DOMYOS CONSOLE 2.1
- TECHNICAL SPECS -
CONSOLE NAME CONSOLE CODE MODEL NAME MODEL CODE CONSOLE 2.1 (EUR) CONSOLE 2.1 ESSENTIAL PL CONSOLE 2.1 BLUETOOTH CN CONSOLE 2.1 (EUR) 8520725 8500741 8520729 8528633 BIKE 500 E ESSENTIAL + Elliptical EB 500 SP NORM CN EL 120 8503088 8396879 8520716 8484396 REVISION HISTORY 2020-04-13 2020-01-08 1. Add CMIIT_FCC_IC sticker 2. Add FCC Statement 3. Add IC Statement 1. Firmware version/Equipment ID update for EWAY and Chang Yow 2. Stickers Colour Identification 3. Update after DPP Spec Review 2019-08-22 Add CMIIT ID sticker 2019-06-24 Update specification for EWAY Duplication 2017-05-16 Hand-pulse receiver plug and wire change 2017-04-04 Adding Domyos logo on membrane Remove chest-belt (not supplied with console 2.1) Firmware version is 1.1 2017-02-01 Adding CN artwork (page 7) + Traceability sticker for CN (page 9) 2016-12-07 ORIGINAL DOCUMENT 7 6 5 4 3 2 1 0 Leo LV Leo LV Leo LV Leo LV Guillaume DIVRECHY Guillaume DIVRECHY Guillaume DIVRECHY Guillaume DATE DESCRIPTION DIVRECHY AUTHOR REVIS ION TABLE OF CONTENTS 1. PRODUCT PROFILE ........................................................................................................... 3 1.1. Introducing.................................................................................................................... 3 Standards of CONSOLE 2.1 ............................................................................................... 4 USER-keyflow and Machine-Keyflow ............................................................................... 4 Electronic hardware.......................................................................................................... 5 Electronic schematic ....................................................................................................... 5 PCBA ............................................................................................................................. 5 Bill of Material ................................................................................................................ 5 Main EE components ...................................................................................................... 5 Hand-pulse cables .......................................................................................................... 5 5. Mechanical hardware ....................................................................................................... 6 2D drawings of consoles parts and assembly ................................................................... 6 Datasheet of the plastic parts ......................................................................................... 6 Elastic strap (for the tablet holder hook system) 2D drawing ............................................ 6 Membrane artwork and cosmetic .................................................................................... 6 Traceability ....................................................................................................................... 9 Bluetooth specification ................................................................................................... 10 Technical specification under this [LINK] ....................................................................... 10 CMIIT_FCC_IC Label .................................................................................................... 11 FCC Statement............................................................................................................. 11 IC Statement ............................................................................................................... 12 4.1. 4.2. 4.3. 4.4. 4.5. 5.1. 5.2. 5.3. 5.4. 7.1. 7.2. 7.3. 7.4. 2. 3. 4. 6. 7. 1. PRODUCT PROFILE 1.1. Introducing Technical requirements of Domyos middle of range Console: DOMYOS CONSOLE 2.1 This console is connected thanks to Bluetooth Low energy protocol. This console can connect an APP with Android and Ios devices as to provide a new user experience. Console 2.1 main features :
1 LCD (reversed / Backlight) :
RPM information (pedalling cadence) KCAL information (calories burnt) SPEED information (Km/h or Mi/h) DISTANCE information (Km or Mi) HR information (Bpm) RESISTANCE LEVEL (1 to 15) TIME Bluetooth icon controlled ON or OFF by bluetooth through APP Workout profile (16x8 dots matrix) 5 touch-keys (capacitive membrane). Keys are in white colors. One heart-rate receiver One hand-pulse receiver + jack cable 2. Standards of CONSOLE 2.1 Reports are inside PACE 3. USER-keyflow and Machine-Keyflow User-keyflow is the main keyflow used by end-customer. DECATHLON CONTROL Test can be done using a bike or jig simulator proposed by suppliers. Functional test of the user-interface of the console :
1) Displays are working and information values are changing during a training cession.
(Kcal, distance, time, rpm, BPM (when active), resistance level) 2) Each touch-key is activate during a finger touch contact < 1second Servo-motor is turning when increase or decrease a resistance level (1 to 15) 3) ACCEPTANCE CRITERIA Main functions are ok Machine-keyflow is a ghost menu for maintenance. This menu can check:
1. The firmware version of the console 2. The hardware version of the console 3. Console total time of use 4. Console total km of use 5. Console serial number (see traceabilty paragraph) Machine-keyflow has also a unit-choice menu where end-user can change from Km to Miles. DECATHLON CONTROL Firmware version is X.X (enter inside maintenance ghost menu) X.X=1.3 for Chang Yow Production X.X=1.0 for Eway production Hardware version is 1.0 (enter inside maintenance ghost menu) By default, console unit is Km (use console with bike of bike-simulator jig) Toggle-switch selector on the rear-casing is according to actual FG model ACCEPTANCE CRITERIA Firmware and Hardware version are ok Unit is Km CONSOLE PVC 20190516.xlsx console21_6.pdf CONSOLE 21 machine menu.pdf 4. Electronic hardware 4.1. Electronic schematic EW:
4.2. PCBA EW:
EW:
4.3. Bill of Material 4.4. Main EE components CY:
CY:
CY:
CY:
EW:
4.5. Hand-pulse cables DECATHLON CONTROL Using supplier hand-pulse sensor kit. For information hand-pulse monitoring is less accurate than chest-belt monitoring. Without tablet and smartphone put on the console tablet holder :
Testing method as end-user case :
a) put supplier signal generation JIG on hand-pulse sensors jig b) waiting 30 seconds to get a stabilized value c) after these first 30 seconds, check if value fluctuation is under +/- 10bpm during 30 more seconds.
(hand-pulse technology is not precise, just for marketing) With tablet and smartphone put on the console tablet holder :
Testing method as end-user case :
Console 2.1 Schematic.pdf CONSOLE2.1 shchimatic.pdf Console 2.1 PCBA update_20170512.pdf Console 2.1 BOM.xls console2.1 BOM.xls BM70BLE01FC2.pdf BS81xA-xv130.pdf HT1625.pdf LCD Drawing.pdf PIC18F66K90.pdf Hand Pulse cable.pdf a) put supplier signal generation JIG on hand-pulse sensors jig b) waiting 30 seconds to get a stabilized value c) after these first 30 seconds, check if value fluctuation is under +/- 10bpm during 30 more seconds.
(hand-pulse technology is not precise, just for marketing) Test has to be done placing the tablet on its different 4 faces. ACCEPTANCE CRITERIA Heart-rate is ok with hand-pulse sensors 5. Mechanical hardware 5.1. 2D drawings of consoles parts and assembly 5.2. Datasheet of the plastic parts Rubber :
Protection film :
Casing :
Membrane :
5.3. Elastic strap (for the tablet holder hook system) 2D drawing 5.4. Membrane artwork and cosmetic Console 2.1 assembly.pdf Console 2.1 Explosion.pdf Console 2.1 Front casing.pdf Console 2.1 Hook.pdf Console 2.1 Rear casing.pdf Console 2.1 Rubber.pdf Rubber datasheet_F204-0021 TPR 70A.doc PET film.pdf ABS datasheet_AG15E1 for plastic.pdf MSDS of ABS.pdf MSDS of Ink_770NB.pdf TAIRILAC AG15E1_UL.pdf Datasheet.pdf MSDS.pdf Console 2.1 elastic rope length.pdf Important : protection film is blank for ASIA version Console 2.1 Protection film.pdf Console 2.1 Membrane.pdf ArtworkConsole2.1_ V03.pdf DECATHLON CONTROL Cosmetic Assembly casing) 1) Few scratches on protection film surface 2) Protection film has no fold, no tear 3) No scratches on PMMA surface 4) No trace of glue on the edges of rubber and PMMA 5) No trace of incrusted dust on plastic casing 6) PMMA print is correct and clean (no drip, print is uniform, compliant with artwork) 1) Casing is correctly clipped all around (<1mm of air gap between front and rear plastic casing) 2) PMMA stickness is correct (example of 4 hours temperature 70C test) 3) Rubber stickness is adjusted on all edges (<1mm of air gap between rubber edge and plastic 4) Rubber stickness is correct (example of 4 hours temperature 70C test) 5) Elastic strap is correctly fixed, the plastic hook can cover a IPAD 10 when in landscape The maximum lenght is 420mm (+/-5mm) after streching with a maximum pulling-force of 3,1Kg
ACCEPTANCE CRITERIA This control is very subjective, trust on QPL high requirement to validate or not. 6. Traceability Traceability sticker : console serial number Format: EWC21ELEYYWWxxxxx or EWC21ELCYYWWxxxxx example : CYC21ELE17W0300001 (the 1rst console produced in week 03/2017) (CY/EW = chang-yow/EWAY, C21= Console 2.1, ELE = Elliptical Europe or ELC = Elliptical China, BKE = Bike Europe or BKC = Bike China) ID of the console for Bluetooth (if have) internal Supplier production sticker(EW needs to make it different for easy recognition) DECATHLON CONTROL Stickers are all here and stuck in the right position Important: For Chinese Version, CMIIT ID sticker has to be pasted near Bluetooth Name Sticker CMIIT ID check in this LINK Console serial number inside firmware must be compliant with serial number on traceability sticker (checking with Machine Keyflow menu) ACCEPTANCE CRITERIA Stickers are ok, traceability is ok Stickers Colour Identification for Anti Mixing:
(Logic: Sticker colour same as Phone clip colour) Elliptical Example FEL 520 / CONSOLE 3(/) , 102C Bike Example EB900VM900 / CONSOLE 3.2(/) 2200c Bike Example EB500VM6P / CONSOLE 2.1(/) 2200c Elliptical Example El120 / CONSOLE 2.1(/) 347C Rower Sticker size: 35mm*20mm on top cover of console box Example R120 / CONSOLE 1.1(/) 185C 7. Bluetooth specification 7.1. Technical specification under this [LINK]
DECATHLON CONTROL Connect the Console 2.1 with testing APP with Android tablet AND Ios tablet. Activating one or two functions to check if bluetooth is working. Not necessary to check all the functions. ACCEPTANCE CRITERIA Bluetooth connection with Ios and Android are ok Console DOMYOS CONSOLE 2.1 Finish Goods Elliptical e-essential +
Bike 500 SP Bike 500 SP Bluetooth code Domyos-EL-xxxx / Domyos-BK-xxxx Console DOMYOS CONSOLE 2.1 DOMYOS CONSOLE 2.1 CN DOMYOS CONSOLE 2.1 DOMYOS CONSOLE 2.1 CN DOMYOS CONSOLE 2.1 DOMYOS CONSOLE 2.1 CN Manufactory Chang Yow Chang Yow EWAY EquipmentModel 2100001 2100002 2100003 2100004 2100005 2100006 DECATHLON CONTROL Check the bluetooth code written on sticker corresponds to the console bluetooth code pairing. Check the EquipentModel bluetooth code is correct (using CY testing App)
[NOTE] EWAY version doesnt have light sensor to detect placement of Phone/Tablet for cost saving, agreed by Product Manager. 7.2. CMIIT_FCC_IC Label CMIIT ID check in this LINK CMIIT_FCC_IC Label Documents CMIIT ID: 2020DP1276 7.3. FCC Statement FCC 15.21 Information to user Please note that changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. FCC 15.105 Information to the user (Class B) Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the SRRC_ID-FCC_ID-IC _ID Label - CONSOLE 3.2.pdf instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This equipment complies with radio frequency exposure limits set forth by the FCC for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 15 mm between the device and the user or bystanders. This device must not be co-located or operating in conjunction with any other antenna or transmitter. 7.4. IC Statement IC RSS-Gen 8.4 User Manual Notice for Licence-Exempt Radio Apparatus This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired operation of the device. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
(1)Lappareil ne doit pas produire de brouillage;
(2)Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. This equipment complies with radio frequency exposure limits set forth by the Innovation, Science and Economic Development Canada for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 15 mm between the device and the user or bystanders. This device must not be co-located or operating in conjunction with any other antenna or transmitter. Cet quipement est conforme aux limites d'exposition aux radiofrquences dfinies par la Innovation, Sciences et Dveloppement conomique Canada pour un environnement non contrl. Cet quipement doit tre install et utilis avec un minimum de 15 mm de distance entre le dispositif et l'utilisateur ou des tiers. Ce dispositif ne doit pas tre utilis proximit dune autre antenne ou dun autre metteur.