DOMYOS CONSOLE 3
- TECHNICAL SPECS -
MODEL CODE ITEM CODE 8363074 8369237 8368168 8369246 8368167 8369244 2067995 2112862 2101226 2112890 2101224 2112888 PROJECT NAME DOMYOS CONSOLE 3 - B ENERGY DOMYOS CONSOLE 3 - B ENERGY CN DOMYOS CONSOLE 3 BLACK DOMYOS CONSOLE 3 BLACK CN DOMYOS CONSOLE 3 BLACK R DOMYOS CONSOLE 3 BLACK R CN REVISION HISTORY 2020-07-27 1. Add CMIIT_FCC_IC sticker 2. Add FCC Statement 3. Add IC Statement 2019-08-22 Add CMIIT ID Sticker 2018-02-15 DTC 2018 Firmware version is 1.7 2017-05-16 DTC 2017 2016-03-07 Adding :
7 6 5 4 3 Leo LV Leo LV Guillaume DIVRECHY Guillaume DIVRECHY Guillaume DIVRECHY new Console3 codes (page 01) remote control cable spec and testing method (page 07) PMMA artwork for China versions (page 06)
- Traceability sticker codes (page 10)
- Bluetooth codes and equipment codes and testing method (page 13)
- Toggle-switch selector position (page 05) 2015-12-28 Modifications in yellow 2 Guillaume 2015-12-07 ORIGINAL DOCUMENT DATE DESCRIPTION DIVRECHY Guillaume DIVRECHY REVISION AUTHOR 1 TABLE OF CONTENTS 2.1. 2.2. 2.3. 2.4. 2.5. 2.6. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 1. PRODUCT PROFILE ........................................................................................................... 3 1.1. Introducing.................................................................................................................... 3 2. Standards of CONSOLE 3 .................................................................................................. 4 2011/65/UE Directive RoHs 2 ....................................................................................... 4 REACH directive ........................................................................................................... 4 R&TTE directive ............................................................................................................ 4 Temperature cycling test. .............................................................................................. 4 Temperature storage test. ............................................................................................. 4 ESD test. ..................................................................................................................... 4 USER-keyflow and Machine-Keyflow ............................................................................... 4 Electronic hardware.......................................................................................................... 6 Electronic schematic ....................................................................................................... 6 PCBA ............................................................................................................................. 6 Bill of Material ................................................................................................................ 6 Main EE components ...................................................................................................... 6 Hand-pulse cables (only for Bike E-energy console reference) .......................................... 6 Remote-control cables (only for CONSOLE 3 BLACK R reference) ...................................... 7 5. Mechanical hardware ....................................................................................................... 9 2D drawings of consoles parts and assembly ................................................................... 9 Datasheet of the plastic parts ......................................................................................... 9 Glues datasheet (for PMMA and Rubber-pad) .................................................................. 9 Elastic strap (for the tablet holder hook system) 2D drawing ............................................ 9 PMMA artwork and cosmetic ........................................................................................... 9 Protection film artwork ................................................................................................... 9 Traceability ..................................................................................................................... 11 Chest-belt ....................................................................................................................... 13 7.1. Datasheet .................................................................................................................... 13 8. Bluetooth specification ................................................................................................... 14 8.1. Technical specification under this [LINK] ....................................................................... 14 3. 4. 6. 7. 1. PRODUCT PROFILE 1.1. Introducing Technical requirements of Domyos middle of range Console: DOMYOS CONSOLE 3 This console is connected thanks to Bluetooth Low energy protocol. This console can connect an APP with Android and Ios devices as to provide a new user experience. Console3 main features :
5 Led modules :
RPM information (pedalling cadence) KCAL information (calories burnt) SPEED + TIME + DISTANCE + HR informations (pushing keys under Led module will display the associated value) Heart-logo is changing color according to heart-rate zone. Heart rate value < 60% Fcmax = Blue Heart rate value = 60% Fcmax ~ 69%Fcmax = Green Heart rate value = 70% Fcmax ~ 79%Fcmax = Yellow Heart rate value = 80% Fcmax ~ 89%Fcmax = Orange Heart rate value 90% Fcmax = Red Bluetooth logo controlled ON or OFF by bluetooth through APP Workout profile (5x7 dots matrix) Resistance level (from 1 to 15) 9 touch-keys (capacitive membrane). Keys are in white colors. One heart-rate receiver One hand-pulse receiver (only for DOMYOS CONSOLE 3 - B ENERGY) One chest-belt provided with the Console 3 Two remote control cables (only for CONSOLE 3 R versions) 2. Standards of CONSOLE 3 2.1. 2011/65/UE Directive RoHs 2 2.2. REACH directive 2.3. R&TTE directive 2.4. Temperature cycling test. Low temperature : ( 10 2)C during 10 min High temperature : (+60 2)C during 10 min Cycles : 50 Times 2.5. Temperature storage test.
+60C during 24 hours consecutive 2.6. ESD test. Air: 12KV Contact: 7KV Reports are inside PACE 3. USER-keyflow and Machine-Keyflow User-keyflow is the main keyflow used by end-customer. DECATHLON CONTROL Test can be done using a bike or jig simulator proposed by CY. Functional test of the user-interface of the console :
1) Displays are working and information values are changing during a training cession.
(Kcal, distance, time, rpm, BPM (when active), resistance level) 2) Heart-logo is changing color from blue green yellow orange red according to heart-rate value. 3) Each touch-key is activate during a finger touch contact < 1second 4) Servo-motor is turning when increase or decrease a resistance level (0 to 15) ACCEPTANCE CRITERIA Main functions are ok Machine-keyflow is a ghost menu for maintenance. This menu can check :
1. The firmware version of the console CONSOLE 3 -
Keyflow.pdf 2. The hardware version of the console 3. Console total time of use 4. Console total km of use 5. Console serial number (see traceabilty paragraph) Machine-keyflow has also a unit-choice menu where end-user can change from Km to Miles. DECATHLON CONTROL Firmware version is 1.7 (enter inside maintenance ghost menu) By default, console unit is Km (use console with bike of bike-simulator jig) Toggle-switch selector on the rear-casing is on VM Toggle-switch selector on the rear casing is on VE (for R console version only) ACCEPTANCE CRITERIA Firmware and Hardware version are ok Unit is Km MachineMenu_CONS OLE3_V2.pdf 4. Electronic hardware 4.1. Electronic schematic NEW SCHEMATIC DTC 2018 :
4.2. PCBA NEW PCBA DTC 2018 :
4.3. Bill of Material 4.4. Main EE components 4.5. Hand-pulse cables (only for Bike E-energy console reference) DECATHLON CONTROL Check the connector gender is male. Console 3 Schematic_DTC.pdf Hand pulse_Schematic.pdf Heart rate receiver_Schematic.pdf Console 3_DTC Schematic_20180102.pdf Console 3 PCBA_DTC.pdf Hand pulse_PCBA.pdf Heart rate receiver_PCBA.pdf Console 3_DTC PCBA_20180102.pdf Console 3 BOM_DTC.xls AT42QT1040.pdf BM70BLE01FC2.pdf HT1632C.pdf PIC24FJ128GA106.p df ULN2804.pdf Handpulse cable connector.pdf 2P handpulse cable.pdf ACCEPTANCE CRITERIA Cables are correct. DECATHLON CONTROL Using CY hand-pulse sensor kit. For information hand-pulse monitoring is less accurate than chest-belt monitoring. Without tablet and smartphone put on the console tablet holder :
Testing method as end-user case :
a) put your hands on hand-pulse sensors jig b) waiting 30 seconds to get a stabilized value c) after these first 30 seconds, check if value fluctuation is under +/- 10bpm during 30 more seconds.
(hand-pulse technology is not precise, just for marketing) With tablet and smartphone put on the console tablet holder :
Testing method as end-user case :
a) put your hands on hand-pulse sensors jig b) waiting 30 seconds to get a stabilized value c) after these first 30 seconds, check if value fluctuation is under +/- 10bpm during 30 more seconds.
(hand-pulse technology is not precise, just for marketing) Test has to be done placing the tablet on its different 4 faces. ACCEPTANCE CRITERIA Heart-rate is ok with hand-pulse sensors 4.6. Remote-control cables (only for CONSOLE 3 BLACK R reference)
(up resistance level) Remote control cable_ 2pin female jack 250mm.pdf
(down resistance level) DECATHLON CONTROL Check the gender of each connector is correct. Functional test, increasing and descreasing the resistance level. ACCEPTANCE CRITERIA Gender is correct, function is ok. Remote control cable_ 2pin male jack 250mm.pdf 5. Mechanical hardware 5.1. 2D drawings of consoles parts and assembly 5.2. Datasheet of the plastic parts 5.3. Glues datasheet (for PMMA and Rubber-pad) 5.4. Elastic strap (for the tablet holder hook system) 2D drawing 5.5. PMMA artwork and cosmetic 5.6. Protection film artwork Console 3 assembly.pdf Console 3 front casing.pdf Console 3 PMMA.pdf Console 3 rear casing.pdf Console 3 rubber.pdf Console 3 tablet hook.pdf ABS datasheet_AG15E1 for plastic.pdf MSDS of ABS.pdf MSDS of protection film_770NB.pdf Rubber datasheet_F204-0021 TPR 70A.pdf TAIRILAC AG15E1_UL.pdf Glue specification for PMMA_English.pdf 9495LE Specification.pdf Console 3 elastic rope length Model_modification_20151225.pdf CONSOLE 3 -
cosmetic.pdf CONSOLE 3 -
ARTWORK.pdf CONSOLE 3 -
ARTWORK - CN.pdf Console3-Protection FilmV1.pdf DECATHLON CONTROL Cosmetic Assembly casing) 1) Few scratches on protection film surface 2) Protection film has no fold, no tear 3) No scratches on PMMA surface 4) No trace of glue on the edges of rubber and PMMA 5) No trace of incrusted dust on plastic casing 6) PMMA print is correct and clean (no drip, print is uniform, compliant with artwork) 1) Casing is correctly clipped all around (<1mm of air gap between front and rear plastic casing) 2) PMMA stickness is correct (example of 4 hours temperature 70C test) 3) Rubber stickness is adjusted on all edges (<1mm of air gap between rubber edge and plastic 4) Rubber stickness is correct (example of 4 hours temperature 70C test) 5) Elastic strap is correctly fixed, the plastic hook can cover a IPAD 10 when in landscape The maximum lenght is 420mm (+/-5mm) after streching with a maximum pulling-force of 3,1Kg
ACCEPTANCE CRITERIA This control is very subjective, trust on QPL high requirement to validate or not. 6. Traceability Traceability sticker : console serial number Format: CYBEECYYWwwxxxxx example
(the 13th console produced in week 17/2015) (CY = chang-yow, BEE = bike e-energy, C = console)
: CYBEEC15W1700013 ID of the console for Bluetooth connection Traceability format :
Console DOMYOS CONSOLE 3 BLACK DOMYOS CONSOLE 3 BLACK CN DOMYOS CONSOLE 3 BLACK R DOMYOS CONSOLE 3 BLACK R CN DOMYOS CONSOLE 3 - B ENERGY DOMYOS CONSOLE 3 - B ENERGY CN internal CY production sticker Traceability CYBKECYYWwwxxxxx // BKE = BK (Bike) + E (Europe) CYBKCCYYWwwxxxxx // BKC = BK (Bike) + C (China) CYELECYYWwwxxxxx // ELE = EL (Elliptical) + E (Europe) CYELCCYYWwwxxxxx // ELC = EL (Elliptical) + C (China) CYBEECYYWwwxxxxx (specific for one bike only) CYBEECCYYWwwxxxxx (specific for one bike only) C (china) DECATHLON CONTROL Stickers are all here and stuck in the right position Important: For Chinese Version, CMIIT ID sticker has to be pasted near Bluetooth Name Sticker CMIIT ID check in this LINK Console serial number inside firmware must be compliant with serial number on traceability sticker (checking with Machine Keyflow menu) ACCEPTANCE CRITERIA Stickers are ok, traceability is ok 7. Chest-belt 7.1. Datasheet DECATHLON CONTROL Using CY heart-rate simulator jig. Without tablet and smartphone put on the console tablet holder :
Accuracy required is +/- 5 BPM value when signal is stabilized between the belt and the console. Fluctuation is +/- 3 BPM. Chest-belt horizontal, facing the front of Console 3 with a distance of 60cm. With tablet and smartphone put on the console tablet holder :
Accuracy required is +/- 5 BPM value when signal is stabilized between the belt and the console. Fluctuation is +/- 3 BPM. Chest-belt horizontal, facing the front of Console 3 with a distance of 60cm. Test has to be done placing the tablet on its different 4 faces. ACCEPTANCE CRITERIA Heart-rate is ok with chest-belt Chest belt specification.pdf 8. Bluetooth specification 8.1. Technical specification under this [LINK]
DECATHLON CONTROL Connect the Console 3 with CY testing APP with Android tablet AND Ios tablet. Activating one or two functions to check if bluetooth is working. Not necessary to check all the functions. ACCEPTANCE CRITERIA Bluetooth connection with Ios and Android are ok Important : CY APP is using the same bluetooth SDK as inside the end-user APP. The SDK is the bluetooth link between APP and Console. CY APP is reliable to control on production. Console DOMYOS CONSOLE 3 BLACK DOMYOS CONSOLE 3 BLACK CN DOMYOS CONSOLE 3 - B ENERGY DOMYOS CONSOLE 3 - B ENERGY CN DOMYOS CONSOLE 3 BLACK R DOMYOS CONSOLE 3 BLACK R CN Bluetooth code Domyos-Bike-xxxx EquipmentModel 8368168 Domyos-Bike-xxxx Domyos-EL-xxxx Domyos-EL-xxxx 8369237 8368167 8363074 8369246 8369244 Domyos-Bike-xxxx Domyos-Bike-xxxx DECATHLON CONTROL Check the bluetooth code written on sticker corresponds to the console bluetooth code pairing. Check the EquipentModel bluetooth code is correct (using CY testing App) ACCEPTANCE CRITERIA OK / not OK Important : CY APP is using the same bluetooth SDK as inside the end-user APP. The SDK is the bluetooth link between APP and Console. CY APP is reliable to control on production. 9. CMIIT_FCC_IC Label CMIIT ID check in this LINK CMIIT_FCC_IC Label Documents CMIIT ID: 2016DP5352 9.1. FCC Statement FCC 15.21 Information to user Please note that changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. FCC 15.105 Information to the user (Class B) Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This equipment complies with radio frequency exposure limits set forth by the FCC for an uncontrolled environment. This device must not be co-located or operating in conjunction with any other antenna or transmitter. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. 9.2. IC Statement IC RSS-Gen 8.4 User Manual Notice for Licence-Exempt Radio Apparatus This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired operation of the device. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
(1)Lappareil ne doit pas produire de brouillage;
(2)Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. This equipment complies with radio frequency exposure limits set forth by the Innovation, Science and Economic Development Canada for an uncontrolled environment. This device must not be co-located or operating in conjunction with any other antenna or transmitter. Cet quipement est conforme aux limites d'exposition aux radiofrquences dfinies par la Innovation, Sciences et Dveloppement conomique Canada pour un environnement non contrl. Ce dispositif ne doit pas tre utilis proximit dune autre antenne ou dun autre metteur.