NorthAmerican WallMountandPoleMountChargeSpots DRAFT InstallationManual v4.0Rev22Dec2010 MikeLindheim 12/22/2010 BetterPlace,Inc.Confidential ChargeSpotInstallation Readmanual Warning Readtheinstallationinstructionsbeforeyouconnectthesystem toitspowersource ComplywithLocalandNationalElectricalCodes Warning Installationoftheequipmentmustcomplywithlocalandnationalelectricalcodes. ProductDisposal Warning Ultimatedisposalofthisproductshouldbehandledaccordingto allnationallawsandregulations BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation FCCrules ThisdevicecomplieswithPart15oftheFCCRules. Operationissubjecttothefollowingtwoconditions:
Thisdevicemaynotcauseharmfulinterference,and thisdevicemustacceptanyinterferencereceived,includinginterferencethatmaycauseundesiredoperation. NOTE: ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClassBdigitaldevice,pursuant topart15oftheFCCRules.Theselimitsaredesignedtoprovidereasonableprotectionagainstharmful interferenceinaresidentialinstallation.Thisequipmentgenerates,usesandcanradiateradiofrequencyenergy and,ifnotinstalledandusedinaccordancewiththeinstructions,maycauseharmfulinterferencetoradio communications.However,thereisnoguaranteethatinterference willnotoccurinaparticularinstallation.If thisequipmentdoescauseharmfulinterferencetoradioortelevisionreception,whichcanbedeterminedby turningtheequipmentoffandon,theuserisencouragedtotrytocorrecttheinterferencebyoneormoreofthe followingmeasures:
Reorientorrelocatethereceivingantenna. Increasetheseparationbetweentheequipmentandreceiver. Connecttheequipmentintoanoutletonacircuitdifferentfrom thattowhichthereceiverisconnected. Consultthedealeroranexperiencedradio/TVtechnicianforhelp. Changesormodificationstothisequipmentnotexpresslyapprovedbythepartyresponsibleforcompliance
(BetterPlaceLabsIsraelLtd.)couldvoidtheusersauthoritytooperatetheequipment. BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation OVERVIEW Thepurposeofthisslidedeckistofamiliarizeyouwiththecomponentsandinstallationprocessfor theinstallationofBetterPlacewallmount(WM)chargespotunits(CSU) Thisslidedeckwasoriginallycreatedfortheinstallationofthewallmount(WM)chargespot(CSU) forIsraeliandEuropeanmarkets.InordertocomplywithNECandotherlocalcodeswehave changedsomeofthecomponentsandassemblies. ThemajorchangeisthejunctionboxandinterfacethattheCSUwillmountto.Wehavedesigneda boxthatwillbeusedbothinaNEMA1(indoor)andNEMA3R(outdoor)location. InadditionwehaveincludedapoleandboxassemblythatwillbeusedforlocationswheretheCSU willbefedfromthegroundandnowallisavailableformounting. Inthefollowingslidesyouwillseepicturesanddrawingsofboththewallmountboxandthe pole/boxcombination. SomeofthepartsanddescriptionsinthispresentationarefortheEuropeaninstallation,butit shouldbeclearwhichcomponentsreplacethosefortheNorthAmericanmarket. BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANWALLMOUNTBRACKETBOXandCOVER BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANWALLMOUNTBRACKETBOX Holesforanchoring boxtowall BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(horizontalmount) BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(horizontalmount) BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(horizontalmount) Designedfor Designedfor anchors anchors BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(verticalmount) Thisassemblyisformountingonthefaceofa curborstubwall. BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(verticalmount) BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(verticalmount) Anchorholes Anchorholes BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation NORTHAMERICANPOLE/BOX(verticalmount) BetterPlace,Inc.Confidential June 05 2007 ChargeSpotInstallation
Image PartNo. Description Quantity BOM Suppliedparts 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
-03 0048
510 Dummycover TBD NAWallboxandbracket 510000902 FastconnectorWatercover 340000101 Fastconnector 430004001 BN15857M5X8Torx 440000601 M6HexagonNutISO4032 450001301 M6WasherISO7089 450001001 A6SpringwasherDIN128 361002501 shortgroundcable 430004101 BN15857M5X16Torx 380000101 CableLug 1 1 1 1 2 2 2 2 1 4 1 BOM unsuppliedparts
Image PartNo. Description Quantity 12. 13. 14. 15. M8/65mmSleeveanchor
(Jumbo) ZipTie ThreadedM8rods(forbendingwalls) BetterPlace,Inc.Confidential HammersetAnchorM8 4 2~3 4 4 WMInstallationwarnings InstallationWarning Onlytrainedandqualifiedpersonnelshouldbe allowedtoinstall,replace,orservicethis equipment InstallationandReplacementWarning Wheninstallingorreplacingtheunit,the groundconnectionmustalwaysbemadefirst anddisconnectedlast BetterPlace,Inc.Confidential ChargeSpotInstallation Installationtoolsneeded M10Wrench____________________________________ T25Torx_______________________________________ Smallflatheadscrewdriver_________________________ MidsizeCrossheadscrewdriver(fillipshead)___________ Smalllevel_____________________________________ PTouchPrinter(model PT1400)__________________ PTouchCassette(TZS135)___________________________ Hammerdrill(forwalls)andM8wall(masonry)drillbit___________ CableStripper_______________________________ Pliers_______________________________________ Sprocketset(ratchet) handle,extension M10socket__________________________________ BetterPlace,Inc.Confidential WMInstallation InterfaceConnectionDocument Thisfigureshowsallholeslocations(default&alternative),bothfor threadedrodsandsleeveanchors. Thealternativeholesshouldbeusedonlyincaseofencounteringany difficultyininstallingtothedefaultholes. 1.IfusingThreadedrods:
Drillallholesusinga10mmconcretedrillbit 2.IfusingSleeveanchor:
Drillallholesusingan8mmconcretedrillbit TopofBoxistobesetat+1330mmabove finishedfloor Drillthebottomholes1225mmfromtheground AlternativeHoles BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
1. DrillM8holesaccordingtomarkings 2. Placethewallbracket(2)initsup positionandaligntheholes 1 2 2 BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
Torque 15[Kgf*cm]
1. Oncealignedpressthe4xsleeveanchors(12)intothewall 2. Levelthebracketandtightentheanchorsuntiltheyareflushed
***Ifinstallingoncircularorbendedwallpleaserefertonext page M8/65mmSleeveanchor(Jumbo)X4 1 1 2 2 Mountthebrackettotherightpositionand pressthe4sleeveanchorsintothewall. Levelthebracketandscrewtheanchors clockwiseuntiltheyareseatedflush. BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter
***ForCasesinvolvingBended/Circularwallsthereisaneedfor M8threadedrods,anchors,nutsandwashers
***Theserodswiththeuseofalevelingnutbehindthebracketwillenableinstallation MaximumlengthinsidetheBracketofRod:30mm MinimumlengthinsidetheBracketofRod:10mm Bended/Circularwall
(TopView) 1 5 1 4 Max30mm,Min10mm BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
Torque 10[Kgf*cm]
1. Placeplasticwatercover(3)inwallbracket(2)accordingtoplacingbosses 2. Assemblethefastconnector(4)intotheplacedwatercover(3) 3. Insertandtightenthe2socketheadscrews(5)throughthefast connector(4) 3 1 4 2 5 3 3 BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
Torque 10[Kgf*cm]
1. Stripouterjacketofmainjacket~65mmandexpose14mmofthepowerandGNDwires 2. Attachcablelug(11)toGNDwire 14mm 1 65mm 2 MainJacket BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
Torque 10[Kgf*cm]
GroundedEquipmentWarning Warning Thisequipmentisintendedtobegrounded.Ensurethat thehostisconnectedtoearthgroundduringnormaluse.
***Note:In theNorthAmericanmarketasinglephaseinfrastructureshouldbeperformedasbelow:
1. Insertthepowercabletofastconnectorinaccordancetothemarkings L1and L2(thiswasdesignedfor220voltcircuitsinEuropewherethere isalineandneutralforthe220voltcircuit.IntheNAmarketwewilluseL1andL2forour208 240voltcircuits. 2. Tightenthefastconnectorscrewslockingthepowercablesinplace 3. Tightenthemaincableusingaziptie 4. PlacetheGNDwirewithcablelugontheGNDstudasseenbelowandtightenM6washer(7),springwasher(8)andnut(6)(Refertopage16for detailedview) 2 1 4 4 3 BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
Torque 10[Kgf*cm]
GroundedEquipmentWarning Warning Thisequipmentisintendedtobegrounded.Ensurethat thehostisconnectedtoearthgroundduringnormaluse. 1. Usingthesuppliedshortgroundcable(9)inserttheferruledsidetoitsfastconnectorslot 2. TightenthefastconnectorGNDslotscrewslockingcableinplace 3. Threadthecablelugoftheothersideofsuppliedshortgroundcable(9)ontopofGNDstud 4. TightenontopofGNDcableluganM6washer(7),springwasher(8)andnut(6) (amuchdetailedexplanationispresentedonnextpage) NOTE WEWILLUSEASINGLEPHASECIRCUITONLYINTHENORTHAMERICANMARKET 2 1 3 4 BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Usethefollowingtools:
Torque 10[Kgf*cm]
1. GNDassemblyorderexplainedindetail GroundedEquipmentWarning Warning Thisequipmentisintendedtobegrounded.Ensurethat thehostisconnectedtoearthgroundduringnormaluse. Suppliedshortgroundcable 9 8 Maincable 8 6 7 6 7 GNDthreadedstud BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter Fastconnectorandcablesconnections:
***IfCSisequippedwithGSMthereisnoneedtoconnectcommunicationwires 1. Exposethecommunicationcableasseenbelow(onlyfirstouterjacket) conductorinsulationmustnotbestripped(theconnectorisKronebased) 2. RoutetheIN slotsandRS485OUT slotsofthefastconnector
(WirecolorsaremarkedonFastconnector):
a. b. Routinginthe"IN slotsiseitherfrompreviousCSinchainorfrom LCCiftheCSinstalledisthe1st CSinthechain RoutingintheRS485OUT slotsisthelinethatiscontinuingto thenextchainedCS.IfCSislastinchainRS485OUT shouldnot beconnected 3. DonotrouteanywiringintotheETHOUT slots WiringNotes:
Communicationwire:AWG24STDCat5ewires
(4twistedpairs,only2areinuse) Og=Orange GND Gr=Green RS485A(Data+) WOg=WhiteOrange GND WGr=WhiteGreen RS485B(Data+) 20mm 1 3 2b 2a BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter LCCcommunicationwiring:
1. LCCwiring onlypins2,3,4areinuse WiringNotes:
Communicationwire:AWG24STDCat5ewires
(4twistedpairs,only2areinuse) Og=Orange GND Gr=Green RS485A(Data+) WOg=WhiteOrange GND WGr=WhiteGreen RS485B(Data+) COLO R Green Orange WhiteGreen BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter GIDdials:
1. TherotarydialsneedtobesetinaccordancetoinstalledCSGIDlast3digits(disregardingtheoutletnumber) RotaryDIPswitches 1 BetterPlace,Inc.Confidential WMInstallation WMInfrastructureAdapter GIDFlipSwitch:
***FlipSwitchcontrolstheembeddedRS485terminationresistor 1. FlipswitchshouldbesettoELSE unlesstheCSinstalledisthelastinthechain(farthestinthechainfromtheLCC)andinthatcasetheswitchshould besettoLAST FlipSwitch 1 BetterPlace,Inc.Confidential WMInstallation WMCS 1. WMCSshouldbetakenoutoftheboxanditstwolabels. BetterPlace,Inc.Confidential WMInstallation WMCS Usethefollowingtools:
Torque 10[Kgf*cm]
1. Untightenthescrews 2. Removethe4torxM5screws(10) 3. RemoveDummyCover(1) 1 0 1 BetterPlace,Inc.Confidential WMInstallation WMCS 1. LifttheWMCSandassembleitontop ofroutedwallbracket 2. Makesurethetwosnaps snapin wallbracketholes 1 2 BetterPlace,Inc.Confidential WMInstallation WMCS Usethefollowingtools:
Torque 10[Kgf*cm]
1. FastentheWMCStowallbracketusing 4torxM5screws(10) 1 BetterPlace,Inc.Confidential WMInstallation WMCSLabelidentification 1. UsingthePTouchPrinter,printaccordingtoGIDthenumberidentification of eachsocket 2. RemoveadhesivecoverofPtouchstickerandattachstickerintoindented cavityinTopcap(Eachcavityismarked1or2accordingtosocket) 3. RemoveadhesivecoverofPMlabelandattachtoTopcoverappropriategroove
(makesuretheptouchnumberisclearandvisiblethroughthelabel) Labelsareplacedaccordingtosocketnumberonfrontshell:
4. LeftSocket
(Socket1) HandLeft RightSocket
(Socket2) HandRight Note:DetailedPTouchprintinginstructionsarefoundinnext3pages. 1 BetterPlace,Inc.Confidential WMInstallation PTouchInstruction BetterPlace,Inc.Confidential WMInstallation PTouchInstruction BetterPlace,Inc.Confidential WMInstallation PTouchInstruction A. GIDFORMAT:
BetterPlace,Inc.Confidential WMInstallation WMCSLabelidentification APPENIXA 1. TechnicalLabelisfoundontherightside(whenfacingCS) ofWMCS Barcodesareplacedasseen. Europe Israel BetterPlace,Inc.Confidential WMInstallation WMCSLabelidentification APPENIXB 1. FastconnectorbarcodesarefoundonFastconnector inassembledWMCS. BetterPlace,Inc.Confidential WMInstallation WMCSLabelidentification APPENIXC 1. Theplacementofadditionallabels/stickersshouldbeplacedinspecifiedareaONLY ,seebelow:
ForadditionalLabels/Stickers BetterPlace,Inc.Confidential