Temperature interface Original instructions Product information Designation Product no. Manufacturer Temperature interface 626140-9121-600 626140-9122-600 626140-9134-100 626140-9122-610 626140-9134-110 626140-9134-120 626140-9144-012 Carl Zeiss 3D Automation GmbH Carl-Zeiss-Strae 27 73431 Aalen Germany www.probes.zeiss.com Document version Article no. Document Version Date Note 626170-0010-467 1.0 25.06.2019 Approved A new version status will be created if changes are made to the content of this document. The existing version will become invalid and must be replaced by the valid document version. All rights reserved 2019 Carl Zeiss 3D Automation GmbH This document, including all illustrations, is subject to copyright. Any use beyond the strict limits of copyright law permission without the permission of the manufacturer is strictly prohibited and punishable by law. This applies in particular to reproduction, translation, microfilming, and storing or processing by electronic means. The replication of trade names and such in this document does not justify the assumption that such names should, in the sense of trademark and brand protection legislation, be regarded as unused and therefore usable by anyone. Layout, illustration, photos and texts: Carl Zeiss 3D Automation GmbH Printed in Germany 25. Juni 2019 1 Introduction . 5 1.1 Warranty and liability . 5 1.2 EU Declaration of Conformity . 5 1.3 Importance of this Operating instructions . 6 2 Safety . 7 2.1 Safety instructions . 7 2.2 Residual risk . 7 3 Use, function and technical data . 8 3.1 Intended use . 8 3.2 System overview . 9 3.3 Function . 13 3.4 Technical data . 14 4 Transport and installation . 15 4.1 Transport . 15 4.2 Design . 15 5 Operation . 21 5.1 Switching on . 21 5.2 Faults . 21 5.3 Switching off . 21 6 Cleaning and Maintenance . 22 6.1 Cleaning and care . 22 6.2 Maintenance . 22 6.3 Service address . 22 7 Disposal and storage . 23 7.1 Disposal and recycling . 23 7.2 Notes on storage . 23 Contents 4 Introduction 1 Introduction 1.1 Warranty and liability Our General Terms and Conditions of Sale and Delivery always apply. No warranty or liability claims for personal injury or material damage can be accepted if they relate to one or more of the causes given below:
Improper use of the ZEISS product. Incorrect installation, start-up, operation and maintenance of the ZEISS product or use of spare parts not approved by the manufacturer. Non-observation of the instructions in these Operating instructions in respect of the different life phases of the ZEISS product. Unauthorised structural modifications made to the ZEISS product. EU Declaration of Conformity 1.2 The Annex includes a Declaration of Conformity that confirms the conformity of the ZEISS product with EU Radio Equipment Directive 2014/53/EU. It is an EU Declaration of Conformity in accordance with the EU Radio Equipment Directive 2014/53/EU. We hereby declare that in view of its design and type, and as brought into circulation by us, the ZEISS product described below meets the requirements of EU Directive 2014/53/EU as well as the other EU Directives listed below. If the ZEISS product is modified in a manner not previously agreed with the manufacturer, this declaration loses its validity. Designation of the ZEISS product. Temperature interface Additional EU Directives:
Applied standards:
EMC Directive (2014/30/EU) RoHS Directive (2011/65/EU) EN 300 330 V2.1.1 (2017-02) EN 301 489-1 V2.1.1 (2017-02) EN 301 489-3 V2.1.1 (2017-02) EN 55032:2015 + AC:2016, Class A EN 6100-4-2:2009 Operating instructions Temperature interface 1.0 5 Introduction Federal Communications Commission NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radiofrequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate this equipment. This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions:
1. 2. This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation. Importance of this Operating instructions 1.3 Use of these Operating instructions will ensure that the ZEISS product is used for its intended purpose and operated safely. These Operating instructions are intended for the operating company and all persons performing tasks on the ZEISS product. For further information, refer also to the following manuals:
Manual of the coordinate measuring machine, on which the ZEISS product is to be used. 6 Operating instructions Temperature interface 1.0 2 Safety Safety Safety instructions 2.1 The safety instructions in this chapter apply for all persons working on the ZEISS product. For safe operation, in addition to these Operating instructions, the operating instructions of the CMM must be observed by all persons working on the ZEISS product. No modifications, additions or conversion work may be carried out on the ZEISS product without the manufacturer's approval. This also applies to welding work on load-bearing parts. All conversion measures require written permission from the manufacturer. Parts must be replaced immediately if not in perfect working order. Only genuine spare and expendable parts may be used. If third-party parts are used, it is not possible to guarantee that they have been designed and manufactured to the relevant load and safety requirements. Residual risk 2.2 The ZEISS product is built in accordance with the state of the art and recognised safety rules. Despite all the design-related safety and protective measures, hazards to persons or damage to system components may still arise due to carelessness or misuse of the ZEISS product. Only use the ZEISS product:
For the intended application (see chapter 3.1 "Intended use"). In a safe and secure technical condition. After rectification of any faults that could compromise safety. By one person. Additional personnel must not remain near the ZEISS product. Operating instructions Temperature interface 1.0 7 Use, function and technical data 3 Use, function and technical data Intended use 3.1 The Temperature interface serves as a contact-free interface between the CMM and the pallet that transfers data. This ensures a quick changeover of the pallet including sensors attached to it. The Temperature interface is designed for the following measuring machines:
CONTURA, ACCURA, PRISMO, PRISMO ultra, XENOS, MICURA, CenterMax, GageMax. Preconditions for the intended use:
The ZEISS product may only be operated in a fault-free state. This presupposes the prescribed service and maintenance. Defects that impair safety must be remedied immediately. The ZEISS product is intended only for operation indoors in an industrial environment. To ensure safe operation, the installation instructions, the local conditions, the correct energy connections and the service and maintenance work must be observed. The ZEISS product may only be operated by qualified personnel. The ZEISS product must not come into contact with cutting fluid. All information in these Operating instructions must be observed. 8 Operating instructions Temperature interface 1.0 Use, function and technical data System overview 3.2 The following modules belong to the system overview:
Fig. 1:
System overview using the example of a grid pallet 1 Machine interface 2 3 Pallet interface Distributor box Operating instructions Temperature interface 1.0 9 Use, function and technical data Fig. 2:
System overview using the example of a fixture pallet 1 Machine interface 2 3 Pallet interface Temperature sensor 10 Operating instructions Temperature interface 1.0 Use, function and technical data 3.2.1 Machine interface Fig. 3: Machine interface Machine interface is securely plugged into the base mounting. 3.2.2 Pallet interface Pallet interface Fig. 4:
Pallet interface is securely plugged into the pallet. 3.2.3 Distributor box (4-way, M5) Distributor box Fig. 5:
Up to 4 sensors can be plugged in to the distributor box. The slots can be freely selected, because each sensor has its own network address. Operating instructions Temperature interface 1.0 11 Use, function and technical data 3.2.4 Temperature sensor (mini) Temperature sensor (mini) Fig. 6:
Temperature sensors are available in four different designs. Straight, angled, magnetic and clamping sensing elements. 626140-9141-010 (straight), 626140-9141-012 (angled), 626140-9141-014 (magnetic) and 626140-9141-016 (clamping). 12 Operating instructions Temperature interface 1.0 Use, function and technical data 3.2.5 Article overview and accessories Designation Temperature sensor, straight Temperature sensor, angled Temperature sensor, magnetic Temperature sensor, clamping Extension cable 0.25m Extension cable 0.5m Extension cable 1.0m Distributor box (including hexagon socket screws) Pallet interface Machine interface Pallet interface (device) Pallet interface, sensor Article number 626140-9141-010 626140-9141-012 626140-9141-014 626140-9141-016 626140-9145-003 626140-9145-005 626140-9145-010 626140-9134-100 626140-9122-600 626140-9121-600 626140-9122-610 626140-9134-120 Option ModBus temperature interface 626140-9144-012 Function 3.3 The Temperature interface is a contact-free transmission system, which transfers both data and energy between pallet and CMM. In this way, sensors and actuators that are located on the pallet can be supplied with energy and information exchanged between the CMM and pallet. The interface has the advantage that no danger or damage arises due to open pin-contacts and the interface is also resistant to the effects of dirt, water, etc. The temperature interface can be installed in each of the pallets used, so that if a pallet is changed, temperature measurement and transmission can take place immediately. Pallets without corresponding interfaces can also be used. In this case, no temperature value is determined for compensation and this must take place using other options. The supply and transfer takes place as soon as the pallet has been correctly positioned on the base mounting. Operating instructions Temperature interface 1.0 13 Use, function and technical data 3.4 Technical data General Ambient temperature Storage temperature Relative humidity Dimensions Machine interface (Da x H) Pallet interface (Da x H) Value 5 to +40C 0 to +60C 40 to 70%
Value Approx. 64 x 23 mm Approx. 48 x 15 mm Distributor box (W x H x D) Approx. 120 x 23 x 40 mm Electrical data Value Power supply by MCA signal converter 12V DC Max. electrical power 750 mW 14 Operating instructions Temperature interface 1.0 Transport and installation 4 Transport and installation The following documents must also be considered alongside these Operating instructions:
installation instructions for the coordinate measuring system Coordinate measuring system operating instructions Transport 4.1 The ZEISS product is supplied by the manufacturer in a cardboard box, carefully packed and cushioned. The cardboard box must be secured on the transport means in such a way that any shifting, tilting, falling or damage is not possible. Design 4.2 The ambient parameters from the technical data must be heeded when selecting the location for setting up. If you do not have a fixture pallet, installation of the Temperature interface can be implemented by three groups of personnel. Service personnel: Option ModBus temperature interface (626140-
9144-012) Specialist personnel (electricians): Temperature interface - pallet
(626140-9122-600) User: Temperature interface - stator (626140-9121-600), temperature interface - 4-way distributor (626140-9134-100) plus all sensors The fixture pallet is already set up with pallet interface and sensors and can be used directly. To ensure correct functioning, it must be ensured that the MCA signal converter and the machine interface have been installed. 4.2.1 Alignment and setting up The pallet interface can, provided the Modbus temperature interface option (626140-9144-012) has been installed by the service employee, be plugged in independently by the customer in the pallet. The distributor box and the sensors can also be connected directly and fixed on the pallet. An electrician is required for installation of the pallet interface. With a fixture pallet, all components are already plugged in and connected. All that is required is for the pallet to be correctly positioned in the base mounting. 4.2.2 Attachment of the pallet interface The pallet interface can be installed as follows:
Operating instructions Temperature interface 1.0 15 Transport and installation Routing the M5-cable through the hole Fig. 7:
Lead the M5 cable with bare conductors from top to bottom through the pallet hole that is located directly above the recess for the pallet interface as shown in the photograph. Securing the M6 cable gland Fig. 8:
Screw the M6 cable gland into the threaded hole and tighten by hand. 16 Operating instructions Temperature interface 1.0 Transport and installation Inserting the crimp contacts Fig. 9:
Push the crimp contacts of the individual conductor into the JST plug casing until they click in place as shown in the photograph. In doing so, observe the correct sequence: brown, white, blue, black (from right to left). Fig. 10: Plugging in the JST plug Fig. 11: PCB installation Operating instructions Temperature interface 1.0 17 Transport and installation Plug the JST plug into the PCB and insert the PCB in the recess before pressing in. The PCB must be fixed to the pallet using the supplied M2 screws. In doing so, ensure that the sealing ring is pressed in cleanly and the cables are not kinked. The markings around the recess can be used as an alignment aid. Fig. 12: Tightening the strain-relief Carefully tighten the strain-relief on the M6 cable gland by hand until the cable is secure against pulling. If necessary, use a second open-ended spanner. 4.2.3 Attachment of the distributor box Fig. 13: Grid pallet The distributor box can be screwed onto the grid pallet in any position using the two M6 screws. 18 Operating instructions Temperature interface 1.0 Transport and installation Fig. 14: Securing the distributor box Tighten the M6 screws by hand using a 5 mm hex-key. Connect the distributor box cable to the M5 socket of the pallet interface. 4.2.4 Attaching the sensors Fig. 15: Connecting the sensors The sensors can be connected to the four sockets of the distributor box. Remove the protection caps and store safely. The M5 plug of the sensor cable must be inserted into the socket (the socket groove must match the plug lug to ensure fault-free alignment) and then secured using the gland nut. Fig. 16: Distributor box - protection cap Unused sockets in the distributor box must be protected against dirt and water using a protection cap. Operating instructions Temperature interface 1.0 19 Transport and installation With the fixture pallet, the distributor box is integrated in the pallet. Sensor network addresses 4.2.5 If multiple sensors are being used, it must be ensured that they have a unique network address and thus that each address is present only once. The sensor check box (626140-9144-020) can be used for testing and programming of the addresses. 20 Operating instructions Temperature interface 1.0 5 Operation Operation Switching on 5.1 The Temperature interface is switched on as soon as the CMM is switched on and booted up. 5.2 Faults Errors Cause/Remedy Temperature sensor does not produce any data. 1. Check whether a machine interface exists. 2. Check whether the pallet rests neatly in place and whether the surfaces of the data-coupler are clean. 3. Check for cable damage. 4. 5. Either connect only one sensor or check using the optional sensor check box (626140-9144-020) that the temperature sensors used do not have addresses that have been assigned more than once. The temperature sensor can be checked for correct operation using the optional sensor check box. Switching off 5.3 All modules located on the pallet are switched off as soon as the pallet is lifted. The machine interface is switched off as soon as the CMM is switched off. Operating instructions Temperature interface 1.0 21 Cleaning and Maintenance 6 Cleaning and Maintenance Chapter "2 Safety" of these Operating instructions must have been read before cleaning and maintenance tasks are performed. Cleaning and care 6.1 The ZEISS product must always be maintained in a clean condition. The device must always be kept free of tools, liquids, chips and other foreign substances. Never wet-clean the ZEISS product. Basic requirements for all materials:
Dusty parts must be cleaned using a damp cloth, never wipe with a dry cloth! Use a mild solution of soap or detergent in lukewarm water with a soft cloth, sponge or chamois leather. Used substances and materials must be handled and disposed of correc-
tly, in particular when cleaning with solvents. Vacuuming of the device is permitted provided the suction nozzle does not cause electrostatic charging and does not come into contact with any parts. The following are not allowed to be used:
Abrasive agents or sharp/degreasing cleaning agents. Hard sponges or brushes. Chemicals such as acetone, carbon, carbon tetrachloride, methyl ethyl ketone, paint thinners or alcohol compounds with an alcohol concen-
tration of more than 5%. Compressed air for cleaning by blowing out. 6.2 Maintenance Only use original parts when replacing parts and spare parts. 6.3 Service address Carl Zeiss 3D Automation GmbH Carl-Zeiss-Strae 27 73431 Aalen Germany Tel. +49-7361-6336-0 Fax +49-7361-6336-29 E-Mail: accessories.metrology.de@zeiss.com 22 Operating instructions Temperature interface 1.0 Disposal and storage 7 Disposal and storage Disposal and recycling 7.1 Decommissioning and disposal may only be carried out by the manufacturers specialist personnel, observing the relevant accident prevention regulations. Disposal of individual modules may only be performed by the personnel groups described in chapter 4.2. When disposing of the ZEISS product or individual components, ensure materials are correctly sorted taking into consideration the relevant national and regional waste disposal regulations. 1. Remove the pipes and cables of the electrical and pneumatic energy sources. 2. Remove any loose parts in or on the ZEISS product. 3. Apply the transport locks. Notes on storage 7.2 If the ZEISS product is put into storage, the storage location must be dry and dust-free. You can find the recommended storage temperature in Table on page 14 under "Technical data" . The ZEISS Product must be standing on a flat and level surface. Unpainted metal surfaces should be protected against rust using an acid-free oil film. The ZEISS Product must be covered. Operating instructions Temperature interface 1.0 23