SmaRT 902 Remote Control System Manual U007.0-SmaRT902_system-R It2 2007 Cervis, Inc. SmaRT Remote Control System This document is the property of Cervis, Inc. and cannot be copied, modified, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification. FCC Statements 15.19 Two Part Warning This device complies with Part 15 of the FCC rules. Operation is subject to the follow-
ing two conditions:
(1) This device may not cause harmful interference and
(2) This device must accept any interference received, including interference that may cause undesired operation. 15.21 Unauthorized Modification NOTICE: The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user. Such modifications could void the users authority to operate the equipment. Cervis, Inc. Visit our Web site at:
2007 Cervis, Inc. All rights reserved. Content is subject to change without notice. www.cervisinc.com User Manual Contents FCC Statements ............................................................................................................................ i 1.0 SmaRT 902 Remote Control System.................................................................................. 1 1.1 Features............................................................................................................................. 1 1.2 PT0-902 Handheld Remote .............................................................................................. 2 1.3 BU-902F Base Unit............................................................................................................ 2 1.4 Communication Configuration Options ......................................................................... 3 1.4.1 Associate Handheld to Base Unit Procedure............................................................... 3 1.4.2 Disassociate Handheld to Base Unit Procedure .......................................................... 4 2.0 Handheld Battery Installation or Change .......................................................................... 6 3.0 Base Unit Installation .......................................................................................................... 7 4.0 Using the SmaRT PTO-902 Handheld Remote.................................................................. 8 To operate the system:................................................................................................................ 8 5.0 Wiring Harness..................................................................................................................... 9 6.0 Specifications..................................................................................................................... 10 6.1 Handheld.......................................................................................................................... 10 6.2 Base Unit ......................................................................................................................... 11 Figures Figure 1. PTO-902 Handheld Remote and BU-902F Base Unit.................................................. 1 Figure 2. PTO-902 (without bumper) ............................................................................................ 2 Figure 3. Female Twelve (12) Pin Connector............................................................................... 3 Figure 4. BU-902F LEDs ................................................................................................................ 3 Figure 5. Handheld PTO Buttons.................................................................................................. 4 Figure 6. Handheld Battery Installation ....................................................................................... 6 Figure 7. Base Unit......................................................................................................................... 7 Figure 8. Wiring Harness Cable.................................................................................................... 7 Figure 9. PTO-902 Front Panel Buttons and Diagnostic LEDs.................................................. 8 Tables Table 1 - Handheld Specifications..............................................................................................10 Table 2 - Base Unit Specifications..............................................................................................11 2007 Cervis, Inc. i Notes:
SmaRT 902 Remote Control System ii U007.0-SmaRT902_system-R Product Name 1.0 SmaRT 902 Remote Control System The standard SmaRT 902 Remote Control System consists of a 2-button PTO-902 wireless handheld transmitter, a BU-902F base unit, and the wiring harness that is used to connect the base unit to the controlled apparatus. A single base unit is capable of communicating with up to eight PTO-902 Handheld units. The rugged construction, compact size, and multiple output versatility allow for SmaRT Systems to be used for many applications that require remote operation. Figure 1. PTO-902 Handheld Remote and BU-902F Base Unit 1.1 Features IP65 Enclosure Operating Temp: -20C to +55C Storage Temp: -40C to +85C PTO-902 Handheld has two Push-to-Operate (PTO) buttons Handheld powered by three AAA Batteries (+3.6VDC to 4.5VDC) Base Unit +9VDC to +16VDC Input Power Two FET high side switching outputs (8A max.) License Free Frequency, 900MHz Spread Spectrum Technology 300 (100m) Range Rugged high-impact polymer enclosure Removable rubber bumper (handheld) Lanyard Compact Weatherproof Design Five base unit and three handheld diagnostic LEDs Single connector interface for ease of wiring 2007 Cervis, Inc. 1 1.2 PT0-902 Handheld Remote SmaRT 902 Remote Control System The SmaRT PTO-902 Handheld Remote features a 300 handheld-to-base unit com-
munication range providing two function press-to-operate (PTO) control. Using direct sequence spread spectrum (DSSS) wireless technology at 900MHz, the handheld unit provides a robust link with a base unit in congested radio environments. SmaRT hand-
held units feature seamless association to a SmaRT BU-902F Base Unit without the need to open either case. The handheld enclosure is constructed of rugged high-impact polymer with a polycar-
bonate face plate securely sealed and attached by eight screws. It is further protected by a removable rubber bumper that covers the back and sides of the unit extending be-
yond the recessed faceplate. A convenient lanyard that attaches to the remote is pro-
vided. The handheld is powered by three size AAA batteries. Three status/diagnostic LEDs are visible on the handheld faceplate as shown in Figure 2 below. TX Green when transmitting RX Red when receiving LINK Yellow while linking Figure 2. PTO-902 (without bumper) 1.3 BU-902F Base Unit The SmaRT BU-902F Base Unit features two FET, 8A max high-side switching outputs. It accepts an input power operating voltage range from +9 to +16VDC. Using Direct Se-
quence Spread Spectrum (DSSS) wireless technology at 900MHz, the base unit pro-
vides a robust link with a handheld in congested radio environments SmaRT base units feature seamless association to a SmaRT handheld unit without the need to open either the remote or base unit case. All controlled apparatus connections to the base unit are made via a single cable. The base unit compact enclosure is constructed of rugged, heavy duty high impact plasticthe type commonly used by the automotive industry. VDC power to the unit and output signals are ported via the heavy duty twelve (12) pin automotive-type con-
nector. 2 U007.0-SmaRT902_system-R User Manual Figure 3. Female Twelve (12) Pin Connector The unit has five status/diagnostic LEDs that are used to determine the state of the unit. The LEDs are shown in Figure 4 below. Health OK Green pulse/sec POWER OK Yellow TX/RX Yellow when transceiving Figure 4. BU-902F LEDs 1.4 Communication Configuration Options A standard SmaRT 902 System comes with one PTO-902 Handheld Remote and one BU-902F Base Unit, but each base unit can establish communication with up to eight PTO-902 Handheld Remotes. Each handheld must first establish a communications link with the base unit before the base unit can recognize the handheld unit. This process is called Association. 1.4.1 Associate Handheld to Base Unit Procedure Use the following step to Associate a handheld remote to a base unit. 1. Remove power from the base unit. 2. Stand near the base unit in line of sight with the handheld in your hand. 3. Press and hold both buttons (see Figure 5). TX lights steady green. 4. Continue to hold both buttons for the five seconds it takes for the LINK LED to begin flashing yellow. 2007 Cervis, Inc. 3 SmaRT 902 Remote Control System 5. When LINK flashes yellow, release the two buttons. The RX button flash-
es red allowing two (2) seconds for you to make the next button press.
Note: If the next button press is not performed within the two second interval that RX flashes red, the procedure is aborted and must be started anew to establish the Association. 6. Press and hold the Associate button (See below). The RX extinguishes, the TX lights steady green, and the LINK LED lights steady yellow. 7. Apply power to the base unit while continuing to hold the Associate but-
ton. The base unit and handheld begin to Associate and establish a communications link. Once the Association is complete, the yellow LINK led extinguishes, the RX begins flashing red, and the TX lights steady green and remains so until the button is released. 8. Release the Associate button. The RX LED extinguishes, the TX LED flashes green for a brief time, and then it too extinguishes. The SmaRT 902 System is ready for use with that particular handheld remote. ASSOCIATE TO BASE UNIT Yellow while linking Figure 5. Handheld PTO Buttons DISASSOCIATE FROM BASE UNIT 1.4.2 Disassociate Handheld to Base Unit Procedure In some circumstances it may become necessary to disassociate a handheld that is linked to a base unit. The procedure to Disassociate handhelds from the base unit is almost identical to the Associate procedure except the Disassociate button is used and held throughout the process.
Note: The following procedure will Disassociate all remotes linked to the base unit. CAUTION Completion of the following steps will Disassociate all handheld remote links previously established. It will be necessary to per-
form the Associate Procedure (1.4.1 above) using each handheld to re-establish communication links with the base unit. 4 U007.0-SmaRT902_system-R User Manual 1. Remove power from the base unit. 2. Stand near the base unit in line of sight with the handheld in your hand. 3. Press and hold both buttons (see Figure 5). TX lights steady green. 4. Continue to hold both buttons for the five seconds it takes for the LINK LED to begin flashing yellow. 5. When LINK flashes yellow, release the two buttons. The RX button flash-
es red allowing two (2) seconds for you to make the next button press.
Note: If the next button press is not performed within the two second interval that RX flashes red, the procedure is aborted and must be started anew to establish the Association. 6. Press and hold the Disassociate button. (See Figure 5 above.) The RX extinguishes, the TX lights steady green, and the LINK LED lights steady yellow. 7. Apply power to the base unit while continuing to hold the Disassociate button. The base unit and all previously linked handhelds begin to Disassociate communica-
tions links. Once the Disassociation is complete, the yellow LINK led extinguishes, the RX begins flashing red, and the TX lights steady green and remains so until the button is released. 8. Release the Disassociate button. The RX LED extinguishes, the TX LED flashes green for a brief time, and then it too extinguishes. The SmaRT BU-902F Base Unit will not communicate with any handheld remote units. A handheld remote must use the Association Procedure to re-establish a communica-
tion link with the base unit. 2007 Cervis, Inc. 5 2.0 Handheld Battery Installation or Change SmaRT 902 Remote Control System The SmaRT handheld unit is powered by three size AAA batteries. When installing bat-
teries, be sure to observe proper polarity as marked on the inside of the compartment to avoid damaging the unit. 1. Remove the four small Phillips screws from the Battery Compartment cover and lift the cover from the handheld. 2. If installing batteries in an empty battery compartment, install three fresh size AAA batteries. Be sure to position the batteries as shown in Figure 6 below. If replacing expired batteries, remove the old batteries and install three fresh size AAA batteries. Be sure to position the batteries as shown in Figure 6 below. 3. Replace the compartment cover and tighten the four Phillips screws. These screws should not be over-tightened, but they should be tight enough to assure the gasket provides a proper seal. Cover screw Sealing gasket Figure 6. Handheld Battery Installation
Note: Cover screws must be tightened enough to assure the gasket is compressed. Do not over-tighten the screws. CAUTION Be sure to observe proper polarity when placing batteries in the handheld battery compartment. 6 U007.0-SmaRT902_system-R User Manual 3.0 Base Unit Installation CAUTION Make sure the machine on which the base unit is to be attached is disabled during installation. Use the configuration diagrams supplied by Cervis to guide you in mounting the base unit and connecting your wiring harness. Mounting of the base unit is left much to your discretion with the following guidelines:
Before installing, make sure that the configuration diagrams supplied with the system are available. Keep them so they are available at all times. Make sure the wiring harness is at hand. Always mount the receiver away from any intense radio or electric distur-
bance sources. Make sure the mount is secure. Mount the unit where you have enough room for your wiring harness connections. Mounting Wiring Harness Connector Figure 7. Base Unit Figure 8. Wiring Harness Cable 2007 Cervis, Inc. 7 4.0 Using the SmaRT PTO-902 Handheld Remote SmaRT 902 Remote Control System The front panel of the SmaRT PTO-902 Handheld Remote has two (2) push-to-operate buttons and three (3) diagnostic LEDs. Each of the two buttons have dual functions as described in Figure 9. TX Green flashing when transmitting RX Red flashing when receiving LINK Yellow while linking Push-to-operate base unit Output 1, or Associate to base unit Push-to-operate base unit Output 2, or Disassociate from base unit Controlled device ID
(area can be written on with pen or marker) Figure 9. PTO-902 Front Panel Buttons and Diagnostic LEDs To operate the system:
1. Communication between the handheld and base unit must be established using the Association Procedure (1.4.1). 2. You must be line of sight of the base unit while holding the handheld, within 300 ft. (100m) of the unit. 3. Each button is push-to-operate (PTO). Each is dedicated to its assigned
(or hardwired) output driven by the base unit. The output is only controlled when the button is pressed and held. 8 U007.0-SmaRT902_system-R User Manual 5.0 Wiring Harness 2007 Cervis, Inc. 9 SmaRT 902 Remote Control System 6.0 Specifications 6.1 Handheld Table 1 - Handheld Specifications Item Power Environment Radio Enclosure Indicators Control Functions
+3.6V to +4.5V Three (3) AAA Description Vin Batteries Auto-shutdown 5 Sec. of button inactivity TOperating TStorage Humidity Frequency License Modulation Antenna Dimensions Total Weight Durability Green Red Yellow Pushbuttons Style Button Life
-20C to 55C
(-4F to 131F)
-40C to 55C
(-40F to 131F) 0 to 100%
906-924MHz No license required DSSS Internal 119mm x 133mm x 36mm
(5.24 x 4.69 x 1.42) 165.28 gr. (5.83 oz.) High Impact Polymer case Polycarbonate faceplate Impact absorbing bumper Green while transmitting Red while receiving Yellow during link Two function Push-to-operate 5-million operations (typical) 10 U007.0-SmaRT902_system-R User Manual 6.2 Base Unit Table 2 - Base Unit Specifications Description
+9VDC to +16VDC TOperating TStorage Humidity Vibration/Shock Frequency License Modulation Antenna Dimensions Durability Power TX/RX Health LED1 LED2 FET XVDC
-20C to 70C
(-4F to 158F)
-40C to 85C
(-40F to 185F) 0 to 100%
IEC60068-2-6 906-924MHz No license required DSSS Internal 119mm x 133mm x 36mm
(5.24 x 4.69 x 1.42) High Impact Polymer Yellow Red/green Fault Green Red Green Pulse/Sec. OK Green Green 8A max. high-side switching Receive Transmit OK Output 1 Active Output 2 Active Item Power Vin Environment Radio Enclosure Indicators Outputs 2007 Cervis, Inc. 11 Cervis, Inc. Visit our Web site at: www.cervisinc.com The SmaRT Remote Control System is manufactured and distributed by Cervis, Inc. 2007 Cervis, Inc. All rights reserved. Content is subject to change without notice. 2007 Cervis, Inc. U007.0-SmaRT902_system-R