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1 | Users Manual | Users Manual | 3.56 MiB | April 19 2022 / October 17 2022 | delayed release |
DC Wallbox 25kW Installation and Operation Manual Version: 1.2.1 Issue date: 2022/03 TABLE OF CONTENTS Introduction .............................................................................................. 1 Features ....................................................................................... 1 Applications .................................................................................. 2 Important Safety and Wiring Instructions ................................................. 3 Installation Site Selection ............................................................. 3 Safety and Compliance ................................................................ 3 Service Wiring .............................................................................. 4 Before Installation .................................................................................... 7 Safety Requirements .................................................................... 7 Accessory Kit ................................................................................ 8 Recommended Tools ................................................................... 9 Installing the DC Wallbox Charger ........................................................ 10 Making the Connection .......................................................................... 13 Operation ............................................................................................... 21 System Configuration ............................................................................ 23 Cellular Configuration ................................................................. 24 Firmware Update ........................................................................ 24 Maintenance .......................................................................................... 25 System Code ......................................................................................... 26 Specifications ........................................................................................ 28 Installation and Operation Manual i Conventions General Conventions The following conventions are used in this manual:
Note:
Indicates additional information that is relevant to the current process or procedure.
WARNING!
Warning information appears before the text it references to emphasize that the content may prevent damage to the device or equipment. CAUTION!
CAUTIONS APPEAR BEFORE THE TEXT IT REFERENCES. CAUTIONS APPEAR IN CAPITAL LETTERS TO EMPHASIZE THAT THE MESSAGE CONTAINS VITAL HEALTH AND SAFETY INFORMATION. Typographical Conventions The following typographical conventions are used in this document:
Italics Indicates book titles, directory names, file names, path names, and program/process names. Constant width Indicates computer output shown on a computer screen, including menus, prompts, responses to input, and error messages. Constant width bold Indicates commands or information literally entered by a user on the computer. Variables contained within user input are shown in angle brackets (< >). Bold italics. Indicates keyboard keys that are pressed by the user. Installation and Operation Manual ii Copyright The ownership and all intellectual property rights of this Installation and Operation Manual (this Man-
ual), including but not limited to the content, data and figures contained herein are vested by Delta Electronics, Inc. (Delta). The Manual can only be applied to operation or use of the product. Any dis-
position, duplication, dissemination, reproduction, modification, translation, extraction or any other usage to the Manual is prohibited without obtaining Deltas prior written permission. As the product will be developed and improved continuously, Delta may modify or update the Manual from time to time without any notice. Delta will do its best efforts to keep the Manual updated and maintain the accuracy of the Manual. Delta disclaims any kinds or forms of warranty, guarantee or undertaking, either expressly or implicitly, including but not limited to the completeness, accuracy, non-infringement, mer-
chantability or fitness for particular purpose or usage. Copyright Delta Electronics, Inc. All Rights Reserved. Installation and Operation Manual iii Introduction Introduction The DC Wallbox charger is the top choice for powering battery electric vehicles (BEV and plug-in elec-
tric vehicles (PHEV) today. It is designed for quick charging in both public and private locations, such as retail and commercial parking spaces, fleet charging stations, highway rest areas, workplaces, resi-
dences, etc. The DC Wallbox charger has the advantage of easy installation. The wall-mounting design and plugga-
ble power modules allow for flexible and cost-effective installation at various types of locations. The DC Wallbox charger also features network communication capability; it is able to connect with remote net-
work systems and provide drivers of electric cars real-time information, such as the locations of charging stations, charging progress information and billing information. The DC Wallbox charger has a clear user interface with function buttons, a power supply safety system and excellent waterproof and dust-proof technology to provide the best choice for outdoor environments. It can also integrate with renewable energy systems, such as solar power and wind power technology, to provide the most energy saving infrastructure for EV system development. Features Wall-mount design and pluggable power modules make installation easy and flexible. Offers customers the convenience of full start and stop charging control from an authorized RFID smart card. Built according to latest industry standards for DC charging. Carries an outdoor rating capable of withstanding solid and liquid intrusions in outdoor settings, making the unit more stable and highly reliable. Provides a high-contrast, OLED screen interface with multi-function buttons. Installation and Operation Manual 1 Introduction Applications Public and private parking areas Community parking areas Parking areas of hotels, supermarkets and shopping malls Workplace parking areas Charging stations Highway rest areas Key switch Antenna Emergency button CHAdeMO Charging plug and cable CCS1 Charging plug and cable 2.7 OLED display Push buttons RFID card reader Installation and Operation Manual 2 Important Safety and Wiring Instructions Important Safety and Wiring Instructions Installation Site Selection DC Wallbox can be installed in both indoor and outdoor environments. It is necessary to consider the installation conditions and protection at the site:
Follow local electrical regulation and installation standards Consider the emergency routes at the installation site Do not install the device at potentially explosive atmosphere areas (Ex areas). Safety and Compliance Read the manual before installation or usage of device. Do not put tools, material or body parts into the electric vehicle connector. Do not use the DC Wallbox charger if the cabinet, power cord or charging cable are frayed, have broken insulation or show any other signs of damage. Do not install or use the DC Wallbox charger if the enclosure is broken, cracked, open or shows any other indications of damage. The DC Wallbox charger should be installed only by a qualified technician. Make sure that the materials used and the installation procedures follow local building codes and safety standards. The information provided in this manual in no way exempts the user of responsibility to follow all applicable codes or safety standards. The manufacturer is not responsible for physical injury, damage to property or damage to equip-
ment caused by the installation of this device. This document provides instructions for the DC Wallbox charger and should not be used for any other product. Before installation or use of this product, you should review this manual carefully and consult with a licensed contractor, licensed electrician or trained installation expert to make sure of compliance with local building codes and safety standards. Installation and Operation Manual 3 Important Safety and Wiring Instructions Service Wiring Ground Connection Always connect the Neutral at the service to Earth Ground. If ground is not provided by the electrical service, a grounding stake must be installed nearby. The grounding stake must be connected to the ground bar in the main breaker panel, and the Neutral must be connected to Ground at that point. 240V Single-Phase WARNING!
If the DC Wallbox is a single-phase device, do not connect to a three-phase feed. WARNING!
The following diagram illustrates the DC Wallbox connection to L1 and L2 in a single-phase power grid feed. The earth ground must be connected to neutral at a single point, typically at the breaker panel. WARNING!
An earth connection is essential before connecting supply.
Installation and Operation Manual 4 Important Safety and Wiring Instructions 277V Single-Phase WARNING!
If the DC Wallbox is a single-phase device, do not connect to a three-phase feed. WARNING!
The following diagram illustrates the DC Wallbox connection to L1 and N in a single-phase power grid feed. The earth ground must be connected to neutral at a single point, typically at the breaker panel. WARNING!
An earth connection is essential before connecting supply.
277V 480V Three-Phase WARNING!
The following diagram illustrates the DC Wallbox connection to L1, L2, L3, and neutral in a y-connection power grid feed. The earth ground must be connected to neutral at a single point, typically at the breaker panel. WARNING!
An earth connection is essential before connecting supply.
480V 480V 277V 277V 277V Installation and Operation Manual 5 Important Safety and Wiring Instructions 208V Three-Phase WARNING!
The following diagrams illustrates the DC Wallbox connection to L1, L2, and L3. Neutral connection is not required. WARNING!
An earth connection is essential before connecting supply.
208V 208V 208V Installation and Operation Manual 6 Before Installation Safety Requirements Before Installation Be sure to preview the standard operating procedures (SOP) and ensure local building and elec-
trical codes are reviewed before installing the DC Wallbox charger. The DC Wallbox charger should be installed by a qualified technician according to the instruction manual and local safety regulations. Use appropriate protection when connecting to the main power distribution cable. Disconnect switch for each ungrounded conductor of ac input shall be provided by others in accordance with the National Electric Code, ANSI/NFPA 70. CAUTION!
TO REDUCE RISK OF FIRE FOR 1 PHASE 200VAC-277VAC INPUT, IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE, ANSI/NFPA 70, THE UPSTREAM CIRCUIT BREAKER SHOULD BE INSTALLED WITH A RATED CURRENT OF 175A. CAUTION!
TO REDUCE RISK OF FIRE FOR 3 PHASE 480VAC INPUT, IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE, ANSI/NFPA 70, THE UPSTREAM CIRCUIT BREAKER SHOULD BE INSTALLED WITH A RATED CURRENT OF 40A. CAUTION!
TO REDUCE RISK OF FIRE FOR 3 PHASE 208VAC INPUT, IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE, ANSI/NFPA 70, THE UPSTREAM CIRCUIT BREAKER SHOULD BE INSTALLED WITH A RATED CURRENT OF 100A. Note:
Depends on local regulations requirements. Note:
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. The equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Note:
To implement cyber security, please follow instruction below:
EVSE shall connect to the backend system with secure web socket protocol (wss). Network with cellular (2G/3G/4G) connection shall utilize VPN Network with WLAN or Ethernet connection shall utilize a router with VPN function If EVSE support WLAN AP mode for maintenance purpose, please turn off the function after finishing the installation. Installation and Operation Manual 7 Before Installation CAUTION!
ANY CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE GRANTEE OF THIS DEVICE COULD VOID THE USERS AUTHORITY TO OPERATE THE EQUPMENT. RF Exposure warning:
This equipment must be installed and operated in accordance with provided instructions and the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. End-users and installers must be provide with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. Canada, Industry Canada (IC) Notices This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
1. This device may not cause interference. 2. This device must accept any interference, including interference that may cause undesired operation of the device. Canada, avis d'Industry Canada (IC) Cet appareil contient un ou des metteurs/rcepteurs exempts de licence conformes aux RSS exempts de licence d'Innovation, Sciences et Dveloppement conomique Canada. Le fonctionnement est soumis aux deux conditions suivantes:
Cet appareil ne doit pas causer d'interfrences. Cet appareil doit accepter toutes les interfrences, y compris les interfrences pouvant entraner un fonctionnement indsirable de l'appareil. Radio Frequency (RF) Exposure Information The radiated output power of the Wireless Device is below the Innovation, Science and Economic Development Canada (ISED) radio frequency exposure limits. The Wireless Device should be used in such a manner such that the potential for human contact during normal operation is minimized. This device has also been evaluated and shown compliant with the IC RF Exposure limits under mobile exposure conditions. (Antennas are greater than 20cm from a person's body). Informations concernant l'exposition aux frquences radio (RF) La puissance de sortie rayonne de l'appareil sans fil est infrieure aux limites d'exposition aux radiofrquences d'Innovation, Sciences et Dveloppement conomique Canada
(ISDE). L'Appareil sans fil doit tre utilis de telle manire que le potentiel de contact humain pendant le fonctionnement normal soit minimis. Cet appareil a galement t valu et dmontr conforme aux limites d'exposition RF IC dans des conditions d'exposition mobile. (Les antennes sont plus de 20 cm du corps d'une personne). Installation and Operation Manual 8 Accessory Kit Before Installation RFID card Mounting bracket x 1 Mounting template x 1 RFID cards x 2 Keys x 2 User manual x 1 CCS1 plug holder x 1 CHAdeMO plug holder x 1
(dual output model only) Bag of bracket screws x 2
(SCREW M M6*1*8 PAN TORX SUS NL) Bag of grounding screw x 1
(SCREW M M6*1*12 HEXH C S+P S20C ZN-NI) Bag of expansion bolts x 6
(+2 for dual output model)
(ANCHOR SUS 16*50.8 PICKLING) Installation and Operation Manual 9 Before Installation Recommended Tools The following tools are recommended for the DC Wallbox charger installation:
(1x) Voltmeter or digital multi-meter
(1x) Water level
(1x) Hammer
(1x) Concrete drilling machine
(1x) Wire cutters / strippers
(1x) Torx Tamper-Resistant T15 & T25 screwdriver
(1x) No.8 Flathead screwdriver and socket wrench
(1x) No.6 Flathead screwdriver
(1x) No.2 Philips screw driver
(1x) M50 conduit hub, conduit and wrench for main power wires
(1x) M25 conduit hub, conduit and wrench for Ethernet
(2x) Ring terminal RNB70-10 for L/N wire (#2/0 AWG, 90C copper wire) in models with 240V and 277V single-phase input
(3x) Ring terminal RNB38-6 for L1/L2/L3 wire (#2 AWG, 90C copper wire) in models with 208V three-phase input
(4x) Ring terminal RNB14-6 for L1/L2/L3/N wire (#6 AWG, 90C copper wire) in models with 480V three-phase input
(1x) Ring terminal RNB14-6 for PE/ground wire (#6 AWG, 90C copper wire) Important Safety Instructions. Save these Instructions. The DC Wallbox charger should be installed only by a licensed contractor, and/or a licensed electrician in accordance with all applicable state, local and national electrical codes and stan-
dards. Before installing the DC Wallbox charger, review this manual carefully and consult with a licensed contractor, licensed electrician and trained installation expert to ensure compliance with local building practices, climate conditions, safety standards and state and local codes.
WARNING!
Danger of electrical shock or injury. Turn off power at the panel board or load center before working inside the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned off. CAUTION!
TO AVOID DAMAGE TO THE CHARGER OR PERSONAL INJURY, MAKE SURE THE INSTALLATION LOCATION IS ABLE TO SUPPORT THE WEIGHT OF THE DC WALLBOX CHARGER. Installation and Operation Manual 1 Installing the DC Wallbox Charger Installing the DC Wallbox Charger Preparation 1. Release the screws on the crate (two sides) with a No. 8 socket wrench. 2. OOpen top lid of plywood crate. 3. Take out mounting template and cut off the cable ties to move the charging plug. Installation and Operation Manual 10 4. Remove top foam, open plastic bag and take out the unit. Installing the DC Wallbox Charger Note:
Carefully place the unit and the charging plug on the ground or a flat surface at this stage. Wall Mounting 1. Use template and leveler tool to mark out the mounting position. 2. Mount bracket onto the wall. Note:
The unit must be mounted on a solid wall (concrete or metal preferred). Use the expansion bolts in the accessory kit or choose proper mounting screws for different types of wall. A drilling machine might be needed for certain conditions. Follow applicable accessibility requirements for the mounting position. The unit must be mounted at a sufficient height from grade such that the height of the storage is located between 60 cm (24 inches) and 120 cm (4 feet) from grade per NEC Article 625. Installation and Operation Manual 11 Installing the DC Wallbox Charger
WARNING!
To ensure adequate ventilation and maintenance space, leave a minimum of 45 cm (18 inches) on both sides of the charger. 3. Place unit onto bracket. Align the back chassis of unit with the corresponding slot on the bracket. Slowly slide down the unit until it sits firmly on the bracket. Fasten two screws from the bottom. Note:
The bottom fixing screws are in the accessory kit. Installation and Operation Manual 12 Making the Connection Making the Connection
WARNING!
Only use a Torx Tamper-Resistant T15 screwdriver to secure or remove the screws. Use of any other tool may damage screws and panel. Power Wiring 1. Open front cover for wiring. a. Release two screws on top. b. Release the latches to open front cover. c. Put down front cover gently. 2 4 6 8
1 4
) 2 4 6 8 A 2 A 2 A 1 A 1 1 3 5 7
1 3
) 1 3 5 7 2. Routing the power wires is possible through the bottom or rear of the enclosure. Select the location to route the power wiring. Bottom-fed wiring:
a. Feed the wires from the underside. Make sure the wiring can sufficiently reach the connec-
tors before securing. b. Continue with the fastening of the wires, see the following step. Rear-fed wiring:
a. Remove the waterproof cap from the back of the enclosure and insert the waterproof cap in cable access location on the bottom of the enclosure. Water proof cap b. Proceed with the following steps. Installation and Operation Manual 13 Making the Connection CAUTION!
BACK-FED WIRING MAY CAUSE THE RISK OF WATER LEAKAGE. DO NOT CHOOSE THIS WIRING CONNECTION IN OUTDOOR LOCATIONS. 3. Fasten cable gland to secure wires. A2 A1 2 4 6 8
1 4
) 2 4 6 8 1 3 5 7
1 3
) 1 3 5 7 A2 A1 Note:
To insure protection from the elements, make sure to use certified IP55 (or above) cable glands. 4. Remove lid of terminal block and connect the wiring to the correct terminals. See the following information for specific model connections. Wiring requirements are dependent on the model type and between single and three-phase models. WARNING!
Cable color coding may be defined differently depending on the region.
L N 2 4 6 8
1 4
) 2 4 6 8 A 2 A 2 1 3 5 7
1 3
) 1 3 5 7 A 1 A 1 PE Installation and Operation Manual 14 Single-phase Wiring the 240 / 277V Models Making the Connection L N 2 4 6 8
1 4
) 2 4 6 8 A 2 A 2 1 3 5 7
1 3
) 1 3 5 7 A 1 A 1 PE Conduit hub and conduit size M50 according to EN 61386-24. Connect the power wires of 2 x RNB70-10 ring terminal with cable lugs to the input termi-
nal marked with "L" and "N" using 2 x M10.0 screws with 88.4 lb-in Torque force. Connect the ground wire of RNB14-6 into the earth terminal marked with ground symbol
) using 1 x M6.0 screw with 17.7 lb-in Torque force. Three-phase Wiring the 480V Model A 2 2 4 6 8
1 4
) A 1 1 3 5 7
1 3
) PE Conduit hub and conduit size M50 according to EN 61386-24. Connect the power wires of 4 x RNB14-6 ring terminal with cable lugs to the input terminal marked with "L1", "L2", "L3" and "N" using 4 x M6.0 screws with 28.7 lb-in Torque force. Connect the ground wire of RNB14-6 into the earth terminal marked with ground symbol
) using 1 x M6.0 screw with 17.7 lb-in Torque force. Wiring the 208V Model 2 4 6 8
1 4
) 2 4 6 8
1 4
) A 2 A 2 A 1 A 1 1 3 5 7
1 3
) 1 3 5 7
1 3
) Conduit hub and conduit size M50 according to EN 61386-24. PE Installation and Operation Manual 15 Making the Connection Connect the power wires of 3 x RNB38-6 ring terminal with cable lugs to the input terminal marked with "L1", "L2" and "L3" using 3 x M6.0 screws with of 28.7 lb-in Torque force. Connect the ground wire of RNB14-6 into the earth terminal marked with ground symbol
) using 1 x M6.0 screw with 17.7 lb-in Torque force. Neutral wire is not required. WARNING!
Cable color coding may be defined differently depending on the region.
5. Fasten each wire with the proper screw. Make sure the correct amount of torque is used. See listed information. 6. Place lid back onto terminal block. 2 4 6 8
1 4
) 2 4 6 8 A 2 A 2 1 3 5 7
1 3
) 1 3 5 7 A 1 A 1 CAUTION!
MAKE SURE THE ELECTRIC WIRE CONDUIT IS ALIGNED WITH THE DC WALLBOX CHARGER INPUT WIRE OPENING PRIOR TO INSTALLATION. FAILURE TO DO SO COULD DAMAGE THE WIRING OR THE CHARGER. 7. Put front cover back and fasten screws securely. Installation and Operation Manual 16 Making the Connection Ethernet Connection It is recommended to connect Ethernet cables through the underside access ports. It is necessary to open the front cover. 1. Remove the water proof cap from the Ethernet access port. 2. Insert the cable through the port and connect the Ethernet cable to the terminal. 3. Fasten the conduit or cable gland to secure the cable. 8
1 4
) 2 4 6 8 7
1 3
) 1 3 5 7 A 2 A 1 Cellular Connection 1. Remove right filter cover. a. Release the screws on the top. b. Release the screws on the bottom and pull out the latch. Installation and Operation Manual 17 c. Open and remove the filter cover. Making the Connection
WARNING!
Only use a Torx Tamper-Resistant T25 screwdriver to secure or remove the screws of unit. Use of any other tool may damage screws and panel. 2. Remove the protection cover on the right side. Installation and Operation Manual 18 3. Insert micro SIM card onto cellular board. Fasten the protection cover back. Making the Connection 4. Return right filter cover. a. Hang filter cover onto the unit. b. Pull down the pin and place back filter cover. c. Fasten screws on bottom. d. Fasten screws on top. Installation and Operation Manual 19 e. Close the latch at the bottom. The latch has a hole of 3.3mm in diameter to put a padlock into it to avoid tampering. Making the Connection Set Charging Plug 1. Mount charging plug hanger onto the wall. 2. Place charging cable and plug on the hanger properly. SAE DC (CCS1) CHAdeMO - only for dual output model 3. Switch power on and turn the key to initialize DC Wallbox when all steps are completed. Installation and Operation Manual 20 Operation 1. Choose the preferred language. 2. Choose a compatible plug (CCS or CHAdeMO). Operation CHAdeMO CCS1 3. Connect the plug to the EV. 4. Swipe the authorized RFID card to start charging. Installation and Operation Manual 21 5. Once charging commences, status information is displayed on the screen. The following illustra-
tions demonstrate the start to near complete charging procedure. Operation Status CARD 6. Swipe the authorized RFID card to stop. 7. Return the plug to the holder. Installation and Operation Manual 22 System Configuration System Configuration
WARNING!
Only configure the charger when the charger is not in charging mode to avoid interruption of an ongoing charging session. Steps:
1. Contact service provider to login online configuration tool. 2. When the configuration is done, copy the parameter file (DeltaDCWallboxConfig) to the root of a USB flash drive (the drive format should be FAT/FAT32, < 32GB). 3. Insert the USB flash disk into the USB port on the bottom (labeled USB). The configuration will be uploaded to the DC Wallbox. 4. Remove the USB flash drive when the configuration is complete. 5. Close the protection cover. The cover has a hole to put padlock into it to avoid tampering. Installation and Operation Manual 23 System Configuration Cellular Configuration For models equipped with the cellular modem, insert a valid cellular (WCDMA) SIM card as detailed in previous steps (page 17) to start cellular connection. Consult with local operator to activate data service on the SIM card beforehand. Disable PIN check on the SIM card before inserting the card into the modem. Request APN information from the operator and make sure APN is configured correctly via the configuration tool. Firmware Update Firmware updates can be made via the USB port on the bottom of the cabinet. 1. Obtain a USB flash drive. The drive format should be FAT/FAT32, < 32GB. 2. Insert the USB flash disk into the USB port on the bottom of the unit (labeled USB). The updated firmware is uploaded to the DC Wallbox. 3. Close the protection cover. The cover has a hole to put lock into it to avoid tampering. The status is displayed on the panel. 4. Close the protection cover. The cover has a hole to put padlock into it to avoid tampering. Installation and Operation Manual 24 Maintenance Maintenance Annual Requirements 1. Replace the ventilation filter. 2. Conduct a visual inspection of the charging cable and ensure that cable does not show any visual damage or deformation. 3. Conduct a visual inspection of the charging gun and ensure that gun does not show any visual damage, arcing or rust.
WARNING!
To avoid danger of electrical shock or injury, turn off power at the panel board or load center before working on the equipment or removing any component. Do not remove circuit protective devices or any other component until the power is turned off. Disconnect electrical power to the DC Wallbox before any maintenance work to ensure that it is separated from the supply of AC mains. Failure to do so may cause physical injury or damage to the electrical system and charging unit. Note:
Touching the circuit before the main breaker and auxiliary breaker are switched off may be hazardous. The switching device and other apparatus can only be inspected visually. Maintenance of the DC Wallbox shall be conducted only by a qualified technician. After opening the front door, turn off the main breaker and auxiliary breaker before any maintenance work. Installation and Operation Manual 25 System Code System Code Alarm Code Description 004001 004002 004003 004004 004005 004006 004007 004008 004009 00400A 00400B 00400C 00400D 00400E 00400F 004010 004011 004012 004013 004014 004017 004018 004019 004020 004021 004022 004023 005001 005005 005006 005007 005008 005009 00500C 00500D 00500E 00500F 006001 006002 006003 006008 006009 007001 007002 007003 007004 007006 007008 007009 00700A 00700B 00700C 00700D 00700E 008003 008004 System input voltage is higher than workable range (> 305 volt) System input voltage (L2 or L3) is lower than workable range (< 170 volt) System output voltage is higher than EV battery maximum voltage Request output current from EV is higher than present EVSE ability The temperature of air inlet or input contactor is higher than workable range (> 60C) The temperature of CCS combo charging plug is higher than workable range REMA => (> 85C) Phoenix => (> 75C) The air filter need to be replaced System fan is attenuated so that need to be replaced The self test of system controller is failure Emergency button is pressed The user authorized by backend is failed The user authorized by EVSE itself is failed The temperature sensor of air inlet is broken The temperature sensor of input contactor is broken SPD trigger Output fuse at CCS side is broken Output fuse at CHAdeMO side is broken The temperature sensor of CCS combo charging plug is broken the temperature of air inlet or input contactor is lower than workable range (< -40C) User stops charging System is timeout if user doesn't plug-in in 3 mnutes after authorized Charging time is up (Max: 2hr) System data storage is not enough Unknown error Charging is remotely stopped by backend office Input voltage is drop (<20V, <100ms) System L1 input voltage is lower than workable range (< 170 volt) Communication with CHAdeMO EV is broken Communication with CCS EV is broken Power rectifier is broken (SMR) Communication with CCS controller is broken Communication with auxiliary power module is broken Communication with relay control module is broken Communication with display module is broken Communication with RFID module is broken Cellular module is not ready (module itself or SIM) WiFi module is not ready Cellular connection is disconnected from APN Cellular connection is disconnected from internet Cellular connection is disconnected from backend office Ethernet connection is disconnected from internet Ethernet connection is disconnected from backend office Hardware component in power rectifier is broken Input voltage of power rectifier is higher than workable range Input voltage of power rectifier is lower than workable range Output voltage is higher than workable range of power rectifier The temperature of air inlet in power rectifier is higher than workable range (> 60C) The temperature of PFC is higher than workable range The temperature of PFC is lower than workable range The temperature of DCDC is higher than workable range The temperature of DCDC is lower than workable range The fan inside power rectifier is broken Output oring diod is broken Isolation test is failed 5 volt for system controller is higher than workable range 5 volt for other system modules is higher than workable range Installation and Operation Manual 26 System Code Alarm Code 008005 008006 008007 008008 008009 00800A 00800B 00800C 00800D 00800E 008010 008011 008012 008013 008014 008015 008016 008017 008018 008019 009001 009003 009004 00A001 00A002 00A003 00A004 00A005 00A006 00A007 00A008 00A009 00A00A 00A00B 00A00C 00B001 00B002 00B003 00B004 00B005 00B006 00C001 00C002 00C003 00D001 00D002 00D003 00D006 00D007 00D008 00D009 00D00A 00D00B Description 5 volt for CAN bus is higher than workable range 12 volt for other system modules is higher than workable range 12 volt for EV communication is higher than workable range 24 volt for relay control is higher than workable range 5 volt for system controller is lower than workable range 5 volt for other system modules is lower than workable range 5 volt for CAN bus is lower than workable range 12 volt for other system modules is lower than workable range 12 volt for EV communication is lower than workable range 24 volt for relay control is lower than workable range The output current of 5 volt for system controller is higher than workable range The output current of 5 volt for other system modules is higher than workable range The output current of 5 volt for CAN bus is higher than workable range The output current of 12 volt for other system modules is higher than workable range The output current of 12 volt for EV communication is higher than workable range The output current of 24 volt for relay control is higher than workable range The temperature of 12 volt for EV communication is higher than workable range The temperature of 5 volt for other system modules is higher than workable range The temperature of 24 volt for relay control is higher than workable range The ambinet temperature of aux. power is higher than workable range GFD trigger GFD pre-warnning GFD self-test fail Input contactor 1 is welding Input contactor 1 is drived fault Input contactor 2 is welding Input contactor 2 is drived fault The positive side of output relay for CCS charging is welding The positive side of output relay for CCS charging is drived fault The positive side of output relay for CHAdeMO charging is welding The positive side of output relay for CHAdeMO charging is drived fault The negative side of output relay for CCS charging is welding The negative side of output relay for CCS charging is drived fault The negative side of output relay for CHAdeMO charging is welding The negative side of output relay for CHAdeMO charging is drived fault The firmware update of aux. power module is failure The firmware update of relay control module is failure The firmware update of LCM module is failure The firmware update of CCS charging module is failure The firmware update of CHAdeMO charging module is failure The firmware update of power converter module is failure PLC module for CCS charging is broken CCS proximity is disconnected stop charging by CCS EV No charging permission come from CHAdeMO EV Battery malfunction come from CHAdeMO EV Battery incompatibility with CHAdeMO EV Present output current is different from target current Battery OTP come from CHAdeMO EV Present output voltage is different from target voltage Position shift alarm is come from CHAdeMO EV EV other fault is come from CHAdeMO EV CHAdeMO connector lock is broken Installation and Operation Manual 27 Specifications Specifications Model Input rating EVDU25C4 AUM EVDU25U 4AUM 200-277 Vac; 60Hz;
134A EVDU25U 4BUM EVDU25C4 BUM EVDU25U 4CUM EVDU25C4 CUM 480 Vac; 60Hz; 32A 208 Vac; 60Hz; 75A Wiring 1-phase/L1, L2/N, PE 3-phase/L1, L2, L3, N, PE 3-phase/L1, L2, L3, PE Power factor Current THD Efficiency DC output #1 DC output #2 Protection
> 0.98 Compliant with IEEE 519 94% at nominal output power SAE J1772 DC Level 2, 50-500 Vdc, 65A max., 25kW max. CHAdeMO, 50-500 Vdc, 65A max., 25 kW max. Over current, under voltage, over voltage, surge protection, short circuit, over temperature, ground fault Display 2.7 OLED screen Push buttons Multi-functional buttons (LED light: Orange, Blue)/
Emergency stop button (Red) Authentication ISO/IEC 14443 Type A/B RFID for user authentication Network interface Ethernet (Standard) Cellular (Standard, Micro SIM card) Operating temperature
-22F to 122F (-30C to 50C) Humidity Altitude
< 95% relative humidity, non-condensing Up to 2000 m (6500 ft.) Ingress rating Type 3R (IP54) IK rating Cooling IK10 according to IEC62262 Forced air Charging cable Standard: 4 m (13.13 ft.) Dimension (W x H x D) 680 x 430 x 230 mm (27 x 17 x 9 inches) Weight Certificate 43 kg (95 lbs), excluding plug and cable UL, UL 2202, UL 2231 Installation and Operation Manual 28
1 | External Photos | External Photos | 327.47 KiB | April 19 2022 / October 17 2022 | delayed release |
1 | ID Label EVDU25C4AUM | ID Label/Location Info | 222.05 KiB | April 19 2022 |
DELTA ELECTRONICS,INC. FOR USE WITH ELECTRIC VEHICLES. RAINPROOF TYPE 3R. INDOOR/OUTDOOR USE. MODEL NO.:
EVDU25C4AUM REV.:
XXX INPUT: 1P+N+PE, 200-277V~ , 134A, 60Hz OUTPUT: 50 - 500Vdc, 65A MAXIMUM MAXIMUM OUTPUT : 25KW AMBIENT TEMPERATURE: 50C MAX. DATE CODE:
S/N:
PPPYYWWSSSSSXX YYWW EV CHARGING SYSTEM EQUIPMENT E347153 PMN: DC Wallbox 25kW Contains FCC ID:QIPPLS8-X Contains IC:7830A-PLS8X FCC ID: H79EVDU25C4CUM IC ID: 4259B-EVDU25C4CUM CAN ICES-002(A) / NMB-002(A) MADE IN XXXXX
1 | ID Label EVDU25C4AUM Statement | ID Label/Location Info | 294.66 KiB | April 19 2022 |
REV. Description REV. Description CORRECTED TOLERANCE. 01 Drawn:
02 2017/10/11 Design:
2017/10/11 AJ HUANG AJ HUANG DESIGN CHANGE CHANGE P/N:3262156600 TO 3262156601 ADD FCC Rules. ECN NO.: XXXXXXXXX Drawn:
2022/03/31 Design:
2022/03/31 YEN.CHOU YEN.CHOU DELTA ELECTRONICS, INC. Description:
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION. FRAME NAME: DF-HTYA4V-1R01.SLDDRT CAUTION LABEL 3262156601-un EVDU25U6AUMB Part No. USED ON SHEET OF 1 2 REV. 02
*103.0 mm CAUTION - RISK OF ELECTRIC SHOCK. DO NOT REMOVE COVER. NO USER SERVICEABLE PARTS INSIDE. HAVE DEFECTIVE CORDS OR WIRES REPLACED BY QUALIFIED SERVICE PERSONNEL. WARNING - THIS EQUIPMENT IS INTENDED ONLY FOR CHARGING VEHICLES NOT REQUIRING VENTILATION DURING CHARGING. SEE INSTALLATION INSTRUCTION BEFORE CONNECTING TO THE SUPPLY. PRUDENCE - RISQUES DLECTROCUTION. NE PAS RETIRER LE COUVERCLE. NE CONTIENT AUCUNE PICE POUVANT TRE RPARE PAR LUTILISATEUR. FAIRE REMPLACER LES CBLES OU LES FILS DFECTUEUX PAR DU PERSONNEL QUALIFI. AVERTISSEMENT - CET APPAREIL EST CONU POUR RECHARGER DES VHICULES NE NCESSITANT PAS UNE VENTILATION DURANT LA RECHARGE. VOIR LES INSTRUCTIONS DINSTALLATION AVANT DE CONNECTER LA FOURNITURE. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. SCALE 1:1 NOTE:
1. LABEL MATERIAL: Metallized Polyeer T=0.102mm (BRADY B-434). 2. LABEL ADHESIVES: Permanent Acrylic. 3. MUST MEET DELTA SPEC: 10000-0085 & 10000-0222. 4. LABEL COLOR/FINISH: Silver/Gloss. 5. LABEL MUST BE UL RECOGNIZED AND CSA CERTIFIED. 6. TEXT TYPE: Arial , Color: Black. 7. TEXT HEIGHT: "CAUTION" & "WARNING": 3.2mm(min). remaining letters: 2.6mm. 8. LABEL PRINTING MUST BE CLEAR & COMPLETE. 9. RIBBON: SONY 4070, B110C, B110CR OR EQUIVALENT. DELTA ELECTRONICS, INC. Drawn:
2022/03/31 Design:
2022/03/31 YEN.CHOU YEN.CHOU THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF DELTA ELECTRONICS, INC. AND SHALL NOT BE REPRODUCED OR USED AS THE BASIS FOR THE MANUFACTURE OR SELL OF APPARATUSES OR DEVICES WITHOUT PERMISSION. DIMENSIONAL TOLERANCES
( ) HOLES : 0.05 ANGLES : 0.5
:0.25
:0.35
:0.5
:0.6
<30
>30~100
>100~300 ABOVE 300 SCALE 1:1 V 1 DECIMALS X X.X X.XX UNIT
:0.7
:0.5
:0.3 mm UP~100 100~150 150~200 200~250
:0.2
:0.25
:0.3
:0.35 USED ON 250~300 300~350 350~400
:0.4
:0.45
:0.5 EVDU25U6AUMB
( ) UP~600 600~900 900~OVER
:1.5
:2.4
:3.1 THIRD ANGLE PROJECTION A4 SIZE Description:
Part No. CAUTION LABEL 3262156601-un SHEET OF 2 2 ISSUE DATE:
2022/03/31 REV. 02 FRAME NAME: DF-MEA4V-1R01.SLDDRT
1 | ID Label EVDU25C4BUM | ID Label/Location Info | 221.71 KiB | April 19 2022 |
DELTA ELECTRONICS,INC. FOR USE WITH ELECTRIC VEHICLES. RAINPROOF TYPE 3R. INDOOR/OUTDOOR USE. MODEL NO.:
EVDU25C4BUM REV.:
XXX INPUT: 3P+N+PE, 480V~, 32A, 60Hz OUTPUT: 50 - 500Vdc, 65A MAXIMUM MAXIMUM OUTPUT : 25KW AMBIENT TEMPERATURE: 50C MAX. DATE CODE:
S/N:
PPPYYWWSSSSSXX YYWW EV CHARGING SYSTEM EQUIPMENT E347153 PMN: DC Wallbox 25kW Contains FCC ID:QIPPLS8-X Contains IC:7830A-PLS8X FCC ID: H79EVDU25C4CUM IC ID: 4259B-EVDU25C4CUM CAN ICES-002(A) / NMB-002(A) MADE IN XXXXX
1 | ID Label | ID Label/Location Info | 221.71 KiB | April 19 2022 |
DELTA ELECTRONICS,INC. FOR USE WITH ELECTRIC VEHICLES. RAINPROOF TYPE 3R. INDOOR/OUTDOOR USE. MODEL NO.:
EVDU25C4CUM REV.:
XXX INPUT: 3P+N+PE 208V~, 75A, 60Hz OUTPUT: 50 - 500Vdc, 65A MAXIMUM MAXIMUM OUTPUT : 25KW AMBIENT TEMPERATURE: 50C MAX. DATE CODE:
S/N:
PPPYYWWSSSSSXX YYWW EV CHARGING SYSTEM EQUIPMENT E347153 PMN: DC Wallbox 25kW Contains FCC ID:QIPPLS8-X Contains IC:7830A-PLS8X FCC ID: H79EVDU25C4CUM IC ID: 4259B-EVDU25C4CUM CAN ICES-002(A) / NMB-002(A) MADE IN XXXXX
1 | Label Location Info | ID Label/Location Info | 86.28 KiB | April 19 2022 |
Label REIT iz Inner Placement Label 32633477XX Caution Label Spec Label 32621566XX
\ Oe Input Terminal Label 32633480XX Spec Label ries
1 | Declaration of Model Names | Cover Letter(s) | 151.74 KiB | April 19 2022 |
Delta Electronics Incorporated 3 Tungyuan Road Chungli Industrial Zone, Taoyuan County, 32063, Taiwan Declaration of Model Names Date: April 1, 2022 To Whom It May Concern:
We, the undersigned, hereby confirm that device FCC ID: H79EVDU25C4CUM have three model names that model name of EVDU25C4CUM, EVDU25C4AUM, EVDU25C4BUM are identical in RF hardware and software design. These model names have following difference:
Model No. EUT Rated Voltage LTE Cat 1 Module Input Rating Output Rating EVDU25C4AUM AC 200-277V/60Hz, 1 PLS8-X 200-277VAC, 134A max., 60Hz 50-500VDC, 65A max. EVDU25C4CUM AC 208V/60Hz, 3 PLS8-X 208VAC, 75A max., 60Hz 50-500VDC, 65A max. EVDU25C4BUM AC 480V/60Hz, 3 PLS8-X 480VAC, 32A max., 60Hz 50-500VDC, 65A max. In addition to the above information, these three devices are identical in RF hardware design and circuit. Sincerely, Signature: __ ____ FCC grantee contact person information. Name: Ray Chen TEL: 886 3 4526107 Email: RAY.CHEN@deltaww.com
1 | Power of Attorney Letter | Cover Letter(s) | 74.00 KiB | April 19 2022 |
RF_160, Issue 04 Louis Hsu (1) DEKRA Testing and Certification Co., Ltd. No.372-2, Sec. 4, Zhongxing Rd., Zhudong Township Hsinchu Taiwan Delta Electronics Incorporated 3 Tungyuan Road Chungli Industrial Zone Taoyuan 32063, Taiwan Declaration of Authorization We Name:
Address:
City:
Country:
Declare that:
Name Representative of agent:
Agent Company name:
Address:
City:
Country is authorized to apply for Certification of the following product(s):
Product description: DC Wallbox 25kW Type designation: EVDU25C4CUM, EVDU25C4AUM, EVDU25C4BUM DELTA ELECTRONICS, INC. Brand:
FCC ID:
H79EVDU25C4CUM on our behalf. Date:
City:
Name:
Function:
Ray Chen (2) April 1, 2022 Manager Taoyuan Signature:
Notes:
(1): Required for FCC application
(2): For FCC it must be the Grantee Code owner or the authorized agent.
1 | Test Setup Photos | Test Setup Photos | 384.14 KiB | April 19 2022 / October 17 2022 | delayed release |
1 | confidentiality | Cover Letter(s) | 113.17 KiB | April 19 2022 |
FCC, Request for non-disclosure RF_501, Issue 8 Date: 21-Nov-2018 Page 1 of 1 Company Name: Delta Electronics Incorporated Address:
City:
Country:
3 Tungyuan Road Chungli Industrial Zone Taoyuan 32063, Taiwan Edisonstraat 12A 6902 PK ZEVENAAR The Netherlands To: Telefication B.V., Dept. FCC TCB Subject: Request for confidentiality FCC ID: H79EVDU25C4CUM Reference number: IQASAF220048 Dear FCC TCB, 1. Long-Term Confidentiality Pursuant to 47 CFR Section 0.459(a) & (b), we hereby requests non-disclosure and confidential treatment of the following materials submitted in support of FCC certification application:
Bill(s) of Material Block Diagrams Operational Description Schematic Diagrams Tune-up Procedure Above materials contain secrets, proprietary and technical information, which would customarily be guarded from competitors under 47 CFR, section 0.457(d)(2). Disclosure or publication or any portion of this company confidential material to other parties could cause substantial competitive harm and provide unjustified benefits for competitors. 2. Short-Term Confidentiality (STC) Pursuant to Public Notice DA 04-1705 of the Commissions policy, in order to comply with the marketing regulations in 47 CFR 2.803 and the importation rules in 47 CFR 2.1204, applicant hereby requests Short-Term Confidential treatment of the following materials (See notes below):
Internal Photos Users Manual Test Set-up Photos External Photos Justification: 180 days. Due to market confidential, we ask for the short-term confidentiality by listed. Date: 01 April 2022 Name and signature of applicant: Ray Chen / Manager Notes:
1) A document or type of document can only have ONE type of confidentiality!
2) Short-Term confidentiality is in principle for 45 days from date of grant; it can be extended max 3 times (total time 180 days max.)!
The planned date should stated in the RF731 application form. 3) FCC must be informed when marketing begins earlier. 4) Release takes place automatically thus extension must be requested in time. Telefication does not remind you of this!
5) Request for extension or for release must be received by Telefication at least 7 days before date of actual marketing or before expiration of the STC period
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2022-04-19 | 13.56 ~ 13.56 | DXX - Part 15 Low Power Communication Device Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2022-04-19
|
||||
1 | Applicant's complete, legal business name |
Delta Electronics Incorporated
|
||||
1 | FCC Registration Number (FRN) |
0015712656
|
||||
1 | Physical Address |
3 Tungyuan Road Chungli Industrial Zone
|
||||
1 |
3 Tungyuan Road
|
|||||
1 |
Taoyuan County, N/A
|
|||||
1 |
Taiwan
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
c******@telefication.com
|
||||
1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
H79
|
||||
1 | Equipment Product Code |
EVDU25C4CUM
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
R****** C******
|
||||
1 | Title |
Manager
|
||||
1 | Telephone Number |
886 3******** Extension:
|
||||
1 | Fax Number |
886 3********
|
||||
1 |
r******@delta.com.tw
|
|||||
app s | Technical Contact | |||||
1 | Firm Name |
DEKRA Testing and Certification Co., Ltd.
|
||||
1 | Name |
L**** H********
|
||||
1 | Physical Address |
No.372-2, Sec. 4, Zhongxing Rd.
|
||||
1 |
Hsinchu
|
|||||
1 |
Taiwan
|
|||||
1 | Telephone Number |
+8863********
|
||||
1 | Fax Number |
886-3********
|
||||
1 |
l******@dekra.com
|
|||||
app s | Non Technical Contact | |||||
1 | Firm Name |
DEKRA Testing and Certification Co., Ltd.
|
||||
1 | Name |
V**** H****
|
||||
1 | Physical Address |
No.372-2, Sec. 4, Zhongxing Rd.
|
||||
1 |
Hsinchu
|
|||||
1 |
Taiwan
|
|||||
1 | Telephone Number |
+8863********
|
||||
1 | Fax Number |
886-3********
|
||||
1 |
v******@dekra.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | If so, specify the short-term confidentiality release date (MM/DD/YYYY format) | 10/17/2022 | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DXX - Part 15 Low Power Communication Device Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | DC Wallbox 25kW | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
DEKRA TESTING AND CERTIFICATION CO., LTD.
|
||||
1 | Name |
W****** L******
|
||||
1 | Telephone Number |
+886-******** Extension:
|
||||
1 | Fax Number |
+886-********
|
||||
1 |
w******@dekra.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 13.56000000 | 13.56000000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC