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Ranger Pro Wireless Condition Monitoring Device User Guide Bently Nevada Machinery Condition Monitoring 125M6113 Rev. F Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Copyright 2020 Baker Hughes Company. All rights reserved. Bently Nevada, Orbit Logo and Ranger Pro are registered trademarks of Bently Nevada, a Baker Hughes Business, in the United States and other countries. The Baker Hughes logo is a trademark of Baker Hughes Company. All other product and company names are trademarks of their respective holders. Use of the trademarks does not imply any affiliation with or endorsement by the respective holders. Baker Hughes provides this information on an as is basis for general information purposes. Baker Hughes does not make any representation as to the accuracy or completeness of the information and makes no warranties of any kind, specific, implied or oral, to the fullest extent permissible by law, including those of merchantability and fitness for a particular purpose or use. Baker Hughes hereby disclaims any and all liability for any direct, indirect, consequential or special damages, claims for lost profits, or third party claims arising from the use of the information, whether a claim is asserted in contract, tort, or otherwise. Baker Hughes reserves the right to make changes in specifications and features shown herein, or discontinue the product described at any time without notice or obligation. Contact your Baker Hughes representative for the most current information. The information contained in this document is the property of BakerHughes and its affiliates;
and is subject to change without prior notice. It is being supplied as a service to our customers and may not be altered or its content repackaged without the express written consent of Baker Hughes. This product or associated products may be covered by one or more patents. See Bently.com/legal. 1631 Bently Parkway South, Minden, Nevada USA 89423 Phone: 1.775.782.3611 or 1.800.227.5514 (US only) Bently.com No changes to this drawing without approval of the approval's agencies. 2/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Contents 1. General Safety 1.1 Handling and Storing Considerations 1.2 Personal Safety Warnings 1.3 Safe Disposal 2. Hardware 2.1 Intended Use 2.2 Compliance Information 2.3 Informations de conformit 2.4 Description 2.5 System Components Required 3. Network Design 3.1 Consider Sensor Range 3.2 Consider Battery Life 3.3 Choose Network Topology 3.4 Plan Device Placement 4. Installation and Configuration 4.1 Install Battery 4.2 Configure Network 4.3 Provision Devices 4.4 Unprovision Devices 4.5 Reboot the Device 4.6 Configure Devices 4.7 Install and Configure System 1 Plugin 4.8 Mount Devices 5. Verification 5.1 Verify Network Connectivity 5.2 Validate Device Data 6. Maintenance 6.1 Monitor Battery Levels 6.2 Clean and Inspect Devices 6.3 Reboot the Device 6.4 Update Device Firmware 6.5 Update Radio Firmware 6.6 Harden the System 3/57 4 4 4 5 7 7 7 7 8 9 11 11 12 12 13 15 15 19 19 25 27 28 32 33 37 37 38 43 43 45 49 50 56 57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 1. General Safety 1.1 Handling and Storing Considerations Proper handling of components, best practices for system installation, and diligent inspection procedures will prolong the service life of the system. Additionally, procedures for dealing with system components that have been replaced are detailed below, to allow compliance with regulations relating to electronic waste. 1.2 Personal Safety Warnings Labels and markings are provided to guide the system integrator in the processes of choosing appropriate interface equipment, determining safe use conditions, and identifying recommended installation procedures. The format of these markings are governed by the standards that dictate safe use and environmental compliance in a variety of regions and regulated settings. More specific product safety warnings are described in Ranger Pro Warning, Special Conditions and Additional Information Application Note (document 126M6550). Potential Electrostatic Charge Hazard WARNING RISK OF PERSONAL INJURY OR EQUIPMENT DAMAGE. Potential for electrostatic charge hazard. l Electrostatic discharge could cause a spark that may ignite and cause an explosion. In addition, electrostatic discharge could damage the product. l Use extra caution during dry weather. Relative humidity less than 30% tends to multiply the accumulation of static charges on any surface. 4/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Hazardous Environment for Transducers WARNING HAZARDOUS ENVIRONMENT Risk of explosive atmosphere. Take precautionary measures to avoid electrostatic potential, especially on plastic components. Installations and maintenance tasks performed in potentially hazardous areas must be performed only after the area has been verified to be free of hazardous materials, atmospheres, and conditions. The following situations could cause a spark enough to ignite an explosion:
l Electrostatic discharge from non-conductive components l Removal or placement of an energized connection. Lithium Batteries WARNING Do not use a device with a damaged battery. Using a damaged battery may further damage the device, cause it to fail, or in hazardous locations cause other unintended consequences. Lithium batteries are volatile.When handling and storing lithium metal batteries, follow these precautions:
l Store and handle lithium metal batteries to avoid contact with other lithium batteries. l Don't place lithium metal batteries on metal work surfaces. l Avoid exposing lithium metal batteries to extreme temperatures. l If you store an inactive Ranger Pro sensor, remove the battery. l Dispose of depleted or defective batteries in keeping with applicable statutes and regulations as well as site-specific safety requirements. The lithium batteries will typically last up to five years. Use the Ranger Pro software or your wireless network vendor's system status application to monitor battery performance and replace batteries as needed. 1.3 Safe Disposal Replacing Device and Failure Analysis 5/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Visit Bently.com for information on returning parts under warranty and/or requesting failure analysis. Hazardous Materials This device does not use hazardous materials outlined by RoHS or battery directive statutes. These regulations confirm that lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls, polybrominated diphenyl ether, and battery-related materials such as lithium are limited to no more than trace amounts within the system. Recycling Facilities Decommissioning of instrumentation should endeavor to minimize the impact of the waste created by disposal of system components. Refer to local or regional waste removal administration for information on proper material collection, reuse, and recycling. Product Disposal Statement Customers or third parties who are not member states of the European Union, and who are in control of the product at the end of its life or at the end of its use, are solely responsible for diligent product disposal. No person, firm, corporation, association, or agency shall dispose of the product in a way that is in violation of any applicable international, federal, state, or local regulations. Baker Hughes Company is not responsible for product disposal at the end of its useful life. Visit www.weeerohsinfo.com for recycling information. 6/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 2.1 Intended Use 2. Hardware Ranger Pro devices are intended for monitoring purposes only and should not be used in control or safety systems. 2.2 Compliance Information This device complies with part 15 of the FCC Rules and contains license-exempt transmitter
(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada's license-exempt RSS(s). Operation is subject to the following conditions:
l This device may not cause harmful interference. l This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not approved by the responsible party could void the user's authority to operate the equipment. For complete compliance and hazardous location approval information, see the Ranger Pro Wireless Condition Monitoring Datasheet (125M5237) and Ranger Pro Warning, Special Conditions and Additional Information Application Note (document 126M6550) available from Bently Nevada Technical Support. 2.3 Informations de conformit Cet appareil est conforme aux dispositions de la section 15 des rgles de la FCC et contient des metteurs / rcepteurs exempts de licence conformes aux CNR dInnovation, Sciences et Dveloppement conomique du Canada (ISDE Canada) applicables aux appareils radio exempts de licence. l Cet appareil ne doit pas produire de brouillage, et l Cet appareil doit tolrer tout type de brouillage subi, y compris ceux susceptibles de perturber le fonctionnement normal de lappareil. Les changements ou modifications non expressment approuvs par la partie responsable de la conformit pourrait annuler le droit accord l'utilisateur dexploiter cet quipement. Pour obtenir des informations complementaires propos de la conformit et de l'approbation de cet appareil en zone dangereuse, veuillez consultez Ranger Pro Wireless Condition Monitoring Datasheet (document 125M5237) et Ranger Pro Warning, Special Conditions and Additional Information Application Note (document 126M6550) disponibles auprs du support technique de Bently Nevada. 7/57 Ranger Pro Wireless Condition Monitoring Device User Guide 2.4 Description 125M6113 Rev. F The Ranger Pro ISA100.11a wireless sensor measures temperature, acceleration, and velocity. Ranger Pro sensors detect acceleration using piezoelectric ceramic sensing elements in the sensor base. The sensors derive velocity from the acceleration signal. The Ranger Pro sensors also measure surface contact temperature using a sensor in the device base. The sensor reports a single temperature per device. You can choose what units are used to measure the data. Temperature A sensor embedded in the device base measures contact temperature. Acceleration Overall Discrete, piezoelectric sensing elements measure acceleration in the Z axis for Uni-
Axial Ranger Pro Wireless Sensors and in the X, Y and Z directions for Tri-Axial Ranger Pro Wireless Sensors. Overall acceleration is calculated over 2.5 seconds. Velocity Overall Calculated from the acceleration waveform and the overall value is calculated over a 2.5 second duration. There are four versions of the device:
WirelessHARTtri-axial sensor (70M403) Detects velocity and acceleration in three axis (X,Y,andZ) and measures surface temperature. ISA100 tri-axial sensor
(70M303) Detects velocity and acceleration in three axis (X,Y,andZ) and measures surface temperature. ISA100 single axis sensor
(70M301) Detects velocity and acceleration in one-axis (vertical,orZ) only and measures surface temperature. ISA100 repeater (70M300) Enables you to extend the range between sensors and network access points. For ISA100 networks, both the tri-axial and uniaxial sensors can also act as routers, although using the router mode depletes the units battery more quickly. If a Ranger Pro device cant communicate with an backbone router, you can use the Ranger Pro ISA100 repeater or a Ranger Pro ISA100 device enabled as a router to extend your network. We recommend connecting no more than three Ranger Pro sensors to a Ranger Pro router, although you may be able to connect up to eight. 8/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 2.5 System Components Required To install, configure, and use the Ranger Pro Ranger Pro wireless sensor, you need:
l Lithium-thionyl chloride batteries, one per device. For approved battery types, see the Ranger Pro Warning, Special Conditions and Additional Information (document 126M6550). l Battery installation tool. l Ranger Pro, either or both tri-axial and uniaxial devices, with batteries installed. l (Optional) Ranger Pro repeaters with batteries installed. l Mounting hardware (plus adapters, if needed). l A compatible USB NFC reader. Contact Bently Nevada technical support for a list of compatible readers. l Ranger Pro Configuration Software (121M7997, available from Bently Nevada technical support). l Spot facing tool, if required. (Not provided by Bently Nevada.) l Torque wrench with inch drive, capable of tightening devices in the 5-7 Nm
(44to62inlb)range. (Not provided by Bently Nevada.) An Installation Kit (130M5452) is also available. The installation kit can be ordered with or without the USB NFC reader. For ordering information, see the Ranger Pro Datasheet (document 125M5237). 9/57 Ranger Pro Wireless Condition Monitoring Device User Guide Ranger Pro Components 125M6113 Rev. F The Ranger Pro device is composed of these parts:
l Case. Contains the vibration and temperature sensors and forms the device housing (316 stainless steel body). l Wireless e-module (glass-reinforced, impact-resistant PPS). l E-module retaining ring (316 stainless steel body). l Battery (replaceable D-sized 3.6V lithium-thionyl chloride). l Battery retaining ring (316 stainless steel body). l Two O-ring seals (35x1mm on sensor body and 34x1 mm on e-
module). Use only approved D-sized lithium-thionyl chloride batteries for the Ranger Pro sensors and repeaters. If you use the wrong battery, you can negatively affect device performance, produce inaccurate readings, and void the Ranger Pro warranty. You can purchase approved batteries from Bently Nevada or third-party suppliers. For details and ordering information, see the Ranger Pro Datasheet (document 125M5237). Network Requirements Ranger Pro devices operate on compatible WirelessHARTand ISA100.11a wireless networks and gateways. Additional licenses may be required to activate these gateways. ISA100 Network requirements Manufacturer Gateway Router Bently Nevada Ranger Pro Gateway N/A Yokogawa YFGW410 (R2.01.04 or equivalent) YFGW410 (R2.01.04 or equivalent) Honeywell WDM (R310.2-4 or later) FDAP (OW 230 or later) CISCO 1552S Honeywell OneWireless Wireless Device Manager using firmware R310.2-4 limits the maximum number of RangerPro wireless devices to 140 per gateway. To increase the limit to 160 or more devices, upgrade to a newer version of the firmware when available. WirelessHARTNetwork requirements Manufacturer Gateway Router Emerson Wireless 1410/1420 Gateway (4.7.84 or later) N/A 10/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 3. Network Design Ranger Pro sensors operate on the 2.4 GHz band on ISA100.11a and WirelessHARTnetworks. To enhance security, the sensors use 128-bit AES encrypted packets. Installing and configuring wireless networks is beyond the scope of this user guide. For details, refer to your vendor's wireless network documentation. Setup Overview The Ranger ProWireless Condition Monitoring Device operates on the ISA100.11a and WirelessHARTwireless network protocols. To add Ranger Pro sensors to your network, complete these steps:
1. Survey your installation location. 2. Decide where to install Ranger Pro sensors and identify mounting points. 3. Locate and install access points. 4. Locate and install a device manager. 5. Install batteries in each sensor. 6. Provision Ranger Pro sensors (and repeaters, if needed). 7. Mount sensors. 8. Test and verify your installation. 9. Monitor and maintain your sensors and network. 3.1 Consider Sensor Range A sensor can transmit data up to 150 meters (164 yards) to an access point when unimpeded by environmental influences. A sensor can optimally transmit data to another sensor up to 100 meters (109 yards) or more, but greater distances may negatively affect performance. The range of Ranger Pro devices is affected by several factors, including:
l Device location l Line of sight to routing devices or access points l Proximity to routing devices or access points l Routing devices or access point antenna type l Orientation of the e-module l Obstacles, including the density and type of materials nearby. Generally, the denser the industrial environment, the weaker the signal. You can mount devices in any orientation necessary to monitor the machine or connect to the network. However, the radio transmission is strongest above and around the device, and weakest below it. Generally, if you mount a device horizontally, we recommend aligning it with the X-axis horizontal and Y-axis vertical. 11/57 Ranger Pro Wireless Condition Monitoring Device User Guide 3.2 Consider Battery Life 125M6113 Rev. F Batteries for the Ranger Pro device have a typical life of five years under the following conditions:
l The Ranger Pro ISA100 sensors are configured as a I/O device (not a router). l Ambient temperatures under 40C (104F). l Good quality radio frequency communications. l Measurement interval of 30 minutes. To maximize Ranger Pro device battery life:
l Minimize the number of hops between devices and access points. Poor quality radio frequency communications increase packet retransmission and reduce battery life. l Avoid environments with elevated temperatures. Temperatures above 40C (104F) cause the device to consume more power and the battery to discharge more quickly. Elevated temperatures can reduce battery life by up to 40%. l Avoid using Ranger Pro ISA100 devices as both sensors and repeaters. Using a sensor as a router can reduce battery life to 18 to 24 months. l Minimize the number of Ranger Pro ISA100 devices routed through Ranger Pro Repeaters. Avoid connecting more than eight devices through a single Ranger Pro ISA100 Repeater, or more than five devices through a sensor with router enabled. Since Ranger Pro ISA100 Repeaters are continually in listen and transmit mode, their battery life is less. l Use the lowest reasonable measurement interval to monitor vibration and temperature. More frequent vibration measurements consume more power. For example, changing the interval from 30 to 10 minutes reduces battery life by about 30%. 3.3 Choose Network Topology The two most commonly used ISA100.11a network configurations are star and mesh topologies while WirelessHART networks inherently form mesh topologies. Your existing network infrastructure may determine the number of devices you can connect to backbone routers
(ISA100) or access points (WirelessHART) or the maximum number of hops permitted. A star topology is recommended for ISA100 networks, although you may use a combination of both, depending on your needs. Consult your network infrastructure documentation for details. Star Topology A star topology is the most efficient method for building a ISA100 network. It is suitable for smaller areas where all devices can directly communicate with an access point. Mesh Topology A mesh topology creates redundant communication paths for devices on the network. Mesh topologies are suitable for devices that cover a large area. When planning a mesh network, it's critical to avoid a choke point, where many devices attempt to connect to a single point. Avoid network topologies that require more than three hops and too many nodes routed through a single node, creating a choke point. 12/57 Ranger Pro Wireless Condition Monitoring Device User Guide 3.4 Plan Device Placement 125M6113 Rev. F We recommend a site survey and device placement plan for wireless installations. To plan device placement, obtain or develop an accurately scaled site plan detailing the placement of the machinery you need to monitor, including architectural details like walls and pillars. Then complete a site survey and plan. To develop a survey and plan:
1. On the accurately scaled site plan, mark the locations where you need to install sensors. o Mount sensors as close as possible to the machine point being monitored. o To avoid destructive interference, install devices at least 18 inches apart. o Whenever possible, avoid obstructions such as machinery or walls that might hide devices from routing devices or access point antennae. o Allow clearance for mechanical installation and suitable clearance around the top
(100 mm or 4 inches). o If possible, install devices at least two meters (6 feet) above ground level with clear line of site to at least two other devices. 2. Determine the optimal wireless range for each device. Use the map scale and draw a circle representing the nominal radio frequency range around the proposed location of each Ranger Pro device. (When connecting to a backbone router or access point, the range is about 50% greater.) When the device is placed among:
Draw a circle with:
Dense metal structures with no line-of-sight Sparse metal structures with limited line-of-sight Unobstructed, clear line-of-sight locations 25 m (82 ft)radius 50 m (164 ft) radius 100 m (328 ft) radius 3. Identify the locations of any existing gateways, routers, or access points. o If youre installing sensors in extremely congested plant areas or in areas with insufficient wireless connectivity, consider installing additional gateways, backbone routers, and access points. o Add locations where you need to install additional gateways, backbone routers, and access points. o When placing gateways, backbone routers, and access points, consider the location of line power and suitable connections to the existing plant network. Place gateways, backbone routers, and access points in locations where as many devices as possible can connect directly to each gateways, backbone routers, and access points. Refer to your network hardware vendor documentation for the maximum number of devices supported. 13/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Where possible, minimize the distance from the access point to the furthest Ranger Pro device. 4. Plan for multiple connections for each device. o Multiple communication paths are required to increase network redundancy and prevent a single path failure that would result in a loss of communication. o Depending on the circle (short, medium, or long) that applies to the location of each Ranger Pro sensor, verify that each device is within range of at least two, and preferably three, routing devices or access points. o Avoid connecting more than five devices through a single Ranger Pro ISA100 sensor, or more than eight devices through a single Ranger Pro ISA100 Repeater. 5. To extend the range of an ISA100 wireless network or to reach devices beyond the range of a gateway or an backbone router, consider adding Ranger Pro repeaters. Repeaters ought to be positioned:
o Relatively high above the sensors, preferably at least two meters (6 feet) above grade. Higher placement dramatically increases signal strength. o To improve radio frequency transmission, we recommend you install the repeaters upside down and at least 33 cm (1 ft) from walls and pillars. o Within a clear line of sight to two other repeaters or access points. 6. Plan for a maximum of four hops between each Ranger Pro device and a gateway, backbone router, or access point, although we recommend a maximum of three hops. 7. If your installation is complex or likely to require additional gateways, backbone routers, or access points, consider temporarily installing your network access points and Ranger Pro devices to test your plan. Use temporary magnetic mounting adapters to test device placement. To obtain optimal results, carefully plan your network. For complete information, see your network infrastructure documentation. 14/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 4. Installation and Configuration 4.1 Install Battery We recommend that you install batteries in Ranger Pro devices in an indoors equipment room or a similar environment. Do not replace batteries in a hazardous area. WARNING HAZARDOUS ENVIRONMENT Risk of explosive atmosphere. Do not install batteries in a hazardous area. Use only approved battery types described in the Ranger Pro Warning, Special Conditions and Additional Information Application Note (126M6550) available from Bently.com. To maintain the devices IP67 dust and water-resistant rating, assemble the device carefully. To install a battery in a Ranger Pro device:
1. Turn the e-module retaining ring counter-clockwise and stop when resistance decreases. Place the device on a flat surface. Use your index finger and apply firm pressure to the top of the e-module. Use your other hand and continue to unscrew and remove the retaining ring. 15/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 2. Hold the device and e-module as shown. Use your thumb to press against the e-module just above the metallic tab on the case. Apply a slight radial force and push upward until the e-module is separated from the case. 3. Use the battery installation tool to remove the battery retaining ring. Turn the ring counter-clockwise. Use the magnet in the tool to lift the ring from the device case. 16/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 4. Inspect the O-rings on the e-module and case to verify they are present, clean, and undamaged. Apply a very light coating of silicon-
based O-ring grease to the O-rings. (When replacing the battery, always replace the O-rings.) The Ranger Pro device uses two O-rings to seal the unit against dust and moisture. 34x1mm O-ring on the e-module 35x1mm O-ring on the case To maintain the device's IP67 dust and water-
resistant rating and prevent leaks, you must install and lubricate the O-rings properly. 5. Inspect the interior threads of the e-module retaining ring to be sure they arent damaged. 6. Verify that the positive end of the battery is up and then insert the battery. Use only approved D-sized lithium-thionyl chloride batteries for the Ranger Pro sensors and repeaters. For ordering information, see the Ranger Pro Datasheet (document 125M5237). 7. Use the magnetic Ranger Pro battery installation tool to tighten the battery retaining ring. Hand-tighten the ring until it contacts the battery, then torque to 5 N-m (44 in-lb). 17/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 8. To avoid damaging the e-module, you must first align the contact pins of the e-module with the contact points in the case. Angle the e-
module and align the contact pins and back keyway. 9. Now rotate the e-module downward to align the notch on the other side of the e-module with the notch in the case and press firmly. You can feel or hear a click when it is in place. If necessary, hold the sensor in place with your finger. Inspect the exterior threads of the sensor case as well as the interior threads of the e-module retaining ring to be sure they are not damaged. 10. Align the e-module retaining ring over the e-module. If needed, hold the sensor in place with your finger. 11. To maintain the devices IP67 rating, be careful to avoid damaging the O-rings. Turn the e-module retaining ring clockwise two to three turns, and then counter-clockwise about turn, and repeat until the ring is hand-tight. 18/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 12. Verify that the device is tightly sealed. There shouldn't be any gap between the e-module retaining ring and the case, as shown below. 4.2 Configure Network Refer to your network infrastructure vendor documentation to configure gateways, device managers, backbone routers or access points as applicable. Configuration may include assigning IP addresses, wireless network IDs and wireless join keys. Ranger Pro Configuration Software The Ranger Pro configuration software is used to provision, configure, monitor, and maintain Ranger Pro devices using either a USB NFC reader or over the air using an appropriately configured gateway. Ranger Pro configuration software functions include:
l Device provisioning l Rebooting the device l Unprovisioning l Device configuration including l Applying default configurations l Saving, loading, and applying custom configurations l Device diagnostics including l E-module status l Sensor status l Device application firmware management 4.3 Provision Devices Before installing Ranger Pro devices, we recommend that you prepare each device to join your network. Depending on your network infrastructure, you can provision multiple devices over-
the-air (OTA) or individually using the Ranger Pro USB device NFC reader. When you provision the device, you provide it as needed with:
l The correct UTCadjustment l A new network ID l A new network join key 19/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Depending on the number of Ranger Pro devices and their current sleep state, provisioning can take up to several hours. If a device fails to join the network, see Reboot the Device on page27. Before You Begin If you are using a:
l Yokogawa or Honeywell ISA100 gateway, you must provision devices over the air. l Bently Nevada Ranger Pro ISA100 gateway, Provision Using a USBNFCReader. l WirelessHARTgateway, Provision Using a USBNFCReader. ISA100 Devices Ranger Pro ISA100 devices must be in an unprovisioned state to use over-the-air
(OTA)provisioning and join the network. If over-the-air provisioning fails, you may be required to use the NFC reader and Ranger Pro software to reboot or unprovision the device. WirelessHART devices Ranger Pro WirelessHART devices are shipped with an assigned Network ID and Join Key. The default WirelessHART device values are:
l Network ID:32498 l Join Key: 00001631 00001631 00001631 00001631 If a Ranger Pro device does not join the network, it may be in a sleep state. It periodically wakes from the sleep state to attempt to join the network. To reset the sleep cycle, see Reboot the Device on page27. ISA100 Sleep State Once you install a battery into a Ranger Pro ISA100 device, it is ready to be provisioned over-the-
air or join the provisioned network. To conserve battery power, if a Ranger Pro ISA100 device is not provisioned within a certain period of time, it enters a sleep cycle. It periodically wakes from sleep mode to attempt to join the network. To reset the sleep cycle, see Reboot the Device on page27. Interval after battery in inserted or sensor is disconnected from a network:
Sensor tries to connect every:
0 to 20 minutes
>20 min to 120 min
>120 min to 10 hours
>10 hours to 48 hours
>48 hours 2 min 5 min 15 min 30 min 60 min 20/57 Ranger Pro Wireless Condition Monitoring Device User Guide WirelessHARTSleepState 125M6113 Rev. F The WirelessHART device radio listens for advertisements from the configured network for a one-
hour period at periodic intervals. This is followed by a one-hour deep sleep period, after which the device reinitiates searching for the network as it did during the first hour. This cycle continues until it successfully joins the network or is rebooted. Provision Using the Yokogawa ISA100 Gateway Before you can provision Ranger Pro devices on a Yokogawa gateway, you must first add the devices to the network configuration. For more information and detailed instructions, refer to the Yokogawa documentation. Add Devices To add devices to a Yokogawa ISA100 network:
1. In the Yokogawa Field Wireless Management Console, open Configurator. 2. Add Ranger Pro devices to the Field Wireless Network on the Field Devices tab. a. Set the Device Tag. b. Check OTA Provisioning. c. Select the Device Role as IO, IO Auto, or IO+Router. d. (If applicable)Select the Primary Router. e. (If applicable)Select the Secondary Router. 3. Click Download to apply the updated configuration to the gateway. When successful, a confirmation message is displayed. Apply capabilities file After you add the devices, provision the devices. We recommend configuring the device Sampling Data before provisioning devices. The capabilities file (CF) required to configure devices is available from Bently Nevada Technical Support. To apply a CFfile to the Ranger Pro devices:
1. In the Yokogawa Field Wireless Management Console, open Configurator. 2. Select Sampling Data. The Sampling Data pane is displayed. 3. Click Add. The Sampling Settings dialog box is displayed. 4. In the Device Tag field, click browse and select the check box of the device you want to modify. You can select multiple devices of the same type. Click OK. 5. In the CF / DD pane, select CFFile. If the CFfile is not yet displayed:
a. Select Load CF/DD. TheWindows Open dialog box is displayed. 21/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F b. Navigate to the Windows directory location of the device compatibility file you previously downloaded from Bently Nevada tech support. Select the capability file matching the device you want to upgrade, as shown below. Ranger Pro Device Yokogawa Model Capability File Name 70M300 Repeater GE/70M300 BHGE-RP-70M300 v6.1.CFF 70M301 Single Axis GE/70M301 BHGE-RP-70M301 v6.1.CFF 70M303 Tri-Axis GE/70M303 BHGE-RP-70M303 v6.1.CFF c. Click Open. The CFfile is displayed in the CFFile field. 6. Select the CFfile compatible with the devices displayed in the Device Tag field. 7. For each type of Ranger Pro device, modify these Concentrator OID:11 Read Parameters:
OID Concentrator Value 70M300 Repeater 70M301 Single Axis 70M303 Tri-Axis Update policy Publication period Stale limit Retry mode Periodic 0 (zero) Default Normal Periodic Periodic 150 5 150 5 Normal Normal 8. For each type of Ranger Pro device, verify these additional Concentrator OID:11 Read Parameters:
OID Parameter 70M300 Repeater 70M301 Single Axis 70M303 Tri-Axis UAPMO Diag_Status To prevent session timeout, select the UAPMO Diag_Status parameter (if displayed)and click the "<" button. The parameter is moved to the list of Available Parameters. AI_01AI_02AI_03AI_04 AI_05 AI_06 AI_07 AI_08 Not available AI_01 - AI_05: available AI_06 - AI_8: unavailable AI_01 - AI_08: available 9. For each type of Ranger Pro device, configure the Concentrator OID:12 Read Parameters. OID Concentrator Value 70M300 Repeater 70M301 Single Axis 70M303 Tri-Axis Update policy Publication period Stale limit Retry mode Default Default Default Default Periodic Periodic 10 10 10 10 Normal Normal 22/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 10. Restart the devices that you changed. Select the Download button. The Error Check dialog box is displayed. 11. Click OK. The Download Configuration dialog box is displayed. 12. Click the check box next to each device you need to restart. Click Start Download. Restarting a device may take one or five minutes. 13. Verify the status of device(s)you restarted. a. In the Yokogawa Field Wireless Management Console, open Monitor. b. In the tool bar, click the Field Device List button. The Field Device List dialog box is displayed. c. For each type of device, verify that the status of each type of Ranger Pro device is:
70M300 Repeater 70M301 Single Axis 70M303 Tri-Axis Configuration Status Not Published Published Published If the status is Session Timeout, you must resolve the timeout issue before proceeding. 14. To verify the device status:
a. In the Yokogawa Field Wireless Management Console, open Configurator. b. Select Sampling Data. The Sampling Data pane is displayed. c. Click Edit. The Sampling Settings dialog box is displayed. d. Verify that the firmware version, CFfile version, and OID parameters are correct for the device. Provision Devices To provision Ranger Pro devices on a Yokogawa ISA100 gateway:
1. In the Yokogawa Field Wireless Management Console, open Monitor. 2. Choose Tools >OTA Provisioning Manager. 3. To allow unprovisioned devices to join, select Enable Provisioning Network. Wait for unprovisioned Ranger Pro devices to display in the Provisioning Network list. Wait time may be 5 to 30 minutes and depends on the 3rd party ISA network. 4. In the Target Device tag field, select the device tag assigned to the device. 5. Select the devices desired and choose Start Provisioning. 6. Wait for all devices to be provisioned and display in the Operating Network List. Depending on the number of devices and their current sleep state, provisioning may take up to several hours. If a device fails to join the network, see Reboot the Device on page27. 23/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Provision Using the Honeywell ISA100 Gateway Before you provision Ranger Pro devices using a Honeywell Gateway, we recommend you apply the correct device descriptor (DD) file required for each type of device. You must first obtain the ISA100.11a Device Description (DD) config file from Bently Nevada Tech Support. You only need to add a DD file to the gateway once for each device type. For more information and detailed instructions, refer to the Honeywell documentation. To provision Ranger Pro devices on a Honeywell gateway:
1. Open Honeywell OneWireless Device Manager (WDM). 2. Select Maintenance >Templates. The Load ISA100.11a DD / Modbus config file dialog box is displayed. 3. Click Load ISA100.11a DD / Modbus file. The Windows Open dialog box is displayed. 4. Navigate to the Windows directory location of the DD file. Select it and click Open. The DD is listed in the dialog box. 5. Select an appropriate access point on which Ranger Pro devices have been installed. 6. Expand the Property Panel. 7. Select ISA100 Over the Air Provision. 8. Click Enable for 60 Minutes. Wait for the unprovisioned devices to display in the Property Panel. This may take five to ten minutes. 9. Select the un-provisioned devices and click Accept. 10. If a device fails to display in the Property Panel:
a. Delete the device from WDM and allow it to rejoin. b. Select the device. c. Select Property Panel >Input Publication. d. Verify that the Attribute value is PV. If a device fails to join the network, see Reboot the Device on page27. After the Ranger Pro devices are provisioned, use the OneWireless device manager to configure each device's tag name, routing assignment, and join assignment. Provision Using a USBNFCReader To provision ISA100 Ranger Pro device on other than a Yokogawa or Honeywell gateway, use the Ranger Pro Configuration Software. The software displays device details, including current provisioning and configuration, sensor values, hardware model numbers, firmware version numbers, and enables you to perform maintenance and diagnostics tasks. For WirelessHART devices, you can use the default the Network ID and Join Key, or use the USBNFCreader to modify them as needed. 24/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Placing the NFC reader on a bare metal surface may cause interference. Insulate the NFC reader from the metal surface by placing a 2.5 cm (1 in.)thick book or similar material under the NFC reader. To provision sensors using a USBNFCreader, you need:
l Ranger Pro Configuration Software (available from Bently Nevada technical support). l Supported USBNFCreader l Ranger Pro sensors with batteries installed l Network ID l Join key l Radio (device) tag For details about your network's Network ID and Join Key, refer to the vendor's network documentation. To provision sensors using Ranger Pro Configuration Software and a NFC reader:
1. Open the RangerPro configuration software. 2. Select the NFC Manager tab. 3. Connect the NFC reader to the computer running the Ranger Pro software. If necessary, install any drivers required. To obtain drivers, visit the website of the NFC reader vendor. 4. Select the appropriate USB NFC reader in the NFC Manager tab header. 5. Place the Ranger Pro device upside down on the USB NFC reader pad. 6. Verify that the NFCstatus in the footer is Ready. 7. Select Configuration Manager > Live Configuration. 8. Click Provision. 9. Enter the Network ID and Join Key. 10. Click Provision Sensor. 4.4 Unprovision Devices If you need to remove an ISA100 device from the network, move it to another network, or if you need to disable it for any reason, you can unprovision it. When you unprovision a WirelessHART device, the radio status state is Suspended. You can then modify the Network ID and Join Key and the WirelessHART device will join the new network. Unprovision Using the Yokogawa ISA100 Gateway To unprovision Ranger Pro devices using the Yokogawa Field Wireless Management Console:
1. Open Yokogawa Field Wireless Management Console. 2. Select Monitor. 25/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 3. Select Tools >OTA Provisioning Manager. The OTA Provisioning Manager dialog box is displayed. 4. Click the check box of one or more devices that you want to unprovision. 5. Click Reset Provisioning Information and then click Apply. The device is removed from the channel and reset to its original mode. Unprovision Using the Honeywell ISA100 Gateway To unprovision Ranger Pro devices using the the Honeywell OneWireless device gateway:
1. Open Honeywell OneWireless Wireless Device Manager. 2. Expand the Selection Panel. 3. Select one or more Ranger Pro device(s). 4. In the tool bar, click Channel >Inactivate. The Inactivate Channels dialog box is displayed. 5. Select the device(s) you want to inactivate and click Inactivate. The device is inactivated and its status is changed to out of service (OOS). 6. In the tool bar, click Provisioning >Delete. The Delete Devices dialog box is displayed. 7. Select the device(s) you previously inactivated. 8. Click Delete. The device is removed from the network. It is restarted and reset to its factory defaults. When you inactivate a devices' IOchannels on a Honeywell gateway, the device IO channel remain inactivated when the device is re-provisioned to the same or different network. You must reactivate the IOchannels for data to publish from the sensor. Reactivate using the "activate" feature or by manually setting the IO channel mode to
"Auto". Unprovision Using a NFCReader Placing the NFC reader on a bare metal surface may cause interference. Insulate the NFC reader from the metal surface by placing a 2.5 cm (1 in.)thick book or similar material under the NFC reader. 26/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F To unprovision a single device using the Ranger Pro Configuration Software and a NFCreader:
1. Connect the NFC reader to the computer running the Ranger Pro software. 2. Open the Ranger Pro Configuration Software. 3. Select the NFC Manager tab. 4. Connect the USB NFC reader to the PC running the configuration software. If necessary, install any drivers required. To obtain drivers, visit the website of the USB NFC reader vendor. 5. Select the appropriate USB NFC reader in the NFC Manager tab header. 6. Place the Ranger Pro device upside down on the USB NFC reader pad. 7. Verify that the NFCstatus in the footer is Ready. 8. Select the Configuration Manager > Live Configuration tab and click on the Unprovision button. 9. Click Unprovision. Before removing the device from the NFCreader, wait 10 seconds. Upon completing these steps for ISA100 devices, the Ranger Pro device is unprovisioned, disconnects from the network, and is ready to be provisioned for the same or a new ISA100 network. Although not required when changing networks, WirelessHART devices can be unprovisioned using a USB NFC reader to place the device into a deep sleep state. 4.5 Reboot the Device If after several hours the device fails to join the network, reboot the device. Remove the device from the field and reboot the device in an equipment room or similar environment. To reboot a single device:
1. Open the Ranger Pro Configuration Software. 2. Connect the USBNFC reader to the computer running the Ranger Pro software. 3. Place the Ranger Pro device upside down on the NFC reader pad. 4. Select NFCManager tab. 5. Verify that the NFCstatus is Ready. 6. Verify that the Ranger Pro device status is Ready. 7. ExpandSensor Maintenance >Power Control. 8. Click Reboot. The device is restarted. 27/57 Ranger Pro Wireless Condition Monitoring Device User Guide 4.6 Configure Devices 125M6113 Rev. F Use the Configuration Software to configure sensor data. You can save configuration settings as a file to your hard drive, share the settings file locally and remotely, and apply the saved settings to multiple sensors over the network. Configuration files include:
Identification information l Configuration version l l Acquisition timing and scheduling settings l Temperature measurement settings l Vibration measurement settings You can configure Ranger Pro devices two ways:
Network Manager Mode
(over-the-air Configuration) Configure one or many sensors over the network using Ranger Pro Configuration Software. NFC Manager Mode
(using NFC reader) Configure Ranger Pro devices one at a time at your desk or in a safe area. Configuration Modes You can use the Ranger Pro Configuration Software to define sensors settings using two modes:
Live Configuration l View, modify and update sensor configurations in real-time. l Most often used to change device configuration on a single device. Preset Configuration l View, modify, save, and apply saved settings to multiple sensors over the network. l Most often used with customer defined configuration templates. Manage Gateways To view or add a gateway:
1. Open the RangerPro configuration application. 2. Select Network Manager > Gateways. All current gateways are displayed. 3. Click Add. The Add Gateway dialog box is displayed. 4. Enter the Site Name, Gateway Name, Gateway Address and Gateway Port. For ISA100, the default for Gateway Port is 4901. For WirelessHART, the default is 5094. For more information, refer to the vendor's network infrastructure documentation. 5. Click AddGateway. The new gateway is displayed. The gateway immediately begins to acquire a list of all devices on the network. The number of devices discovered and configured is displayed. 28/57 Ranger Pro Wireless Condition Monitoring Device User Guide To modify gateways:
125M6113 Rev. F 1. Open the RangerPro configuration application. 2. Select Network Manager >Gateways. Existing gateways are displayed. o To modify a gateway:
a. Select the gateway and click Modify. The Modify Gateway dialog box is displayed. b. Modify the Site Name or Gateway Name. c. Click Modify Gateway. o To remove a gateway:
a. Select the gateway and click Remove. The Remove Gateway dialog box is displayed. b. Click Remove Gateway. o To reset gateways:
a. Select an individual gateway and click Reset. b. Click Reset All. To view available devices on the gateway:
1. Open the RangerPro configuration application. 2. Select Network Manager >Gateways. Existing gateways are displayed. 3. In Gateways, select a gateway from the list. 4. Double-click on the gateway name. The Sensors pane displays all devices and their status. If using System 1, to modify the gateway IPaddress, refer to the System 1 online help or user guide. Configure Sensors Over the Network To configure sensors over the network:
1. Open the RangerPro configuration application. 2. Select Network Manager >Sensors tab. Current devices are displayed. 3. Select Configuration Manager >Live Configuration. 4. Select a sensor device. Verify that the sensor status in the application footer is Ready. 5. Modify configuration options as needed. 6. Unsaved changes are highlighted in blue. To save the changes, click Apply. Pending changes are displayed in orange. Completed changes are displayed in black. To save sensor configuration settings:
1. Open the RangerPro configuration application. 2. Select Network Manager >Sensors. Current devices are displayed. 29/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 3. Select Configuration Manager >Preset Configuration. 4. Modify configuration options as needed. When complete, click Save Preset. The Windows Save As dialog box is displayed. 5. Enter a file name. Do not modify the file type (*.RPCFG). Note the directory location for future use. Click Save. To apply preset sensor configuration settings to multiple sensors:
1. Open the RangerPro configuration application. 2. Select Network Manager >Sensors. Current devices are displayed. 3. Select Configuration Manager >Preset Configuration. All sensors are displayed. 4. Click Load Preset. The Windows Open dialog box is displayed. 5. Navigate to the directory location where you saved the preset file. Select the file name. 6. Click Open. The Preset Configuration pane is updated with the saved preset configuration data. 7. Select the Ranger Pro device(s)to which you want to apply the preset configuration. To select multiple devices, press CTRL or SHIFT. 8. In Network Manager >Sensors, click Apply. The preset configuration is applied to the selected sensors.When the change is complete, the sensor status changes to green. 9. When you apply a preset configuration, or when you change the device unit / sub-units, you must click Restart or Restart as Provisioned. Configure Sensors Using a NFCManager Placing the NFC reader on a bare metal surface may cause interference. Insulate the NFC reader from the metal surface by placing a 2.5 cm (1 in.)thick book or similar material under the NFC reader. The NFCreader displays additional detail about device status that is not available using Yokogawa or Honeywell network software. 30/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F To configure a Ranger Pro device using a NFCReader:
1. Open the Ranger Pro Configuration Software. 2. Connect the USBNFC reader to the computer running the Ranger Pro software. 3. Place the Ranger Pro device upside down on the NFC reader pad. 4. Select the NFC Manager tab. All sensors and their current status are displayed. 5. Select a sensor device. Verify that the NFC status in the footer is Ready. 6. Choose a configuration mode:
o To modify the existing device configuration, select Configuration Manager > Live. o To apply a default configuration or custom configuration template, select Configuration Manager > Preset. Shorter vibration and temperature periods reduce battery life. 7. Unsaved changes are highlighted in blue. To save the changes, click Apply. Pending changes are displayed in orange. Completed changes are displayed in black. 8. If the sensor is currently publishing data, wait two measurement intervals for the new units to take effect. For ranges and complete specifications, see the Ranger Pro Datasheet (document 125M5237). Advanced Settings After you connect to a gateway, you can view device settings. These include three features that provide detailed data. Data on Demand Use this option to request immediate data. Data is displayed within 8 to 10 minutes. The most recently scheduled measurements, if any, are canceled. Any additional measurements are delayed 90 minutes. Data on Vibration Use this option to set a vibration threshold which, when exceeded, enables display of overall or dynamic measurements. This can be useful for low vibration machines or machines that are not currently running. l l If vibration is below the threshold, overall values are published as zero and dynamic measurement transfers are skipped. If vibration is above the threshold, data is published and transferred as configured. Data on Severity Use this option to display data depending on the severity of the vibration based on user-defined limits. 31/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F The severity levels are:
l Green o Vibration is below defined limits. o Data is collected at the configured interval. l Yellow o Vibration is between the lower and upper defined limits. o Acquire a dataset immediately. o Revert to collecting data at the configured interval. l Red o Vibration is above the upper defined limit. o Acquire a dataset immediately. o Set overall measurements to be taken at the shortest allowed interval (10 minutes). o Set dynamic measurements 4.7 Install and Configure System 1 Plugin System 1 supports running a mixture of Ranger Pro devices running old and current versions of the firmware under specific conditions. Compatibility System 1 supports Ranger Pro devices running mixed versions of firmware under these compatibility guidelines:
You must upgrade the System 1 Ranger Pro plugin before you upgrade device firmware. If you upgrade device firmware first, System 1 may decommission the installed devices. System 1 Version Ranger Pro Plugin Version Firmware Version Compatibility 19.1 and earlier 19.1 and earlier 19.2 or later 19.2 or later 19.2 or later 20XXX 20XXX 30XXX 20XXX 30XXX 2.1.2.2 (ISA100) Yes 2.1.2.2 (ISA100) Not recommended 2.1.2.2 (ISA100) 3.1.x.x (ISA100 only) Yes No 2.1.2.2 (ISA100) 3.1.x.x (ISA100) 3.1.x.x (WirelessHART) Yes (recommended) New System 1 Installation Install System 1 and the Ranger Pro plugin before adding Ranger Pro devices as follows:
1. Install System 1 version 19.1 or later and appropriate hotfix and/or service packs. 2. Download the appropriate compatible Ranger Pro plugin from the Bently Nevada Flexera licensing server. 32/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 3. Install System 1 Ranger Pro plugin build 30XXX or later. 4. Add a compatible wireless gateway to the System 1 configuration. 5. Enable data collection. 6. (If needed)Wait for the Configuration Out-of-Date message to display. 7. (If needed)In the General properties tab, click Synchronize
. Click Save. Existing System 1 Installations If needed, first update System 1 and apply any hot fixes or service packs. To upgrade the Ranger Pro plugin on System 1:
1. Back up your System 1 configuration. 2. Open the System 1 database on which the Ranger Pro plugin is running. 3. Disable data collection. 4. Close the database. 5. Use Windows Add or Remove Programs to uninstall the existing System 1 Ranger Pro plugin. 6. Download the compatible Ranger Pro plugin from the Bently Nevada Flexera licensing server. 7. Install the plugin. 8. Open the System 1 database. 9. Enable data collection. 10. (If needed)Wait for the Configuration Out-of-Date message to display. 11. (If needed)In the General properties tab, click Synchronize
. Click Save. 4.8 Mount Devices Tools Required To mount Ranger Pro devices, you need:
l Ranger Pro C-spanner and flat wrench. Available as part of the installation kit, described in the Ranger Pro Datasheet (document 125M5237), which is available from Bently.com. You also need:
l Spot facing tool 40 mm (1 inches) diameter l Steel wire brush l Drills and thread-taps l Marker pen l Medium strength thread locking compound, for example, Loctite Blue 242 l Non-curing silicone grease, for example, Dow Corning 4 Electrical Insulating Compound 33/57 Ranger Pro Wireless Condition Monitoring Device User Guide Identify Location and Hardware 125M6113 Rev. F WARNING HAZARDOUS ENVIRONMENT Risk of explosive atmosphere. Before mounting Ranger Pro devices in a potentially hazardous environment, verify that hazardous materials, atmospheres, and conditions have been removed or that relevant risk mitigation measures have been implemented. To select a machine mounting position and hardware:
1. Choose a mounting position on the machine housing. a. Verify there is enough clearance to mechanically install the sensor when using the provided wrench. b. Locate the device to obtain optimal vibration measurements. c. Verify radio connectivity. To improve connectivity, we recommend at least 100mm (4 inches) clearance around the e-module on the top of the device. For more information, see Consider Sensor Range on page11. 2. Determine what kind of mount you want to use. a. We recommend you drill and tap a mounting hole. o Verify that the machine housing is suitable for drilling a mounting hole. o Refer to the machine warranty or other documentation. o Consider the type of Ranger Pro device you want to mount. o Consider placement on the machine relative to its axis. b. If drilling a mounting hole is not feasible, use an adhesive mounting pad instead. See
"About Using Adhesives"below. c. Select either a standard stud, adhesive stud, or tri-axial alignment stud. For details and ordering information, see the Ranger Pro Datasheet (document 125M5237) available from Bently.com. d. If you're mounting a tri-axial Ranger Pro device, it can be difficult to align the device to the axis of the machine being monitored. We recommend you use the tri-axial alignment studs available as spare mounting adapters described in the Ranger Pro Datasheet (document 125M5237). Also see "About Using Adhesives"below. 34/57 Ranger Pro Wireless Condition Monitoring Device User Guide Complete the Mounting Surface To finish the mounting surface:
1. Prepare the mounting surface. o The mounting diameter should be a minimum of 40mm (1 inches) on the machine at the mounting point. o On curved surfaces, use a spot facing tool to provide a flat mounting surface. o Use a steel wire brush to remove all paint from the mounting surface. 2. Prepare the attachment point. o (Recommended) Drill and tap a suitable hole in the center of the prepared surface, perpendicular to the mounting surface. o (Alternative)Cement an adhesive mounting pad onto the prepared surface with a suitable bonding agent. See "About Using Adhesives"at right. For machine manufacturers or when installing in a suitable environment, the surface finish for stud mounted devices should meet these specifications:
125M6113 Rev. F About Using Adhesives To prevent devices separating from the machinery they monitor and to obtain accurate high frequency response, it's important to choose an adhesive that provides excellent adhesion, temperature rating, gap filling properties, and rigidity. Many two-part epoxies and acrylic adhesives are suitable. Two examples are Loctite AA330 or ClickBond CB200. If you're mounting a tri-axial sensor, it can be difficult to align the device to the axis of the machine being monitored. We recommend you first screw the pad onto the actual sensor. Then mark the sensors X-direction on the pad. Remove the pad from the sensor before applying adhesive. Apply 0.5g to 1g of adhesive to the center of the mounting pad, then position the pad on the mounting surface. Align the pad to sensor's X-
direction if required. Rotate it back and forth until you feel slight metal-to-metal contact. Your goal is to force most of the adhesive out the sides, forming a slight band around the pad. l Roughness: 32 micro inch rms l Flatness: 0.001" TIR l Spot face Diameter: 1.5 inch Hole l Perpendicularity: +/- 1 l Hole Depth: mounting stud dependent The mounting point hole and thread depth should be sufficient for the mounting stud to be seated against the prepared mounting surface. Attach the Device 1. Align the axis of the device as needed to the axis of the acceleration being monitored. o The vertical or z-axis of the Ranger Pro sensor is the most sensitive. o Where possible, mount the device in the axial or radial direction of the machine. 2. Apply a suitable thread locking compound to the machine mounting stud. This is necessary due to vibration. 35/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 3. Apply a lower-strength thread locking compound to secure the Ranger Pro device to the mounting stud or pad. 4. To improve high frequency response and reduce transverse vibration, apply a very light amount of silicone grease to the base of the device. 5. Attach the device to the machine surface and tighten the stud. a. If using the M6x1 to M8x1.25 tri-axial alignment stud, tighten the device using a torque wrench to 6Nm
(53in-lb) maximum. b. For all other mounts, tighten the device to 6-7Nm
(53to62in-lb). 6. (Optional) Secure the device by passing a 1mm (.04 inch) lanyard (not provided by Bently Nevada) through the fall protection hole in the base. Secure the lanyard to a suitable retaining point. 36/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 5.1 Verify Network Connectivity 5. Verification Ranger Pro devices send data to a wireless network gateway. The data is then sent from the gateway to the user by means of one or more of the following:
ISA100 devices l l Modbus l General Client Interface (GCI) l WirelessHART devices l Modbus l HART over IP (HART-IP) To collect data from gateways using GCI or HART-IP, the user must have the relevant versions of Bently Nevada System 1 and the Ranger Pro plugin installed. Furthermore, dynamic data is only sent to the user using GCI or HART-IP. To ensure compatibility between RangerPro devices and System 1, refer to the Ranger Pro firmware and Ranger Pro plugin release notes. Verify Network Joining To verify that your sensors have joined your network, use your network vendor's software. It can take several hours for a large number of Ranger Pro devices to join your network. If a provisioned device fails to join your network after several hours, try these options:
Verify / Reboot the Device l Verify the sensor is provisioned. Ranger Pro devices must be in an provisioned state to join the network. l Verify the device's network connection. Dismount the device from the machine and l position it closer to an access point or router. If possible, improve the device's radio frequency communication by relocating it or reorienting the device's axis or orientation relative to the access point or router. l Reboot the device. This increases the frequency that the device attempts to join the network. (See Reboot the Device on page27.) Add a device or Repeater l In areas that have weak RF coverage (for example, where RSSI < -78dB), configure a Ranger Pro device to enable routing or , for ISA100 networks, preferably add a Ranger Pro repeater device. Ranger Pro Repeaters must be set as IO/Router device types. l Use your network vendor's software to verify, and if necessary, enable the router function of Ranger Pro devices. You may also need to enable the join property of each device for ISA100 networks. 37/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F l Verify that each device has a good network connection. l Remember that using a Ranger Pro ISA100 sensor as a router decreases its battery life. l Remember to stay within the recommended number of hops per device. (See Plan Device l Placement on page13.) ISA network device managers limit the number or IO/Router enabled devices. Refer to the vendors documentation for details. Move the Device, Backbone Router, or Access Point Relocating a device or reorienting its axis or orientation relative to the router or access point as little as 6 cm (2 1/3 inch), or one-half of a 2.4 GHz wavelength, may improve signal strength. Ranger Pro devices are designed for optimal RF propagation when the device's x-axis is in the horizontal plane. Change access points l If permitted, use a higher gain antenna on the backbone router or access point. Verify that the resulting narrowly focused radio frequency distribution pattern meets your needs. l Modify the antenna polarization of the backbone router or access point. l Add a backbone router or access point Verify Signal Strength and PacketError Rates Check that the devices' signal strength and packet error rate are within your network vendor's guidelines. Use your wireless network gateway to monitor device signal strength and packet error rates. l Signal strength (RSSI)must be above -85 dBm, and preferably above -78 dBm. l For ISA100 networks the packet error rate (PER) should be less than 50%, and preferably less than 20%. 5.2 Validate Device Data Depending on the wireless management system you are using, there are several ways to validate that each device is transmitting data. Initial publication of measurement data may take some time after devices have joined the network. After the initial period, during which the network is forming, measurements are published at the configured rate. l Bently Nevada Ranger Pro ISA100 Gateway device manager: Verify that the publication status indicator (icon) is colored and the measurements are displayed in the Readings pane. l Honeywell OneWireless device manager:Verify the measurements are displayed in the Honeywell user interface and verify that the Input Publication parameters are active. l Yokagawa YFGW410 device manager: Verify that the operation status is Published(for sensors) or Not Published (for 70M300 repeater devices). 38/57 Ranger Pro Wireless Condition Monitoring Device User Guide l If a Ranger Pro ISA100 device displays Session Timeout is not publishing data in a Yokogawa system, verify that the correct CF has been applied. Ensure that the Publication Period and Stale Limit parameter values are correct. 125M6113 Rev. F l WirelessHART:In the Gateway:
o Select Devices. Verify that the dynamic device variables PV, SV, TV, QV (primary, secondary, tertiary and quartenary) are green (being published). o Select System Settings >Network >Network Settings. Modifythe settings for Stale Data Detection:
n Missed updates. 255 n Minimum timeout. 90 A Ranger Pro ISA100 repeater will function correctly and repeat the data from other devices even with the operational status indicating "Session Timeout". Data Output Static overall measurements can be transmitted using Modbus, GCI, or HART-IP. Honeywell gateways support OPC with additional licensing. Alternatively, you can use third party software to publish Modbus data using an OPC server. To create or import a wireless configuration and enable data collection into System 1 18.2 or later, use the Ranger Pro plugin interface to the device manager. A valid System 1 device license and Ranger Pro plugin is required to acquire dynamic data. GCI and HART-IP are the only methods that support sending sensor spectrum and time base data. To avoid deleting historic data, do not change Ranger Pro units or sub-units after you begin collecting data in System 1. Static Process Variable Data Process Variable (PV) or direct data is used to trend the overall vibration and temperature. PV data can be sent to System 1 through GCI, HART-IP, Modbus or OPC. PV data sent by GCI conforms to the ISA100, foundation fieldbus standard. Data sent by HART-IP conforms to the HART standard. For ISA100 devices PV data is timestamped by the gateway and not at the time of acquisition. WirelessHART device PV data is timestamped by the device at the time of acquisition. A user can select the units, sub-units, time interval, Fmin and Fmax settings. 39/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Measurement Type Default Mode Measurement Units Default Sub-
units
(RMS or Peak) Default Fmin
(high pass filter frequency) Default Fmax
(low pass filter frequency) Temperature Enabled F, C Acceleration Overall Enabled g, m/s^2 N/A RMS Velocity Overall Enabled mm/s, inches/s RMS PeakDemod Overall Enabled N/A Peak Dynamic Data N/A X:5 Y: 5 Z: 5 X:5 Y: 5 Z: 5 N/A N/A X: 5000 Y: 5000 Z: 10000 X: 1000 Y: 1000 Z: 1000 N/A Dynamic data is measured at the interval and start date/time set by the user. You can select the number of samples, Fmin, Fmax, and time interval. Dynamic data is collected sequentially for each measurement axis and time stamped when the data collection occurs. Measurement Type Default Mode Measurement Units Default Fmin
(high pass filter frequency) Default Fmax
(low pass filter frequency ) Enabled g, m/s^2 N/A N/A Acceleration Waveforms Velocity Spectrum (rms only sub-units) Enabled mm/s, inches/s PeakDemod Spectrum (Peak only sub-units) Enabled
(Z axis only) g, m/s^2 X:5 Y: 5 Z: 5 X:5 Y: 5 Z: 5 X: 1000 Y: 1000 Z: 1000 1000 Other Measurement samples used:
4096 Lines Default FFTPoints:
1600 Lines Default FFTPoints:
1600 40/57 Ranger Pro Wireless Condition Monitoring Device User Guide Modbus Settings 125M6113 Rev. F The Ranger Pro sensors publish vibration and temperature (process variable data) values as 32-
bit, floating point data. You can output Ranger Pro static data like vibration and temperature using the gateway's Modbus interface. To modify Modbus settings in the gateway, refer to the vendor's documentation. Phase 1 Ranger Pro Devices Devices use firmware version 01.01.06.03 or earlier. Byte Order: Little Endian, 32-bit Data type: float l CH01_AI: Tagname.CH01_AI.PV = Temperature l CH02_AI: Tagname.CH02_AI.PV = X-Accel l CH03_AI: Tagname.CH03_AI.PV = X-Vel l CH04_AI: Tagname.CH04_AI.PV = Y-Accel l CH05_AI: Tagname.CH05_AI.PV = Y-Vel l CH06_AI: Tagname.CH06_AI.PV = Z-Accel l CH07_AI: Tagname.CH07_AI.PV = Z-Vel Phase 2 Ranger Pro Devices For details about configuring single, tri-axial and repeater AIO objects for ISA100 devices, refer to DD or CFfile release notes. Devices use firmware version 02.01.02.02 or later. Byte Order: Little Endian, 32-bit Data type: float l CH01_AI: Tagname.Temperature.PV l CH02_AI: Tagname.Z-Axis-Accel.PV l CH03_AI: Tagname.Z-Axis-Vel.PV l CH04_AI: Tagname.Z-Axis-PkDemod.PV l CH05_AI: Tagname.Y-Axis-Accel.PV l CH06_AI: Tagname.Y-Axis-Vel.PV l CH07_AI: Tagname.X-Axis-Accel.PV l CH08_AI: Tagname.X-Axis-Vel.PV Phase 3 Ranger Pro WirelessHART Devices Use these device variable IDs to map WirelessHART Ranger Pro device variables to Modbus registers. 41/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F l All Ranger Pro WirelessHARTdevices use firmware version 3.X.X.X or later. l Byte Order: Refer to WirelessHART network hardware vendor documentation. l Data type: float (4-bytes). Enter a point name in the format, <HartTag.Parameter> for example, for battery life, enter HartTag.243.
<HartTag>
Description
<Parameter>
Default Parameters HartTag HartTag HartTag HartTag HartTag HartTag HartTag HartTag HartTag TEMPERATURE Z OVL ACC Z OVL VEL Z PK DEMOD X OVL ACC X OVL VEL X OVL ACC X OVL VEL 0 1 2 3 4 5 6 7 BATTERY LIFE (DAYS LEFT) 243 PV (Primary Variable) SV (Secondary Variable) TV (Tertiary Variable ) QV (Quartenary Variable) N/A N/A N/A N/A N/A To modify Modbus settings in the gateway, refer to the vendor's documentation. 42/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 6. Maintenance The Ranger Pro device needs minimal maintenance. If a device fails, it may be due to a weak battery, environmental damage, or even a blocked wireless connection. 6.1 Monitor Battery Levels To monitor your Ranger Pro devices battery status, use your network infrastructure software or the NFC reader and the Ranger Pro software. Depending on the device operating mode and configuration, the battery lasts up to five years. Check the devices' battery status monthly. If a battery status is medium, be sure you have replacement batteries in stock or on order. However, for optimal device life, we recommend that you don't store batteries for more than 12 months. Under optimal conditions, we recommend replacing the battery within 3 to 6 months once it reaches the Low state. Install only approved D-sized 3.6V lithium-thionyl chloride batteries. For details and ordering information, see the Ranger Pro Datasheet (document 125M5237) available from Bently.com. Battery Status Monitoring Battery status is updated once per hour and may be trended. Battery status is affected by low temperatures. A new battery displays 75%. 100% is only used for line powered devices. There are three battery states:
l 75 to 100%:High l 25-75%:Medium l 0- 25%:Low To view battery status:
l Using the Yokogawa gateway:
a. Click the Field Device List button. The power supply status is displayed in the right column. l Using the Honeywell gateway:
a. Select a device in the Selection Panel. b. In the Property Panel, expand Device Management. The power supply status is displayed at the top. l Using System 1:
a. Select Display >Devices. b. In the Device hierarchy, select a Ranger Pro device. Expand the device and select Health. c. In the List pane, the Health Point Power Supply Status Measurement value is displayed. l Using a Bently Nevada Ranger Pro ISA100 gateway:
43/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F a. Select the Devices menu item. b. Select a Ranger Pro device in the device tree. c. Select Device Information. d. The Power Status field indicates the device battery status. l Using an Emerson WirelessHART gateway:
a. Select the relevant sensor. b. View all published data. c. Device variable ID 243 indicates the battery status in terms of days left. d. System 1 software displays WirelessHART battery status by translating from days left to a percentage for the three different battery states:
o > 1368 days - 75%: High o 456 > 1368 days - 50%: Medium o < 456 days - 25%: Low 44/57 Ranger Pro Wireless Condition Monitoring Device User Guide 6.2 Clean and Inspect Devices 125M6113 Rev. F To clean the exterior of the Ranger Pro devices in potentially hazardous environment, use a damp cloth. Before cleaning or inspecting Ranger Pro devices in a potentially hazardous environment, verify that hazardous materials, atmospheres and conditions have been removed. CAUTION EQUIPMENT DAMAGE Dont use a device with a damaged e-module, O-rings, sensor module, or battery. Using a damaged device may further damage the device, cause it to fail, or in hazardous locations cause other unintended consequences. Clean the Exterior When cleaning a Ranger Pro device in an equipment room or a similar environment:
l Use a clean, dry, non-abrasive, anti-static cloth to clean the exterior. Dont use solvents or solutions. l To remove deposits from the exterior of the sensor, use an electronic contact or switch cleaner. Diagnose Device Status If a device fails, use a USB NFC reader to identify the fault. The USB NFC reader displays additional detail about device status that is not available using network software. Diagnostic information can only be read if the device has a battery installed and the system firmware is running. Using the NFC reader on a bare metal surface can cause interference. Insulate the NFC reader from the metal surface by placing a 2.5 cm (1 in.)thick book or similar material under the NFC reader. To diagnose a device:
1. Connect the NFC reader to the computer running the Ranger Pro software. 2. Open the Ranger Pro software. 3. Place the Ranger Pro device upside down on the NFC reader 4. Select NFC Manager >Sensor View. The device status is Diagnostics >E-Module and/or Sensor panes. 45/57 Ranger Pro Wireless Condition Monitoring Device User Guide E-module Status 125M6113 Rev. F Good The E-Module processor is working as expected. Boot Loader Running The device can boot but is unable to start the application firmware. Use the Ranger Pro configuration software firmware manager to upgrade the firmware. Storage Status Good Warning Bootloader Status The E-Module internal storage is working as expected. A problem has occurred with the device internal storage. Contact Bently Nevada technical support for assistance. Good The E-Module bootloader is working as expected. Upgrade Error An application firmware upgrade error has occurred. Upgrade the device application firmware. No Upgrade Found No application firmware No Upgrade Found No application firmware found. Upgrade the device firmware. Launch Error Unable to start the device application firmware. Upgrade the device firmware. Sensor Status 46/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Good The sensor has been detected and is working correctly. Read Fault
(Identification) The sensor identification data could not be read. Model Unrecognized The sensor identification data was successfully read but the model is not recognized. Model Unsupported The sensor identification data was successfully read but the model is not supported. Bypass (Identification) The sensor identification data was successfully read but the model has been detected as a legacy model. Read Warning
(Calibration) Bypass (Calibration) Read Warning
(Diagnostics) Bypass (Diagnostics) Read Warning
(Temperature) Read Warning
(Accelerometer) The sensor calibration data could not be read. The sensor calibration data was successfully read but the model has been detected as a legacy model. The sensor diagnostics data could not be read. The sensor diagnostics data was successfully read but the model has been detected as a legacy model. The sensor detected a temperature read warning. The sensor detected an accelerometer read warning. If a sensor warning is displayed, contact Bently Nevada technical support for assistance. Temperature Min, Max If the sensor temperature has been read successfully, the maximum and minimum detected temperatures are displayed. Vibration Max X, Y, Z If the sensor vibration values have been read successfully, the maximum overall vibration recorded for each axis is displayed. 47/57 Ranger Pro Wireless Condition Monitoring Device User Guide Open the Device 125M6113 Rev. F Before opening the device, remove it from the field and operating environment. To prevent damage to the O-rings, turn the e-module retaining ring counterclockwise to one turn, and then clockwise about turn, and repeat until the sensor body O-ring is exposed. For more information on how to open Ranger Pro devices, see Install Battery on page15. If you have trouble removing the retaining ring, the e-module may be rotating with the retaining ring. Turn the retaining ring clockwise slightly and press down lightly on the e-module to hold it in place. Then turn the retaining ring counterclockwise Clean the Interior To clean the interior, remove the components. l Remove the e-module at top. Press upward lightly on the side opposite the modules contact pins. l Remove the battery using the battery installation tool. l To clean the interior, use a clean, dry, anti-static cloth. Inspect the O-rings The Ranger Pro device uses two O-rings to seal the unit against dust and moisture. 34x1mm O-ring on the e-module 35x1mm O-ring on the case To maintain the device's IP67 dust and water-resistant rating and prevent leaks, you must install and lubricate the O-rings properly. To inspect the O-rings:
l Verify that the O-rings are free from dust and debris. l To remove dust and dirt, use a clean, dry cloth. l When you install new O-rings, coat them very lightly with silicone grease. If theyre damaged, or if you're replacing the battery, always replace the O-rings. For details and ordering information, see the Ranger Pro Datasheet (document 125M5237) available from Bently.com. 48/57 Ranger Pro Wireless Condition Monitoring Device User Guide Inspect the e-module Inspect the e-module (top of the device). 125M6113 Rev. F l Verify that the enclosure, battery terminal spring, and contact pins are undamaged. l l Verify that the e-module contact pins move freely when pressed against the sensor Inspect the e-module battery terminal spring. Look for chemical corrosion or deposits. module contact pads. l Verify the e-module housing is not cracked or degraded. Inspect the Device Inspect the stainless steel device case (bottom of the device). l Inspect the sensor battery terminal spring. Look for chemical corrosion or deposits. l Verify that the sensor contact pads at the top of the case are undamaged and free of deposits. l Verify the reverse polarity protection pad is centered and positioned on the inside and at the bottom of the device case. Inspect the Battery Inspect the battery before removing it. Look for:
Indentations or lifting of battery terminals. l Swelling, deformation, or elongation. l l Moisture or liquid on the battery surface. l Chemical corrosion or deposits on the battery terminals. If a battery leaks, don't touch the corrosive electrolyte. l If the battery is damaged or is leaking, follow your sites hazardous materials handling procedures. Replace the Battery To replace the battery, see Install Battery on page15. To dispose of used or partially-expended batteries, follow your sites or localitys hazardous materials handling procedures. Reassemble the Device To reassemble the device, see Install Battery on page15. 6.3 Reboot the Device After installing a battery, the e-module is ready to receive join keys from the network. If after several hours it fails to join the network, see Reboot the Device on page27. 49/57 Ranger Pro Wireless Condition Monitoring Device User Guide 6.4 Update Device Firmware 125M6113 Rev. F You may on rare occasions need to update the sensor firmware. Download firmware updates from Bently Nevada technical support. You can update firmware over-the-air or using the NFC reader. Each method has advantages and disadvantages. Supported Versions System 1 19.2 and later releases support Ranger Pro devices under these conditions:
l The devices must use either version 2 or version 3 of the device firmware. l All Windows patches and application service packs are installed. l System 1 Ranger Pro plugin version 30XXX or later is installed. Before YouUse a USBNFCReader to Update Firmware Before you use the USBNFCreader to update Ranger Pro device firmware:
l Be sure you have downloaded and added current versions of the firmware to the Ranger Pro Configuration Software. l You must first remove all of the devices from the field. This can be time-comsuming, but the reader applies the firmware immediately, without delay. Before YouUpdate Firmware Over-the-air As you upgrade the firmware, monitoring may be interrupted. When the firmware update is complete, the Ranger Pro device restarts. All nodes connected to the device are temporarily disconnected. Plan your upgrade to minimize disruption of your condition monitoring activities. Before you update Ranger Pro devices firmware over-the-air:
l If you update firmware on a large number of devices, updates can take more than 8 hours to apply. l Be sure you have downloaded and added current versions of the firmware to the application. l We recommend that you update no more than 10 sensors at a time, otherwise the l l remaining devices are likely to time out and fail. In multi-hop or mesh networks, we recommend you update the outer layer of devices on the mesh first. If you are using Ranger Pro Repeaters, you can only update one child device on each Repeater at a time. For complete information, refer to the network vendor's documentation. After updating the device firmware, you may need to update the Ranger Pro device descriptor
(DD) file or capabilities file (CF) depending on your network infrastructure. 50/57 Ranger Pro Wireless Condition Monitoring Device User Guide Download Firmware Files 125M6113 Rev. F Before you use the Ranger Pro Configuration Software to update device firmware, you must download and add the firmware files to the Firmware Manager. To add the firmware to the Ranger Pro Configuration Software:
1. Visit Bently Nevada Tech Support and download the firmware files to your local machine. 2. Open the Ranger Pro configuration software. 3. Select the Firmware Manager tab. 4. Click Add File. The Windows Open dialog box is displayed. 5. Navigate to the directory in which you saved the downloaded firmware files. 6. Select the firmware file and click Open. 7. If the firmware file is valid, the new firmware and its properties are displayed in Available Firmware Upgrade Files. 8. To remove a firmware file, select the file and click Remove File. Update Sensor Firmware Using Bently Nevada Ranger Pro ISA100 Gateway Before you can update sensor firmware, be sure you have downloaded and added current versions of the firmware to the application. To update firmware using the Bently Nevada Ranger Pro ISA100 gateway:
1. Verify that all Ranger Pro devices are provisioned, connected to the network, and joined to the gateway. 2. In the Bently Nevada gateway application, select Firmware. The Firmware tab is displayed. 3. Click Upload. The Windows Open dialog box is displayed. 4. Navigate to the directory where the firmware files are located. 5. Select the device firmware file.Click Open. 6. In the Firmware Type field, select Device Application. 7. In the Version field, enter the firmware version number. 8. In the Description field, enter a short description. 9. Select the devices to which you want to apply the firmware upgrade. 10. Click Execute. Progress is displayed in the Progress tab. Update Sensor Firmware Using Yokogawa Gateway To update firmware using the Yokogawa Field Wireless Management Console:
When the firmware upgrade is complete, you must apply a capability file (CF) to the upgraded devices. 51/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F 1. Download the CFand firmware files from Bently Nevada technical support. 2. Verify that all Ranger Pro devices are provisioned, connected to the network, and joined to the gateway. 3. In the Yokogawa Field Wireless Management Console, open Monitor. 4. Choose Tools > Firmware Download Manager. The Firmware Download Manager dialog box is displayed. 5. Select the Sensor Firmware tab. Ranger Pro devices are listed. 6. Select the check box of the devices you want to upgrade. 7. Select Download Firmware. The Update Sensor Firmware dialog box is displayed. 8. Do not modify TSAP and Object ID default values. Click the Firmware file browse button. The Open dialog box is displayed. 9. Navigate to the location of the firmware file. Select it and click Open. The Update Sensor Firmware dialog box is displayed. 10. Click Start Download. When the download is complete, the Firmware Download Manager dialog box is displayed and the node is highlighted Yellow. 11. In the Sensor Firmware tab, select the Yellow highlighted devices and click Apply. The firmware upgrade is applied and the sensors are restarted. 12. Apply capabilities file . 13. Restart the device and verify the device status. 52/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Update Sensor Firmware Using Honeywell Gateway Before you upgrade the device firmware, obtain the correct device descriptor (DD)file required for each type of Ranger Pro device from Bently Nevada technical support. You only need to add a DDfile to the gateway once for each device type. To update the DDfile on a Honeywell gateway, see Provision Using the Honeywell ISA100 Gateway. To update firmware using a Honeywell OneWireless Device Manager:
1. Verify that all Ranger Pro devices are provisioned, connected to the network, and joined to the gateway. 2. Open Honeywell OneWireless Device Manager (WDM). 3. In the Selection Panel, select the device you want to upgrade. 4. In the tools ribbon, click Upgrade and select Application. The Application Firmware Upgrade dialog box is displayed. 5. To add a firmware file, click Add. The Windows Open dialog box is displayed. 6. Navigate to the location of the firmware file. Select it and click Open. The firmware is listed in Available Firmware Files. 7. Select the Ranger Pro device to be updated and click Upgrade. The firmware update is automatically applied. 8. Refresh the list of Ranger Pro devices. a. Delete the upgraded device(s) from Honeywell WDM. b. Allow the device to rejoin. 9. Once loaded, Honeywell applies the correct device descriptor (DD)file to each device. 53/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Update Sensor Firmware Using WirelessHARTGateway Use the Ranger Pro configuration software to update devices on an Emerson WirelessHARTgateway. Before you can update sensor firmware, be sure you have downloaded and added current versions of the firmware to the application. To update device firmware using a WirelessHARTon an Emerson WirelessHARTgateway:
1. Open Ranger Pro configuration software. 2. Select Network Manager > Gateways tab. 3. Select the Emerson gateway hosting the sensors you want to update. 4. Select the Firmware tab. 5. Select a valid firmware version and click Upgrade. 6. Select Network Manager > Sensors tab. 7. Update progress is displayed in the Firmware Version field. To cancel, right-click on Firmware Version and select Cancel Firmware Upgrade. Canceling the upgrade may take from 1-5 minutes. 8. Once complete, the Ranger Pro device automatically reboots. The version number displayed in Firmware Version is updated. 9. When successful, you can clear the status message. Right-click on the status and click Clear Firmware Upgrade Status. 54/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Update Sensor Firmware Using the Ranger Pro Configuration Software When you use the Ranger Pro Configuration Software, there are two methods to update the firmware:the USBNFCreader or the over-the-air. You can only use the over-the-air method to update devices on a WirelessHART gateway. Before you can update sensor firmware, be sure you have downloaded and added current versions of the firmware to the application. Before you update sensor firmware using the NFC reader:
l Remove each Ranger Pro device from the field. Depending on the number of devices, this can be a manually time-consuming process. l When you update the firmware, the update is applied immediately. To use the USBNFCreader to individually update the e-module firmware:
1. Open the Ranger Pro Configuration Software. 2. Connect the NFC reader to the computer running the Ranger Pro Configuration Software. 3. Place the Ranger Pro device upside down on the NFC reader pad with the e-module in contact with the pad. 4. Select NFCManager >Firmware Manager. 5. Select a valid firmware version and click Upgrade. 6. Select Network Manager > Sensors tab. 7. Update progress is displayed in the Firmware Version field. To cancel, right-click on Firmware Version and select Cancel Firmware Upgrade. The upgrade may take from 1-5 minutes. 8. When successful, you can clear the status message. Right-click on the status and click Clear Firmware Upgrade Status. 9. Once complete, the Ranger Pro device automatically reboots. The version number displayed in Firmware Version is updated. 55/57 Ranger Pro Wireless Condition Monitoring Device User Guide 125M6113 Rev. F Troubleshooting Ranger Pro Devices If a Ranger Pro Wireless Sensors fails, it may be due to a weak battery, environmental damage, or even a blocked wireless connection. To identify the status of a Ranger Pro device, see Diagnose Device Status. 6.5 Update Radio Firmware Radio firmware is rarely modified. If required, you can request radio firmware files from Bently Nevada technical support. Ranger Pro ISA100 device radio firmware can be updated over-the-air by supported wireless gateways. WirelessHART radio firmware can not be updated. Update Radio Firmware Using Honeywell Gateway With one exception, the process to upgrade a Ranger Pro device radio firmware on a Honeywell gateway is the same as upgrading the sensor firmware. In the tools ribbon, choose Radio. Otherwise the steps are entirely the same. For details, see Maintenance on page43. Update Radio Firmware Using Yokogawa Gateway With one exception, the process to upgrade a Ranger Pro device radio firmware on a Yokogawa gateway is the same as upgrading the sensor firmware. In the Firmware Download Manager dialog box, select the Radio Firmware tab. Otherwise the steps are entirely the same. For details, see Update Sensor Firmware Using Bently Nevada Ranger Pro ISA100 Gateway on page51. Update Radio Firmware Using the Bently Nevada Ranger Pro ISA100 Gateway To update the radio firmware using the Bently Nevada Ranger Pro ISA100 gateway web interface:
1. Verify that all Ranger Pro devices are provisioned, connected to the network, and joined to the gateway. 2. In the gateway web interface, select the Firmware menu item. 3. Upload the required firmware by clicking on the Upload button on the Firmware tab:
a. Click on Browse to navigate to and select the relevant radio firmware file. b. Select the Firmware Type to be uploaded as Radio. c. Enter the firmware Version number and provide a short Description. Click OK to upload the firmware. 4. Select the Devices to Upgrade tab and select Radio as the firmware type to update. 5. Select the devices to which the firmware update must be applied and select Execute. 6. Monitor the update on the Progress tab. 56/57 Ranger Pro Wireless Condition Monitoring Device User Guide 6.6 Harden the System 125M6113 Rev. F The security risk to your network when using Ranger Pro devices is like that in any distributed control system or industrial control system. You need to take all reasonable steps to properly secure these devices. At a minimum, to secure Ranger Pro devices:
l Securely manage all device NFC readers. l Verify that the latest firmware is installed on all NFC readers and device e-modules and sensors. l Follow your sites standards or industrys best practices for strong passwords. l Only install Ranger Pro software on computers dedicated to that purpose and maintain appropriate physical security of those computers. l When you complete provisioning on a Honeywell Gateway, verify that Over-The-Air-
Provisioning is disabled. 57/57
1 | Label Labellocation | ID Label/Location Info | 365.77 KiB | September 23 2021 |
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1 | Authorisation letter | Cover Letter(s) | 196.19 KiB | September 23 2021 |
NG Series Industria aNnIA1 AN 44 Vein vos FCC Multi Federal Communications Commission 7435 Oakland Mills Road Columbia, MD 21046 To \Wlhhonm It May Cancern a eee This letter is to inform you that we, Divigraph (Pty) L for the below listed certification for the purpose of a Dp .wszlh, Alnw.-e ee. Iino DEIIlly INC Vad, LLL. The following existing certification is authorized to b TN wt eI, ee es L:._! LI. ess VUlleitially COMruUileu UCVICe, FCC ID Z2AOADEM51
| Wireless Gateway fd nAnacnanis ple Listing As UVIVINIIVEAE TT td, hereby authorize the use of information on file Change in FCC ID application for the company, e filed under the new owner. Additional identifier for Bently Nevada:
FCC ID XFU-147M71B We hereby declare that, except for labeling, the orig any way. The specifications on file for the herein ide to represent compliance for the product. Sincerely,
|r Shaun Schulze Director Divigraph (Pty) Ltd inal product has not been changed or modified in itified certification remain unchanged and continue Doc. ID 20DD2114 Prosperity Park, Computer Road, Miln Rev 1 Tel.: +27 (21) 065 0344 erton, Cape Town, 7/441, South Africa
| info @divigraph.com Page 1/1
1 | Declaration of identical products | Cover Letter(s) | 122.30 KiB | September 23 2021 |
VEClaldaliOr LCadaral Camminicratinn Cammiccinn Equipment Authorization Division, Application 7435 Oakland Mills Road Columbia, MD 21048 Innovation, Science and Economic Developme Spectrum Engineering Branch 3701 Carling Avenue, Building 94 Ottawa, Ontario K2H 882 a on an p&p. 1OT IQeNntily 2021-09-16 Processing Branch nt Canada Declaration of electrically identical models We, Divigraph (Pty) LTD, declare on our sole re 147M7136-01 with FCC ID:
147M7136-01 and IC ID:
Is identical in hardware and radio software to 1 VP2000-01 with FCC ID:
VP2000-01 and IC ID:
All test reports for the old model are still appli Please do not hesitate to contact us for further Sincerely, sponsibility that the model:
XFU-147M71B 8349A-147M71B the certified model:
2AOADEM51 23417-EM51 cable for the new model. explanations or comments.
Shaun Schulze Divigraph (Pty) Ltd Postnet Suite 72, Private Bag X7 Chempet, 744 info@divigraph.com
+27 21 0650344 2, South Africa
frequency | equipment class | purpose | ||
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1 | 2021-09-23 | 2405 ~ 2480 | DTS - Digital Transmission System | Change in Identification |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2021-09-23
|
||||
1 | Applicant's complete, legal business name |
Bently Nevada, Inc.
|
||||
1 | FCC Registration Number (FRN) |
0007693708
|
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1 | Physical Address |
1631 Bently Parkway South
|
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1 |
Minden, NV
|
|||||
1 |
United States
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
p******@kl-certification.de
|
||||
1 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
XFU
|
||||
1 | Equipment Product Code |
147M71B
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
T**** W********
|
||||
1 | Title |
Engineering/Technology Team Leader
|
||||
1 | Telephone Number |
775-2********
|
||||
1 | Fax Number |
775-2********
|
||||
1 |
t******@ge.com
|
|||||
app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DTS - Digital Transmission System | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Wireless Condition Monitoring Sensor | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Change in Identification | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Grant Comments | The output power listed is peak conducted. | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
IBL-Lab GmbH
|
||||
1 | Name |
K******** G****
|
||||
1 | Telephone Number |
+ 49 ********
|
||||
1 |
k******@ib-lenhardt.de
|
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Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
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Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 2402 | 2480 | 0.0087 | ||||||||||||||||||||||||||||||||||||
1 | 2 | 15C | 2405 | 2480 | 0.0074 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC