nRF Reader nRF Reader Specification Specifications of N2 RFID Reader
(CTS-STBR-AE-1-02/04) Revision 1.1h 17/APR./ 2023 CanTops Co., Ltd Approval Signatures
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Copyright 2021 This document contains confidential information of CanTops and shall not be disclosed or used unless otherwise specified in the relevant agreement. This document must be rendered illegible when being discarded. Company ADDR:
A-1002~1008, Digital Empire BLDG, 16, Deogyeong-daero, 1556beon-gil, Yeongtong-gu, Suwon-si, Gyeonggi-do Korea 16690, Republic of Korea nRF Reader nRF Reader Specification
(This page is intentionally left blank) Confidential i CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification CONTENTS 1. PRODUCT OVERVIEW ................................................................................ 4 2. PRODUCT FEATURES ................................................................................ 5 3. PRODUCT CODE CONFIGURATION ....................................................... 6 4. MAIN SPECIFICATIONS OF THE PRODUCT ........................................ 7 5. PRODUCT SIZE ............................................................................................ 8 6. PRODUCT IMAGE ...................................................................................... 10 7. KEY FUNCTIONS ....................................................................................... 11 7.1. AC POWER SUPPLY ..................................................................................................... 11 7.2. RS-232C COMMUNICATION CONNECTOR .................................................................... 12 7.3. RFID ANTENNA CONNECTOR ........................................................................................ 13 7.4. FOUP DETECTION SENSOR CONNECTOR ................................................................... 14 7.5. ETHERCAT CONNECTOR .............................................................................................. 16 7.6. LED OPERATION ......................................................................................................... 18 7.7. N2 CONTROL CONNECTOR ........................................................................................... 19 7.8. N2 UBOX CONTROL CONNECTOR .............................................................................. 21 Confidential 2 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification Revision History:
Rev. Date Location Description 1.1 2021. JUN.29 All
- Form change and cpmbination (02/04) 2021. JULY.06 Cover
- Change in the document title and file name 1.1a 2021. SEP.15 Phase4
- Added max H-field strength 2021. OCT.18 2023. MAR.06 2023. APR.12 2023. APR.17 1.1F 1.1g 1.1h Phase5
- Added example of install, <5.d>, request of CE LVD Phase4
- Changed max H-field strengthbelow 53.55 Phase7
- Changed input power data, temperature data
- Added FCC warning FCC Compliance Statement This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. FCC Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to correct the interference by one of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. FCC Caution Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. This transmitter must not be co-
located or operating in conjunction with any other antenna or transmitter. Confidential 3 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 1. PRODUCT OVERVIEW This product is an RIFD Reader using 134.2kHz and is designed to communicate with TAG (Transponder) of ISO11785 standard. This product is optimized for stable operation in various noise environments and is used for logistics management of semiconductor lines. In addition, this product uses Ethernet-based industrial Fieldbus EtherCAT to collect and manage ID and sensor information required for overall factory logistics in real-time and strengthened the network function, and consists of a reader, antenna, and sensor. For details of the antenna and sensor, please refer to the separate specification sheet. Confidential 4 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 2. PRODUCT FEATURES EtherCAT communication, RFID Reader, and N2 I/O functions are integrated into one Can be easily installed in the facility structure due to its compact design, thereby can reduce the cost and shorten the installation time. Can be used in various environments by supporting 3 types of reading antennas. Confidential 5 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 3. PRODUCT CODE CONFIGURATION CTS
STBR AE
- 1 -
xx xx : Whether to support N2 Control 02 : Supports Full version, and N2 control 04 : No N2 control board AE : AE series AE : AE series STBR : STB Reader CTS = CanTops Confidential 6 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 4. MAIN SPECIFICATIONS OF THE PRODUCT Main specifications and installation environment of this product are shown in the following <Table 1>
Classification Item Frequency Reading time*
Writing time*
Max. Reading distance Max. Writing distance Number of antenna connections Number of sensor inputs Antenna length Retangular Stick Material Connector 3 types of MPT, SPT and RO RS-232C Field BUS Description 134.2kHz, Maximum H-Field Strength: below 53.55dBuA/m@3m 150ms / Page 390ms / Page 80mm
*Depends on the antenna type and installation environment 35mm
*Depends on the antenna type and installation environment Up to 4 connections Up to 8 sensors (2 sensors/Antenna channel), filtering function 2M ~ 10M (Optional, by 2M) CTS-STBA-EC0/1-xxx CTS-STBA-MC0/1-xxx
* Refer to the antenna specifications (HF RFID Specification) CTS-RFID-ACzz/AOzz/ABzz-xxyy
* Refer to the antenna specifications (HF RFID Specification) PC 43650-0200, Molex
* Refer to the antenna specifications (HF RFID Specification) Ex) RI-TRP-DR2B : 17Page64bit, Read/Write 1ea, 1:1, Full Duplex, for debugging EtherCAT, 100MHz RFID Reader RFID Antenna Tags Communication standards Communication Protocol CoE, FoE, etc. LED Status Indication 12 LEDs, indicate the operating status Environment Power Storage environment Operating enviornment Withstand voltage Input Rating Output Rating
(per connector unit) Fuse SMPS (built-in) Size (WHD) Weight Casing material Temperature: -25 ~ 70, Humidity:5~95 %RH
(However, there shall be no dew condensation) Temperature: 0 ~ 45C, Humidity : 35~85 %RH
(However, there shall be no dew condensation) 500V or higher AC 100V-240 V, 50/60 Hz, 120 W FOUP Detection Sensor Connector : DC24V, 0.1A N2 UBOX Control Connector : DC 24V, 0.7A N2 Control Connector : DC 24V, 0.7A 2 A / 250 V, 5x20 mm, Glass tube fuse 200W SMPS 18515065.5mm
(except connector protrusion) Approx. 1.1kg Securing Plate: SCP1(Steel) Body: ABS
<Table 1> Main specifications Confidential 7 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 5. PRODUCT SIZE
<Fig. 5.a> Size of CTS-STBR-AE-1-02
*Unit:mm
<Fig. 5.b> Size of CTS-STBR-AE-1-04 Confidential 8 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification
<Fig. 5.c> Fixing hole dimension of CTS-STBR-AE-1-xx
*Unit:mm
<Fig. 5.d> example of install Confidential 9 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 6. PRODUCT IMAGE
<Fig. 6.a> Image of CTS-STBR-AE-1-02
<Fig. 6.b> Image of CTS-STBR-AE-1-04
<Fig.6.c> Antenna
<Fig. 6.d> FOUP Sensor
<Fig. 6.e> Mini FOUP Sensor Confidential 10 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7. KEY FUNCTIONS 7.1. AC Power Supply Consists of power switch, fuse and power connector
<Fig. 7.1a> Power Supply (SMPS) Input power connector : AC100-240V
[Fig. 7.2b] Power connector Pin No. Function 1 AC input 2
3 AC input 4
5 Earth Connector name Cable connector 39-01-4052, Molex 39-01-4050, Molex Glass Tube Fuse : 2A/250V, 5x20mm Power Switch : Power on/off switch Confidential 11 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.2. RS-232C communication connector A serial communication connector to set and check the status of the reader by connecting with PC, and the type used is 43650-0300(Molex).
<Fig. 7.2a> RS 232 connector 43650-0300, Molex 43645-0300, Molex
(a) Header : Reader
(b) Receptacle : Cable
<Table 7.2> RS 232 connector pinout Reader Computer/Upper Function TxD RxD GND No. No. Function 1 x 2 2 1 3 RxD TxD 3 5 GND 4 x 6 x 7 x 8 x 9 x Confidential 12 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.3. RFID antenna connector An antenna connector that reads the tags attached to the plates such as STB or UTB which stores FOUP. For more details of the antenna, please refer to the antenna specifications of CanTops.
<Fig. 7.3a> RFID antenna connector Pin No. 1 2 Function ANT+
ANT-
Connector name Cable connector 43650-0200, Molex 43645-0200, Molex Antenna Head size (Retangular type) Confidential 13 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.4. FOUP Detection Sensor Connector The connection specification and configuration diagram of the sensor that detects the presence or absence of FOUP is shown in Fig. below. The pin number is determined based on the connector mounted on the board. Basically, two sensors can be linked to one antenna, but one FOUP sensor is used for basic operation. You can add a general sensor other than the FOUP detection sensor. Check IN1 and 2 are signals output from the reader to check the sensor sensitivity and lifespan change in advance. Using this function makes it possible to systematically manage abnormalities related to the sensitivity of the sensors installed in the entire line.
<Fig. 7.4a> FOUP Detection Sensor Connector Pin No. Functions x Sensor IN 3
(Home Sensor) Check OUT 2 Sensor IN 2
(FOUP Sensor) Check OUT 1 Sensor IN 1
(FOUP Sensor) GND
+24V GND
+24V GND
+24V Pin No. Connector name Cable connector 55959-1230, Molex Housing: 51353-1200, Molex Terminal: 56134-9000, Molex
<Table 7.4> Sensor connector pinout Protection circuit : Port1 + Port2 = Use 300mA Poly Fuse Port3 + Port4 = Use 300mA Poly Fuse Confidential 14 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification FOUP Sensor Head size
<Fig. 7.4b> FOUP sensor Head
<Fig. 7.4c> mini FOUP sensor Head When the FOUP sensor operates in the actual use environment, there is an unstable period where the signal turns On/Off in the transient state. The unstable time of these signals can be set as the filter time constant. For details, please refer to the set parameters.
Caution An optical sensor is used inside the FOUP detection sensor. Therefore, when particles are introduced from the outside, the sensor sensitivity is lowered, that an abnormality may occur in FOUP detection. It is necessary to check the sensor status periodically. Confidential 15 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.5. EtherCAT connector The EtherCAT communication configuration is shown in <Fig. 7.5a>. The Ethernet communication lines are connected in a daisy chain form, and the industrial Ethernet communication standard for real-time communication at 100MHz is used. To connect in Daisy Chain type, there are two communication ports in one reader. E.IN is connected to E.OUT of the previous reader, and E.OUT is connected to E.IN of the next reader.
<Fig. 7.5a> Basic configuration chart of EtherCAT System EtherCAT LED (Link, ACT)
<Fig. 7.5a> EtherCAT Connector LINK0 and LINK1 LED indicate the status for the following ports. Status LNK0, or LNK1 Off Flash Continuous ON When the communication line is not connected When the communication line is connected to perform Ethernet communication When the communication line is only connected without communication ACT0 and ACT1 LED indicate the status for the following ports. ACT0, or ACT1 Status Off Flash Continuous On When the communication line is not connected When the communication line is connected to perform Ethernet communication When the communication line is only connected without communication Confidential 16 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification Configuration and specification of EtherCat Cable Description Specification Maker Q`ty Remark Plug 6GK1 901-1BB10-2AA0 Siemens 2 PCS CN1 CN2 Label 1 Mark the start point (A) and end point (B), and attach it at a distance of 10mm from the transparent heat-shrink tube and the end of the connector. Attach color tape to the end of the cable (Tape width is 10mm) Classification of Input/Output ports Input: Yellow Output: Red or Orange Label 2 Start point (A), end point (B) marked, transparent heat-shrink tube, attached to the side of 1PC 1PC Cable AWG#22, 2Pair, SFTP, Profinet Type B Siemens 1PC EtherCAT Cable Wiring CN1 1 2 3 4 5 6 7 8 Shell Color Yellow Orange White N.C N.C Blue N.C N.C Shield braiding wire Function Tx+
Tx-
Rx+
Rx-
Shield CN2 1 2 3 4 5 6 7 8 Shell EtherCAT Cable Wiring Diagram When connecting the cable, the starting point (A) and ending point (B) marked on the cable and the unit number attached to the reader must match. Also, make sure that the cable color (red, yellow) and the reader case color (E.OUT (red), E.IN (yellow)) shall be the same (as shown in Fig. 5). Confidential 17 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.6. LED Operation
<Fig. 7.6a> Status indication and Antenna LED Status indicating LED LED name EXT.Power INT.Power Error E.RUN Function When DC24V, the main power supply, operates normally, the LED turns on. LED turns on when DC3.3V used for logic operation inside operates normally LED that turns on when an error occurs in reading and writing to the tag OFF: When LED is in INT, an initial status of EtherCAT communication Slow flash: When the current status is in Pre-Operation mode On once: When the current state is in Safe-Operation board Continuous ON: When initialization is in complete and normal operation mode Fast flash: when in Bootstrap mode Remarks Yellow Yellow Red Green Antenna channel indicating LED PORT1 , PORT2 , PORT3, PORT4 LE will be lit when reads tag to the corresponding port. Confidential 18 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.7. N2 Control Connector CTS-STBR-AE-1-04 does not support N2 control connector
<Fig. 7.7a> N2 control connector, 4 ports Pin No. Function Analog Input 2 Analog Input 1 GND
+24V Adj 2 Error Output Solenoid Valve 2 GND
+24V Adj 1
+24V
+24V Solenoid Valve +
Solenoid Valve -
Pin No. Connector name Cable connector 55959-1430, Molex Housing: 51353-1400, Molex Terminal: 56134-9000, Molex Confidential 19 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification OUT-
OUT+
Driving current: MAX 180mA 24V GND OUT Driving current: MAX 500mA 24V GND OUT Driving current : MAX 500mA Zero ADJ 1 24V GND Analog Input 1 Zero ADJ 2 24V GND Analog Input 2
- The output signals of Zero ADJ 1 and Zero ADJ 2 operate at the same time, so they can not be controlled separately.
- The output signals of Zero ADJ 1 and Zero ADJ 2 of Port 1, Port 2, Port 3, Port 4 and Main Port can be controlled separately.
(Only 1 port out of 5 ports can operate Zero ADJ function) Confidential 20 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification 7.8. N2 UBOX Control Connector CTS-STBR-AE-1-04 does not support N2 UBOX control connector
<Fig. 7.7a> N2 UBOX Control Connector (Port 1)
- Protection circuit : Use 1.1A Poly Fuse Pin No. Function Pin No. Connector name Cable connector Adj 2 Adj 1 Analog Input 2 Analog Input 1 GND
+24V Solenoid Valve GND
+24V
+24V 55959-1030, Molex Housing: 51353-1000, Molex Terminal: 56134-9000, Molex When connect UBOX, select supply or exhaust. 2 readers are necessary per UBOX. Confidential 21 CTS-STBR-AE-1 Revision 1.1h nRF Reader nRF Reader Specification UBOX Inlet connection 24V GND OUT Driving current : MAX 500mA 24V GND Analog Input 2 Zero ADJ 2 24V GND Analog Input 2 Zero ADJ 2
- The output signals of Zero ADJ 1 and Zero ADJ 2 operate at the same time, so they can not be controlled separately.
- The output signals of Zero ADJ 1 and Zero ADJ 2 of Port 1, Port 2, Port 3, Port 4 and Main Port can be controlled separately.
(Only 1 port out of 5 ports can operate Zero ADJ function)
UBOX Exhaust Connection 24V GND Analog Input 2 Zero ADJ 2 24V GND RS232 connection(2.2)
*) The specifications of this product are subject to change without notice for improvement of the performance Confidential 22 CTS-STBR-AE-1 Revision 1.1h