DOMYOS CONSOLE 3.2
- TECHNICAL SPECS -
DOMYOS CONSOLE 3.2 EN DOMYOS CONSOLE 3.2 CN PROJECT NAME CONCEPTION CODE MODEL CODE 325366 8586821 325366 8586822 REVISION HISTORY 2020-04-10 2020-02-28 2019-12-15 1. Keyflow update for BIKE 900/FEL 700/R500 SP 2. Remove Bluetooth light sensor 3. Initial heart value starts from 80 1. Add CMIIT_FCC_IC sticker 2. Add FCC Statement 3. Add IC Statement 1. Update Firmware(V 1.1) to connect new E CONNECTED APP, 2. New traceability sticker to better identify, 3. New Bluetooth Mapping 4. Stickers Colour Identification 2019-08-22 Add CMIIT ID sticker 2019-07-29 2019-07-22 2019-07-30 Specification Update for Mass Production V4(Table Page/Keyflow Error Code) Specification Update for Mass Production V3(Front Casing/PMMA) Specification Update for Mass Production V2 Specification Update for Mass Production 2019-05-29 2019-02-25 Resistance level keep as 15, adjust Key flow to adapt LCD design 2019-01-16 Update for first prototype 10 LEO LV 12 11 9 8 7 6 5 4 3 LEO LV LEO LV LEO LV LEO LV LEO LV LEO LV LEO LV LEO LV LEO LV 2018-12-18 Remove WATT display/USB charging, update name as console 3.2 2018-12-13 ORIGINAL DOCUMENT based on Console 2.1 DATE DESCRIPTION 2 1 LEO LV LEO LV REVISION AUTHOR TABLE OF CONTENTS 1. PRODUCT PROFILE 1.1. Introducing 2. Standards of CONSOLE 3.2 3. USER-keyflow and Machine-Keyflow 4. Electronic hardware Electronic schematic PCBA Bill of Material 4.4. Main EE components 4.5. Hand-pulse cables 5. Mechanical hardware 4.1. 4.2. 4.3. 5.1. 5.2. 5.3. 6. Traceability 7. Bluetooth specification 7.1. 7.2. 7.3. 7.4. CMIIT_FCC_IC Label FCC Statement IC Statement 2D drawings of consoles parts and assembly Datasheet of the plastic parts Elastic strap (for the tablet holder hook system) 2D drawing 5.4. Membrane artwork and cosmetic Technical specification under this [LINK]
3 3 4 4 5 5 5 5 5 5 6 6 6 7 7 9 10 10 11 11 12 1. PRODUCT PROFILE 1.1. Introducing DOMYOS CONSOLE 3.2 is designed for FEB 900/FEL 700/R500 SP, finally assembly in ARCANA. This console is connected thanks to Bluetooth Low energy protocol. This console can connect an APP with Android and IOS devices as to provide a new user experience. Console 3.2 main features:
LCD (reversed / Backlight, 127 * 59 mm) :
RPM information (pedalling cadence) KCAL information (calories burnt) SPEED information (Km/h or Mi/h) DISTANCE information (Km or Mi) HR information (Bpm) RESISTANCE LEVEL (1 to 15) separated display in small LCD(40 * 23 mm) TIME Workout profile (12x8 dots matrix) Bluetooth icon controlled ON or OFF by bluetooth through APP 5 touch-keys (capacitive membrane). Keys are in white colors. 24 programs(6 Calories, 6 Health/Fitness, 6 Tonification / 6 Performance) One heart-rate receiver One hand-pulse receiver + jack cable One chest-belt NOT provided with the Console 3.2 Power by self power system(Control Board from Eway) PCBA LED Color: POWER LED RED, BLUETOOTH LED BLUE Tablet click color is BLUE for Fitness Bike LCD cover is shiny(PMMA) 2. Standards of CONSOLE 3.2 DOMYOS CONSOLE CONCEPTION VALIDATION PLAN Reports are inside PACE 3. USER-keyflow and Machine-Keyflow User-keyflow is the main keyflow used by end-customer. DECATHLON CONTROL Test can be done using a bike or jig simulator proposed by Supplier. Functional test of the user-interface of the console :
1) Displays are working and information values are changing during a training session.
(Kcal, distance, time, rpm, BPM (when active), resistance level, WATT) 2) Each touch-key is activate during a finger touch contact < 1 second 3) Servo-motor is turning when increase or decrease a resistance level (0 to 15) ACCEPTANCE CRITERIA Main functions are ok according to key flow specification Machine-keyflow is a ghost menu for maintenance. This menu can check :
1. The firmware version of the console 2. The hardware version of the console 3. Console total time of use 4. Console total km of use 5. Console serial number (see traceabilty paragraph) Machine-keyflow has also choice menu where end-user can change distance unit (from Km to Miles) and Button Sound ON/OFF. DECATHLON CONTROL Firmware version is 1.1 (enter inside maintenance ghost menu) Hardware version is 1.0 (enter inside maintenance ghost menu) By default, console distance unit is Km, Button Sound is ON. CONSOLE PVC.xlsx 20200410_keyflow_ bike900.pdf 20200410_keyflow_ FEL700.pdf 20200410_keyflow_ R500 SP.pdf Display distance then speed every 5s(default) Toggle-switch selector on the rear-casing is on VM ACCEPTANCE CRITERIA Firmware and Hardware version are ok Default setting is ok Traceability code from firmware is coherence with traceability sticker on casing, the information is right 4. Electronic hardware 4.1. Electronic schematic 4.2. PCBA 4.3. Bill of Material 4.4. Main EE components 4.5. Hand-pulse cables CONSOLE3.2 Schematic Design.pdf CONSOLE 3.2 BOM.xls HR7P201.PDF NUC029.pdf Small Back Light Board.pdf DECATHLON CONTROL Using Supplier hand-pulse sensor kit. For information hand-pulse monitoring is less accurate than chest-belt monitoring. Without tablet and smartphone put on the console tablet holder :
Testing method as end-user case :
a) put your hands on hand-pulse sensors jig b) waiting 30 seconds to get a stabilized value c) after these first 30 seconds, check if value fluctuation is under +/- 10bpm during 30 more seconds. With tablet and smartphone put on the console tablet holder :
Testing method as end-user case :
a) put your hands on hand-pulse sensors jig b) waiting 30 seconds to get a stabilized value c) after these first 30 seconds, check if value fluctuation is under +/- 10bpm during 30 more seconds. ACCEPTANCE CRITERIA Heart-rate is ok with hand-pulse sensors 5. Mechanical hardware 5.1. 2D drawings of consoles parts and assembly 5.2. Datasheet of the plastic parts TPR :
Protection film:
Casing:
Membrane (PMMA):
Console_3_2 Mechanical BOM.xlsx Console 3.2 explosion view.pdf Console Inner Box Drawing.pdf Console Carton Box Drawing.pdf TPR Data sheet.doc TPR MSDS.doc PET Data Sheet.doc PET MSDS.xlsx ABS AG15E1-E4B23AP.pdf ABS MSDS.pdf 5.3. Elastic strap (for the tablet holder hook system) 2D drawing 1. Words are in Chinese for China Version 2. Protection film is blank for China Version Important:
Phone / Tablet Sticker 5.4. Membrane artwork and cosmetic PMMA Data Sheet.doc PMMA MSDS.doc Console 3.2 Strap 2D.pdf Console 3.2 Phone Sticker 2D.pdf DECATHLON CONTROL Cosmetic 1) Few scratches on protection film surface 2) Protection film has no fold, no tear 3) No scratches on PMMA surface 4) No trace of glue on the edges of rubber and PMMA 5) No trace of incrusted dust on plastic casing 6) PMMA print is correct and clean (no drip, print is uniform, compliant with artwork) Assembly casing) 1) Casing is correctly clipped all around (<1mm of air gap between front and rear plastic casing) 2) PMMA stickness is correct (example of 4 hours temperature 70C test) 3) Rubber stickness is adjusted on all edges (<1mm of air gap between rubber edge and plastic 4) Rubber stickness is correct (example of 4 hours temperature 70C test) 5) Elastic strap is correctly fixed, the plastic hook can cover a IPAD 10 when in landscape The maximum lenght is 420mm (+/-5mm) after streching with a maximum pulling-force of 3,1Kg
ACCEPTANCE CRITERIA This control is very subjective, trust on QPL high requirement to validate or not. Rubber Pad is made by Double Injection, Decathlon has paid Double Injection Mold, QPL should make sure production is using double injection. 6. Traceability Traceability sticker : console serial number Format:EWC32ELEYYWwwxxxxx or EWC32ELCYYWwwxxxxx LEO LV 20191215 Update:
Format:EWC321ELEYYWwwxxxxx or EWC321ELCYYWwwxxxxx Example: EWC32ELE17W0300001 (the 1st console produced in week 03/2017) (EW = Eway, C32= Console 3.2, BKE = Bike Europe or BKC =
Bike China) Example: EWC321ELE17W0300001 (the 1st console produced in week 03/2017) (EW = Eway, C321= Console 3.2.1, BKE = Bike Europe or BKC =
Bike China) internal Supplier production sticker ID of the console for Bluetooth connection DECATHLON CONTROL / ACCEPTANCE CRITERIA Stickers are ok, traceability is ok Console serial number inside firmware must be compliant with serial number on traceability sticker (checking with Machine Keyflow menu) Stickers Colour Identification for Anti Mixing:
Elliptical Bike Rower FEL 520 / CONSOLE 3 EB900 / CONSOLE 3.2 R120 / CONSOLE 1.1 Example Example Example 7. Bluetooth specification 7.1. Technical specification under this [LINK]
DECATHLON CONTROL Connect the Console 3.2 with Supplier testing APP with Android tablet AND Ios tablet. Activating one or two functions to check if bluetooth is working. Not necessary to check all the functions. ACCEPTANCE CRITERIA Bluetooth connection with IOS and Android are ok Bluetooth Mapping as below(Leo LV update on 20191215) Console DOMYOS CONSOLE 3.2 Console DOMYOS CONSOLE 3.2 DOMYOS CONSOLE 3.2 CN Bluetooth code Domyos-BIKE-xxxx EquipmentModel 3200001 3200002 DECATHLON CONTROL / ACCEPTANCE CRITERIA Check the Bluetooth code written on sticker corresponds to the console Bluetooth code pairing. Check the EquipentModel Bluetooth code is correct (using Supplier testing App) Important:
1. Supplier APP is using the same Bluetooth SDK as inside the end-user APP. The SDK is the Bluetooth link between APP and Console. Supplier APP is reliable to control on production. 2. Supplier should ensure Bluetooth OAT function for any future firmware upgrade. 7.2. CMIIT_FCC_IC Label CMIIT ID check in this LINK CMIIT_FCC_IC Label Documents CMIIT ID: 2020DP1276 7.3. FCC Statement FCC 15.21 Information to user Please note that changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. FCC 15.105 Information to the user (Class B) Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed SRRC_ID-FCC_ID-IC _ID Label - CONSOLE 3.2.pdf and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This equipment complies with radio frequency exposure limits set forth by the FCC for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 15 mm between the device and the user or bystanders. This device must not be co-located or operating in conjunction with any other antenna or transmitter. 7.4. IC Statement IC RSS-Gen 8.4 User Manual Notice for Licence-Exempt Radio Apparatus This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired operation of the device. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
(1)Lappareil ne doit pas produire de brouillage;
(2)Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. This equipment complies with radio frequency exposure limits set forth by the Innovation, Science and Economic Development Canada for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 15 mm between the device and the user or bystanders. This device must not be co-located or operating in conjunction with any other antenna or transmitter. Cet quipement est conforme aux limites d'exposition aux radiofrquences dfinies par la Innovation, Sciences et Dveloppement conomique Canada pour un environnement non contrl. Cet quipement doit tre install et utilis avec un minimum de 15 mm de distance entre le dispositif et l'utilisateur ou des tiers. Ce dispositif ne doit pas tre utilis proximit dune autre antenne ou dun autre metteur.