Version1.1 September2008 CoolTraxUMDV2InstallationManual September2008 THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS.
(1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. Warning: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate this equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Page2of23 CoolTraxUMDV2InstallationManual September2008 TableofContents:
TableofContents:...................................................................................................................................................3 UMDInstallationV2RF:ThermoKing....................................................................................................................4 StandardSystemKitofParts:.............................................................................................................................4 SystemInstallationInitialSetup:........................................................................................................................5 FirstStepInstallAntennas:.............................................................................................................................5 DualBandGSM/GPSAntenna:.......................................................................................................................5 RFAntenna:.....................................................................................................................................................7 RFAntennaInstallationPhysicalLocationInsidetheTrailer:......................................................................9 RFAntennaInstallationPhysicalLocationoutsidetheTrailerBox:............................................................9 ThermoKingIBoxandLoomAssembly:..........................................................................................................12 TKuP1VoruPVoruPV1IBoxinstallation:......................................................................................................12 FromtheBatteryCompartmentSideoftheControllerCabinet:.................................................................13 TKSR2IBoxinstallation:..................................................................................................................................14 UMD/FridgeCommsCable:............................................................................................................................15 UMDtoiBOXConnection:...............................................................................................................................16 DiagnosticTests:...............................................................................................................................................16 SystemTest:......................................................................................................................................................17 BootUpSequence:...........................................................................................................................................17 WirelessTagInstallation:..................................................................................................................................18 CoolTraxWirelessTemperatureTag:...........................................................................................................18 CoolTraxWirelessDoorTagandMagnet:....................................................................................................19 PostInstallation:...............................................................................................................................................20 UMDSpecifications:..........................................................................................................................................21 RFTagSpecifications:........................................................................................................................................22 Page3of23 olTraxUMD Coo MDIn UM V2Installat nstalla al tionManua V2RF ationV F:Ther rmoK King. Septemb er2008 Sta andardSy 1. Univ 2. One 3. RFT 4. RFD 5. RFT 6. One ystemKit versalMon eDualBand Temperatur DoorTagan TruckMoun e1.5MUMD s:
tofParts ice(UMD). itoringDev dAntennaw withcoaxia requiredby reTagsifr ndMagnet ifrequired ntAntenna DPowerCa ble. lcablesatta ythecustom dbythecus ached. mer stomer htheTherm moKingFrid dgeinterfac cethefollow wingadditio onalcompo onentsarer required. 1. One 2. One eThermoKi e1.5MFridg ingIBoxwi geCommsC ithinstallat Cable. ionkit.This sitemistob besupplied dbyThermo oKing(TK). te:Ensuret ler,therear thattheIBo retwotype oxkitisthe esofTKiBo correcttyp oxesSR2C pefortheT Compatible hermoKing andP1V, gFridgecon V&V1com ntrollerdepl mpatible. loyedonth e Wit Not trail ture1:UMD DSystemKit t Pict Page4of 23 CoolTraxUMDV2InstallationManual September2008 Picture2:UMDConnections SystemInstallation InitialSetup:
1. Openthefrontenginebayaccessdoors 2. OpenRHelectronicscompartmentaccessdoor 3. TurnOFFthemaintoggleswitchonthesideorfrontoftheTKControllercabinetensurethe fridgeisinOFFMode. 4. DisconnectTKRefrigerationSystemBattery.IfafridgeinterfaceistobeinstalledANDthefridge controllerisauPIV,uPVoruPVIthesystembatterymustberemoved. 5. OpentheTKelectronicsenclosuredoor. FirstStepInstallAntennas:
DualBandGSM/GPSAntenna:
1. LocatetheDualBandUMDAntennaontopofthefiberglasscanopydirectlyabovetheheadertank andapproximately40mminfromthebackedge. 2. Drilla13mmor0.5holethroughthecanopy. 3. Feedthetwoseparatelengthsofantennacableinto20mmconvolutedtubingforprotection 4. Removethesplitnutfromtheundersideoftheantenna. 5. Fromthetopside,lowerthetwocoaxialcablesfullythroughthedrilledhole. Page5of23 CoolTraxUMDV2InstallationManual September2008 6. Fromtheundersideofthecanopy,placethesplitnutoverboththecoaxialcableswiththeserrated 7. sideup,spinontothethreadedantennashaftandfirmlytighten. CabletiethecoaxialcablestotheTKsystemswiringharnessorfixedhardwarethatdoesnotget hot. 8. LoopandsecuretheexcesscoaxialcableintheUMDcavityandconnectandfingertightentheco axialconnectorstotheUMD. Note:
IftheUMDisinstalledinsidetheControllerBoxthentheantennacablescanbefedthroughtheexistingcable hole/glandatthebackandbottomoftheControllerboxorelseaholecanbedrilledinthesideofthebox. Picture4:GSM/GPSAntennaLocation 1/2HoledrilledinFridgeUnitCanopy GSM/GPSAntennaInstalled GSM/GPSAntennaInstalledsideshot DualGSM/GPSor3GAntenna Page6of23 CoolTraxUMDV2InstallationManual September2008 Picture4:UMDCableOptionsforUMDinstalledinControllerBox:
HoledrilledinsideofControllerBoxforUMD Cables ExistingCableHole/Glandinbottomof ControllerBoxwhichcanbeusedforUMD Cables RFAntenna:
TheRFantennashouldbemountedinsidetherefrigeratedtrailer(thebox)foroptimalresultswhen receivingdatafromRFtemperatureordoortagslocatedwithinthetrailer.Ifthecustomerconfigurationisfor fridgeinterfaceonlywithNOinternalRFTagsthentheAntennacanbelocatedontheoutsideofthetrailer BUTwithinthefridgeunitsoitcantbeseenoreasilyaccessed/tamperedwith. InternalRFAntenna:
1. 2. 3. Fromtheenginebayside,locatethecablebundlethatgoesthroughthefirewallfromthediesel/
compressorcompartmenttotherefrigeratedcompartment.Ensurethatthearea50mmabove thecablebundleisclearofcablesandenginebayhardware.Thecablesfromtherefrigerated areawillentertheenginebaythrougha25mmholetobedrilledthroughthefirewallinthisarea. Thisareamustbeclearedforthedrillingprocesssothatloomsorhardwarewithintheengine bayarenotdamagedshouldthedrillbitentertheenginebay. Fromwithintherefrigeratedarea,removethebulkheadsandevaporatorpaneltoexposethe primaryevaporator. LocatethecableloomtotheLHSoftheevaporatornearthelowerendoftheheatexchangerand thebottomLHcornerofthesuctionpipe.RefFig1below 4. Markapointonthefirewallapproximately50mmabovethecableloomandinbetweentheheat exchangerandthesuctionpipe. 5. Drillasmallpilotholethroughthefirewallandensuretheloomandhardwareclearancefromthe enginebaysideisadequate. IfOK,enlargetheholeto25mm. 6. 7. Removeanydrillswarffrombothsidesofthefirewall Page7of23 CoolTraxUMDV2InstallationManual September2008 8. FeedthemountingplateontotheRFAntennaCableandtightenintoplaceusingthesupplied locknut. Feedthelengthofantennacableinto20mmconvolutedtubingforprotection 9. 10. FrominsidethetrailerfeedtheconnectorendoftheRFAntennathroughthepreparedhole leavingsufficientcabletoreachthepreferredmountinglocationinsidethetrailer. 11. Loopandsecuretheexcesscoaxialcableinthecavityandconnectandfingertightenthecoaxial RFconnectortotheUMD 12. Cabletietheantennacabletoexistingcablingorcomponentsthatdonotgethotnearthe firewallholeanduptheevaporatorcavity. Note:Onsometrailerbodiesitistoodifficulttoremovetheinternalbulkheadthereareanumberof variationswhichdifferfromManufacturertoManufacturerinthiscasemeasureupasuitablelocationto drillaholethroughfromthefrontwhichwillexitjusttotheleftoftheinternalbulkheadandfeedtheantenna cablethroughasdescribedabove. Note:
IftheUMDisinstalledinsidetheControllerBoxthentheantennacablecanbefedthroughtheexistingcable hole/glandatthebackandbottomoftheControllerboxorelseaholecanbedrilledinthesideofthebox. Figure1:DrillLocationforRFAntennaHole Picture5:RFTruckAntenna Page8of23 CoolTraxUMDV2InstallationManual September2008 RFAntennaInstallationPhysicalLocationInsidetheTrailer:
Foroptimalresultstheantennashouldbemountedtotheroofofthetrailerinahorizontalposition.Ensure thattheantennaislocatedoutfromthebackwallasfaraspossiblebutwhereitisstillprotectedfrom damagebytheinternalbulkheadofthefridgeunitthisprovidesthebestopportunityfortheantennato communicateconsistentlywithanytagslocatedinsidethetrailer. WhereverpossibletheRFAntennashouldbelocated300mmawayfromanysteelsuchasfridgesupports, internalbulkheadsetc UsePClipstotidyupexcesscablingandfastentotheinternalwall. Picture6:RFAntennaLocationinsidetheTrailerBox RFAntennaLocationbehindtheSidePanel RFAntennaLocatedAboveInternalBulkhead oftheFridgeUnit HorizontalOrientation RFAntennaInstallationPhysicalLocationoutsidetheTrailerBox:
IftherearenoTagsinstalledwithinthetrailerthentheRFAntennacanbelocatedwithinthefridgeuniton theoutsideofthetrailer.Theantennaisinstalledbehindoneofthesidepanelsofthefridgesothatitisoutof sighttopreventunauthorizedaccessortamperingwiththesystem.Seebelowforasuggestedlocation. Page9of23 Coo olTraxUMD V2Installat tionManua al Septemb er2008 efuse.The cableis1.5 5Mlongand dhasa6Pin n MDPower CoolTraxP nectorato rCable:
PowerCable neendand ecomescom eyeconne mpletewith ctorsatthe ha2Ainlin eother. ture7:Cool lTraxPower rCable UM The con Pict Pow werCable 1. Thread tothe UMDs 2. Coilan 3. Cablet harnes dthepower UMD.DON sothatthere ndtiedown tietheUMD ssorfixedh rcableUMD NOTCONNE ewillbeno anyexcess DPowercab hardwareth Dconnector ECTTOTHE otensionon PowerCab blefromthe hatdoesnot rupfromth UMDatth nthecablew bleLengthin eUMDarea tgethot. hebatterya istimebut whenitisco ntheUMD adowntot areabehind leaveenou onnected. area. hebatterya dalltheeng ughcablein ginebayhar theareaof rdware fthe areaontot heexisting wiring insidethe koftheCon ControllerB ntrollerbox Boxthenth orelseaho hepowerca olecanbed blecanbef drilledinthe fedthrough esideforth htheexistin hepowerca ngcable able spowercan nalsobetak kenfromth hemotherbo oardofthe controller ratherthan nfromtheb battery. Continuous Powertake enfromCon ntrollerMot therboard isinstalled attheback nacables. Note:
IftheUMD hole/gland andantenn Note:
Continuous Picture8:C Page10of f23 CoolTraxUMDV2InstallationManual September2008 InstallingtheUMD IfyouarefittingtheUMDtoaSB310orlatermodelTKfridgetheUMDislocatedinsidethecontrollerbox itself. IfyouarefittingtheUMDtoaSpectrum,SL200/400EorearliermodelfridgetheUMDistypicallylocatedina spaceimmediatelyabovethecontrollerseeimagesbelow. Picture9:UMDInstallationLocation. UMDLocatedAbovetheFridge ControllerV2UMDinpicture UMDLocatedinsidetheFridge ControllerV1UMDinpicture UMDattachedtobracketontopof ControllerBoxV2UMDinpicture ThemethodoffittingtheUMDdependsuponthefridgecontrollerandwhereyouchoosetolocateit,the UMDcanbefixedtothecontrollerboxorfridgechassiswithanycombinationofthefollowing:
1. TheUMDcanbepoprivetedorscrewedtothechassisofthefridgeifitisinstalledinthegapabove thefridgecontrollerbox Page11of23 CoolTraxUMDV2InstallationManual September2008 2. TheUMDcanbepopriveteddirectlytotheinsideofthecontrollerboxitselfasseeninthesecond pictureabove 3. TheUMDcanbeattachedtoamountingbracketandthebracketthensecuredtothetopofthe controllerboxinthecaseofaSB400Installationorothers. OncetheUMDisinstalledtheThermoKingiBoxcanbefitted. ThermoKingIBoxandLoomAssembly:
ThisprocedureshouldbereadinconjunctionwiththeTKIBoxinstallationprocedure,whichformspartofthe IBoxkit.ThereareatleasttwodifferenttypesofIBoxtosuitvarioustypesofTKcontrollers. 1. uPIVoruPVoruPVIorTGV1TKPartNo#40816 2. SR2TKpartNo#40870 EnsuretheIBoxkitprovidedmatchestheTKControllertype. MostTKcontrollershavetheoptionalDataAcquisitionSystemDASfitted.IftheDASisfitteditislocatedon theinsidetopoftheTKcontrollerdoor.TheDASismountedonthreefixedstudswithitscableloomonthe bottomface.ThisIBoxinstallationprocedureaddressesbothoptions,thatisTKControllerswithandwithout theDASfitted. TKuP1VoruPVoruPV1IBoxinstallation:
RefertoTKInstructionSheetforthe40816 IFATKDASBOXISALREADYFITTED:
Removethenyloknutsandwashers,whichsecuretheDASbox. PulltheDASboxawayfromtheControllerdoorandletitgentlyhangbyitscableharness. FittheIBoxoverthethreepanelstudswiththeIBoxconnectorfacingdownandfirmly securewiththreetappedhexspacerssuppliedintheIBoxinstallationkit. PlugintheIBoxcableharnesssuppliedintheIBoxinstallationkitandensureitsconnector lockingclipengages. PlaceDASboxoverthetopoftheIBoxonthethreehexspacersandsecureitwiththree screws,plainandshakeproofwasherssuppliedintheIBoxinstallationkit. IFTHEREISNODASBOXFITTED:
2. IBOXWIRING:
FittheIBoxoverthethreepanelstudswiththeIBoxconnectorfacingdownandfirmly securewiththreeplainwashersandnyloknutssuppliedintheIBoxinstallationkit. PlugintheIBoxcableharnesssuppliedintheIBoxinstallationkitandensureitsconnector lockingclipengages. Page12of23 1. 2. 3. 4. 5. 1. CoolTraxUMDV2InstallationManual September2008 1. 2. 3. 4. 5. Connectthetwoblueeyeterminals,oncablesofsimilarlength,tothechassisterminalsin thebottomrearoftheTKcontrollercabinet. Connectthebackfusedleadtoswitched12VfromthesystemsON/OFFswitch.Ensurethe leadisconnectedtotheoutputsideoftheswitch. Pushthethreefemalecrimpedterminalsandthelongerblueeyeterminallead,jacketedin theblackcablesleeving,throughthecabinetsmaincableentryportinthebottomrearof thecabinet.Fromthebatterysideofthecabinetpulltheseleadsthroughuntiltheredtape ontheloomjustappears. LocatethethreeunterminatedwiresintheIBoxharnesslabeledTXD3,RXD3andCOM3. Stripapproximately4mmofinsulationfromthesewires. HardwiretheiBoxHarnesswiresandtheUMDFridgeInterfacecableasfollows:
HARNESSWIRELABEL UMDFRIDGECOMMSCABLE RXD3 TXD3 COM3 RedWire White/ClearWire BlackWire FromtheBatteryCompartmentSideoftheControllerCabinet:
1. Connecttheblueeyeterminaltothechassisconnectionabovethecableharnessexitfromthe enclosure. 2. ThreadthestrainreliefbackshelloftheDeutschconnectorfromtheIBoxkitoverthewire harnesswiththethreefemalecrimpedterminalswiththecablesupportbracketawayfromthe femaleterminals. 3. Insertthethreefemaleterminalsintothe6wayDeutschconnectorfromtheIBoxkitfromthe connectorrearandensuretheyapressedfullyhomeandlocked.Thesearetobeinsertedas follows:
4. WIRELABEL DEUTSCHCONNECTORLOCATION 5. TXD2 6. RXD2 7. COM2 A B C 8. Insertthethreeblanking/sealingpinsintotheunusedconnectorlocations,D,E&F 9. Screwthestrainreliefontotherearoftheconnectorandtighten. 10. Cabletiethethreewirecablebundletothestrainrelief. 11. Locatetheunused6wayDeutschconnectorthatshouldbetieddownwiththecablebundle thatrunsbehindthebatteryontheflooroftheenginebay.Thiscable/connectorassembly shouldhaveasealingcapfitted.Removethecap. 12. ConnectandlocktheDeutschconnectorfromtheIBoxtothisconnector. 13. Stowthematedconnectorsandcabletietothemainwiringharness. Page13of23 CoolTraxUMDV2InstallationManual September2008 Picture10:iBoxConnectiontoDeutschConnector DeutschConnectorlocatedbehindthebattery iBoxconnectedtoDeutschConnector Picture11:DAS TKSR2IBoxinstallation:
RefertoTKInstructionSheetprovidedwiththe40870Kit.WiththeseunitstherewillnotbeaseparateDAS boxfittedsothethreeinternalstudsonthecontrollercabinetdoorshouldbefree. IBOXINSTALLATION:
Page14of23 CoolTraxUMDV2InstallationManual September2008 1. 2. IBOXWIRING:
1. 2. 3. 4. FittheIBoxoverthethreepanelstudswiththeIBoxconnectorfacingdownandfirmly securewiththreeplainwashersandnyloknutssuppliedintheIBoxinstallationkit. PlugintheIBoxcableharnesssuppliedintheIBoxinstallationkitandensureitsconnector lockingclipengages. CutoffthethreefemalecrimpedterminalsfromtheleadslabeledTXD2,RXD2andCOM2 andstripapproximately4mmofinsulationfromtheseleads. HardwiretheiBoxHarnesswireswiththeUMDfridgeInterfacecablewiresasperthe connectionsbelow PushtheCOM2blueeyeterminalleadthroughthecabinetsmaincableentryportinthe bottomrearofthecabinet.Fromthebatterysideofthecabinetpullthisleadthroughuntil theredtapeonthewirejustappears.Connectthisleadtothechassisconnectionpointon thefirewall,behindtheControllercabinet Attachthe8pinconnectortotheconnectorlabeledJ12ontheTKControllerPCB. UMD/FridgeCommsCable:
Picture12:InterfaceCable TheUMDFridgecommscablecanbeinstalledintwoways. OPTION1:TheUMDFridgecommscablecanbeinstalledthroughthegrommetedholeinthebottomrearof thecontrollercabinetifthereisroom.Thisisthepreferredoption.IfthereisnotroomtofittheUMDcomms cableinthisarea,thesecondoptionmaybeused. OPTION2:TheUMDFridgecommscablecanbeinstalledthroughanexistingholeinthesideoftheTK ControllerCabinet.Thisholehasasealingpatchfittedoverit.Ifthisoptionisused,theholemustberesealed withsiliconeadhesiveaftertheUMDCommscablehasbeeninstalled. OPTION1CableInstallation:
1. FeedtheUMDFridgeCommscablefromtheUMDdownthebackoftheTKControllercabinet behindtheenginebayhardware.(InthesameareathattheotherUMDcableshavebeenrun.). LeaveenoughcableintheUMDareasothatwhentheUMDCommsCableconnectorisconnectedto theUMDthereisnotensiononthecableorconnector. 2. CabletietheUMDCommscableattherearoftheTKControllercabinet. Page15of23 CoolTraxUMDV2InstallationManual September2008 Fromthebatterycompartmentside,gentlypushthethreeloosecrimpedmalepinsandcablebody throughthegrommetedholeinthebottomrearortheTKControllercabinet.Pullanyexcesscable lengthintotheTKControllercabinet. 3. OPTION2CableInstallation:
PushaholethroughthesealingpatchwheretheholeisintheTKControllercabinet(Ref.Fig.6.) FeedtheUMDFridgeCommsacrossthetopoftheTKControllercabinet,downthesideandthrough theformedhole.LeaveenoughcableintheUMDareasothatwhentheUMDCommsCable connectorisconnectedtotheUMDthereisnotensiononthecableorconnector. PullanyexcesscablelengthintotheTKControllercabinet. Siliconesealaroundtheformedhole. 1. 2. 3. 4. 1. 2. 3. UMDtoiBOXConnection:
ForP1V,VandV1iBoxes:
TheRxd3wireconnectstotheUMDscommscableredwire TheTxd3wireconnectstotheUMDscommscablewhite/clearwire. TheCom3connectstotheUMDscommscableblackwire. ForSR2 iBoxes:
1. TheRXD2wiretotheUMDcableREDwire 2. TheTXD2wiretotheUMDcableWHITE/CLEARwire 3. TheCOM3wiretotheUMDcableBLACKwire FinalStepstoConnectUMDandIBOX:
UnplugthedustcapontheUMDCOMM1connector ConnecttheUMDFridgeCommsCabletotheCOMM1portontheUMD DiagnosticTests:
Inallcases,aftertheseconnectionsaremadeandtheIboxandUMDareON,thefollowingvoltagesshouldbe present. SetaDigitalMultiMetertoDCvolts Connectthemetersnegativeleadtothechassisandconnectthepositiveleadofthemultimeterto UMDcableREDWire.Thisshouldread8to11Volts MovethemeterspositiveleadtotheUMDcableWHITE/CLEARwire.Thisshouldread0volts ThenmovethemeterspositiveleadtoRXD(x)fromtheThermoKingIBox.Thisshouldread0Volts(To REDwireonUMD) ThenmovethemeterspositiveleadtotheTXD(x)fromtheThermoKingIBox.Thisshouldread8to 11Volts(toBlackwireonUMD) Page16of23 CoolTraxUMDV2InstallationManual September2008 Makesurealltheleadsarefullyinsulatedandsupportedafterthecorrectconnectionsareverified. SystemTest:
1. ChecktheEngineBayforanytools,fixingsoroffcuts,whichmayhavebeenleftbehind. 2. InstallandreconnectTKSystemBattery 3. TieallnewIBoxandUMDloomingwithintheTKControllerCabinet. 4. UnplugtheUMDPOWERconnectordustcapandconnecttheUMDPowerlead. 5. TurnONtheTKControllerusingthemain12VON/OFFswitchandbepreparedfortherefrigeration systemtostart. 6. EnsurethattheREDledintheIBoxineitherauPoranSRapplicationisglowingasteadyRED. 7. ScrewclosedtheTKControllerCabinetDoor. PleaseNote:AlwaysconnectthepowertotheUMDlast!
BootUpSequence:
1. Withinapproximately30secondstheUMDPowerLEDwilllightupGREEN,followedcloselybythe batterylight. 2. ShortlyaftertheSignalLEDwillbegintoflash,assumingthatthereisGPRSor3Gserviceavailableon theGSM/3Gnetwork. 3. TheIPLEDwillatfirstflashandthenremaininaconstantONStateonceanIPconnectionhasbeen established 4. TheGPSLEDwilllightupaconstantREDtoindicatethatGPShasbeenacquiredtypicallyin30secs 5. orless. IfRFTagshavebeeninstalledthentheRFLEDwillflasheveryfewsecondsasthetagscommunicate withtheRFReadersectionoftheUMD Picture13:UMDLEDs Page17of23 Coo olTraxUMD V2Installat tionManua al Septemb er2008 relessTa agInstall lation:
Wi The save read com requ newRFIDU esconsidera dingpoints mmunicatew uirements. UMDcomm ableinstalla inthetraile withourUM municatesw ationtime. eroradoor MD,theseta withCoolTra Depending ropenandc agsshould axremotete gonthecus closetagan locatedbyt emperature stomersdes ndmagnet, theinstalle eanddoors siretohave CoolTraxp raccording sensorsvia eindepende rovidesRFc tothecust wireless;th enttemper capabletag tomers his ature gswhich Pict ture14:Wir relessTemp peratureand dDoorTags s W WirelessTem mperature Tag Wireless sDoorTaga andMagnet t Coo Each the olTraxWi hCoolTraxT trailerwall irelessTe Taghasafl ordoor. emperatu angedbase reTag:
ewithholes stoallowth heinstallert toeithersc reworpop rivettheta agto Che trail eckwithCoo ler. olTraxorth ecustomer rforinform ationinres specttowhe erethetags sshouldbe locatedine each Imp with repo portantNot handinstal orttothatU te:TheRFID ledwiththe UMD. DTagssupp especificU liedwithaU MD.IfRFT UMDaresp Tagsfroman pecificforth notherUMD hatparticul DKitareins arUMDthe stalledthey eymustbe willnotbe kept ableto Tem inth mperaturea hetrailersn andDoorTa normaldaily agsneedto yoperation belocated sbyfork inapositio liftswhenl onwithinth oadingpalle etrailerwh etsetc. heretheyw illnotbeda amaged Page18of f23 CoolTraxUMDV2InstallationManual September2008 ExampleTemperatureTagLocations:
Picture15:WirelessTemperatureTags TemperatureTaglocatedabovetheload linealongthetrailerwall. TemperatureTaglocatedbytheReturnAirduct CoolTraxWirelessDoorTagandMagnet:
ThelocationoftheDoorTagsandMagnetwillvaryaccordingtothevariousbodytypesofthetrailerand whetherthefitteddoorsarerollerorbarnstyle.Theimportantconsideration,again,istolocatetheTagand Magnetinapositionwheretheywillnotbedamaged.Thisrequiresacarefulassessmentbytheinstallerona casebycasebasisastherearesomanyvariationsfromtrailertotrailerandevenbetweenthedifferentdoor types. InstallationOptions:
1. OntheInsideoftheBarndoorswiththemagnetlocatedontheRHdoor(lookingfrominsidethetrailer out 2. IftheTrailerbodyhasalipalongthetopattherearthenthetagcanbelocatedontheinsideofthatlip whereitisprotectedandthemagnetattachedtoabracketontheinsideofthedoor 3. InthecaseofarollertypedoorthetagistypicallylocatedontheinsideLHsidewalldirectlyadjacent totherollerdoorandthemagnetlocatedontherollerdooritselfcheckingforclearancewhenthe doorisrolledup.Seepicturebelow. Page19of23 CoolTraxUMDV2InstallationManual September2008 Picture16:WirelessDoorTags DoorTagfittedtoaRollerDoorInstallation DoorTagandMagnetfittedtoBarnDoor PostInstallation:
OncethephysicalinstallationoftheunitiscompleteandtheUMDispoweredoncontactCoolTraxSupport staffsothattheycancheckthattheunitisreportingasexpected. OncontactprovidethefollowingInstallationDetails(viaphoneorfaxthecompletedInstallerTemplate providedbyCoolTrax):
1. TheCustomerName 2. TheFleetIDoftheTrailer 3. TheUMDID(locatedonthefrontoftheUMDtypicallyUBXXXX 4. TheFridgeModel 5. TheSensorlocationwithSensorIDiffitted 6. Theinstallernameandcontactdetailsmobilephonenumbertocalloncetheunithasbeentested PleaseensurethatCoolTraxstaffconfirmsthattheunitisreportingdataasexpectedBEFOREthetrailerleaves theinstallerspremises. CoolTraxstaffwillaskyoutoconductanumberoffridgeoperationsaspartoftheInstallationChecktomake suretheunitfridgeinterfaceiscorrectlyinstalledandconfigured. PowerthefridgeunitonandofftochecktheFridgeInterfaceisfunctioningasexpected ChangeSetPointTemperature Page20of23 CoolTraxUMDV2InstallationManual September2008 OpenandClosetheRearDoortotestDoorTagiffitted. CoolTraxSupportContacts:
AndrewWongYen(613)96866011 JosephBortignon(613)96866011 Power Supply 12VDC to 48VDC Average Power Consumption Less than 2W UMDSpecifications:
UMD Power Discrete Internal Fuse Type No of Channels WiFi Interface Band Serial Data Comms GPS Transmit Power Receive Sensitivity Range Comm 1 Data Rate Function Comm 2 Data Rate Function 2A (not field replaceable) Closing contact 2 430 MHz UHF ISM 10 dBm Max Burst Transmission
-100 dBm typical 50m typical in clear line of sight RS-232 9600 Baud Standard -
configurable up to 38.4K Baud by firmware Typical use for fridge interface RS-232 9600 Baud Standard -
configurable up to 38.4K Baud by firmware Typical use for firmware upgrades Specifications subject to available / visible satellites Acquisition Time Power Up
< 1min typical Page21of23 CoolTraxUMDV2InstallationManual September2008 Accuracy Enclosure Dimensions Mounting Centers Re-acquisition Horizontal Length Width Height Min height clearance
(4 by 5.0mm slot holes in base flanges) Length Width Environmental Specifications Sealing
< 1 sec typical
< 2.5 meters CEP 2170 mm 103 mm 95 mm 160 mm Mountable in any attitude 157 mm 60 mm IP65 RFTagSpecifications:
Tag Power Operational Temperature
-30C to +60C (external) Internal battery 3.6V lithium thionyl chloride Average Power Consumption Less than 70 uW Expected Life
< 3 years Range and Accuracy Temp measurement accuracy 0.50C by calculation Sample Rates and Temperature Data Storage Temp range Stabilisation period
-300C to +700C 4 hrs typical Sample send rate (temp mode) 20 secs average WiFi Interface Sample rate (consignment mode) 1 min to 4 hrs in 1 min increments Temp data storage capacity
(consignment mode) 31,488 samples Temp data upload rate 400 samples per sec Range Band 50m typical in clear line of sight 430 MHz UHF ISM Page22of23 CoolTraxUMDV2InstallationManual September2008 Enclosure Dimensions Transmit Power Receive Sensitivity Range Length Width Height 10 dBm Max Burst Transmission
-100 dBm typical 50 m typical in clear line of sight 97 mm 40 mm 22 mm Mounting Centers
(2 by 3.5mm by 13mm slot holes in base flanges) Mountable in any attitude subject to antenna requirements Environmental Specifications Sealing Wet assembled Operational Temperature
-30C to +70C (external) Page23of23