BU-9H16AF-8F-8V-RS Base Unit User Manual DN: U064.1-SmaRT_BU-9H16AF-8F-8V-RS 2011 Cervis, Inc. SmaRT BU-9H16AF-8F-8V-RS This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification. FCC Statements 15.19 Two Part Warning This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference and
(2) This device must accept any interference received, including interference that may cause undesired operation. 15.21 Unauthorized Modification NOTICE: The manufacturer is not responsible for any unauthorized modifications to this equipment made by the user. Such modifications could void the users authority to operate the equipment. 15.105(b) Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Connect the equipment into an outlet on a circuit different from that to which the receiver Increase the separation between the equipment and receiver. is connected. Industry Canada Statement This device complies with Canadian RSS-210. The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canadas website www.hc-sc.gc-ca/rpb. Cervis, Inc. Visit our Web site at:
2011 Cervis, Inc. All rights reserved. Content is subject to change without notice. www.cervisinc.com 900MHz Base Unit Manual Table of Contents List of Figures ............................................................................................................................... i Related Documents ...................................................................................................................... ii Cervis Inc. Safety Precautions ................................................................................................... 1 1.0 BU-9H16AF-8F-8V-RS Base Unit ........................................................................................ 2 2.0 SmaRT BU-9H16AF-8F-8V-RS in SmaRT Remote Control Systems ............................... 3 2.1 BU-9H16AF-8F-8V-RS Base Unit Installation ................................................................. 4 2.1.1 SmaRT BU-9H16AF-8F-8V-RS-INT ............................................................................ 4 2.1.2 SmaRT BU-9H16AF-8F-8V-RS-EXT ........................................................................... 5 2.1.3 Optional Antenna Extension Kit Installation ................................................................. 6 2.1.4 SmaRT BU-9H16AF-8F-8V-RS Wiring ........................................................................ 7 3.0 Associate Mode .................................................................................................................... 9 4.0 Available Options ............................................................................................................... 10 5.0 Specifications ..................................................................................................................... 11 List of Figures Figure 1. SmaRT BU-9H16AF-8F-8V-RS-INT Base Unit Figure 2. SmaRT BU-9H16AF-8F-8V-RS with SmaRT Remote Control Units Figure 3. SmaRT BU-9H16AF-8F-8V-RS-INT Mounting Dimensions Figure 4. SmaRT BU-9H16AF-8F-8V-RS-EXT Mounting Dimensions Figure 5. Antenna Extension Kit Installation Figure 6. BU-9H16AF-8F-8V-RS P1 and P2 Field Wiring
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............................................................ 8 List of Tables Table 1. BU-216F-INT P1 and P2 Cable Wiring Table 2. Available Options Table 3. SmaRT BU-9H16AF-8F-8V-RS Specifications
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............................................................. 11 2011 Cervis, Inc. i SmaRT BU-9H16AF-8F-8V-RS Definitions/Notes Associate/Association Mode where by SmaRT handhelds and base units are paired for operation (IDs exchanged). This mode is used to commission spare handhelds or base units. DSSS Direct Sequence Spread Spectrum; an advance wireless communication technology. Disassociation The process of up-pairing a handheld from a base units ID memory. PTO Push-to-Operate: Command broadcast only while a button is depressed. The command ends when the button is released. Latch Command broadcast while a switch is placed in position or when a button is pressed. The command ends when switch is repositioned or when the button is released, or in some cases when the button is pressed again. SmaRT Base Unit I/O unit to which the controlled machine is connected. SmaRT base units communicate with each other and SmaRT handheld, console, and pistol-grip remote controllers. SmaRT 9nn Remote Control System SmaRT system consisting of one or more SmaRT base units and from one to eight SmaRT remote control units. The systems operate in either the 900MHz range and has inputs/outputs or data communications. Line of Sight (aka Direct-Line-of-Sight) Term used to describe RF communication where the pathway between the units is clear of physical obstacles such as walls, earth, and other obstructions. TX/RX Transmit/Receive Related Documents System related Cervis, Inc. Engineered System Approval document Appropriate SmaRT remote control user manual Documentation provided by Cervis on delivery Contact Cervis, Inc. with questions during installation or troubleshooting at (724) 741-9000 ii U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual Cervis Inc. Safety Precautions Read and follow all instructions. Failure to abide by Safety Precautions may result in equipment failure, loss of authority to operate the equipment, and personal injury. Use and maintain proper wiring. Follow equipment manufacturer instructions. Improper, loose, and frayed wiring can cause system failure, equipment damage, and intermittent operation. Changes or modifications made to equipment not expressly approved by the manufacturer will void the warranty. Owner/operators of the equipment must abide by all applicable Federal, State, and Local laws concerning installation and operation of the equipment. Failure to comply could result in penalties and could void user authority to operate the equipment. Make sure that the machinery and surrounding area is clear before operating. Do not activate the remote control system until certain that it is safe to do so. Turn off the handheld remote and remove power from the base unit before attempting any maintenance. This will prevent accidental operation of the controlled machinery. Power is removed from the Base Unit by detaching the 12-pin cable from the base unit connector P1 and P2, or by removing the source power from the circuit. Use a damp cloth to keep units clean. Remove mud, concrete, dirt, etc. after use to prevent obstructing or clogging the buttons, levers, wiring, and switches. Do not intentionally allow liquid to enter the handheld or base unit enclosures. Do not use high pressure equipment to clean the handheld remote or base unit. Disconnect the radio base unit before welding on the machine. Failure to disconnect the base unit may result in destruction of or damage to the base unit. Operate and store units only within the specified operation and storage temperatures defined in this document. Push-To-Operate means that the outputs under control should only change states when the appropriate button or switch of the remote is pressed or positioned, and then only for the duration of time that particular output button is pressed. Any unexpected motion that occurs when pressing the output control buttons of a remote must be investigated. Immediately stop operation should a jerkiness of motion occur while constantly pressing an output control. Check the base unit diagnostic LEDs for any indication of a problem. Be aware that even if the diagnostic LEDs of the handheld remote and base unit do not indicate a problem, one may be present and further troubleshooting steps may be needed. If the problem is found, do not operate the SmaRT System until the problem is resolved. 1.0 BU-9H16AF-8F-8V-RS Base Unit SmaRT BU-9H16AF-8F-8V-RS Figure 1. SmaRT BU-9H16AF-8F-8V-RS-INT Base Unit The SmaRT BU-9H16AF-8F-8V-RS features sixteen FET, high side switching outputs or switch-to-ground digital inputs. The versatile, programmable digital inputs/outputs can be customized by Cervis to fit specific user applications. The BU-9H16AF-8F-8V-RS accepts a broad range of input power with operating voltages ranging from +10VDC to +30VDC. The wiring harness consists of two uniquely keyed connectors for P1 and P2 of the base unit that when properly wired to controlled devices effectively eliminates the risk of cross connections. The rugged weatherproof enclosure allows the unit to operate worry free in harsh weather conditions. The base unit provides a robust communication link with up to eight SmaRT remotes in congested radio environments using Direct Sequence Spread Spectrum (DSSS) wireless technology at 900MHz . Base units and remotes feature seamless association without the need to open the enclosures. There is a variety of available SmaRT remote control units to choose from, several of which are shown in Figure 2. Features Eight solid-state FET outputs/inputs 900MHz Direct Sequence Spread Spectrum technology Dual uniquely keyed connectors for ease of wiring Diagnostic LEDs
+10 to +30VDC power Compact design Rugged, weatherproof construction Communicates with up to eight SmaRT remotes 2 U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual 2.0 SmaRT BU-9H16AF-8F-8V-RS in SmaRT Remote Control Systems The basic standard SmaRT Remote Control System consists of at least one SmaRT base unit, a SmaRT remote control unit, and the wiring harness that is used to connect the base unit to the controlled apparatus. A single base unit is capable of communicating with multiple SmaRT remotes. Available is a variety of compatible remotes including: PTO-906, PTO-904, and PTO-
902; PG-914 and other pistol-grip remotes; OO-918 and DO-918 18-button handheld remotes;
and a wide assortment of SmaRT Console Remotes. For a full list of compatible SmaRT remote controllers, please contact your Cervis Sales representative. Communications between the BU-9H16AF-8F-8V-RS base unit and the remotes are established at the factory using an association process, which can also be easily performed on site when necessary using the SmaRT remote without opening the enclosure of either device. Association processes for each remote control unit are described in detail in each SmaRT remote manual, Cervis Engineering SpecSheets, and the documentation provided to you with your system. PTO-906 PTO-904 PTO-902 PG-914 OO-918 Console Remote BU-9H16AF-8F-8V-
RS INT Figure 2. SmaRT BU-9H16AF-8F-8V-RS with SmaRT Remote Control Units 2011 Cervis, Inc. 3 2.1 BU-9H16AF-8F-8V-RS Base Unit Installation SmaRT BU-9H16AF-8F-8V-RS Make sure the machine to which the base unit is to be installed is disabled during installation. Base Units subjected to the elements must be vertically installed. Cervis recommends installing all base unit top-side UP (vertical) Use the configuration diagrams supplied by Cervis as a guide when mounting the base unit and connecting the wiring harnesses. Dimensions for drilling mounting holes are shown in Figure 3 and Figure 4. Field wiring connections are shown in Figure 6 below. 2.1.1 SmaRT BU-9H16AF-8F-8V-RS-INT Make sure the unit is mounted so that there is a clear, unobstructed line of sight to minimize the chance of communications problems. See Figure 3 for mounting dimensions. Base unit must be installed with this end UP!
TOP m m 9
) 5 9
. 2
. 4 7 BU-9H16AF-8F-8V-RS-
INT 7.4mm (0.29) dia. 133mm
(5.25) 35.87mm
(1.412) 102mm (4) center-to-center 118mm (4.7) P2 P1 36mm
(1.4) Figure 3. SmaRT BU-9H16AF-8F-8V-RS-INT Mounting Dimensions 4 U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual 2.1.2 SmaRT BU-9H16AF-8F-8V-RS-EXT Additional space must be considered for the base unit external antenna when mounting the BU-
9H16AF-8F-8V-RS-EXT. Make sure the unit is mounted so that there is a clear, unobstructed line of sight to minimize communications problems. See Figure 4 for mounting dimensions. For optional antenna extensions, please refer to Heading 4.0, Available Options. Installation of an extension antenna kitJ5-07 3ft. extension in our exampleis shown in Figure 5. Note: The SmaRT BU-9H15AF-EXT external antenna is hinged with 0 and 90 detents so that the antenna can be set at an 0 or 90 angle. Angles between 0 or 90 can be achieved, but they are not firmly set and may be prone to move during equipment use. 183mm (7.2) m m 9
) 5 9
. 2
. 4 7
) 8 0
. 7
m m 0 8 1 BU-9H16AF-8F-
8V RS EXT 7.4mm
(0.29) dia. 102mm (4) center-to-center 118mm (4.7) P1 P2
) 5 3
. 8
m m 2 1 2
) 5 2
. 5
m m 3 3 1 35.87mm
(1.412) m m 6 3
) 4
. 1
Figure 4. SmaRT BU-9H16AF-8F-8V-RS-EXT Mounting Dimensions 2011 Cervis, Inc. 5 2.1.3 Optional Antenna Extension Kit Installation SmaRT BU-9H16AF-8F-8V-RS Make sure the antenna is located in clear line-of-sight of the remote. 1. Loosen and remove extension cable nut to allow the antenna ferrule to push through a mounting hole (user discretion). 2. Rethread the nut to secure the ferrule to the device. 3. Attach cable extension to the BU-9H16AF-
8F-8V-RS-EXT. 4. Attach the antenna to the extension ferrule. 3 Extension Cable J5-07
) 5 3
. 8
m m 2 1 2 External Antenna BB3-06 3 1 2 RP-TNC Connecters Figure 5. Antenna Extension Kit Installation 6 U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual 2.1.4 SmaRT BU-9H16AF-8F-8V-RS Wiring Use the configuration diagrams supplied by Cervis as a guide when connecting the wiring harness P1 and P2 connections. Table 1 is a simplified wiring guide for two typical types of Cervis wiring harnesses. P1 Grey connector BB6-01 (HN-1001) and P2 black connector BB7-03
(HN-1002), each 12-wire cables, are numberedmarked from 1 to 11with the last wire Yellow/Green. BB7-04 (HN-1005) uses 24 bundled, uniquely colored wires that relate and separate to the Grey P1 and Black P2 connectors. See Table 2 for particular harness options. Figure 6 is a simplified field wiring chart that indicates generic P1 and P2 wiring. Table 1. BU-9H16AF P1 and P2 Cable Wiring Signal Name Pin BB6-01 BB7-04 P1:1 P1:2 P1:3 P1:4 P1:5 P1:6 P1:7 P1:8 P1:9 P1:10 P1:11 P1:12 1 Red 2 Org 3 Wht 4 Grn 5 Blu 6 Red-Wht 7 Grn-Wht 8 Blue-Wht 9 Blk-Wht 10 Red-Grn 11 Org-Grn Ylw-Grn Black VDC+ (VBAT+) VDC+ (VBAT+) DIO 6 DIO 8 AIO 4 AIO 2 AIO 1 AIO 3 DIO 7 DIO 5 VCC (VBAT) VCC (VBAT) Pin P2:1 P2:2 P2:3 P2:4 P2:5 P2:6 P2:7 P2:8 P2:9 P2:10 P2:11 P2:12 BB7-03 BB7-04 1 Red-Blk 2 Org-Blk 3 Wht-Blk 4 Grn-Blk 5 Blue-Blk 6 Wht-Red 7 Red-Wht-Blk 8 Blk-Wht-Red 9 Wht-Blk-Red 10 Blue-Red 11 Org-Red Ylw/Grn Blk-Red Signal Name DIO 3 DIO 4 DIO 2 AIO 5 AIO 7 CANH/232 IN (RX) CANL/232 OUT (TX) AIO 8 AIO 6 DIO 1 VCC (VBAT) VCC (VBAT) 2011 Cervis, Inc. 7 SmaRT BU-9H16AF-8F-8V-RS LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD LOAD Figure 6. BU-9H16AF-8F-8V-RS P1 and P2 Field Wiring 8 U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual 3.0 Associate Mode Communication between the SmaRT BU-9H16AF-8F-8V-RS and SmaRT remotes is established for systems before shipped from Cervis. There may be occasions when the communication link between remote and base unit will have to be established in the field. Access to and the exact button or switch sequencing for the remote used while in Associate mode will vary depending on the type of SmaRT remote with which the base unit is to communicate. Please reference the appropriate SmaRT remote control manual, Cervis Engineering SpecSheet, or individual instructions provided by Cervis with your system for the proper Associate Mode details. Prevent inadvertent movement of the machine while establishing the communication link between SmaRT base units and remote controls. Always remove power from base units by disconnecting P1 and P2 before attempting to Associate the remote to the base unit. 2011 Cervis, Inc. 9 4.0 Available Options SmaRT BU-9H16AF-8F-8V-RS The following are some of the options available for the BU-9H16AF-8F-8V-RS-INT and BU-
9H16AF-8F-8V-RS-EXT base units. For custom configuration of your particular base unit and system, please consult with your Cervis Inc. sales representative. Table 2. Available Options Part Number Description BB6-01 BB7-03 BB7-04 BB3-06 J5-07 J5-02 EXT-10-900 EXT-3-900 HN-1001 (gray) 12-conductor cable harness, 36 inches in length HN-1002 (black) 12-conductor cable harness, 36 inches in length HN-1005 24-conductor cable harness, 9 ft. length, black and grey connectors 900MHz external antenna 3ft. antenna extension cable 10ft. antenna extension cable 10ft. antenna cable (J5-02) and external antenna(BB3-06) 3ft. antenna cable (J5-07) and external antenna(BB3-06) 10 U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual 5.0 Specifications Table 3. SmaRT BU-9H16AF-8F-8V-RS Specifications Item Power Radio
(disabled) Environment Indicators (12) Enclosure Outputs/
Inputs Umbilical Communications
(optional) Description Vin Frequency RF Power License Modulation Antenna Operating Temp Storage Temp Humidity Status Serial Radio RX Radio TX Error Digital Out Digital In Analog Out
+V1
+V2
+V3 Rev Battery Dimensions Durability Mounting Holes Digital Analog Current RS-232 CAN Bus
+10 to +30VDC 906 924MHz or 2405-2480MHz (option) 10mW (max.) License Free DSSS Internal or External (option)
-20C to 55C (-4F to 131F)
-40C to 85C (-40F to 185F) 0 to 100%
Link Lost WINK Needs Upgrade SLOW Normal FAST No Association ON ON Active ON Active ON Active ON Error ON Active ON Active ON Active ON OK ON OK ON OK ON Fault mm: 133 x 118 x 36 inch: 5.25 x 4.7 x 1.4 High Impact Polymer mm: 7.4 dia. 102 center-to-center Inch: 0.29 dia. 4.00 center-to-center Eight FETOpen Drain Eight 016VDC 4A per channel 15A Max. @ 55C
-RS
-CN 2011 Cervis, Inc. 11 SmaRT BU-9H16AF-8F-8V-RS 12 U064.1-SmaRT_BU-9H16AF-8F-8V-RS 900MHz Base Unit Manual Visit our Web site at:
www.cervisinc.com 2011 Cervis, Inc. All rights reserved. Content is subject to change without notice. 2011 Cervis, Inc. 13