Radio receiver Radio Transmission For Touch Probes For Tool Setting Probes For Bore Gauges For Special Measuring Systems Installation instructions Type RC66 1 Copyright 2021 All contents, especially texts, photographs and graphic representations are protected by copyright. All rights reserved by Blum-Novotest GmbH, including reproduction, copying, publication and translation. Translation of the original German document. The language version of the manufacturer (DE) is relevant for the technical content. Subject to technical change without notice. All brands stated in this document are the property of the respective brand owner. Article number of this documentation: 257414 2 Table of Contents Table of Contents 1. Introduction . . 4 Legend Warnings, marks, symbols. 4 Abbreviations and technical terms . 4 1.1 1.2 2. Safety . . 5 Intended use. 5 Further applicable documents . 5 General safety instructions . 6 2.1 2.2 2.3 3. System overview . . 7 3.1 Measuring system . 7 Description . 8 3.2 Display elements . 8 3.3 Technical data. 10 3.4 3.4.1 Dimensions. 10 Area of work . 11 3.5 4. Mounting . . 12 4.1 Selecting the installation position. 12 4.2 Mounting variants . 12 Horizontally facing cable . 12 4.2.1 Cable (outgoing) downward . 12 4.2.2 Front kit . 13 4.2.3 Electrical connection . 13 Device marking. 13 4.3 4.4 5. Maintenance . . 14 6. Order numbers . . 15 7. Shipping instructions / storage . . 16 8. EC Declaration of Conformity . . 17 9. Radio approval . . 18 10. Service . . 19 Blum-Novotest GmbH 3 RC66 | 08-2021 Introduction 1. Introduction Please read and observe these instructions and the other applicable documents!
1.1 Legend Warnings, marks, symbols WARNING!
This information indicates a dangerous situation that, if not avoided, may result in death or serious injury. .. and shows you how you can avoid it. CAUTION!
This information indicates a dangerous situation that, if not avoided, may result in mild to medium injury. .. and shows you how you can avoid it. NOTICE This information warns about an immediate threat of property damage. .. and shows you how you can avoid it. The check mark indicates the required preconditions. The white triangle prompts you to carry out an action. The arrow indicates the consequences of your action.
(1) The number in brackets refers to a respective item in an illustration. Here you will find additional instructions and tips.
*; x This character in a file name or similar acts as a place holder for the version level, numbering, etc. LED is lit. Green Red YE Yellow Blue Violet White LED flashes. Turquoise Red-green-blue alternating LED switched off. 1.2 Abbreviations and technical terms BG DIGILOG MG Probe RG BLUM measuring device bore gauge.
(BoreGauge) BLUM technology combination of analogue value determination and digital processing. BLUM multi-purpose measuring device (pressure, temperature, position).
(MultipurposeGauge) General designation of any BLUM measuring de-
vice. Measurement of surface roughness.
(RoughnessGauge) RC66 | 08-2021 4 Blum-Novotest GmbH 2. Safety Safety Intended use 2.1 The BLUM measuring component RC66 is exclusively developed and intended:
For use within the machine room of a processing centre. For use within the machine room of a milling machine. for communication between the wireless measuring device and the interface. for use with one or more wireless BLUM measuring devices. for use with a BLUM Interface IF20. for use with a BLUM Interface IF59. for use with the BLUM software GeKo Programmiertool. for use with the BLUM software BLUM Bootloader. For installation by trained specialist personnel or a trained BLUM service employee. for operation by trained technical personnel. Further applicable documents 2.2 Measuring system data sheets (for any measuring devices, receivers, interfaces, extension modules and accessory products involved). Measuring system operating instructions (as appropriate: measuring devices involved). Measuring system installation instructions (as appropriate: receivers, interfaces, extension modules involved). Wiring diagrams Wiring. Documentation from the component manufacturer (any hardware involved industrial PC, etc.). Documentation of the machine manufacturer. Documentation of the control manufacturer. Installation instructions SETUP (as appropriate: software, technology cycles involved). Programming instructions APPL (as appropriate: software, technology cycles involved). APPL instructions (if applicable, associated software LC-VISION, BLUM Bootloader, GeKo programming tool, etc.). Blum-Novotest GmbH 5 RC66 | 08-2021 Safety 2.3 General safety instructions WARNING!
Risk of electric shock due to improper work on live systems. Always de-energise live systems before installation or assembly work. Work on live systems may be carried out by trained electricians only. Always observe the relevant safety regulations. WARNING!
Danger of accidents due to unpredictable machine contact due to non-functioning safety equipment. Never switch off or bypass the machines safety equipment (lock, safety door, etc.). NOTICE Malfunctions in the measuring system resulting from inadequately shielded cable connection. Always route the connecting cable directly from the receiver to the interface. Only use BLUM extension cables for increased requirements (BLUM BUS label). Maximum cable length = 60 m. Always connect the cable shield to ground. NOTICE Damage and malfunctions resulting from improper installation of cables and hoses. Always ensure reliable strain relief. Always observe permitted bending radii. Always ensure reliable protection against flying chips in the working area (protective hose/spring, cover, etc.). Always deburr bushings and provide them with edge protection. Always lay measuring system cables and control lines for motors in separate ducts. NOTICE Damage to and malfunction of the measuring system resulting from faulty grounding due to coated DIN rail, etc. Always ensure reliable grounding of the measuring system. NOTICE Damage to the measuring components due to improper assembly. Use BLUM original spare parts only. Use the included special BLUM tools wherever appropriate (installation tools, interlocking disc, etc.). Always adhere to the specified tightening torque. NOTICE Property damage caused by malfunction due to faulty data. Operate BLUM measuring systems exclusively with BLUM software. Only install BLUM software that has been programmed to match the machine control. Always limit the measurement set overtravel in the BLUM software. Only change the machine settings after consulting with the machine manufacturer or the customer. NOTICE Damage to the measurement components due to contact with corrosive liquids. Never use coolant containing solvents (acetone, alcohols, benzines, etc.). Only use coolant with a pH value in the range of 4.59.5. Never use cleaning agents containing acetone. Always exercise caution when using cleaning agents containing solvents (alcohols, benzines, etc.) or a high acidic/
alkaline pH value avoid long periods of exposure. Never use abrasive cleaning agents (cleanser, scouring powder, etc.). RC66 | 08-2021 6 Blum-Novotest GmbH System overview NC NC 3. System overview 3.1 Measuring system IF59-30-A2 IF59-A2 1 x EM30 EM31 EM32 EM34 I/O SSI Fig. 3-1 Overview of compatible components (examples). Blum-Novotest GmbH 7 RC66 | 08-2021 System overview 3.2 Description 6 4 1 3 5 2
(1) Mode LED
(2) Status LED
(3) Battery LED
(4) Transmit LED
(5) Receive LED Fig. 3-2 Device description RC66. 3.3 Display elements Mode LED Standby TC, Z-, ZX- Probe 1 YE TC, Z-, ZX- Probe 2 Probe 6 DIGILOG, RG Probe 1 Probe 6 BG Probe 1 Probe 16 KOMflex Probe 1 Probe 16 Pairing Status LED 7 8 9
(6) Fastening hole
(7) Connecting cable
(8) Seal insert
(9) O-ring 40 2(NBR 70) TC, Z-, ZX- Measuring device home position. BG Connection established. KOMflex Connection established. Pairing successful. TC, Z-, ZX- Measuring device deflected. BG Collision MG Collision KOMflex Connection failed. Pairing unsuccessful. YE TC, Z-, ZX- Connection interrupted. BG Connection being established/terminated KOMflex Connection being established/terminated Analogue data Pairing not yet performed. RC66 | 08-2021 8 Blum-Novotest GmbH System overview Battery LED Battery is good. Pairing successful. Battery low. Pairing unsuccessful. YE No battery data. Pairing not yet performed. Receive LED Valid data. Invalid/faulty data. No data. Transmit LED Send data. YE Activate/deactivate. No data. Blum-Novotest GmbH 9 RC66 | 08-2021 System overview 3.4 Technical data Protection class Operating voltage UB (stabilised DC voltage) Signal transmission Frequency band Max. transmission power Transmission range Min. bending radius cable Max. cable length Storage temperature Operating temperature 3.4.1 Dimensions IP68 1213V / 100mA via interface Radio 2.42.5GHz 0dBm 15m see 3.5 Area of work 60mm (application: flexible) 50m
-20 ... +70 C
+5 ... +50 C 55 37 9,5 3 4 4 1 2 8 3 0 2 0 4
, 3 6
) 4 M
3 3 5 4 4 3,2 5 6
(1) Machine wall opening
(2) O-ring 40 2(NBR 70) Fig. 3-3 Dimensions [mm] RC66.
(3) 4 holding screws M310 (ISO 4726)
(4) 4 holding screws M410 (ISO 4726) RC66 | 08-2021 10 Blum-Novotest GmbH 3.5 Area of work 75 60 16 14 12 10 8 6 4 2 45 30 15 0 15 30 90 75 60 45 75 60 45 30 30 15 0 15 0 15 15 30 30 System overview 90 16 14 12 10 8 6 4 2 45 60 45 60 75 90 75 45 60 75 90 Fig. 3-4 Wireless communication range. Blum-Novotest GmbH 11 RC66 | 08-2021 Mounting 4. Mounting 4.1 Selecting the installation position The installation position has no effect on other machines see 3.5 Area of work. The measuring device is reached see 3.5 Area of work. The receiver is optimally protected against coolant and flying chips. Test the desired installation position before installation. Use the drilling template included. 4.2 Mounting variants 4.2.1 Horizontally facing cable 4 5 2,5 mm (M3) 1,3 Nm max. 3 mm (M4) 3,0 Nm max.
(1) Seal insert
(2) O-ring 40 2(NBR 70) 1 2 3 1 2
(3) Machine wall
(4) 4 holding screws M310 (ISO 4762)
(5) 4 holding screws M410 (ISO 4762) Fig. 4-1 RC66 Installation with horizontally facing cable. 4.2.2 Cable (outgoing) downward 1 4 3 2,5 mm (M3) 1,3 Nm max. 3 mm (M4) 3,0 Nm max. 2 4
(1) 4 holding screws M310 (ISO 4762)
(2) 4 holding screws M410 (ISO 4762)
(3) BLUM Heavy Duty Kit see 6. Order numbers
(4) Machine wall Fig. 4-2 RC66 Installation with cable facing downward. RC66 | 08-2021 12 Blum-Novotest GmbH Mounting 4.2.3 Front kit 2 4 1 3 mm (M4) 3,0 Nm max.
(1) Cover ring
(2) 4 holding screws M425 (ISO 7380) Fig. 4-3 RC66 Installation with BLUM Front Kit. 3
(3) Machine wall
(4) O-ring 40 1.5(NBR 70) Electrical connection 4.3 The electrical connection is described in the installation instructions of the associated interface. Device marking 4.4 When using different BLUM measuring devices, colour marking of the devices can be helpful to prevent mix-ups. Always use transparent protective adhesive labels as well. RC66 Standby Mode TC1 ... TC6 Pairing Off No reception Reception o.k. 3 7 9 6 7 1
. o N m e t I Send command e d o M Initial position Probe deflected No communication Battery o.k. Battery low No communication Probe 1:
Probe 2:
www.blum-novotest.com t s e t o v o N m u B
l Blum-Novotest GmbH 13 RC66 | 08-2021 Maintenance 5. Maintenance NOTICE Damage to the measurement components due to contact with corrosive liquids. Never use coolant containing solvents (acetone, alcohols, benzines, etc.). Only use coolant with a pH value in the range of 4.59.5. Never use cleaning agents containing acetone. Always exercise caution when using cleaning agents containing solvents (alcohols, benzines, etc.) or a high acidic/
alkaline pH value avoid long periods of exposure. Never use abrasive cleaning agents (cleanser, scouring powder, etc.). Clean the receiver regularly. Remove chips regularly. RC66 | 08-2021 14 Blum-Novotest GmbH Order numbers 6. Order numbers Use original parts and accessories by Blum-Novotest only. Front Kit RC66 Heavy Duty Kit Protection spring 1m incl. threaded connection For cable 143002 142680 Blum-Novotest GmbH 15 RC66 | 08-2021 Shipping instructions / storage 7. Shipping instructions / storage NOTICE Damage to the device caused by improper packaging. Preferably send and store the measuring components in their original packaging. Package the measuring components in such a way that they are protected against impacts and contamination. Ensure that the measuring device is not deflected inside the packaging. Please complete this repair order, answering all questions in detail, and attach it to the system. It will be more cost ef-
fective for both parties if we have all the information and will ensure a prompt repair service. Blum-Novotest GmbH Haldenstrasse 6, 88287 Gruenkraut - Germany tel +49 751 6008-0, fax +49 751 6008-156 Company:
Department Contact person:
Address:
Tel.:
Fax:
E-Mail:
Measuring system type, serial no.:
Machine type, manufacturer:
Description of defect:
RC66 | 08-2021 16 Blum-Novotest GmbH EC Declaration of Conformity 8. EC Declaration of Conformity As per the EU Directives:
2014/53/EU as amended on 16 April 2014 (Radio Equipment Directive, RED) 2011/65/EU as amended on 08 June 2011 (Restriction of Hazardous Substances in Electrical and Electronic Equip-
ment, RoHS), including the delegated directive (EU) 2015/863 as amended on 31 March 2015 (RoHS 3) We hereby confirm that the components named below satisfy the relevant harmonisation regulations and we declare that we are solely responsible for the issue of this Declaration of Conformity. The required technical documentation has been prepared. We undertake to send specific information concerning the components to competent offices in individual member states in writing if ordered to do so with good reason. The indus-
trial property rights of Blum-Novotest GmbH will remain unaffected. Component name Applied regulations and standards:
EC regulations:
Applied harmonised standards:
Radio receiver RC66 2014/53/EU 2011/65/EU (additionally 2015/863/EU) EN 62368-1:2014/AC:2015/A11:2017 EN 300 328 V2.2.2:2019-07 EN 301 489-17 V3.2.4:2020 EN 301 489-1 V2.2.3:2019 Authorised representative for technical infor-
mation:
Blum-Novotest GmbH Kaufstrae 14 88287 Grnkraut, Germany Grnkraut, 18/08/2021 Wolfgang Reiser Technical Manager Measuring Components Blum-Novotest GmbH 17 RC66 | 08-2021 Radio approval 9. Radio approval The label indicating the radio approval is attached to the device or included as a sticker in this case, attach the cor-
rect sticker to the device. The device is compliant with standard IEEE 802.15.4a. European Union:
Eurasian Economic Union:
Japan:
USA:
Canada:
Taiwan:
see 8. EC Declaration of Conformity This device has been granted a designation number by Ministry of Internal Affairs and Communications under Ordinance concerning Technical Regulations Conformity Certi-
fication etc. of Specified Radio Equipment (
) Article 2-1-19. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause un-
desired operation. Changes or modifications not expressly approved by the party responsible for compli-
ance could void the users authority to operate the equipment. This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innova-
tion, Science and Economic Development Canada's licence-exempt RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause un-
desired operation of the device. Cet appareil contient des metteurs / rcepteurs exempts de licence conformes aux RSS (RSS) d'Innovation, Sciences et Dveloppement conomique Canada. Le fonctionne-
ment est soumis aux deux conditions suivantes:
(1) Cet appareil ne doit pas causer d'interfrences.
(2) Cet appareil doit accepter toutes les interfrences, y compris celles susceptibles de provoquer un fonctionnement indsirable de l'appareil. Article 12 Without permission, any company, firm or user shall not alter the frequency, increase the power, or change the characteristics and functions of the original design of the cer-
tified lower power frequency electric machinery. Article 14 The application of low power frequency electric machineries shall not affect the naviga-
tion safety nor interfere a legal communication, if an interference is found, the service will be suspended until improvement is made and the interference no longer exists. Brazil:
TC60:
TC62:
RC66:
Este equipamento opera em carter secundrio, isto , no tem direito a proteo con-
tra interferncia prejudicial, mesmo de estaes do mesmo tipo, e no pode causar in-
terfrencia a sistemas operando em carter primrio. China:
Republic of Korea:
RC66 | 08-2021 18 Blum-Novotest GmbH Service 10. Service Head office Blum-Novotest GmbH Kaufstrae 14 88287 Gruenkraut, Germany Phone: +49 751 6008-0 Sales sales@blum-novotest.com Phone: +49 751 6008-200 Service service@blum-novotest.com Phone: +49 751 6008-202 Homepage www.blum-novotest.com Blum-Novotest GmbH 19 RC66 | 08-2021