TC60 | TC63-30 Touch probe Workpiece measurement Radio transmission Multidirectional Wear-free measuring mechanism Modular system Batch- & mass production Contour measurement Axes compensation Operating instructions Type English P03.6000-010 | P03.6300-010 focus on productivity Content 1. Safety Rules .................................................. 4 2. System Overview .............................................. 5 2.1 Display Elements................................................................................................... 5 2.2 Tool Holder ............................................................................................................ 7 2.3 Technical Data ..................................................................................................... 8 2.4 Complete System................................................................................................. 9 3. Mounting and Commissioning ................................... 10 3.1 Batterie einsetzen / wechseln .......................................................................... 10 3.2 Mounting of the Tool Holder ............................................................................ 11 3.3 Mounting of the TC76-T ..................................................................................... 12 3.4 Mounting of the Stylus ....................................................................................... 13 3.5 Cranked Styli (TC63-30/TC76)........................................................................... 14 3.6 Display Basic Adjustments ................................................................................ 15 3.7 Programming of the Basic Adjustments ......................................................... 16 3.8 Probe Pairing....................................................................................................... 18 3.9 Switch-on Probe (via radio receiver) ............................................................. 18 4. Maintenance ................................................ 18 4.1 Cleaning of the transparent ring..................................................................... 18 4.2 Exchange of External Bellows .......................................................................... 19 5. Trouble Shooting ............................................. 21 6. Order Numbers .............................................. 22 7. Shipping Instructions / Storage .................................. 25 8. Radio Approval .............................................. 26
Installation instructions radio receiver RC66
Installation instructions interface IF59-A2
Programming instructions Blum measuring cycles 031.305L/360L) P03.6000-000.011S 306000011S_EN.docx 02.05.2011 version: V1A Original operating instructions
(P03.6600-000.011)
(P03.5900-000.011)
(P03.8000-
Subject to technical change without any notice by Blum-Novotest 2010 3
Safety Rules Zeichenerklrung:
CAUTION Important advice for appliance protection
GN Advice to secondary literature Additional advice LED shines GN LED flashes GN Green RD Red BU Blue OG Orange VT Violet Abbreviations:
BTH Blum Tool Holder Md Tightening Torque LF: Low Force 1. Safety Rules CAUTION Important advice for appliance protection:
Handle probe like a precision tool. Keep the probe clean. Mount the probe in assigned tool holders only. Battery: Please insert before operating!
Protect the probe by using programmed maximum travel. Ensure that adequate safety regulations as well as safety interlockings are kept. Damaged styli are not reusable. 4 by Blum-Novotest 2010
2. System Overview 2.1 Description System Overview 1 2 3 4 5 6 7 8 9
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9) Shaft for tool holder BTH Centering screws Battery cover Battery Hall sensor MODE Hall sensor SET LED Status 3 pcs. Measuring mechanism Stylus 10 Fig. 2.1
(10) Pin hole 2.2 Display Elements Colour LED Status (7) Standby GN GN GN GN Stylus initial position RD RD RD RD Stylus deflected GN BU GN BU Stylus initial position - battery low RD BU RD BU Stylus deflected - battery low RD Fig. 2.2 Battery low by Blum-Novotest 2010 5
System Overview TC60 63 28 TC63-30 63 28 4 2 3 1 1 TC63-30 TC76-T 4 2 0 0 1 L L 15 Z X/Y Fig. 2.3 0 1 L 5 25 15 Z X/Y Stylus length Max. deflection X/Y (mm)
(mm) 30 50 75 100 150 200 Tab. 2.1 TC60 TC63-30/ TC76 14 19 26 32 44 57 12 17 24 30 6 by Blum-Novotest 2010
2.3 Tool Holder Type System Overview Order number System BTH 50(TC60/63-30) P03.8000-035.140A P03.8000-035.150A P03.8000-035.163A P03.8000-035.180A P03.8000-035.100A P03.8000-035.140E P03.8000-035.150E P03.8000-035.163E P03.8000-035.230 P03.8000-035.240 P03.8000-035.250 P03.8000-035.330 P03.8000-035.340 P03.8000-035.350 L 57 63 50 55 60 57 63 50 60 50 24 50 50 40 HSK-A 40 L HSK-A 50 HSK-A 63 HSK-A 80 HSK-A 100 HSK-E 40 HSK-E 50 HSK-E 63 SK 30 SK 40 SK 50 MAS-BT 30 MAS-BT 40 MAS-BT 50 Tab. 2.2 CAUTION Coolant Pls. use coolant pipe for tool holder HSK for machining centers with internal coolant supply. Type HSK 25 HSK 32 HSK 40 HSK 50 HSK 63 HSK 80 HSK 100 Tab. 2.3 System BTH 50 P03.8000-035.125K P03.8000-035.132K P03.8000-035.140K P03.8000-035.150K P03.8000-035.163K P03.8000-035.180K P03.8000-035.100K by Blum-Novotest 2010 7
System Overview 2.4 Technical Data TC60 TC63-30 / TC76-T Approach direction X, Y, -Z X, Y, Za Measuring force XY-direction Measuring force Z-direction Max. deflection XY Max. deflection Z Trigger point XY Trigger point Z Max. acceleration Repeatability**
Max. probing speed Weight Protection class Signal transmission Frequency band Transmission power Operating range Battery life 1,3 N***
5,9 N 15 5 mm
50 m/s2****
1 m 2 2 m/min 680 g (TC63-30) 2 N**
7 N 15 10 mm
50 m/s2 1 m 2 3 m/min 970 g IP 68 Funk 2,4000 2,4835 GHz 0 dBm 15 m Ultralife Lithium 6LR61 (9V) Tool holder HSKSK-BT Storage temperature Operating temperature BTH 50
-20 C ... +70 C
+5 C ... +50 C
** Stylus L=50 mm
*** Stylus L=30 mm
**** with accessories (e.g. extension, angle): max. acceleration 10 m/s2 a) see chap.3.5 LF: Low Force Tab. 2.4 8 by Blum-Novotest 2010
2.5 Complete System TC60 TC63-30 System Overview RC66 Z-Nano IF59 - A2 x u A Fig. 2.4 RC66:
switch ON/OFF via radio signal signal transmission for TC series
Installation instructions RC66 (P03.6600-000.011)
Installation instructions IF59-A2 (P03.5900-000.011) by Blum-Novotest 2010 9
Mounting and Commissioning 3. Mounting and Commissioning 3.1 Batterie einsetzen / wechseln Empfohlener Batterietyp:
Type Ultralife Lithium U9VL-J mAh Contin. operation 5% Use Standby 1200 ca. xxx h ca. xxx Tage ca. xxx Tage Order number 980702003
CAUTION Dispose batteries acc. to legal requirements. Risk of short-circuit Be careful to correct position of gasket. Keep battery space clean and dry. 1. Clean probe carefully and remove battery cover 2. 3. Exchange battery - take care of polarity!
Install battery cover straight (check O-Ring and grease if necessary) 4. Automatic display of the basic adjustments (chap. 3.6) Fig. 3.1 10 by Blum-Novotest 2010
3.2 Mounting of the Tool Holder Mounting and Commissioning 1. Insert probe into tool holder (System BTH 50) 2. Tighten screw slightly only 3. Mount stylus (see chap. 3.4) 4. Insert probe into spindle 5. Turn probe by 360 6. Observe display of run-out stylus is not allowed to be deflected. 7. Adjust concentricity by crosswise loosening and tightening of the opposite center screws (4 internal hexagon screws 2 mm) - Md < 2 Nm Run-Out:
< 10 m 8. Tighten holding screw (Md = 12 Nm) 9. Carry out calibration cycle TC60/TC63-30:
2 mm Md < 2 Nm Fig. 3.2 by Blum-Novotest 2010 11
Mounting and Commissioning 3.3 Mounting of the TC76-T Md = 10 Nm Fig. 3.3
(C) hook wrench (scope of delivery)
Mounting of the extension / angle: see referring data sheet 12 by Blum-Novotest 2010
3.4 Mounting of the Stylus Mounting and Commissioning CAUTION Damage of the measuring mechanism TC60: When mounting the stylus into the probe, it is absolutely necessary to lock the probe with the mounting tool B to avoid torsion of the measuring mechanism. TC63-30 / TC76:
When mounting the stylus into the probe, it is absolutely necessary to use the interlocking disk (A) (backlash-free). Pls. take care of the orientation of the interlocking disk (A)
(top side = top) Calibrate probe after mounting of stylus!
Damaged styli are not reusable!
1,5 mm Md = 1 Nm TC60 TC63-30 Fig. 3.4
(A) interlocking disk (scope of delivery)
(B) mounting tool (scope of delivery) by Blum-Novotest 2010 13
Mounting and Commissioning 3.5 Cranked Styli (TC63-30/TC76) CAUTION Damage of the measuring mechanism Pay attention to area of operation and max. overtravel P Z X Y Z+
C Fig. 3.5 R Fig. 3.6 Fig. 3.8 14 Fig. 3.7 by Blum-Novotest 2010
3.6 Display Basic Adjustments 1. Remove battery 2. Insert battery Mounting and Commissioning 3. Automatic display of the basic adjustments:
First colour: MODE Second colour:
SET Wait 30 sec. MODE RD Transmission mode
(3x MODE SET) OG Switch-on time
(3x MODE SET) BU Battery capacity
(3x MODE SET) RD Battery low SET GN RD BU BU GN RD GN RD Normal*
Robust Fast Fast Normal*
Slow O.K. low
* Standard by Blum-Novotest 2010 15
Mounting and Commissioning 3.7 Programming of the Basic Adjustments In this mode the basic adjustments can be set. 1. Remove Battery 2. Insert Battery
(Polarity!) 3. Activate programming mode during display phase
(MODE):
wait 30 sec. 4. Change adjustments (SET) hold magnetic pin on inscription SET 5. Menu change (MODE) hold magnetic pin on inscription MODE 16 by Blum-Novotest 2010
Activate programming sequence:
Mounting and Commissioning MODE RD Transmission Mode SET GN Normal RD Robust BU Fast OG Switch-on time BU Fast GN Normal RD Slow standard adjustment ambient conditions with radio interferences high chip pollution fast measuring speeds interference-free ambient conditions fast switch-on time setting decreases battery life normal switch-on time standard setting low switch-on time setting increases battery life not suitable for switch on/of impulse controlled Automatic display of the basic adjustments Standby by Blum-Novotest 2010 17
Maintenance 3.8 Probe Pairing
Installation instructions IF59-A2 (P03.5900-000.011) 3.9 Switch-on Probe (via radio receiver) Optical by e.g. M-Code
Installation instructions RC66 (P03.6600-000.011)
Installation instructions IF59-A2
(P03.5900-000.011) 4. Maintenance
The probe needs minimum maintenance only Keep the glass ring clean Check bellows for damages 4.1 Cleaning of the transparent ring
Please do always use mild detergents (e.g. neutral soap solution or diluted washing-up liquid) for cleaning of the transparent ring. Please do always use a soft, clean cloth to clean. CAUTION Damage of the transparent ring Please, do not use any detergents containing acetone, alcohol, cleaning benzine or solvent! They can damage the transparent ring. Please, do not use any detergents containing abrasive substances (e.g. scouring powder or cleansing milk. They can damage the transparent ring!
18 by Blum-Novotest 2010
4.2 Exchange of External Bellows Maintenance CAUTION It is not allowed to exchange the internal bellows!
In case that it should be damaged, please send probe for repair. Damage of the measuring system The measuring system is not allowed to be twisted!
TC76-LF (low force):
The bellows is allowed to be exchanged by Blum-Novotest only!
1. Clean probe and remove stylus if necessary (chap.3.4), while using the interlocking disk (A) resp. mounting tool (B). 2. Remove front ring (16) with mounting tool (B). 3. Remove external bellows carefully (13), without twisting the measuring mechanism (10). 4. Grease new bellows (13) at the contact surface to the groove slightly
(grease: ISOFLEX TOPAS NB 52 or STABURAGS NBU30). 5. Install new bellows (13), without twisting the measuring mechanism. The bellows must click to the groove on the measuring system. Please take care of plane supporting surface of the bellows. 6. Install front ring (mounting tool (B)). 7. Mount stylus while using the interlocking disk (A) resp. mounting tool (B). 8. Carry out calibration cycle. by Blum-Novotest 2010 19
Maintenance Fig. 4.1 TC60 Fig. 4.2 TC63-30 / TC76
(10) Measuring mechanism Groove
(10a
(14) Centering ring
(15) Internal bellows
(13) External bellows
(16) Front ring 20 by Blum-Novotest 2010
5. Trouble Shooting Trouble Shooting Error Possible cause Countermeasures LED Status flashes resp. LED light unsteady Battery is low Check batteries and exchange them if possible LED Status shines red Battery is weak Exchange batteries LED Status changes from green to violet while inserting the batteries without deflecting the stylus resp. LED Status flashes red Control sends signal deflected without deflecting the stylus No pressure com-pensation after transport by airfreight Provide pressure compensation:
1. Remove cover from battery box 2. Loosen thread pin (3a), approx. 2 revolutions 3. Deflect stylus shortly in Z-direction, wait for approx. 1 minute 4. Then tighten thread pin again 5. Fit battery box cover precisely and mount it No activation of the probe is possible Battery is empty Insert new batteries Probe is outside of the transmission range Check transmission range between RC66 and TC60 Check adjustment of transmission power
(TC60 and IF59-A2) No pairing of the probe on IF59-A2 Check pairing LED Status flashes white Probe is outside of the transmission range Radio error signals in transmission range Check transmission range between receiver and probe Find and clear radio error signals by Blum-Novotest 2010 21
Order Numbers 6. Order Numbers Werkzeugaufnahme BTH 50 Probe TC60 Basic system TC63-30 See chap. 2 P03.6000-010-A1 P06.6300-030-A1 Spare and wear parts Spare and wear parts are not subject to warranty. Bellows for TC60 P03.8000-020.002 Bellows for TC76 P03.8000-020.010 Battery for Probe TC60 / 63-30 Type Ultralife Lithium U9VL-J-9V 1200mAh 980702003 Accessory set for TC60 P03.8000-020.001 Accessory set for TC63-30 P03.8000-020.013 Accessory set for TC76 P03.8000-020.012 9V 9V 22 by Blum-Novotest 2010
Styli for probe TC60 Ceramic Order Numbers Length 50 mm 2 mm 4 mm 5 mm 6 mm P03.8000-010.050.02 P03.8000-010.050.04 P03.8000-010.050.05 P03.8000-010.050.06 75 mm 6 mm P03.8000-010.075.06 100mm 150 mm 2 mm 3 mm 4 mm 5 mm 6 mm 4 mm 6 mm P03.8000-010.100.02 P03.8000-010.100.03 P03.8000-010.100.04 P03.8000-010.100.05 P03.8000-010.100.06 P03.8000-010.150.04 P03.8000-010.150.06 200 mm 6 mm P03.8000-010.200.06 250 mm 6 mm P03.8000-010.250.06 300 mm 6 mm P03.8000-010.300.06 Length 50 mm 100 mm 3 mm 4 mm 5 mm 6 mm 4 mm 5 mm 6 mm P03.8000-012.050.03 P03.8000-012.050.04 P03.8000-012.050.05 P03.8000-012.050.06 P03.8000-012.100.04 P03.8000-012.100.05 P03.8000-012.100.06 Carbide by Blum-Novotest 2010 23
Order Numbers Styli for probe TC76 Ceramic Length 50mm 2 mm 4 mm 5 mm P03.8000-020.050.02 P03.8000-020.050.04 P03.8000-020.050.05 75 mm 5 mm P03.8000-020.075.05 100 mm 5 mm P03.8000-020.100.05 Carbide Length 30 mm 50mm 2 mm 3 mm 4 mm 5 mm 3 mm 4 mm 5 mm 6 mm P03.8000-022.030.02 P03.8000-022.030.03 P03.8000-022.030.04 P03.8000-022.030.05 P03.8000-022.050.03 P03.8000-022.050.04 P03.8000-022.050.05 P03.8000-022.050.06 75 mm 5 mm P03.8000-022.075.05 100 mm 5 mm P03.8000-022.100.05 Styli for probe TC76 Adapter Adapter Stylus 24 Tasteinsatz / stylus P03.8000-025.300 Lnge 27 mm 30 mm 36 mm 47 mm 52 mm 62 mm 77 mm Q6 Q6 Q6 Q6 Q6 Q6 Q6 P03.8000-025.342 P03.8000-025.341 P03.8000-025.343 P03.8000-025.340 P03.8000-025.345 P03.8000-025.344 P03.8000-025.346 by Blum-Novotest 2010
Shipping Instructions / Storage 7. Shipping Instructions / Storage If the probe should be stored for a longer period, please remove the battery from the battery box. If you return the probe for repair, please enclose a detailed error description and the probe certificate. The probe is to be returned in the original packing only. The packing is not allowed to deflect the probe, neither in
X/Y- nor in Z-direction. Tool holder and battery are to be removed before packing. The probe should be packed shock and pollution protected. by Blum-Novotest 2010 25
Radio Approval 8. Radio Approval Area:
Radio Approval:
0681 R 202WW10568411 Regulations:
EN 300 328 V1.4.1, EN 301 489-17 V1.2.1, EN 60950-1:2001 Europe:
Japan:
USA:
Canada:
26 This device has been granted a designation number by Ministry of Internal Affairs and Communications under Ordinance concerning Technical Regulations Conformity Certification etc. of Specified Radio Equipment () Article 2-1-19. FCC Part 15 FCC ID: ZCQRCA This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The antenna(s) used for this transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. IC:9570A-RCA Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter. This equipment complies with IC Canada RF radiation exposure limits set forth for an uncontrolled environment as per RSS-102 Issue 4. by Blum-Novotest 2010
EC Declaration of Incorporation acc. to the EC Machine Regulations 2006/42/EC in the edition from 17 May.2006 We hereby confirm that the subsequently following components are defined for the installation into other machines and that they are in accordance with the following safety requirements of the EC regulations. Commissioning is not allowed until it is ascertained that the machines, in which the components are installed, are in accordance with the EC regulations 2006/42/EC. The relevant technical information is compiled acc. to annex VII part B and, where appropriate, we will send the information concerning the components to the different countries. The industrial property rights of Blum-Novotest GmbH will remain unaffected. Component name:
Safety requirements 2006/42/EG, Annex I Applied standards:
EC-Regulations:
Applied harmonized standards:
Applied national standards:
Authorised presentative for technical information:
EN61000-6 EN60204-1 EN ISO 12100 EN 300 328 EN 301 489-17 EN 60950-1:2001 P03.6000 / P06.3300 Probe for workpiece measurement Kaufstr. 14 88287 Gruenkraut, Germany 2004/108/EG 2006/95/EG 1999/5/EG DIN VDE 0100 DIN VDE 0113 Blum-Novotest GmbH 1.5.1 by Blum-Novotest 2010 27
Service Order Please fill out completely this repair order and attach it to the system. This will save you and us costs due to time-consuming inquiries and ensures a quick repair. Blum-Novotest GmbH Kaufstr. 14, 88287 Gruenkraut/Gullen - Germany Tel. +49 751 6008-0, Fax. +49 751 6008-156 Company:
Department:
Contact:
Address:
Phone:
Fax:
Email:
Probe Type, Serial No.:
Machine Type, Manufacturer:
Description of Defect:
28 by Blum-Novotest 2010
focus on productivity Blum-Novotest GmbH Kaufstr. 14 88287 Gruenkraut, Germany Tel.:+49 751 6008-0 Fax:+49 751 6008-156 www.blum-novotest.com vk@blum-novotest.com Support Hotline:
Tel.:+49 751 6008-200 Vertrieb/sales:
Service LaserControl :
Tel.:+49 751 6008-202 Service Messtaster/probes: Tel.:+49 751 6008-203 Blum-Novotest GmbH Prftechnik Willich, Germany Tel. +49 2154 921970 Blum-Novotest Srl Como, Italy Tel. +39 031 283 955 Blum-Novotest Ltd. Birmingham, England Tel. +44 1543 257111 Blum Laser Measuring Technology Inc. Cincinnati, USA Tel. +1 859 3446789 Blum-Novotest Sarl Bordeaux, France Tel. +33 55702 0135 Blum-Novotest s.r.o. Krom, Czech Republic Tel. +420 573 330373 KK Blum Laser Measuring Technology Nagoya, Japan Tel. +81 568 74-5311 Blum-Novotest Shanghai, China Tel. +86 21 52080480 Blum Production Metrology Co., Ltd. Taichung, Taiwan Tel. +886 4 2358 3900 Blum Production Metrology Pte. Ltd. Singapore, Singapore Tel. +65 62720998 Blum-Novotest Ltd. Soul, Republic of Korea Tel. +82 2 2026-1300 focus on productivity