receiver. Plug the LCD-I type in place of the bezel. Remove bezel from receiver Clip LCD-I onto front of receiver For the remote version plug one end of the cable into the exposed connector on the base receiver and the other end into the back of the LCD-R type. Observe proper polarity. Receiver cable end plug LCD cable end connection Power Shoe Installation Plug the power shoe connector into the cigarette lighter or an auxiliary plug in the vehicle. Remove the battery cover from the back of the receiver. Push the receiver onto the power adaptor. Adjust the power adaptor flexible arm to a convenient viewing angle. 6/20/2000 Page 49 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Connection to External Systems Interface; IPC to RS232 GEN II BATTERY CONNECTOR PIN DESIGNATIONS Battery connector as seen from the rear of PCB. DESIGNATIONS PIN #
1 2 3 4 5 6 7 8 9 10 Note:
a) All open collector outputs can drive up to 50 mA max. b) Communication lines are level shift protected. c) Vin (supply voltage 8.5Vdc to 26 Vdc max. d) Battery pack is comprised of 3 1.5V AA batteries (4.5Vdc) e) Connector used on Receiver PCB: SAMTEC:TML-105-02-G-D-RA f) Mating connector for above: SAMTEC:SMS-105-01-G-D Open collector output (P2-4) - Diagnostic E-I2C-CLK Communication (Clock) Open collector output (P2-2) Pressure alert E-I2C-DAT Communication (Data) No Connection No Connection Vin (supply voltage) Ground Battery pack input (4.5V) Ground 6/20/2000 Page 50 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Technical Specifications Base Receiver Power Consumption Operating Temperature Range Storage Temperature Range Frequency Size Weight Operating Humidity Number of indicators 125 ma. maximum during alert
-40 F to 185 F (-40 C to 85C)
-40 F to 185 F (-40 C to 85 C) 433.92 MHZ 75 kHz 2.85 H x 3.08 D x .87 W 67 gm 100 % non condensing One multi-colored LED for each tire LCD Full Function Display Power Consumption Operating Temperature Range Storage Temperature Range Size Weight Operating Humidity Number of indicators 60 ma. maximum during alert (with receiver)
-20 F to 185 F (-40 C to 85C)
-20 F to 185 F (-40 C to 85 C) 2.8 W x .74 D x .1.64 H 43 gm. 100 % non condensing Full function 3-digit LCD display Power Shoe To be determined Battery Pack System under design 6/20/2000 Page 51 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Transmitters Strap Mount Battery Life (Projected) Operating temperature range Storage temperature Range Operating humidity Data transmitted Data transmission rate Weight Size Frequency Pressure Range Pressure accuracy Temperature accuracy Start-stop mode Method of mounting Transmitters Valve Mount Battery Life (Projected) Operating temperature range Storage temperature Range Operating humidity Data transmitted Data transmission rate 8.5 Years (normal vehicle use)
-40 F to 185 F (-40 C to 85 C)
-40 F to 185 F (-40 C to 85 C) 100%
Pressure, temperature, battery voltage Every 4 to 6 minutes (more frequently during a pressure loss incident) To be determined To be determined 433.92 Mhz 90 PSI absolute (75 PSI gauge)
+/- 2 PSI
+/- 3 C Vehicle motion greater than 10kph Strap around the drop center of wheel 8.5 Years (normal vehicle use)
-40 F to 185 F (-40 C to 85 C)
-40 F to 185 F (-40 C to 85 C) 100%
Pressure, temperature, battery voltage Every 4 to 6 minutes (more frequently during a pressure loss incident) 90 PSI absolute (75 PSI gauge) 23 gm. (without valve which is 20 gm.) To be determined 433.92 Mhz
+/- 2 PSI
+/- 3 C Vehicle motion greater than 10kph Mounted on valve Pressure Range Weight Size Frequency Pressure accuracy Temperature accuracy Start-stop mode Method of mounting 6/20/2000 Page 52 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Service and Warranty Replacing a Transmitter Valve and Strap Mount 1. Remove the existing transmitter 2. Install the new transmitter using the installation procedure in this manual. 3. Set the multi-function display into learn mode. 4. Spin the tire to provoke transmission. 5. Verify the system functions properly. Replacing a Receiver 1. Unplug the existing receiver 2. Plug in a multi-function display and set into learn mode 3. Spin each tire in sequence to allow the new receiver to learn the ID codes of the transmitters. 4. Verify the system functions properly. Replacing a Full Function Display 1. Remove power. 2. Unplug the existing display. 3. Plug in the new one in its place. SmarTire Service Policy Handling Returned Materials To return any materials to SmarTire, call SmarTire Service at 1-800- to receive a Returned Material Authorization number (RMA). Follow instructions given by the service department for packaging and shipping the product back. Note: Shipments by air required the use of SmarTire approved shielding material to prevent radio transmissions in the aircraft. 6/20/2000 Page 53 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Limited Warranty (US) NOTE: This warranty statement is currently under revision. This Warranty covers substantial manufacturers defects in workmanship and materials. It does not cover any unit that is damaged beyond normal usage, was not properly installed, was subjected to chemical contact, or other acts or omissions not sanctioned by the Owners Manual. All components are covered for three (3) years and 50,000 miles following the date of installation or five (5) years from date of manufacture, whichever comes first. The SmarTire Warranty will be honored by any authorized SmarTire dealer. The owner is required to provide dated proof of purchase. The authorized dealer will determine if there is a warrantable condition associated with materials and/or manufacturing workmanship. If a warrantable condition exists, the component will be replaced free of charge, shipping prepaid. The owner is responsible for any labor and installation charges. A completed Warranty Claim Form must be sent, postage prepaid, with the defective unit to SmarTire. The Warranty does not include any further obligation whatsoever, including but not limited to actual installation of the replacement unit on the customers vehicle. All other Warranties express or implied, are disclaimed. All collateral agreements, which purport to modify this Limited Warranty, are of no effect. The absolute limit of liability is the purchase price of the unit. SmarTire Systems Inc. is not liable for any direct, consequential, indirect or punitive damages of any kind. SOME STATES DO NOT ALLOW LIMITATIONS ON THE VALIDITY OR LENGTH OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. 6/20/2000 Page 54 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Warranty (Canada) NOTE: This warranty statement is currently under revision. This Warranty covers substantial manufacturers defects in workmanship and materials. It does not cover any unit that is damaged beyond normal usage, was not properly installed, was subjected to chemical contact, or other acts or omissions not sanctioned by the Owners Manual. All components are covered for three (3) years and 80,000 kilometers following the date of installation or five (5) years from date of manufacture, whichever comes first. The SmarTire Warranty will be honored by any authorized SmarTire dealer. The owner is required to provide dated proof of purchase. The authorized dealer will determine if there is a warrantable condition associated with materials and/or manufacturing workmanship. If a warrantable condition exists, the component will be replaced free of charge, shipping prepaid, if within the applicable warranty period. The owner is responsible for any labor and installation charges. This notice must be sent, postage prepaid, with the defective unit to SmarTire Systems Inc. 13151 Vanier Place, Suite 150, Richmond, British Columbia, CANADA, V6V 2J1. Phone 1-
604-276-9884. The Warranty does not include any further obligation whatsoever, including but not limited to actual installation of the replacement unit on the customers vehicle. ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS OR IMPLIED, INCLUDING WARRANTIES AND CONDITIONS FOR MERCHANTABILITY, DURABILITY OR FITNESS FOR PURPOSE, ARE DISCLAIMED. ALL COLLATERAL AGREEMENTS WHICH MODIFY THIS SOLE WARRANTY ARE OF NO EFFECT. SMARTIRE SYSTEMS INC. IS NOT LIABLE FOR ANY DIRECT, CONSEQUENTIAL, INDIRECT OR PUNITIVE DAMAGES. THE ABSOLUTE LIMIT TO LIABILITY IS THE PURCHASE PRICE OF THE UNIT. 6/20/2000 Page 55 of 56 This manual is under review by SmarTire DO NOT ISSUE SmarTire Systems Inc. Tire Monitoring System Reference Manual Regulatory Requirements North American Regulatory Requirements For the US, FCC notice is required. See notice at beginning of manual. For Canada, Canadian Regulatory number Other use FCC notice. European Requirements To be determined on a country by country procedure. 6/20/2000 Page 56 of 56 This manual is under review by SmarTire DO NOT ISSUE
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2000-10-04 | 433.92 ~ 433.92 | DSC - Part 15 Security/Remote Control Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2000-10-04
|
||||
1 | Applicant's complete, legal business name |
Bendix Commercial Vehicle Systems LLC
|
||||
1 | FCC Registration Number (FRN) |
0028874006
|
||||
1 | Physical Address |
2110 6900 Graybar Road
|
||||
1 |
Richmond, BC, N/A V6W0A5
|
|||||
1 |
Canada
|
|||||
app s | TCB Information | |||||
n/a | ||||||
app s | FCC ID | |||||
1 | Grantee Code |
NAT
|
||||
1 | Equipment Product Code |
TX433VM
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
R****** P******
|
||||
1 | Title |
RF Engineer
|
||||
1 | Telephone Number |
60424********
|
||||
1 | Fax Number |
N/A********
|
||||
1 |
r******@bendix.com
|
|||||
app s | Technical Contact | |||||
1 | Firm Name |
Spectrum Technology Inc
|
||||
1 | Name |
R****** M******
|
||||
1 | Physical Address |
209 Dayton Street
|
||||
1 |
Edmonds
|
|||||
1 |
Edmonds, Washington 98020
|
|||||
1 |
United States
|
|||||
1 | Telephone Number |
425 7********
|
||||
1 | Fax Number |
425 7********
|
||||
1 |
r******@spectrumti.com
|
|||||
app s | Non Technical Contact | |||||
1 | Firm Name |
Rod Munro
|
||||
1 | Name |
R******** M********
|
||||
1 | Physical Address |
209 Dayton Street
|
||||
1 |
Edmonds
|
|||||
1 |
Edmonds, Washington 98020
|
|||||
1 |
United States
|
|||||
1 | Telephone Number |
425 7********
|
||||
1 | Fax Number |
425 7********
|
||||
1 |
r******@spectrumti.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DSC - Part 15 Security/Remote Control Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Tire pressure and heat sensor transmitter | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | Yes | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
Spectrum Technology Inc.
|
||||
1 | Name |
R******** M********
|
||||
1 | Telephone Number |
425-7********
|
||||
1 | Fax Number |
425-7********
|
||||
1 |
m******@spectrumti.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 433.92000000 | 433.92000000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC