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#220-01305 R10 Contents About this Guide....................................................................... 3 Chapter 1 GigaSpire BLAST u4hm (GM1028H) Product Overview.................................................................................... 7 Introducing the GigaSpire BLAST u4hm ................................................................. 8 Product Dimensions ................................................................................................ 10 Exploring Product Interfaces .................................................................................. 11 Mounting Options .................................................................................................... 13 Powering Options .................................................................................................... 14 Installation Variables ............................................................................................... 16 Chapter 2 Installing the GM1028H GigaSpire BLAST Satellite ....................................................................... 19 Unpacking the GigaSpire BLAST GM1028H .......................................................... 20 Installing Power and Network Cables .................................................................... 21 Identifying the Installation Location ...................................................................... 23 Installing the System on a Wall .............................................................................. 25 Installing the System on a Pole .............................................................................. 28 Grounding the Unit .................................................................................................. 31 Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 4 Chapter 3 Final Setup and Activation .................................. 35 Powering Up the System......................................................................................... 36 Replacing Removed Covers ................................................................................... 38 Sealing Cable Entry Locations ............................................................................... 39 Appendix A Appendix ........................................................... 41 System LED Behavior ............................................................................................. 41 System Specifications ............................................................................................ 43 Agency Listings ....................................................................................................... 44 Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. About this Guide 5 This document provides the installation practice for the Calix GigaSpire BLAST GM1028H
(u4hm) outdoor satellite system. Intended Audiences This document is intended for use by network planning engineers, outside plant engineers, and field/craft personnel responsible for installation and maintenance of Calix premises equipment. Safety and Regulatory Information Federal Communications Commission (FCC) Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate this equipment. Professional installation is required. IMPORTANT NOTE: FCC Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 43cm between the radiator & your body. This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas license-exempt RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference.
(2) This device must accept any interference, including interference that may cause undesired operation of the device. Cet appareil contient des metteurs / rcepteurs exempts de licence qui sont conformes au (x) RSS (s) exempts de licence d'Innovation, Sciences et Dveloppement conomique Canada. L'opration est soumise aux deux conditions suivantes:
(1) Cet appareil ne doit pas provoquer d'interfrences.
(2) Cet appareil doit accepter toute interfrence, y compris les interfrences susceptibles de provoquer un fonctionnement indsirable de l'appareil. IMPORTANT NOTE: IC Radiation Exposure Statement This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 25cm between the radiator & your body. Cet quipement est conforme aux limites d'exposition aux rayonnements IC tablies pour un environnement non contrl. Cet quipement doit tre install et utilis avec un minimum de 25cm de distance entre la source de rayonnement et votre corps. This document uses the following safety notice conventions. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 6
DANGER! Danger indicates the presence of a hazard that will cause severe personal injury or death if not avoided. DANGER! Danger indique la prsence d'un danger qui entranera des blessures graves ou la mort s'il n'est pas vit. WARNING! Warning indicates the presence of a hazard that can cause severe personal injury if not avoided. ATTENTION! Avertissement indique la prsence d'un danger pouvant entraner des blessures graves s'il n'est pas vit. CAUTION! Caution indicates the presence of a hazard that can cause minor to moderate personal injury if not avoided. MISE EN GARDE! Attention indique la prsence d'un danger qui peut causer des blessures lgres modres s'il n'est pas vit ALERT! Alert indicates presence of a hazard that can cause damage to equipment or software, loss of data, or service interruption if not avoided. ALERTE! L'alerte indique la prsence d'un danger susceptible d'endommager l'quipement ou les logiciels, de perdre des donnes ou d'interrompre le service s'il n'est pas vit. DANGER! CLASS 1 LASER PRODUCT. INVISIBLE LASER RADIATION MAY BE PRESENT. Fiber optic radiation can cause severe eye damage or blindness. Do not look into the open end of an optical fiber. DANGER! PRODUIT LASER DE CLASSE 1. UN RAYONNEMENT LASER INVISIBLE PEUT TRE PRSENT. Le rayonnement de la fibre optique peut causer de graves lsions oculaires ou la ccit. Ne regardez pas dans l'extrmit ouverte d'une fibre optique. Important Safety Instructions When using your equipment, basic safety precautions must always be followed to reduce the risk of fire, electric shock, and injury to persons, including the following:
Do not use this product near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool. Use only the power cord indicated in this manual. For external power supplies, the external power supply used in this device is to be Class II or a Limited Power Source (LPS) power supply. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Chapter 1 GigaSpire BLAST u4hm (GM1028H) Product Overview This chapter introduces the Calix GigaSpire BLAST u4hm (GM1028H) outdoor mesh Wi-Fi satellite system and provides an overview of installation considerations. Topics Covered This chapter covers the following topics:
Introducing the GigaSpire BLAST u4hm (on page 8) Product Dimensions (on page 10) Exploring the Product Interfaces (on page 11) Mounting Options (on page 13) Powering Options (on page 14) Installation Considerations (on page 16) Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 8 Introducing the GigaSpire BLAST u4hm The Calix GigaSpire BLAST u4hm (GM1028H) is a new generation, dual-band, outdoor PoE or local powered Wi-Fi 6 mesh system, ideal for residential applications, bringing high-
bandwidth services outdoors to the barn, patio, pool, and more. It features the latest Wi-Fi 6 technology, offering the optimal Wi-Fi experience. Besides supporting data and video services, this intelligent, high-performance system has GE LAN and WAN interface, allowing it to support Gigabit throughput for video and data services. The GigaSpire BLAST u4hm is a dual-band, outdoor PoE or local powered Wi-Fi 6 system that leverages the 2.4 and 5 GHz spectrum. Using a Gigabit Ethernet interface supporting either WAN or LAN allows broadband service providers (BSPs) to provide high bandwidth for the most demanding environments. With integrated power of Ethernet (PoE), the GigaSpire BLAST u4hm can be placed in an optimal location; even without power availability. Coupled with the Calix GigaPro GPR8802x, the GigaSpire BLAST u4hm can be powered via an Ethernet cable. In addition, the GigaSpire BLAST u4hm can also be powered locally (with a traditional power adapter), offering the ultimate outdoor location flexibility. u4hm Satellite Key attributes of the hardened u4hm include the following:
Environmentally hardened system for outdoor operation in extreme conditions Layer 2 bridge and Layer 3 routing for High Speed Internet (HSI) data and IPTV video services 2.4 GHz and 5 GHz 802.11ax (Wi-Fi 6) certified, 802.11a/b/g/n/ac compatible WPA/WPA2/WPA3; WEP 64/128 bit encryption Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 9 Dynamic Mesh: load balancing, band/node steering; interference management Remote WAN side GUI access Gigabit Ethernet LAN/WAN interface; single port of multi-rate 10/100/1000 BASE-T Ethernet, auto-negotiating for residential IPTV and data services Dynamic Mesh: load balancing, band/node steering; interference management Supports a Power of Ethernet (PoE) input power option on its Gigabit WAN port to operate as a PoE Powered Device (PD); or can be powered locally with a traditional AC/DC power adapter. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 10 Product Dimensions Dimensions for the GigaSpire BLAST u4hm are included here for reference. Note: The GM1028H must be wall or pole mounted using the appropriate mounting bracket. Note: The u4hm includes the wall mount bracket affixed to the back of the unit. Wall Mount Dimensions - GM1028H Satellite Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Exploring Product Interfaces The GM1028H uses a combination of covers and cut-outs to keep the incoming fiber protected and dry. GM1028H Outer Cover 11 With the bottom cover removed a partial view of the ports can be seen. Relative positions of interface ports By tilting the GM1028H downward, the bottom surface of the satellite can be seen. The image below provides information on interface ports and their functions. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 12 Note: The view below shows the GM1028H with the Wall Mount Bracket already attached. Interface locations Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Mounting Options 13 Currently, there are two methods for mounting the u4hm:
Wall Mount (on page 25) - The u4hm wall mount bracket is standard equipment on the GM1028H. Mounting instructions (on page 25) are included in this guide. Pole Mount (on page 28) - A pole mount bracket kit can be ordered separately. 100-05967 Pole mount bracket for GigaSpire BLAST GM1028H (u4hm) Additional Mounting Considerations From a best practices standpoint, keep the following in mind:
Calix recommends mounting the BLAST u4hm as high as practical for Wi-Fi performance reasons. However, this deployment scenario still mandates that an AC power outlet is located within the power cord distance of the Wi-Fi source. If installing in a greenfield environment (initial installation), plan on placing the GM1028H within 10 feet of the power supply. As an alternative, longer power cords are available to extend the distance between the u4hm and the power supply. Calix also recommends keeping cabling neat and well secured wherever possible. A tidy installation allows for increased safety and an overall neater appearance. Common tools used for this purpose include cable ties and velcro straps for routing cable out of the way. Also, custom made wall plates may be used where the majority of cabling is hidden behind a wall. 27 inch/pounds of torque or less should be used when tightening fasteners to both the bracket and the u4hm. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 14 Powering Options Attach to any 110/220 VAC power outlet using the supplied 12 VDC transformer. Note: For the GM1028H, the power cord configuration must be appropriate for use in the country where the device is being deployed. Note: Only provided and approved power cords or voltage adapters should be used to connect to this product. The power supply provided is suitable for both indoor and outdoor deployments and provides the following:
Ext. Power Adapter: 12 VDC, 3A AC Power Cord (from incoming line voltage power): 10 feet (3 meters) DC Power Cord (to u4hm): 6 feet (1.8 meters) 2-pin barrel connector to u4hm Input voltage: 12 VDC (nominal), 10 VDC (min.), 15 VDC (max) PoE 802.3bt PD Power Supply (3-pin) Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 15 PoE Power Option DC Power Option - An RJ-45 Ethernet connector for Powered Devices (PD) that provides input to the 802.3BT compliant Power over Ethernet (PoE) system. PoE - Supports personal devices only on the WAN uplink. Daisy chain uplinks to any satellite unit are supported from the LAN port but not the PoE port. When employing PoE, added hardware specific to this powering option are not provided by Calix nor does Calix recommend any specific solution. If additional help is needed on implementing a power supply, please contact your local Calix service professional. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 16 Installation Variables General Guidelines Follow these general guidelines and practices:
Read this document completely before starting any installation activities. Determine the system powering method to use for your installation, from among two options. See Powering Options (on page 14) and Identifying the Installation Location (on page 23) for details and guidance. Determine the system mounting method to use for your installation, from among two options. See Mounting Options (on page 13) and Identifying the Installation Location (on page 23) for details and guidance. Follow standard safety precautions when performing installation tasks. Keeping all cabling neat and secured for safety and strain relief. Use cable ties, screw clips, and velcro straps for dressing cables as needed. Network Uplink The u4hm system is equipped with a 1GE WAN Ethernet port for uplink connections to the network. Connect the system to the network following these guidelines:
Connect the system to the network using either a wired (ethernet) or wireless backhaul link to connect to the RG system. Supported Topologies The GigaSpire BLAST u4hm Wi-Fi AP system operates in satellite mode. can operate in either RG mode or satellite mode. Deployment topologies supported depend on the operating mode, as shown below. The GigaSpire BLAST u4hm Wi-Fi AP system can connect to the RG system via a wired or wireless connection. You can arrange satellites in a star or daisy-chain topology, adhering to the following guidelines:
Maximum of (4) satellites supported per RG Star topology preferred; daisy chain topology also supported For star arrays, wired or wireless links to the RG are supported For daisy-chains, a maximum of 2 hops are supported (from RG to last satellite) For daisy-chains, only wireless backhaul links are supported Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 17 Satellite mode When operating as a WAP satellite, the satellite system can connect to the RG system via a wired or wireless connection. You can arrange satellites in a star or daisy-chain topology, adhering to the following guidelines:
Maximum of (4) satellites supported per RG Star topology preferred; daisy chain topology also supported For star arrays, wired or wireless links to the RG are supported For daisy-chains, a maximum of 2 hops are supported (from RG to last satellite) For daisy-chains, only wireless backhaul links are supported Star Topology Daisy Chain Topology Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 18 User-Supplied items Bring the following tools and materials to the installation site, as required:
Materials An Ethernet cable up to 100 m in length (for a wired uplink to the RG) Silicone sealant/caulk; for sealing cable entry holes
(2) mounting screws for wall-mount bracket PoE power supply equipment (PSE)/PoE injector, to install nearby; only if using PoE power option Tools Bring the following tools to the installation site:
Phillips head screwdrivers (#2 head, #1 head) Level for aligning the installed bracket to the wall or pole Pencil (to mark bracket and drill hole locations; wall-mount kit) Nut driver, 5/16" (to tighten hose clamps; pole-mount kit) Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Chapter 2 Installing the GM1028H GigaSpire BLAST Satellite In this section, the following topics are covered:
Identifying the Installation Location (on page 23) Unpacking (on page 20) Wall Mounting Dimensions and Instructions (on page 25) Optional: Pole Mounting (on page 28) Grounding the u4hm (on page 31) Installing Power and Network Cables (on page 21)
CAUTION! Use of controls or adjustments or performance of procedures other than those specified here may result in hazardous radiation exposure. MISE EN GARDE! L'utilisation de commandes ou de rglages ou l'excution de procdures autres que celles spcifies ici peuvent entraner une exposition des rayonnements dangereux. Note: Before mounting the u4hm to a wall or pole, complete all internal wiring. Once the u4hm is attached, very little room exists due to mounting bracket interference. Follow these tips when installing a GigaSpire BLAST GM1028H device:
For subscribers using data services, all data wiring inside the home must be CAT5 cable or better. Make sure subscriber connections are tightened properly. Check the contents of each box carefully as you receive them. Components may not be located where you might expect them due to certain items being tested immediately before shipment. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 20 Unpacking the GigaSpire BLAST GM1028H Each device is shipped individually in its own carton and contains the following:
Part Number 100-05839 GigaSpire Blast u4hm (GM1028H) hardened dual band 2x2 Wi-Fi 6, GE WAN includes the following additional parts and supplies:
The u4hm main device with interface cover pre-installed. The wall mount bracket The grounding plug and the grounding screw (M4, Phillips head) Safety card After opening the carton, remove the protective packaging, ensure all components above are present, and prepare for mounting the unit. Before proceeding, the bottom cover must be removed. In addition to the above, the following optional accessories are available (sold separately):
Part number 100-05967 GigaSpire BLAST u4hm (GM1028H), pole mount bracket kit Pole Mount Bracket Qty. 2 hose clamps for 2" to 6" diameter pole. Qty. 1 M4 Phillips head screw Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 21 Installing Power and Network Cables Prior to installing cables, the bottom access cover must be removed. Removing the access cover 1. Rotate the u4hm until the bottom is facing you. 2. Remove the cover screws using a phillips head screwdriver and set aside.1 Cover Screw Removal 3. Once removed, grasp the cover and pull it from the u4hm. 4. Set the cover aside for later use. 1The pre-installed screws are Phillips head,requiring a #2 Phillips head screwdriver to remove. Note: Some early u4hm units shipped with tamper-proof Torx head screws instead of Phillips head screws. If your unit is so equipped, use a security Torx driver instead. Torx Head with Tool Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 22 Preparing the cable entry 1. Route each service cable into each cable entry stub(s) that you will use, as shown above:
1 = DC power input 2 = WAN / PoE Ethernet port 3 = LAN Ethernet port 2. Route the incoming cable(s) up into the u4hm. u4hm Interfaces (Cover Removed) a. Connect the WAN Ethernet cable (from the upstream ONT or PoE switch):
Feed the Ethernet cable through the slot in the cable entry stub. Connect the Ethernet cable to Ethernet port to the RJ-45 WAN/PoE link. Note: If you are using a PoE Ethernet connection for the WAN link, skip step 2b. b. Conditional Step: If using commercial power, connect the DC power cable (from the AC/DC adapter):
Feed the DC power cable through the hole in the right cable entry stub. Connect the DC power cable to the power input jack. c. Conditional Step: If this unit provides a wired LAN connection or a daisy-chained link to another satellite unit, connect the LAN Ethernet cable:
Feed the Ethernet cable through the hole in the cable entry stub (left-most slot). Connect the Ethernet cable to Ethernet port (RJ-45 interface for LAN link). 3. Once complete, route cables down and away from the u4hm. 4. Dress any cables or cable bundles using clips or cable ties. 5. To achieve a complete seal, use silicone caulk around the cable entry area at the bottom of the cover. Seal the cable entry locations with silicone based caulk as needed. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Identifying the Installation Location 23 Calix recommends mounting the u4hm as high as practical for Wi-Fi performance reasons. However, this deployment scenario still mandates that an AC power outlet is located within the power cord distance of the Wi-Fi source (optional 16' power cord is available for outdoor installations). If installing in a greenfield environment (initial installation), plan on placing the u4hm within the provided (4 feet) length of the power supply cord. As an alternative, longer power cords are available to extend the distance between the GigaSpire BLAST and the power supply. Before installing either device, consider what additional services may be implemented. Various access points are available on the bottom of the unit which may or may not be used. Prior to determining the unit's final location, you need to account for the following variables:
Optional: Where will the Ethernet cable(s) be routed?
What type of building material is used in this facility? Make sure you have the appropriate drills, drill bits and fasteners for routing Ethernet or power cables as they pass through walls and the like. From a best practices standpoint, keep the following in mind:
Calix recommends keeping cabling neat and well secured wherever possible. A tidy installation allows for increased safety and an overall neater appearance. Common tools used for this purpose include cable ties and velcro straps for routing cable out of the way. Also, custom made wall plates are often used where the majority of cabling is hidden behind a wall. Wi-Fi AP placement In a Wi-Fi serving area, direct line-of-sight to the AP is not essential for signal quality, thanks to MIMO technology and an omni-directional antennae array. However, to achieve the best possible Wi-Fi coverage and performance, Calix recommends the following guidance:
Prioritize a centralized location; the closer the AP system is to the center of the target area, the better. Elevate the system as high up as possible; higher elevation helps the signal clear lower/ground-level obstructions. Some building materials block Wi-Fi signals more than others. See the table below for reference; lower attenuation yields better performance. Consider the materials in surrounding structures when selecting an installation location for the system. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 24 Building Materials: Effect on Wi-Fi Signals Material Wi-Fi Attenuation Wood, Drywall, Particle Board, Tile Glass Bricks, Cinder Block Water Plaster, Stucco Concrete Metal Tinted or Low-E Glass (metalized) Low Medium High Very High
CAUTION! Use of controls or adjustments or performance of procedures other than those specified in this document may result in hazardous radiation exposure. MISE EN GARDE! L'utilisation de commandes ou de rglages ou l'excution de procdures autres que celles spcifies ici peuvent entraner une exposition des rayonnements dangereux. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 25 Installing the System on a Wall Dimensions for wall mounting of a GigaSpire GM1028H are included here for reference. Note: The GM1028H must be wall or pole mounted using the appropriate mounting bracket. Wall Mount Dimensions - GM1028H Satellite The Calix satellite GM1028H can be wall mounted. Keep the following information in mind when considering wall mounting:
In a wall mount environment, the minimum distance between the u4hm and the ground is 3.3 meters (11 feet). Note: Elevation helps APs achieve maximum Wi-Fi coverage per the system specification. The ideal mounting height above the ground for the u4hm is 3.3 meters (11 feet). Mounting the unit lower than this height is supported, but it may not achieve its maximum signal reach. Locate the unit on the wall in a location that is unlikely to be bumped or jostled. Make sure that the Ethernet cable[s] (if used) and power supply wiring attached to the unit are secured properly and out of harms way. Note: Once the GigaSpire is connected and turned up, Wi-Fi network parameters are persisted in memory. For this reason, if power is lost to the unit, it will be re-discovered on the network automatically, without operator intervention. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 26 To wall mount the GigaSpire BLAST GM1028H 1. Find a suitable location for attaching the unit to the wall. Be mindful of the power source and Ethernet cable requirements when determining a mounting location. 2. Using the illustrations below, mark the two screw locations on the wall, making sure the device will remain level after mounting. Note: If attaching to sheet rock or gypsum board, Calix recommends using a wall anchoring system to ensure the bracket is securely attached. 3. Drill holes in the wall and install appropriate wall anchors if required. 4. Thread the screws into the wall anchors and tighten leaving a gap of about 1/8" between the screw head and the and the back of the unit. This gap allows the u4hm wall mount bracket to be slip fit over the mounting screws. Wall Mount Bracket Before attaching the wall mount bracket to the back of the GM1028H, make sure the bracket has locked into place as directed below. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Mounting Bracket Dimensions The GM1028H has a wall mount bracket included in the packaging. The bracket itself does not require any fasteners for attaching to the GM1028H however there are two mounting slots on the bracket for attaching to the wall. Appropriate mounting dimensions are shown here for reference. Installing the GM1028H Wall Mount Bracket 27 Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 28 Installing the System on a Pole The GigaSpire u4hm (GM1028H) can be pole mounted using an optional pole mount kit from Calix (100-05967). The kit consists of the following components:
Pole Mount Bracket Bracket Hose Clamp (2) Ground Lug Cable assembly Screw, 8-32 x 1/2" Hex Head (4) To pole mount the GM1028H Note: The pole mount kit is designed to accommodate a round pole 2 to 6 inches in diameter. If you have a pole with diameter larger than 6 inches, you can daisy-chain 2 house clamps together for each band (requires 2 additional hose clamps, not supplied by Calix). Note: In a pole mount environment, the minimum distance between the u4hm and the ground is 5 meters (16 feet). Elevation helps APs achieve maximum Wi-Fi coverage per the system specification. The ideal mounting height above the ground for the u4hm is 5 meters (16 feet). Mounting the unit lower than this height is supported, but it may not achieve its maximum signal reach. In most environments, mounting the u4hm lower than 5 meters will provide adequate Wi-Fi coverage. 1. Ensure you have a properly buried or secured pole. 2. Fix the pole mount bracket to the pole using the 2 provided hose clamps. The bracket can be on either left or right side of the pole. a. Open both hose clamps as shown below. Open the hose clamps b. Loop the two hose clamps through the mounting bracket as shown below. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Hose Clamps Threaded through Bracket 29 c. Take the assembled pieces above and slip them over the attachment pole. d. Tighten the hose clamps until snug. Note: The hex head screw on the hose clamp can accept a 5/16" ratchet bit for faster tightening. Pole Mount Bracket Attached 3. Attach the GM1028H system to the mounting bracket:
a. Before attaching the u4hm, orient the unit so its interfaces point downward. b. Install and tighten two of the hex screws into the back of the u4hm remembering to leave about a 3/16" gap between the screw and the u4hm cut-out. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 30 c. Hang the device onto the pole mount bracket and tighten/adjust the screws so the u4hm is snug but not overly tight. 4. Prepare the cable entry location (bottom). 5. Route the incoming cable(s) up the pole to the mounting location and connect to the u4hm as follows:
u4hm Interfaces (Bottom Cover Removed) a. Connect the WAN Ethernet cable (from the upstream ONT or PoE switch):
Feed the Ethernet cable through the right-hand cut-out in the cable entry stub (#
3 raceway above). b. Conditional Step: If using commercial power, connect the DC power cable (from the AC/DC adapter):
Feed the DC power cable through the x hole in the right cable entry stub (#3 in image above). Connect the DC power cable to the power input jack. c. Conditional Step: If this unit provides a wired LAN connection or a daisy-chained link to another u4hm unit, connect the LAN Ethernet cable:
Feed the Ethernet cable through the x hole in the left cable entry stub (#1 in image above). Connect the Ethernet cable to Ethernet port 1 (RJ-45 interface for LAN link). 6. Once complete, route cables directly to and against the mounting pole and secure with cable ties or other material as appropriate per local codes. 7. Seal the cable entry locations with silicone based caulk as needed. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 31 Grounding the Unit The u4hm must be connected to a ground system prior to putting the unit into service. The u4hm chassis can be connected to a Common Bonding Network (CBN), Isolated Bonding Network (IBN), or an earth ground. A 20 AWG grounding wire (not provided) is needed to ground the unit. In the gift box, a ring lug and phillips pan-head screw with pawl washer is provided for attaching the ring lug to the ground post on the u4hm. ALERT! Beware of electrostatic discharge. Follow standard ESD precautions. Always wear a grounded ESD wrist strap to avoid damaging the electronic equipment. To ground the u4hm chassis 1. Cut your ground wire to the required length. Leave enough slack to account for routing back to the earth ground. Crimp the ring lug onto the ground wire end using an appropriately sized crimper to achieve a tight connection. 2. Connect the ground cable to the u4hm chassis as follows:
a. Position the ground cable's lug against the chassis rear panel at the ground terminal location. Ensure metal-to-metal contact between the lug and the metal of the chassis. b. Insert the provided ground screw with pawl washer into the chassis ground stud. Turn the screw until fully seated. Tighten the screw to 27 in-lbs. of torque. u4hm Ground Lug Location 3. Connect the chassis ground cable to the main ground system (best practice) or other suitable grounding system as follows:
a. Route the ground cable to the grounding termination location. If the cable is too long, cut the cable to length. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 32 b. Verify the type of mounting post for the earth ground and crimp the desired termination hardware onto the opposite end of the wire. Note: Grounding surfaces must be brought to a bright finish and coated with antioxidant before being joined. When grounding to any surface, ensure that there is no paint or debris between the ground lug and the rack frame. To ensure a reliable ground bond, apply an anti-oxidant and use paint piercing star washers and thread forming screws to secure a metal-to-metal ground contact to the u4hm enclosure. Note: For PoE powered systems only: If you use an indoor PoE injector or PoE switch, you must also use a PoE+ Ethernet surge protector (not supplied) on the Ethernet cable run between the injector and the u4hm system located outdoors. Grounding Considerations The National Electric Code (NEC), the Rural Electric Association (REA), and state and local codes require that this equipment (aka "the system") be properly grounded. The system must be installed using the ground lug supplied with this enclosure to be compliant with UL listings. A proper ground bonds the system to the building's primary earth electrode. The bonding conductor used must be a #6 AWG copper or equivalent. The NEC grounding requirement stipulates that earth electrodes must conduct to earth with no more than 25 ohms of resistance. If 25 ohms cannot be achieved with a single electrode, a secondary electrode must be used and bonded together using a #6 AWG copper conductor or equivalent. The system must be installed to an auxiliary ground source to be compliant with UL listings. The primary method of grounding in this application will be to bond the Main Electronics Module (MEM) to the building's electrical ground circuit. The bonding conductor used must be a #14 AWG copper or equivalent fastened to the MEM using a #10-32 pan head screw with external tooth washer. For installations requiring a bonding conductor of #6 AWG copper or equivalent, Calix offers a Ground Lug Kit. This kit includes a ground lug, a #10-32 x 7/16-inch pan head screw and external tooth washer. Ground electrode requirements The secondary ground electrode must be spaced at least 8 feet away from the primary electrode. The primary and secondary electrodes, once bonded together, become the building's primary ground point. Neither UL, NEC, nor REA require any additional electrodes to be installed unless the system is located more than 20 feet away from the building's earth electrode. If the system cannot be installed within 20 feet of the building's primary earth electrode, an additional ground electrode must be provided and bonded to the primary ground point of the building. A #6 AWG copper conductor or equivalent bonding jumper must be used between the earth electrodes and the system. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 33 A suitable earth electrode is a copper clad steel rod that is driven into the earth at least 8 feet deep or a metallic cold water pipe that is under ground for a distance of at least 10 feet. If a water pipe is used as an earth electrode, it must be no more than 5 feet from the outer wall where the system is mounted. All ground conductors are required to provide a low impedance path to the earth electrode. The conductor must take the shortest and most direct path to the earth electrode and be free of any sharp bends. If ground conductors are to be placed inside metallic conduit they must be bonded to the conduit at both ends using a UL listed bonding type connector. Important: Extreme care must be taken when attaching the ground connectors to the utility
(earth) ground rod. If the ground is interrupted or disturbed in any way, an unsafe condition will exist. Calix best practice Calix requires use of an earth ground circuit (earth electrode) at the installation site to provide protection from electric shock for equipment and personnel. The ground circuit may consist of a simple copper rod driven into the earth or a complex system of buried rods and wires. The lower the resistance of the electrode-to-earth connection, the more effective the ground system is for safety and lightning protection. Proper grounding conditions and requirements vary per site. BICSI (Building Industry Consulting Service International) calls for a 5 ohm maximum standard based on IEEE 142-
2007 (aka the Green Book, Recommended Practice for Grounding of Industrial and Commercial Power Systems), Chapter 4 ("Connection to Earth"), Section 4.1.3 ("Recommended Acceptable Values"). Calix recommends achieving a ground impedance of no greater than 5 ohms, wherever practical, to facilitate proper operation of high speed services and for safety during surge events. Consult IEEE 142-2007 Chapter 4 for considerations and guidance on how to achieve no more than 5 ohms impedance when connecting to a given ground field. ALERT! Failure to achieve ground circuit impedance within the recommended range limits the sites potential safety from risk of shock and can adversely affect performance of broadband services. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 34 Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Chapter 3 Final Setup and Activation This chapter describes how to activate the GM1028H system for service. Topic Covered This chapter covers the following topic:
Powering up the System (on page 36) Replacing Removed Covers (on page 38) Sealing Cable Entry Locations (on page 39) Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 36 Powering Up the System The information below describes the powering of the GigaSpire GM1028H:
DC power (AC/DC adapter) To connect DC power 1. Locate the 12 VDC Power Adapter. 2. Attach one end (2-pin barrel connector) through the waterproof grommet and connect to the 2-pin power connector of the u4hm. 3. Plug the other end (3-pin) into any available 110/220 VAC wall outlet. The GigaSpire BLAST begins its start-up sequence (Flashing green LED). AC/DC Power Converter PoE power (Ethernet cable) To connect PoE power 1. Locate the Ethernet cable supplying the power-over-Ethernet (PoE) power from the PoE switch source. 2. Connect the Ethernet cable to the PoE Ethernet port on the rear of the GigaSpire BLAST system. 3. The u4hm begins its start-up sequence (Flashing green LED). Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 37 DC power (AC/DC adapter) To connect DC power 1. Locate the 12 VDC Power Adapter. 2. Attach one end (2-pin barrel connector) to the rear of the GigaSpire system. 3. Plug the other end (3-pin) into any available 110/220 VAC wall outlet. 4. The GigaSpire begins its start-up sequence (Flashing amber LED). GM1028H (u4hm) Power Connection PoE power (Ethernet cable) To connect PoE power Note: A waterproof ethernet connector and cable are required when powered by PoE. 1. Locate the Ethernet cable supplying the power-over-Ethernet (PoE) power from the PoE switch source. 2. Connect the Ethernet cable to the PoE Ethernet port on the rear of the GigaSpire system. 3. The GigaSpire begins its start-up sequence (Flashing amber LED). Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 38 Replacing Removed Covers Covers must be replaced before finalizing the installation. Perform the following steps:
1. With the power, ethernet, and ground wires securely connected, thread each exit cable through the provided bottom stub of the u4hm. 2. Use additional cable ties or wiring clips to dress the cables outside the u4hm. 3. Place the previously removed lower cover into the slots of the u4hm and re-install the torx screws. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 39 Sealing Cable Entry Locations Depending on the power and network uplink options you selected, each installed u4hm unit may terminate from one to three cables. You must seal the cable entry location(s) to protect the interior electronics against moisture, dust, pests, and other contaminants. Use a silicon-based sealant or comparable compound. Note: Seal all cable entry ports immediately after installation to prevent moisture from condensing inside the access compartment, which may cause damage. This practice is critically important in humid regions. To seal the cable entry port(s) 1. Verify that the access compartment cover has been re-attached to the bottom of the u4hm chassis. See Replacing the Access Cover (on page 38) for details. 2. Very gently pull on the cable(s) to eliminate excess slack inside the entry port(s), assuring a snug fit inside the port cutouts. 3. Apply silicone sealant to space around the cable in each entry port. If necessary, use a finger to spread the caulk around the rubber entry hole to assure a complete air-tight seal. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 40 Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. Appendix A Appendix System LED Behavior EXOS EDGE system LED behavior is defined below. Startup LED Behavior LEDs on the front surface of the unit provide information on the status and current state of the device. Below, you will find a detailed status of the power-up cycle. Note: Based on the model being deployed, LED size and/or orientation may be different
(however behavior is unchanged). Status Function Color Off Power is off. The unit has not been turned on, or There is no power to the unit Note: LED is off. Booting Up, Software Upgrade in Process Unit is in the boot-up process or service/software is being upgraded. Flashes orange every second assuming software has taken over. Note: LED is on. Boot-up Failure Connected to Internet Service Failure, No Internet Boot-up failed (assuming software has taken over) Note: LED is on. Cycles at 8/10 of a second Unit has successfully booted up, local services are up and connected to the Internet. Note: LED is on. No service, no Internet. Note: LED is on. Cycles at 1.6 seconds Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 42 LED Behavior: WPS Functionality Pressing the WPS button once initiates the primary pairing mode (allows mobile Wi-Fi clients to connect to the RG). Pressing and holding the button for three seconds initiates Wi-Fi backhaul pairing mode
(allows Wi-Fi satellites to connect to the RG). After pressing the button, the WPS feature stays in pairing mode for 120 seconds. During this time, you can pair Wi-Fi client devices or satellites to the RG by also using the WPS function on those devices or systems. Sequence of WPS operation 1. Press the WPS button a single time (or hold 3+ seconds in a 10-second window). The RG enters pairing mode for up to 120 seconds. 2. If another WPS device is found, the system pairs with the device. If no found, the system exits pairing mode after 120 seconds. Note: Based on the model being deployed, LED size and/or orientation may be different
(however behavior is unchanged). Status Function LED Status Pairing Attempt Started Enable WPS upon pressing the WPS a single time. The device will stay in pairing mode for 120 seconds. Behavior: LED begins flashing at 500 m/sec intervals and continues for at most 120 seconds. Device Not Found If no device is found after the initial 120 second time-out, the WPS/Strength LED bar shifts from the blinking green to solid red. Behavior: LED remains red for another 60 seconds, then reverts to the normal status. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. System Specifications 43 Hardware specifications for the GM1028H system follow:
Dimensions Value Width Height Depth Weight 10.75 in (27.3 cm) 10.75 in (27.3 cm); 10.9 (27.7 cm) with cable boot 3.65 in (9.27 cm) 4.6 lbs. (2.1 kg) Powering and Alarms Value AC / DC Ext. Power Adapter (10 ft/6 ft): 12 VDC, 3A 2-pin barrel connector (DC) to 3-pin (AC) Input voltage: 12 VDC (nominal), 10 VDC (min.), 15 VDC (max) Power over Ethernet (PoE) PoE 802.3bt PD Network Interfaces Value WAN LAN Wireless Single 1GE port; supports PoE 802.3bt PD Single 1GE port (100/1000/2500 Base-T) port, RJ-45 PoE 802.3bt PD Dual band internal antennas
(2x2 2.4 GHz, 2x2 5 GHz simultaneous) 2.4 GHz 802.11 b/g/n/ac/ax 5 GHz 802.11 a/n/ac/ax 2x2 UL/DL MU-MIMO, Explicit high-power, dynamic beamforming Environmental Value Operating temperature Indoor ambient temperature: -20 C* to 60 C (-4 F to 140 F) Operating and storage relative humidity K.21 enhanced lightning support 10 to 90% and 5 to 95% non-condensing respectively
*If the system is deployed in environments with temperatures below -30 C, Calix recommends first starting the system in a warmer environment and run for 10-15 minutes. Once running, the system can function in temperatures down to -40 C / -40F. Certification and Compliance Value Emissions Safety FCC Part 15 Class B, Industry Canada (IC), ICES-003 Class B, CISPR-22 UL 62368 and UL 1697 approved Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 44 Agency Listings FCC WARNING: These devices comply with Part 15 of the FCC Rules and Regulations. Operation is subject to the following conditions. This device may not cause harmful interference, and, this device must accept any interference received, including interference that may cause undesired operation. These devices have been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules and Regulations. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions in this guide, may cause harmful interference to radio and television communications. Hazardous Materials There are no hazardous materials identified for the GigaSpire GM1028H. Application Standards Following is a list of standards that apply to this product:
FCC Part 15, Sub Part B, class B UL 62368-1 CAN ICES-003 Class B CSA C22.2 No. 62368-1 Standards ANSI C63.4 FCC Part 15.247 FCC Part 15.203 FCC Part 15.207 FCC Part 15.209 FCC ID: 2ABLK-U4X RSS 102 RSS 247 FCC Part 15.407 IEC 62368-1 ITU-T K21 ITU-T K44 EN 62368-1 IC: 4009A-U4X EN 62311 Telcordia GR-63 Telcordia-GR-1089 NEC (National Electrical Code) Telcordia GR-950 Telcordia GR-909 Telcordia GR-49 Telcordia GR-1244 Telcordia GR-2890 Wi-Fi Alliance Certified 802.11ax Wi-Fi DFS Certified EN 300 328 EN 301 893 EN 301 489-1 EN 301 489-17 EN 55032 Class B EN 61000-3-2 EN 61000-3-3 EN 50581 EN 50564 CISPR 32 Class B IEEE: 802.3, 802.3AB, 302.3U, 802.11p, 802.11Q RCM CISPR-22 8318 CE / RED, RoHS, WEEE, Energy USB 2.0 Type A Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023. 45 Radiated Emissions This Class-B digital device complies with radiated emissions requirements as defined in Canadian ICES-003. Product Compliance GigaSpire BLAST systems have achieved National Fire Protection Association (NFPA) compliance. Conformit du Produit Les systmes GigaSpire BLAST sont maintenant conformes la National Fire Protection Association (NFPA). Power Supply The unit must be powered by a listed power adapter or DC power source marked "LPS"
(Limited Power Source) and rated output between 12 VDC, 3 A minimum, TMA = 40 Celsius minimum. If additional help is needed on implementing a power supply, please contact your local Calix service professional. Note: A waterproof ethernet connector and cable are required when powered by PoE. An external power supply is included with the following rating:
GigaSpire BLAST GM1028H Input voltage: 12 VDC (nominal), 10 VDC (min.), 15 VDC (max) External Power Adapter: 12 VDC, 3 A PoE 802.3BT PD DANGER! Using non-approved or incorrect power adapters can result in injury. DANGER! L'utilisation d'adaptateurs d'alimentation non approuvs ou incorrects peut entraner des blessures. Note: When using the standard power adapter, units will be inoperable after loss of main power. Proprietary Information: Not for use or disclosure except by written agreement with Calix. May, 2023.