T150 / R150 User Guide www omnexcontrols com STEP 1 Install Batteries Remove the battery cover on the back of the T150, and install the four AA alkaline batteries as shown in Figure 1. STEP 2 Figure 1 Power Up T150 Activation of any switch will cause the T150 to power up. However as a safety feature, the [EStop] switch must be pressed and released, or if already pressed, released within 10 seconds for unit to remain powered up. T150 STEP 3 Using The T150 The ACTIVE LED will flash two times per second indicating that the T150 is transmitting to the R150. When a function switch is used, the ACTIVE LED will flash brightly upon activation of the switch and return to flashing at a rate of two times per second when there is no switch activity. During normal operation the LOW BATT. LED will flash to indicate a low battery condition. The [EStop] button is used for both an emergency shutdown as well as a safe way of powering down the T150 after operation. Each switch has a device specific label to identify its function. R150 The Trigger is a Proportional Control switch used in conjunction with a function switch (i.e. [ROT CW]). The type of Proportional Control output is dependent on the option of the receiver but will generally be either a Voltage, PWM or Current Control. This device complies with the requirements of the Federal Communication Commission (FCC) as specified in document CFR47 Part 15.247 and Industry and Science Canada (ISC), as specified in document RSS 210. The device is permitted only on a no-interference, no-protection basis, that is, it must cease operation when it is determined that it causes harmful interference to the services authorized by the FCC or the ISC. Changes or modifications to the equipment not expressly approved by OMNEX will void the warranty. DMAN-2293-01 Bldg. 74 1833 Coast Meridian Road, Port Coquitlam, BC, Canada V3C 6G5 Rev. 1.03 Setting ID Codes Required when replacing either the Transmitter or Receiver The Transmitter has its ID Code factory programmed. Its matching receiver needs to have this same code programmed into it. To do this, the Receiver needs to have its cover removed refer to Figure 2. Follow the procedure below to program the Receiver ID Code to match its corresponding Transmitter. 1. 2. 3. 4. 5. 6. 7. 8. Release the [EStop] switch on the T150. Turn the T150 on by toggling the [SW5] switch to the UP position. While holding the [SW5] switch in the UP position, press and release the [EStop] switch. This enables the Download Password mode. Release the [SW5] switch. The ACTIVE LED will flash once per second. Toggle the switches in sequence: [SW3], [SW1], [SW4] and then [SW2] to the UP position to enter the password code (3142), followed by toggling the [SW5] switch to the UP position. Both the ACTIVE and LOW BATT. LEDs will flash twice per second. This confirms the unit is in the Ready to Download state. Press and hold the [SETUP] button on the R150 for 5 seconds. The STATUS LED on the R150 will flash once per second while depressed and then begin flashing rapidly indicating that the R150 is ready to receive Configuration Data from the T150. Continue holding the [SETUP] button after the STATUS LED begins flashing rapidly. Momentarily toggle the [SW5] switch to the UP position; this enables the T150 to send Configuration Data to the R150. Release [SW5] and release the [SETUP] button. Press the [EStop] switch to power down the T150, and restart the T150 refer to STEP 2. Current Control Module Calibration Permits the user to adjust minimum and maximum currents 1. Release the [EStop] on the T150. 2. Turn the T150 ON by toggling the [SW5] switch to the UP position. 3. While holding the [SW5] switch in the UP position, press and release the [EStop] switch. This enables the Download Password mode. 4. Release the [SW5] switch. The ACTIVE LED will flash once per second. 5. Toggle the switches in sequence: [SW3], [SW1], [SW4] and then [SW4] to the DOWN position to enter the password code (3144), followed by toggling the [SW5] switch to the UP position. The ACTIVE and LOW BATT. LEDs will flash alternately once per second. This confirms the T150 is sending Calibration Data to the R150. 6. Select and hold one of the Proportional Functions (i.e. [SW4] or [ROT CW]). 7. With the trigger OFF (fully released), the MIN level is set. The MIN level may be increased by toggling the
[SW5] switch up or decreased by toggling the [SW5] switch down. 8. With the trigger ON (fully engaged), the MAX level is set. The MAX level may be increased by toggling the
[SW5] switch up or decreased by toggling the [SW5] switch down. 9. To reset the MIN and MAX settings to the factory default, hold the [SW5] switch in either the UP or DOWN position for 5 seconds. 10. To exit, press the [EStop] switch. Fuse Status LEDs Transmitter / Receiver Replacement and Service In order to program the R150 or replace the fuse, you will first need to remove the circuit board from the housing of the R150. This is done by releasing the two side tabs on the housing, and sliding the connector block and circuit board out of the housing until the four STATUS LEDs are visible and the [SETUP] SW1 button is accessible. See Figure 2. Also refer to Setting ID Codes for a step by step procedure of setting ID Codes to match on both the Transmitter and the Receiver. SW 5 EStop SW 1 SW 2 SW 3 SW 4 Position UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN UP DOWN Released Engaged Switch Number SW1 SW2 SW3 SW4 SW5 SW6 Trigger Power Ground EStop Driver Power T150 / R150 Switch Function Table Color Code Output Control Pin Assignment Output 9 Output 10 Output 7 Output 8 Output 5 Output 6 Output 3 Output 4 Output 11 Output 12 Output 1 Output 2 Output 13 B3 B4 B1 B2 A10 A12 A9 A11 B5 B6 A7 A8 A4 Green Green (Black/White) White (Red/Black) Red (Black/White) Orange (Black) Orange (Red) White (Red) Blue (Red) White Orange Orange (Green) Red (Green) Green (Black) Red Black A6 A3 A5 A2 EStop Output Driver Power Input
[SETUP] SW1 Figure 2 SW 6 Function Proportional Control 9 to 30VDC Ground
]-- Jumpered Externally Troubleshooting Inputs and Outputs The R150 has 4 LEDs that are used to indicate device status:
Inputs ESTOP LED
GREEN indicates RUN RED indicates ESTOP Flashing RED indicates fuse blown or relay fault FUNCTION/FAULT LED
GREEN indicates function ON, no fault RED indicates no voltage to relay, short to ground or blown fuse Flashing RED indicates short to supply or shorted output relay Not lit indicates no function LINK LED STATUS LED GREEN indicates Link RED indicates No Link
GREEN indicates STATUS OK RED indicates unrecoverable fault; requires factory authorized service Flashing RED indicates low battery The T150 has 2 LEDs that display the mode and status of the device ACTIVE LED
Momentarily ON or Flashing indicates Power Up procedure or Programming status. LED will flash with each function during normal operation indicating Transmit Status to the R150 is good LOW BATT. LED Momentarily ON or Flashing indicates Power Up procedure or Programming status During normal operation, this LED will only flash to indicate battery low
ACTIVE and LOW BATT. LEDs Both LEDs flashing in sync indicates one of the switches is stuck 4 x 0-5VDC analog inputs (factory configurable only) Outputs Option 1 13 x Form A relay, monitored, 3A max. each, total combined current 10A Option 2 12 x Form A relay, monitored, 3A max. each, total combined current 10A max. 1 x Proportional Control NOTE: The Current Control Module may be installed as an option giving the user Proportional Control on output 13 of the R150 - refer to Current Control Module Calibration for Proportional Calibration procedures. The Proportional Control option is available from the factory in either Voltage Control, PWM or Current Control. Replaceable Parts Fuse Mating Plugs Pins Sealing Plug Wedge Switches EStop Switch EStop Contact Block Batteries MINI Fuse Type,10A LittelFuse OMNEX (p/n F0047) or equiv. OMNEX (p/ns J0418 / J0419) OMNEX (p/n J0417) OMNEX (p/n J0421) OMNEX (p/n J0420) OMNEX (p/n S0042) OMNEX (p/n S0072) OMNEX (p/n S0071) OMNEX (p/n B0010) 4 x AA I/O Diagram R150 Internal 13 1 EStop Internal Power R150 Relay Outputs R150 The R150 is internally fused as shown using a 10A MINI fuse. Follow the steps in Transmitter /
Receiver replacement to open the R150 for fuse replacement. A4 B6 B5 B4 B3 B2 B1 A12 A10 A11 A9 A8 A7 Internally Fused A2 A5 A6 A3 Driver Power Input Jumpered on wiring harness EStop Out Power Ground 4.92 Dimensions 4.13 7.87 Deutsch Connector Pin Assignments Connector A (Grey) Connector B (Black) Factory Configurable Only Output 6 Output 4 Output 5 Output 3 Output 2 Output 1 12 11 10 9 8 7 1 2 3 4 5 6 Input 1 Driver Power GND Output 13 EStop Output Power Output 12 Output 11 Output 10 Output 9 Output 8 Output 7 6 5 4 3 2 1 7 8 9 10 11 12 RS485 B RS485 A RS485 EN Input 4 Input 3 Input 2 WARRANTY OMNEX Control Systems Inc. Warrants to the original purchaser that the OMNEX products are free from defects in materials and workmanship under normal use and service for a period of ONE YEAR, parts (EXCLUDING: SWITCHES, CRYSTALS, OR PARTS SUBJECT TO UNAUTHORIZED REPAIR OR MODIFICATION) and labor from the date of delivery as evidenced by a copy of the receipt. OMNEXs entire liability and your exclusive remedy shall be, at OMNEXs option, either the (a) repair or (b) replacement of the OMNEX product which is returned within the warranty period to OMNEX freight collect by the OMNEX APPROVED carrier with a copy of the purchase receipt and with the return authorization of OMNEX. If failure has resulted from accident, abuse or misapplication, OMNEX shall have no responsibility to repair or replace the product under warranty. In no event shall OMNEX be responsible for incidental or consequential damage caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair and whether or not such damage is caused by the negligence of OMNEX Control Systems Inc. Neither OMNEX nor its Distributors shall be liable for any delay or failure of the performance of any of its obligations under this agreement caused by acts of God, labor disputes, embargoes, boycotts, shortage of parts or any cause beyond its reasonable control. 5.13 Neither OMNEX nor its Distributors shall be responsible for incurred costs associated with border clearance or with the delay of the OMNEX products in transit to OMNEX. Any charges associated with the return of the OMNEX products may be subject to billing to the original purchaser in the event that the OMNEX products are NOT covered by the warranty as noted above. A B 4.00 Bldg. 74 1833 Coast Meridian Road, Port Coquitlam, BC, Canada V3C 6G5