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Installation, Operating, & Maintenance Instructions 98608000 REV-REL 1-574-295-8330 www.elkhartbrass.com Contents PRODUCT SAFETY INFORMATION . 4 SYSTEM INFORMATION: . 4 COBRA EXM2 MONITOR FEATURE CALLOUTS . 5 SYSTEM COMPONENTS . 6 COBRA EXM2 Monitor 7200X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 COBRA EXM2 Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SM-1000E(D) & SM-1250E(D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 CONTROL . 7 Joystick Controller - 7030X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Panel Mount Controller 7010X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Handheld Controller with Docking Station and RF to CAN gateway 7015X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MONITOR & VALVE ACCESSORIES . 8 Position Feedback Display 7051X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Unibody Valve with E14X (E16X for EB6D) Electric Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 INSTALLATION INSTRUCTIONS . 8 Installation Step 1: Mount and Wire All System Components . 8 Recommended electrical requirements for COBRA EXM2 monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Recommended electrical requirements for the EXM2 input devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Termination Points: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Installation Step 1: Mount and Wire All System Components . 9 COBRA EXM2 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Proximity Sensor for Extended Travel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Wiring (Cables and Connectors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Panel Mount Controller - . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Handheld Controller, Gateway and Docking Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Joystick Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Joystick Plug Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Position Feedback Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Electric Actuated Unibody Valve E14X/E16X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installation Step 2: Configure the EXM2 System . 19 Installation Step 3: Calibrate the EXM2 System . 23 Setup Mode with Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Calibrating Horizontal and Vertical Rotation with Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Calibrate Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Calibrate Position Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Installation Step 4: Check Installation . 25 OPERATING INSTRUCTIONS . 26 A . Button / Joystick Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 B . Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 C . Re-calibrating Horizontal and Vertical Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 D . Travel Limits with Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 E . Extended Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 F . Keep-Out Zones with Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 G . Stow Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 H . Motor Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 I . Clear All Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 J . Oscillation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 K . Handheld Controller On/Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 L . Valve Operation with Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 M . Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 To view the most current parts list, drawings, flow characteristics or demonstrations of common EXM2 commands, please visit www.elkhartbrass.com 2 MAINTENANCE INSTRUCTIONS. 31 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 TROUBLESHOOTING GUIDE . 32 Understanding System LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 SYSTEM SPECIFICATIONS . 34 7200 EXM2 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 7200 SD Standard Duty Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 7200 HD Heavy Duty Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Panel Mount Controller - 7010X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Joystick Controller - 7030X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Handheld Controller - 7015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Docking Station 7015X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Gateway 7015X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Valve Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3 PRODUCT SAFETY INFORMATION All personnel who may be expected to use this equipment must be thoroughly trained in its safe and proper use. Before flowing water from this device, check that all personnel (fire service and civilian) are out of the stream path. Also, check to make sure stream direction will not cause avoidable property damage. Become thoroughly familiar with the hydraulic characteristics of this equipment, and the pumping system used to supply it. To produce effective streams, operating personnel must be properly trained. Whenever possible, this equipment should be operated from a remote location. Do not needlessly expose personnel to dangerous conditions. Open water valves supplying this equipment slowly so that piping fills slowly, thus preventing possible water hammer occurrence. After each use, and on a scheduled basis, inspect equipment per instructions in the Maintenance Any modifications to the system may destroy the NEMA 4 rating and void warranty coverage. Important: Before installing and operating provided equipment, read this manual thoroughly. Proper installation is essential to safe operation. section.
SYSTEM INFORMATION:
Monitor Serial Number:
Monitor Accessories (Nozzle Gallon Age And Type, Types Of Transmitters, Water Valve, Etc.):
4 COBRA EXM2 MONITOR FEATURE CALLOUTS X-Stream Series Master Stream Nozzle 2.5" NHT Discharge Manual Override Absolute Position Feedback Sealed High-
Torque Gearmotor Double Race Bearings Fully Vaned Cast Aluminum Waterway Double Race Bearings 3 150# Flange
(other base options available) 5 SYSTEM COMPONENTS MONITOR COBRA EXM2 Monitor 7200X2 The COBRA EXM2 monitor is specially designed to be compact providing a greatly reduced swing radius. Unique waterway swivel joints utilize stainless steel thrust rods, and needle roller thrust bearings, for unprecedented durability in a range of applications. The COBRA EXM2 utilizes a cast vaned waterway to minimize large-scale turbulence. The monitor can be controlled by hardwired input devices via CAN bus or by an optional Radio Frequency (RF) device connected to a RF to CAN gateway. The monitor may be powered with 12 or 24 volts. Several base options are available for use with the COBRA EXM2 including a 3 flange, DN80-PN16 flange, 4 flange, 3 female NPT, and 3 female BSPT. The discharge may be ordered with either a 2.5 NHT or BSPP thread. The COBRA EXM2 comes standard with permanent magnet DC gear motors but may be upgraded with high power, permanent magnet variable speed DC gear motors. Both motor options are sealed to NEMA 4 for use in harsh environments. 7200X2 SD Standard Duty Motors 7200X2 HD Heavy Duty Motors Standard 7200 EXM2 Monitor (02007201) Caution: All EXM2 monitor motors are 12VDC. If using a non-EXM2 nozzle, another 12VDC nozzle should be used, or nozzle control may not function properly.
NOZZLES COBRA EXM2 Nozzles There are two nozzles available for the COBRA EXM2. SM-1000E(D) & SM-1250E(D) Each nozzle automatically adjusts to maintain effective stream and maximum reach at variable flows. These nozzles have been calibrated to work at lower pressures, from 75 to 80 PSI, to better suit real world conditions. SM-1000E(D) 350 GPM@ 65 PSI - 1000 GPM @ 75 PSI 1325 LPM @ 4.48 BAR 3785 LPM @ 5.17 BAR SM-1250E(D) 350 GPM@ 50 PSI - 1250 GPM @ 75 PSI 1325 LPM @ 3.45 BAR 4731 LPM @ 5.17 BAR 6 SM-1000E(D) (P/N: 03781502)
& SM-1250E(D) (P/N 03781204) CONTROL Joystick Controller - 7030X2 The Joystick Controller can be mounted inside the apparatus cab to control all monitor functions, including oscillation, stow and deploy. The monitor direction (both vertical and horizontal movement) is changed by moving the joystick in the desired direction of travel. The up-down and left-right motions can be operated simultaneously with pressure sensitive speed, moving the monitor faster or slower depending on how far the joystick is pushed and pulled. The water valve can be opened with a trigger switch located on the front of the joystick or can be locked into position through the use of the valve buttons on the joystick. Nozzle pattern can be changed using the thumb wheel on the top of the joystick. Oscillation is programmed by using the joystick in conjunction with the oscillate button. Panel Mount Controller 7010X2 The Panel Mount Controller is a sealed controller for operation of the monitor, nozzle, and water valve (optional). Separate push button switches are provided for up, down, left, right, fog and straight stream, valve open, valve close, valve preset, stow, deploy, oscillation, and auxiliary functions. The Panel Mount may be powered with 12 or 24 Volts. Handheld Controller with Docking Station and RF to CAN gateway 7015X2 The Handheld Controller is a sealed remote control that contains all the controls necessary for operation of the monitor, nozzle, and water valve
(optional). The handheld is paired to a RF to CAN gateway and has a docking station. The handheld allows the operator to control the monitor from a significantly improved point of view, allowing the operator to confirm that they are hitting the desired target. Separate push buttons are provided for up, down, left, right, fog and straight stream, valve open, valve close, valve preset, stow, deploy, oscillation, and auxiliary functions. The 7015X2, through the use of frequency hopping techniques, allows multiple transmitters to operate on a common site without interference. The remote also has an automatic power down feature that will shut down the power after 5 minutes of no activity. As an additional power saving feature, the radio signal is only transmitted while buttons are pushed. The handheld remote case has a NEMA 4 rating. The Handheld docking station may be powered with 12 or 24 Volts. Caution: Any modification of the Joystick, Panel Mount, or Handheld Controller enclosures will destroy the NEMA 4 rating to that piece of equipment and will void the
warranty coverage. 7 MONITOR & VALVE ACCESSORIES Position Feedback Display 7051X2 All EXM2 monitors come with Absolute Position Feedback sensors. These sensors provide constant feedback to the monitors processor even when the monitor is moved via manual override. This information is then transmitted to the Position Feedback Display. Unibody Valve with E14X (E16X for EB6D) Electric Actuator The Unibody water valve provides a convenient remote on/off and preset valve positioning control of the water supply to the COBRA EXM2. This allows the operator complete control of the unit from the safety of the vehicle cab or handheld radio controller*. The water valve motor speed prevents water hammer, yet closes quickly enough to help preserve the limited on-board water supply. The electric actuated Unibody Valve may be powered with 12 or 24 Volts.
*Valve must be wired for CAN communication with a RF to CAN gateway. INSTALLATION INSTRUCTIONS Installation Overview:
Step 1 Mount and Wire All System Components Step 2 Configure the EXM2 System (If Required) Step 3 Calibrate the EXM2 System Step 4 Installation Step 4: Check Installation Installation Step 1: Mount and Wire All System Components Recommended electrical requirements for COBRA EXM2 monitor Power and Ground wire gauge and length:
Distance Ft.(m) Wire Gauge (AWG) 100(30 .5) 150(45 .7) 50(15 .2) < 100(30 .5) 25(7 .62) < 50(15 .2)
< 25(7 .62) 8 10 14 16 Power and Ground wire type: Cross Link or equivalent (Must meet or exceed NFPA 1901 Section 13) Maximum monitor amperage draw: 20 AMPS CAN wire gauge and length:
Main Line: 131 ft. (40 m) 18-20 AWG (Must meet J1939 specification) Monitor is terminated and must be at the end of the main CAN line. 8 CAN wire type and shielding: Twisted shielded pair - 105C 150V (Belden 9841 series or equivalent) Shield Drain: Connect shield/drain to pin C of J1939 connector Recommended electrical requirements for the EXM2 input devices Power and Ground wire gauge and length: 18-20 AWG Cross link or equivalent 105C 150V up to 150 ft. (45.7 m) Maximum input controller amperage draw: 500mA Monitor is terminated and must be at the end of the main CAN line. CAN wire type and shielding: Twisted shielded pair - 105C 150V (Belden 9841 series or equivalent) Shield Drain: Connect shield/drain to pin C of J1939 connector Termination Points:
When using CAN lines for communication there must be 2 termination points within the system. The monitor should be considered one of these terminating points and located at one end of main CAN line. Termination points are explained further in the Configuration section (installation step 2). What is important at this time is that in order to maximize the efficiency of communication in your CAN network, you must terminate the component located at the opposite end of the main CAN line. This should be taken into consideration as you setup your EXM2 system. Each additional EXM2 component that requires connection to the main CAN communication line between the two end components will require the use of CAN Splitter (P/N 24196000). The maximum length of wire from the main CAN line is 3ft. and would be considered a branch (node) off the main CAN line. A CAN termination plug (P/N 24197000) and CAN splitter (P/N 24196000) may be required to terminate the EXM2 component at the opposite end of the CAN line from the monitor. Installation Step 1: Mount and Wire All System Components COBRA EXM2 Monitor Before mounting the COBRA EXM2 monitor, ensure that space allows for monitor to be rotated and calibrated. Disconnect all electrical connections. Mount the monitor onto base:
Flanged Base Mount the monitor onto an appropriate flat-face flange with 5/8-11 UNC grade 5, carbon steel or stainless steel bolts
& nuts (3 flange or DN80-PN16: 4 bolts, 4 flange: 8 bolts). Seal flange joint with gasket or suitable flange sealant, and torque bolts uniformly (20 ft-lbs at a time in a crisscross pattern) to 60-70 ft-lbs using blue Loctite 242 or equivalent.
Warning: When installing the monitor on a raised face companion flange, it is critical that the bolts be tightened uniformly to prevent misalignment of the monitor relative to the flange or valve. If the monitor becomes misaligned, the base flange will fracture and fail when the bolts on the high side are tightened. Threaded Base Thread monitor onto appropriate threaded pipe using Loctite 592 or equivalent thread sealant. Tighten using a strap wrench on the hex portion of the monitor base. 9 The monitor will use a CAN line to communicate with other EXM2 components. Connect the monitor pigtail 1 to CAN bus. Supply power to the monitor by connecting the two red and two black leads from the 8 pin connector to an appropriate power source. Install one 20 Amp fuse in line to both positive power leads for a 12V system (10 Amp for 24V system) to protect the monitor electrical components. Refer to the respective plug figures for information on the plugs pins. Caution: Do NOT use motors or discharge as leverage to tighten monitor.
1 2 Stow Output:
The EXM2 monitor provides one electrical output to which an OEM can connect to in order to enable/disable truck operations based on whether an EXM2 monitor is stowed or not stowed. This could be used, for example, for a truck that has an aerial or other movable object that may hit the monitor if moved when the monitor is not stowed. These outputs could also be used to turn OEM-
supplied indicator lights on or off depending on the monitor stow state. Disconnect monitor power and locate the Power/CAN connector provided with monitor. Remove the position 5 plug from the Power/CAN connector. Remove the wedge lock from end of the connector. Insert the contact end of stow output wire P/N 37241063 into position 5 until it snaps into place. Reinstall the wedge lock into the end of the connector. Connect the stow output lead to the customer-supplied relay device that the Stow output switches. The stow output provides a ground to this lead when the monitor is not stowed, and provides an The stow output is limited to 250 mA of current switched to ground (when the monitor is in a open circuit, otherwise. non-stowed position). The stow output handles up to +28VDC when open circuit. The stow output maintains the switch state when the monitor is powered off. 10 Proximity Sensor for Extended Travel:
An OEM supplied proximity sensor is used only for extended travel functionality and is not necessary for standard monitor operation. The Cobra EXM2 is capable of vertical extended travel beyond the calibration point (straight up). An additional ground input is needed to enable this functionality. This functionality is intended to allow an OEM supplied proximity sensor to be used to enable or disable extended travel when the monitor is used with aerial applications. The proximity sensor should provide an open circuit under normal operation, and a ground when the monitor can move into the extended travel region. Disconnect monitor power and locate the Power/CAN connector provided with monitor. Remove the position 4 plug from the Power/CAN connector. Remove the wedge lock from end of the connector. place. Reinstall the wedge lock into the end of the connector. Insert the contact end of the proximity sensor wire P/N 37241000 into position 4 until it snaps into Reconnect connector and configure the EXM2 system for extended travel functionality before use. Connecting an OEM supplied proximity sensor to the wire from position 4 will provide conditional extended travel functionality via a ground or open circuit (see Operating Instructions). Connecting the proximity sensor wire from position 4 to a ground will provide an always enabled extended travel. Wiring (Cables and Connectors) Cable A P/N 37541000 Controller Pigtail included with EXM2 Panel mount, Position Display, & Joystick 11 Cable B P/N 37550000 Monitor Pigtail included with EXM2 monitor Cable C P/N 37544000 Valve Pigtail included with E14X/E16X actuator Cable D - P/N375440NT Valve Pigtail non-terminated harness for E14X/E16X valve actuator (optional) Cable E EXM2 Extension Cable (optional) 12 Cable F P/N 24196000 Splitter (optional) Cable G P/N 24197000 CAN Termination Plug (optional) Cable H P/N 37561000 Docking Station Pigtail included with EXM2 Hand Held pkg Cable J - P/N37551000 Gateway Pigtail included with EXM2 Hand Held pkg 13 EXM2 Wiring Connections E E E E F CAN Splitter F CAN Splitter F CAN Splitter B A A A C Terminating Resister EXM2 Monitor 7051X2 EXM2 Position Feedback Module EXM2 Gateway E14X/E16X Actuated Valve 7010X2 EXM2 Panel Mount or 7030X2 EXM2 Joystick Controller
(Both Factory Set as Primary) EXM2 Handheld Controller and Docking Station 7015X2 EXM2 Handheld Package
(Factory Set as Secondary) Valve comes terminated from factory EXM2 monitors come terminated from factory and should always be at end of CAN line Items can be installed in any order Example of an EXM2 System with a terminated valve at opposite end of main CAN line
(This system does not require conguration) Panel Mount Controller -
Using the Panel Mount Controller template located at www.elkhartbrass.com, drill 6 #7(0.201 5.1mm) holes as shown through the panel. Mount the controller with six (6) 10-24 screws using blue Loctite 242 or equivalent. The controller has a 0.375 thread depth. Torque screws to 50-60 in-
lbs (5.6-6.8 Nm). Connect plug 1 to the CAN line. Supply power to the controller by connecting plug 2 leads to an appropriate power source. Red (+) and black (-). Install a 1 Amp fuse into the positive (red +) power lead for a 12V system (1/2 Amp for 24V system). Termination requires CAN splitter (P/N 24196000) and CAN termination plug
(P/N 24197000) not included. Non-termination requires CAN splitter (P/N 24196000) not included. Refer to the respective plug figures for information on the plugs pins. 1 2 14 Handheld Controller, Gateway and Docking Station Docking Station Using the Docking Station template located at www.elkhartbrass.com, drill 6 #7(0.201 5.1mm) drill holes as shown through the panel. Mount the Docking Station with six (6) 10-24 screws using blue Loctite 242 or equivalent. The controller has a 0.375 thread depth. Torque screws to 50-60 in-lbs (5.6-
6.8 Nm). Supply power to the Docking Station by connecting the plug leads shown to an appropriate unswitched power source. Install a 1 Amp fuse into the positive (red +) power lead of the Docking Station for a 12V system (1/2 Amp for 24V system). Place the Handheld Controller into the station. To remove, push the docking station latch down. (see maintenance instructions section B for LED signals) Gateway Using the Gateway template located at www.elkhartbrass.com, drill all 0.291(7.mm) holes as shown through the panel. Mount the Gateway with 10-24 screws using blue Loctite 242 or equivalent. Torque screws to 50-60 in-lbs (5.6-6.8 Nm). Supply power to the controller by connecting red (+) and black (-) leads to an appropriate power source. Install a 1 Amp fuse into the positive (red +) power lead of the Gateway for a 12V system (1/2 Amp for 24V system). Termination requires CAN splitter (P/N 24196000) and CAN termination plug (P/N 24197000) not included. Non-termination requires CAN splitter (P/N 24196000) not included. Gateway 15 Joystick Controller Using the Joystick Controller template located at www.elkhartbrass.com, drill all holes as shown through the panel. Mount the Joystick Controller using 4 3/8 fasteners secured with blue Loctite 242 or equivalent. Connect plug 2 to the appropriate CAN line. 1 Joystick Plug Information 2 Supply power to the Joystick by connecting the red (+) and black (-) leads coming from plug 1 to an Install a 1 Amp fuse into the red (+)positive power lead of the joystick for a 12V system (1/2 Amp for 24V appropriate power source. system). Termination requires CAN splitter (P/N 24196000) and CAN termination plug (P/N 24197000) not included. Non-termination requires CAN splitter (P/N 24196000) not included. Refer to the respective plug figures for information on the plugs pins. 16 Position Feedback Display Using the Position Display template located at www.elkhartbrass.com, drill the two 11/64 holes as shown through the panel intended for mounting the display. Mount the Position Feedback Display using two (2) 6-32 x fasteners secured with blue Loctite 242 or equivalent. Torque to 50-60 in-lbs (5.6-6.8 Nm). Connect plug 2 to the appropriate CAN line. Supply power to the Position Feedback Display by connecting plug 1 leads red (+) and black (-) to an appropriate power source. Install a 1 Amp fuse into the positive red (+) power lead of the Position Feedback Display for a 12V system (1/2 Amp for 24V system). Termination requires CAN splitter (P/N 24196000) and CAN termination plug (P/N 24197000) not included. Non-termination requires CAN splitter (P/N 24196000) not included. Refer to the respective figures for information on the plugs pins. 1 2
Important: Ensure horizontal & vertical calibration is correct or display may not accurately show position. See Installation Step 3: Calibrate the EXM2 System. Electric Actuated Unibody Valve E14X/E16X Install the valve into the water supply line. Supply power to the valve by connecting the red and black leads coming from the valve -1 plug to an appropriate power source, red (+), black (-). Do not power valve until ready to calibrate it (see page 21). Install a 30 Amp fuse to the positive power lead of the valve for a 12V system (20 Amp for 24V system). Connect plug 2 to the appropriate CAN line. Termination requires no additional items as CAN lead contains termination. Non-termination requires CAN splitter (P/N 24196000, not included) and removal of terminated CAN lead and installation of unterminated lead. Unterminated lead and instructions are included with valve. Valve Plug Valve Plug 1 Actuator Plug E14X (E16X for EB6D) 2 17 Nozzles Ensure there is a gasket inside the nozzle swivel. Hand tighten the nozzle onto the monitor discharge. Loosen the swivel to reposition the nozzle as shown. Tighten the nozzle swivel with a spanner wrench. Supply power to the nozzle by connecting the monitor and nozzle harness connectors. Gasket Location Deutsch Connector 18 Installation Step 2: Configure the EXM2 System NOTE: EXM2 systems using consisting of a monitor and one Panel Mount or Joystick, a handheld with gateway, a position display, and an E14x or E16X actuated valve do not require configuration. EXM2 monitors come factory set for CAN termination and must be at the extreme end of the main CAN line. See options for CAN wiring and termination on page 14. The following is a list of reasons why a system would require configuration via Wi-Fi:
Need maximum travel limits to be different than factory setting Reversing monitor controls Setting priority or controller for override by primary, secondary, or number Reversing valve operation when using an EBXJ valve Group number used for multiple monitors on system Valve ID change for multiple valves CAN address for special system of not using Elkhart Brass controls Valve closure before stowing monitor need to be turned off If the system requires configuration, please refer to the EXM2 System Configuration Manual
(P/N 98612000) for configuration instructions. You can find the most current manual at www.elkhartbrass.com. 19 Installation Step 3: Calibrate the EXM2 System NOTE: If calibration was completed during the previous step, skip step 3. After successfully installing the system, the system must be calibrated. Calibrating the EXM2 monitors horizontal and vertical rotation is a necessary step for EXM2 systems. If it was necessary to configure your system using Wi-Fi, calibration can also be done via the Wi-Fi interface. See the EXM2 System Configuration Manual (P/N 98612000) for configuration instructions. You can find the most current manual at www.elkhartbrass.com. Setup Mode with Controllers Before the EXM2 system can be calibrated, the system must be put into Setup Mode. To bring the system into Setup Mode simply press and hold the FOG and STREAM buttons simultaneously for 5 seconds (On the joystick use the PRESET and AUX buttons). When the system has successfully been brought into Setup Mode, the status LED on the monitor will be lit (magenta) and the status LED on all input controllers will be lit (magenta). Once in Setup Mode a user can perform horizontal and vertical calibration of the monitor as well as set travel limits, travel keep out zones, stow position, change motor speeds, etc. When in Setup Mode the RIGHT, LEFT, UP, and DOWN buttons function normally, but valve OPEN, CLOSE, and PRESET do not control the valve. Instead, they are used for entering setup commands. To exit Setup Mode simply press and release the FOG and STREAM buttons simultaneously one time
(On the joystick use the PRESET and AUX buttons). The status LED (magenta) on the monitor and the status LED (magenta) on the input controller will turn off (The joystick status LED will turn solid green). Changes made will not take effect until after exiting Setup Mode. Setup Mode will automatically be exited after five minutes of no user inputs. Caution: There are no vertical or horizontal travel limits when in Setup Mode. MOVE THE MONITOR WITH CAUTION WHILE IN THIS MODE. If monitor is obstructed by an object or by itself, the motors may over current and need to be moved manually out of the
interfering objects way. Calibrating Horizontal and Vertical Rotation with Controllers Calibrating the EXM2 systems horizontal and vertical rotation is a necessary step for EXM2 systems of all types. The calibration points serve as a starting point for all other motion limits and commands entered to the EXM2 system. If not properly calibrated, the system may not operate correctly. Enter Setup Mode Calibrating Horizontal Rotation - This calibration process will establish the zero (0) horizontal position and allow rotation half to the left and half to the right of the total rotation range specified during system configuration (ie. 175 degrees left and 175 degrees right of center for a total of 350 degrees of travel). Using RIGHT & LEFT controls, position the monitor in the location you want to be the center of the allowed range of horizontal travel (i.e. the 0 horizontal position). Press and hold PRESET and then press and release either the LEFT or RIGHT button. (On the joystick, hold PRESET and move the stick to the right or left and release) The status LED on the monitor should blink then turn solid. 20 Release the PRESET button. The horizontal axis is now calibrated. Calibrating Vertical Rotation - (Optional) The Vertical calibration point is factory set at 90 (straight up). This is the position needed when wiring for extended travel (see Operating Instructions E), or when using a Position Feedback Display. This calibration will establish the highest vertical travel point of the monitor and allow rotation in the downward direction the total range specified during system calibration. This differs from the horizontal rotation calibration where the zero point is in the middle of the rotation range. Using the UP & DOWN controls, position the monitor such that it is aimed directly vertical or at the uppermost limit of travel specified during system configuration. Press and hold PRESET and then press and release the UP button. (On the joystick, hold PRESET and pull the stick back and release). The status LED on the monitor should blink then turn solid. Release the PRESET button. The vertical axis is now calibrated. Exit Setup Mode and check the monitors rotation limits. The monitor should not hit itself or other objects. Recalibrate the EXM2 system if needed. Caution: If the vertical zero point is set too far forward, the monitor may be allowed to crash into itself at the lower points of vertical travel. BE CAREFUL NOT TO MOVE THE MONITOR INTO OBSTRUCTIONS OR ITSELF as this will cause the monitor motors to over
current. The monitor may need to be manually reversed if this occurs. 21 Calibrate Valve NOTE: LEDs flashing above the closed & open buttons on an input controller indicate that the valve has not been calibrated. If an Elkhart Brass Unibody valve is being used in your system, calibrate it at this time by first placing the valve in a half open position using the manual override, and then pressing and holding the CLOSE and PRESET buttons on any controller until the valve calibration begins. Allow the valve to complete all movements (closed, opened, closed) before entering additional commands to the system. Calibrate Position Display Move monitor vertically to both upper and lower limits of travel, then left and right limits of travel. This will calibrate the position display. Dimly lit LEDs will show maximum allowed travel, and the brightly lit LED will show monitor position within the allowed travel. Changes to the travel limits will require recalibration before new limits will be displayed. Installation Step 4: Check Installation After mounting, wiring, configuring (if needed), and calibrating the EXM2 system, check the installation of the entire EXM2 system. Ensure that all components have been mounted securely and have had the correct fuses installed within their wiring leads. functioning. Ensure that all components have been configured (if required) and that all components are Ensure that the EXM2 system has been calibrated correctly for its specific installation. Ensure that all components are performing normally. For a list of operating functions that the EXM2 system should be capable of performing, go to the operating instructions section. 22 OPERATING INSTRUCTIONS A. Button / Joystick Operation POWER Turns Hand Held controller on and off. STREAM Moves the nozzle in order to flow a OSC (OSCILLATE) Used to set automatic motion of the monitor straight stream of water
(See step I, Oscillation for directions)
(Roll thumbwheel forward on the Joystick) AUX (AUXILIARY) Used for various operations FOG Moves the nozzle in order to flow a fine mist of water including light operation, etc.
(See step L, Auxiliary for directions)
(Roll thumbwheel backward on the Joystick) CLOSE Closes the electric valve within the UP Moves the monitor in the upward direction EXM2 system
(Pull the Joystick handle back) STOW Moves the monitor to a user programmed position. (Press and hold until monitor starts to move)
(See step K, Valve Operation for directions) PRESET Opens the electric valve to a specified position set by the user
(See step K, Valve Operation for directions) DEPLOY Moves the monitor to a user OPEN Opens the electric valve within the EXM2 system
(See step K, Valve Operation for directions) TRIGGER (Joystick) Opens valve when pulled. When released, valve will close. Double-click trigger and release with initiate valve auto-travel to fully opened. A trigger pull and release afterwards will close valve. programmed position. (Press and hold until monitor starts to move) DOWN moves the monitor in the downward direction
(Push the Joystick forward) RIGHT moves the monitor to the right
(Pull the Joystick to the right) LEFT moves the monitor to the left
(Pull the Joystick to the left) B. LED Meanings. Monitor LEDs in Normal Operation Power LED remains illuminated When the monitor is first powered up all LEDs turn on for approximately 1 second, then only the When the monitor control box powers the horizontal motor, the RIGHT-LEFT LED illuminates. (The box may power the motor if it receives a right or left command, a stow/deploy command, etc.) When the monitor control box powers the vertical motor, the UP-DOWN LED illuminates. (The box may power the motor if it receives an up or down command, a stow/deploy command, etc.) When the monitor control box powers the nozzle motor, the FOG-STREAM LED illuminates. (The box powers the motor if it receives a fog or stream command.) The AUX LED illuminates on the monitor control box when the box is providing power to one of its auxiliary outputs. (Switching on a light for example.) If Wi-Fi is on, then:
The POWER LED blinks. Monitor LEDs in Setup Mode Operation The UP-DOWN, RIGHT-LEFT, FOG-STREAM, and AUX LEDs blink blue in a cycling pattern. When in Setup Mode, the status LED on the monitor control box will illuminate Magenta, and depending on motor speeds, the horizontal, vertical, and nozzle LEDs may or may not be lit. 23 Input Controller LEDs (General) STOW LED Lit solid = monitor has been stowed and is now at its stow position. Flash = monitor is moving to its stow position. Lit solid = monitor has been deployed and is now at its deploy position. Flash = monitor is moving to its deploy position DEPLOY LED CLOSE LED calibrated. Programming Modes). PRESET LED Programming Modes). OPEN LED calibrated. LEDs flashing above both the open & close buttons indicate that the valve needs to be Lit solid = valve is in the fully-closed position (unless the user brings the system into Setup or Flash = valve is closing (whether in auto-travel mode or while holding the CLOSE button). Lit solid = valve is in the preset position (unless the user brings the system into Setup or Flash = valve is moving to its preset position (PRESET button has been pushed and released). LEDs flashing above both the open & close buttons indicate that the valve needs to be Lit solid = valve is in the fully-open position (unless the user brings the system into Setup or Programming Modes). Flash = valve is opening (whether in auto-travel mode or while holding the OPEN button). Panel Mount and Handheld Specific LEDs Lit solid = 1ST oscillate position accepted by monitor. Waiting for 2nd oscillate position. Flash = monitor is auto-oscillating Lit solid = at least one monitor light/auxiliary output is on. OSC LED AUX LED EXT LED always off Panel Mount STATUS LED Color meanings:
Off = normal operation, monitor Wi-Fi is off, monitor and valve is not moving, and this controllers buttons are not being pushed. Green = normal operation Blue = Monitor Wi-Fi is on, normal operation Yellow = a DTC error has occurred (Refer to the Troubleshooting section of this manual) Magenta = in setup or update mode. 24 Blink meanings:
Green, Blue, or yellow blinking in a 1 blink continuous pattern indicates at least one of the following:
the monitor is moving valve is moving a button is being pushed on this panel mount. update mode. Red blinking indicates handheld is in pairing mode. Magenta blinking indicates that the handheld and its associated monitor are in setup or Red-yellow = RF is paired, but not currently communicating to any other RF device. Wireless Handheld POWER LED If not on Docking Station Off = handheld is not powered SOLID GREEN = GOOD Battery level SOLID YELLOW = LOW Battery level FAST BLINK YELLOW = VERY LOW Battery level FAST BLINK RED = CRITICAL Battery level If on Docking Station Off = handheld off, not charging Solid BLUE = handheld off, but charging SOLID CYAN = handheld on, charging, GOOD Battery level SOLID WHITE = handheld on, charging, LOW Battery level FAST BLINK WHITE = handheld on, charging, VERY LOW Battery level FAST BLINK MAGENTA = handheld on, charging, CRITICAL Battery level SOLID GREEN = handheld on, not charging, GOOD Battery level SOLID YELLOW = handheld on, not charging, LOW Battery level FAST BLINK YELLOW = handheld on, not charging, VERY LOW Battery level FAST BLINK RED = handheld on, not charging, CRITICAL Battery level Wireless Handheld Specific LEDs (during pairing) OSC + EXT LED Blinking = clearing previous pairing STOW + DEPLOY (with power LED off) Lit solid = ready to pair RF Blinking = performing RF pairing operations, please wait Wireless Handheld STATUS LED Color meanings:
Off = normal operation, monitor Wi-Fi is off, monitor and valve is not moving, and this controllers buttons are not being pushed. Green = normal operation Blue = Monitor Wi-Fi is on, normal operation Yellow = a DTC error has occurred (Refer to the Troubleshooting section of this manual) Magenta = in setup or update mode. Red-yellow = RF is paired, but not currently communicating to any other RF device 25 Red = RF is not paired (LED is solid) or Handheld is trying to pair (Led is blinking) Green, Blue, or yellow blinking in a 1 blink continuous pattern indicates at least one of the Blink meanings:
following:
the monitor is moving valve is moving Joystick STATUS LED Color meanings:
a button is being pushed on this panel mount. Off = Joystick is not powered Green = normal operation, monitor Wi-Fi is off. Blue = Monitor Wi-Fi is on, normal operation Magenta = in setup or update mode. Docking Station LEDs Yellow = a DTC error has occurred (Refer to the Troubleshooting section of this manual) RED LED off, Green LED off = The Docking Station is not powered RED LED Solid, Green LED off = The Docking Station has power supplied to it and is not charging a Handheld Controller (waiting for a handheld to be docked). RED LED off, Green LED blinking = The Docking Station is charging a Handheld Controller. RED LED off, Green LED on solid = The Docking Station is not charging a Handheld Controller because Handheld battery is at full capacity. RED LED blinking, Green LED off = The Docking Station is not charging a Handheld Controller due to a battery charging error. Refer to Troubleshooting section of this manual C. Setup Mode Before some system programming can be entered into the EXM2 system, the system must be put into Setup Mode. Please refer back to Step 3 in the Installation Instructions section for directions of how to enter and exit Setup Mode. NOTE: Changes made in setup mode will not take effect until after exiting setup mode. Caution: There are no travel limits when in Setup Mode. MOVE THE MONITOR WITH
CAUTION WHILE IN THIS MODE. Be careful not to move the monitor into obstructions or itself as this will cause the motors to over current. The monitor may need to be manually reversed if this occurs. 26 D. Re-calibrating Horizontal and Vertical Rotation Calibrating the EXM2 systems horizontal and vertical rotation is a necessary step for EXM2 systems of all types. The calibration points serve as a starting point for all other motion limits and commands entered to the EXM2 system. If not properly calibrated, the system may not operate correctly. The EXM2 system should be calibrated from when installation of the EXM2 system occurred, but if it is desired that the monitors rotation be re-calibrated it is possible to do so. Please refer back to Step 3 in the Installation Instructions section for directions of how to calibrate, or re-calibrate your EXM2 system. E. Travel Limits with Controllers Travel limits are used when it is desired to restrict the motion of the monitor to a smaller, more specific range than the one set at the factory or during system configuration. Travel limits can be used to aid in avoiding objects that may interfere with the motions of the monitor. It is important to note that travel range cannot be increased further than that range which was set at the factory or as the system default during system configuration. If a larger travel range is desired, this may be able to be changed by reconfiguring the system with the EXM2 Configuration Tool or using Wi-Fi. Horizontal Travel Limits section). Put the EXM2 system into the Setup Mode (reference Part B of the Operating Instructions Move the monitor to the intended point of left-most (or right-most) travel. The horizontal travel limit should be set within the total allowed factory set travel or total travel specified during configuration of the system. If a travel limit is set outside the intended operating area, operation of the monitor may be unpredictable. To set the left-most travel point, press and release the CLOSE button .
(To set the right-most travel point press and release the OPEN button). When the EXM2 system is brought out of Setup Mode, horizontal travel limits will be set. Vertical Travel Limits section). Put the EXM2 system into the Setup Mode (reference Part B of the Operating Instructions Move the monitor to the intended point of highest (or lowest) travel. The vertical travel limit should be set within the total allowed factory set travel or total travel specified during configuration of the system. If a travel limit is set outside the intended operating area, operation of the monitor may be unpredictable. To set the highest travel point, hold the STREAM button, press the UP button, then release both buttons. To set the lowest travel point hold the STREAM button, press the DOWN button, then release both buttons. (On the joystick roll the thumbwheel forward and hold it there, then pull back on the joystick to set the highest travel point or push forward to set the lowest travel point. Release the thumbwheel & joystick). When the EXM2 system is brought out of Setup Mode, vertical travel limits will be set 27 F. Extended Travel The Cobra EXM2s maximum vertical travel is now dependent on the state of an additional input to position 4 of the 8-pin monitor power connector. This input allows the attachment of an OEM provided proximity sensor to trigger an open or grounded state of operation. The discharge vertical rotation limits from the horizontal center line (discharge parallel to the ground) for the proximity sensor input state are shown in the table below. Proximity Switch Input Vertical Max (Degrees) Vertical Min(Degrees) Ground Open Circuit
+120
+90
-45
-45 The extended travel function will only work if the monitor is properly vertically calibrated
(see Installation Step 3) and if the highest vertical travel limit is properly set (see Operation Instructions D). The vertical Calibration Point will become the highest point of operation when the proximity switch is in Open Circuit (extended travel disabled). This is factory set to straight up; +90. The horizontal calibration is unchanged when using extended travel. The highest Vertical Travel Limit should be set to the highest point of operation desired when the proximity switch is Grounded (extended travel enabled). This can be up to 30 beyond the vertical Calibration Point. The lowest Vertical Travel Limit cannot be set within the extended travel region. If the proximity sensor changes the state to disable the extended travel area (Open Circuit) while the discharge is in the extended travel region, the monitor controller will automatically lower the discharge to the Calibration Point. Important: If using a Position Feedback Display with an extended travel monitor, the position display will need to be calibrated after setting new limits.
G. Keep-Out Zones with Controllers Keep-Out Zones are used when it is desired to restrict the motion of the monitor to a smaller more specific range than that set at the factory or during system calibration. Keep-Out Zones are different from travel limits in that they do not restrict motion completely in any one direction. Keep-Out Zones can be set to allow the monitor to move above a certain zone or beside the zone to either the left or right. Lower-Right Keep-Out Zone The Right Keep-Out Zone will prevent the monitor from moving down and to the right into a specified zone (reference figure 1). Put the EXM2 system into the Setup Mode (reference Part B of the Operating Instructions section). Move the monitor to the upper left corner of the keep out zone. The Keep-Out Zone should be set within the previously set monitor calibration points. If a Keep-Out Zone is set outside the intended operating area, operation of the monitor may be unpredictable. Hold the PRESET button, then press the OPEN button, and then release both. When the EXM2 system is taken out of Setup Mode, the monitor will be prevented from moving below and to the right of this point. 28 Lower-Left Keep-Out Zone The Left Keep-Out Zone will prevent the monitor from moving down and to the left into a specified zone (reference figure 1). Put the EXM2 system into the Setup Mode (reference Part B of the Operating Instructions section) Move the monitor to the top right corner of the keep out zone The Keep-Out Zone should be set within the previously set monitor calibration points. If a Keep-Out Zone is set outside the intended operating area, operation of the monitor may be unpredictable. Hold the PRESET button, the press the CLOSE button, and then release both. When the EXM2 system is taken out of Setup Mode, the monitor will be prevented from moving below and to the left of this point Figure 1: Keep-Out Zones H. Stow Position The Stow Position is a preset position that can be used to bring the monitor into a position suitable for when the system is powered off. A stow position must be within the allowed travel area defined by any travel limits or keep-out zones, therefore it is recommended that travel limits and keep-out zones are set before setting a stow position. Move the monitor discharge to the desired stow position using the monitor controls. Put the EXM2 system into the Setup Mode (reference Part B of the Operating Instructions section). Press and release the stow button to program this as the stow position. Exit Setup Mode Move monitor away from programmed stow position and test stow function. See operation instructions step A, stow, on page 22. Warning! Water SHOULD NOT be flowing while stowing the monitor.
29 H. Motor Speed The speed of both the horizontal and vertical motors can be changed from something different than that set at the factory or during configuration of the EXM2 system. The monitors horizontal and vertical motors can be set to either Fast or Slow in one of four combinations. Put the EXM2 system into the Setup Mode (reference Part B of the Operating Instructions section). Press the OSCILLATE button to cycle through the various motor speed combinations. The Yellow LEDs (AUX, FOG-STREAM, and RIGHT-LEFT) on the monitor indicates which motor speed combination the monitor will be set at after Setup Mode is exited All Yellow LEDs OFF places both motors in fast mode One Yellow LED (AUX) only ON indicates horizontal motor fast and vertical motor slow mode Two Yellow LEDs (AUX and FOG-STREAM) only ON indicates horizontal motor slow and vertical motor fast mode mode combination selected. Three Yellow LEDs (AUX, FOG-STREAM, and RIGHT-LEFT)ON places both motors in slow When the system is brought out of Setup Mode, the motor speeds will be changed to the J. Clear All Function The Clear All Function allows the user to remove any Travel Limits, Keep-Out Zones, or Stow Positions set while in Setup Mode. When the Clear All Function is used, it will remove all of the previously listed operations. The Clear All Function will not affect calibration points, Motor Speed, or Preset valve positions. Put the EXM2 system into Setup Mode (reference Part B of the Operating Instructions section). Press the OPEN and CLOSE buttons simultaneously. All set Travel Limits, Keep-Out Zones, and Stow Positions will be removed from the system. K. Oscillation The oscillation function is used to move the monitor back and forth inside a boxed area or straight horizontal or vertical line specified by the user. Move the monitor to one corner of the intended boxed area (For a straight horizontal or vertical line, move monitor to the first line endpoint). Press the OSCILLATE button. The LED above the OSC will turn on solid (No LED on joystick). Move the monitor to the opposite corner of the intended boxed area (For a straight horizontal or vertical line, move monitor to the opposite endpoint of the line.) Press the OSCILALTE button a second time. The LED above the OSC will start blinking. The monitor should begin moving up and down, and left and right within the boxed area. (If setting a horizontal or vertical line, monitor should begin oscillating horizontally or vertically only.) If there is no monitor movement for 30 seconds while setting up the oscillation limits, the monitor will automatically exit oscillate setup. Pressing UP, DOWN, LEFT, RIGHT, or OSCILLATE will stop oscillation of a boxed area (Pressing LEFT, RIGHT, or OSCILLATE will stop horizontal oscillation while pressing UP, DOWN, or OSCILLATE will stop vertical oscillation. All other functions can be operated without stopping oscillation. L. Handheld Controller On/Off Pressing the red POWER button turns handheld on or off. After 5 minutes of inactivity, the handheld will automatically shut off to save battery power. 30 M. Valve Operation with Controllers OPEN opens the valve. If the button is released, the valve will remain in the current position until another valve operation is performed. In order to initiate auto-travel open, press and hold the OPEN button, then press and release the CLOSE button, then release the OPEN button. The valve will then auto-travel to fully open. CLOSE closes the valve. If the button is released, the valve will remain in the current position until another valve operation is performed. In order to initiate auto-travel close, press and hold the CLOSE button, then press and release the OPEN button, then release the CLOSE button. The valve will then auto-travel to fully closed. PRESET Opens or closes the valve to a preset position. To Change Valve Preset, move the valve to the desired position. Press and hold the PRESET button for 10 seconds The PRESET button will now bring the valve into this position when pressed outside of Setup Mode TRIGGER (Joystick Only) When the Joystick TRIGGER is pulled, the valve will begin opening and stay open as long as the TRIGGER remains pulled. When the TRIGGER is released, the valve will close. Double-click trigger and release with initiate valve auto-travel to fully opened. A trigger pull and release afterwards will close valve. N. Auxiliary Turn on/off optional light 1 Press AUX button to toggle light on or off. 31 MAINTENANCE INSTRUCTIONS Preventive Maintenance The complete monitor and control system should be inspected during each apparatus check. Careful inspection for damage to the monitor, valve or nozzle is especially important after use of the COBRA EXM2 monitor in emergency operations. Operate all possible functions to ensure that each works normally Flow water to check the nozzle pattern If the pattern is disrupted, clear the debris If the obstruction still remains, remove the nozzle and check for debris lodged between the nozzle stem and body During nozzle flow test, inspect monitor swivel joints and water valve for leaks Inspect all exposed wiring for signs of damage Note: Grease fittings are provided for the up-down and left-right gear cases, routine greasing should be done as dictated by the environment and usage. If the monitor is exposed to high level of radiant heat for a prolonged period, it may be possible for the factory grease to thin and run out of the gear cases. In such an event, fresh grease should be applied. It is recommended that Mobilith AW2 grease be used to lubricate the monitor gearing. Caution: DO NOT use high pressure spray to clean the EXM2 System. Using high pressure spray can damage seals and lead to serious damage of electrical components.
32 TROUBLESHOOTING GUIDE Understanding System LEDs Monitor LEDs The STATUS LED blinks yellow if an error occurred that caused the monitor to report a significant Diagnostic Trouble Code and go into safe mode. (The reported error is described through the EXM2 web interface accessed over Wi-Fi.) The blink pattern indicates the condition. The blinks will continue until the monitor control box is reset (power-cycled). The blink pattern is as follows:
Status Blink Pattern 2 blinks continuous Reason for Safe Mode Not Calibrated 3 blinks continuous Sensor Failure Solution Complete Installation Step 3 Check wires of the sensor for any damage . Ensure the wires are completely plugged into the control module (Wiring diagram is located at www .elkhartbrass .com) . Order a replacement at Elkhart Brass 4 blinks continuous . 5 blinks continuous Sensor indicates that monitor is moving in the opposite direction of the expected . Check wiring diagram at www .elkhartbrass .com for motors location . Sensor did not detect movement on motor when power was applied to either vertical or horizontal motors . Ensure monitor has power . Check wiring for damage . Order new motors . Other LEDs may blink a pattern if an error occurred. The pattern is described in the following table. The monitor is not in safe mode for these errors. The blinks remain until the monitor is reset (power-cycled). (The reported error is also described in the EXM2 web pages accessed over Wi-Fi.) Blink Pattern Cycle FOG-STREAM and LEFT-RIGHT LEDs (inside 2 of the four LEDs grouped on the monitor control box) Reason for Notification Temperature inside the module over 185 degrees F (85 degrees C) Cycle UP-DOWN and AUX LEDs (outside 2 of the four LEDs grouped on the monitor control box) During movement of the monitor, the monitors input voltage dropped below 10 VDC . Panel Mount STATUS LED Color meanings:
Yellow = a DTC error has occurred When not moving or pushing buttons with Wi-Fi off, the STATUS LED blinks a yellow pattern if an error occurred that cau sed the monitor to report a significant Diagnostic Trouble Code and go into safe mode. (The reported error is described through the EXM2 web interface accessed over Wi-Fi.) The blink pattern indicates the condition. The blinks will continue until the panel mount is reset (power-cycled). The blink pattern is as follows:
33 Status Blink Pattern Reason for Safe Mode 2 blinks continuous Not Calibrated Solution Complete Installation Step 3 3 blinks continuous Sensor Failure Check wires of the sensor for any damage . Ensure the wires are completely plugged into the control module (Wiring diagram is located at www .elkhartbrass .com) . Order a replacement at Elkhart Brass Check wiring diagram at www .elkhartbrass .com for motors location . Ensure monitor has power . Check wiring for damage . Order new motors . 4 blinks continuous . 5 blinks continuous Sensor indicates that monitor is moving in the opposite direction of the expected . Sensor did not detect movement on motor when power was applied to either vertical or horizontal motors . During movement of the monitor, the monitors input voltage dropped below 10 VDC . Panel Mount POWER LED EXM2 device. device. Wireless Handheld STATUS LED Color meanings:
Yellow = a DTC error has occurred 6 blinks continuous Review wiring in installation step one . Green solid = panel mount is powered and communicating via CAN with at least on other Green Blinking = panel mount is not able to communicate on the CAN bus with another EXM2 When not moving or pushing buttons with Wi-Fi off, the STATUS LED blinks a yellow pattern if an error occurred that caused the monitor to report a significant Diagnostic Trouble Code and go into safe mode. (The reported error is described through the EXM2 web interface accessed over Wi-Fi.) The blink pattern indicates the condition. The blinks will continue until the panel mount is reset (power-cycled). The blink pattern is as follows:
Status Blink Pattern Reason for Safe Mode 2 blinks continuous Not Calibrated 3 blinks continuous Sensor Failure Solution Complete Installation Step 3 Check wires of the sensor for any damage . Ensure the wires are completely plugged into the control module (Wiring diagram is located at www .elkhartbrass .com) . Order a replacement at Elkhart Brass 4 blinks continuous . Sensor indicates that monitor is moving in the opposite direction of the expected . Check wiring diagram at www .elkhartbrass .com for motors location . 5 blinks continuous 6 blinks continuous Sensor did not detect movement on motor when power was applied to either vertical or horizontal motors . During movement of the monitor, the monitors input voltage dropped below 10 VDC . Ensure monitor has power . Check wiring for damage . Order new motors . Review wiring in installation step one . All LEDs Blinking = Joystick is not able to communicate on the CAN bus with another EXM2 device Joystick STATUS LED Color meanings:
Yellow = a DTC error has occurred 34 When not moving or pushing buttons with Wi-Fi off, the STATUS LED blinks a yellow pattern if an error occurred that caused the monitor to report a significant Diagnostic Trouble Code and go into safe mode. (The reported error is described through the EXM2 web interface accessed over Wi-Fi.) The blink pattern indicates the condition. The blinks will continue until the panel mount is reset (power-cycled). The blink pattern is as follows:
Status Blink Pattern Reason for Safe Mode 2 blinks continuous Not Calibrated 3 blinks continuous Sensor Failure Solution Complete Installation Step 3 Check wires of the sensor for any damage . Ensure the wires are completely plugged into the control module (Wiring diagram is located at www .elkhartbrass .com) . Order a replacement at Elkhart Brass 4 blinks continuous . Sensor indicates that monitor is moving in the opposite direction of the expected . Check wiring diagram at www .elkhartbrass .com for motors location . 5 blinks continuous 6 blinks continuous Sensor did not detect movement on motor when power was applied to either vertical or horizontal motors . During movement of the monitor, the monitors input voltage dropped below 10 VDC . Ensure monitor has power . Check wiring for damage . Order new motors . Review wiring in installation step one . Magenta blinking indicates that the controller and monitor are in setup or update mode. RED LED blinking, Green LED off = The Docking Station is not charging a Handheld Controller Docking Station LEDs due to a battery charging error. RF-CAN Gateway LED Off = gateway is not powered. On Solid = gateway is paired with another RF device. Blinking in a 1-blink pattern = gateway is not paired with another RF device. Blinking in a 2-blink pattern = gateway is not communicating on the CAN bus. 35 SYSTEM SPECIFICATIONS 7200 EXM2 Monitor Max Flow Rating Max Operating Pressure Inlet Size Outlet Size Travel Movement Swing Radius Stow Height Weight Operating temperature range Environmental Rating 7200 SD Standard Duty Motors Motor (12 VDC) Left/Right 3 A Run Current Current Trip Point 6 .5 A 7200 HD Heavy Duty Motors Motor (12 VDC) Run Current Left/Right 5 A Current Trip Point 15 A Panel Mount Controller - 7010X2 Input power Electrical Load Fuse Rating Controller Dimensions Controller Weight Operating Temperature Range Environmental Rating Joystick Controller - 7030X2 Input power Electrical Load Fuse Rating Controller Dimensions Controller Weight Operating Temperature Range Environmental Rating 1250 GPM (4731 LPM) 250 PSI Continuous (17 .2 BAR) 500 PSI Limited Duty (34 .5 BAR)
[50% / 1hr (30min on / 30 min off)]
3-150# Flange, DN80-PN16 Flange, 4-150# Flange, 3 NPT, 3 BSPT 2 .5 Male NHT, 2 .5 Male BSPP V: -45 to +120, H: L175 to R175 Sealed Electric Motors
-40F to +140F (-40C to +60C) 6 (152mm) 16 (406mm) 31 Lbs . (14kg) NEMA 4 Up/Down 3 A 6 .5 A Up/Down 5 A 15 A Nozzle 0 .5 A 6 .5 A Nozzle 0 .5 A 15 A 7 .54in(191 .5mm) x 3 .85in(97 .8mm) X 1 .48in(37 .6 mm) 12/24 VDC (11 VDC to 32 VDC) 0 .5 AMPS 1 AMPS (12V) & 0 .5 AMPS (24V) 1 .15 lbs (0 .5kg) NEMA 4 /IP67
-40F to +140F (-40C to +60C) 12/24 VDC (11 VDC to 32 VDC) 0 .5 AMPS 1 AMPS (12V) & 0 .5 AMPS (24V) 2 .2 lbs .(1 .0kg) NEMA 4 /IP67
-40F to +140F (-40C to +60C) 36 8 .20in(208 .3mm) x 7 .8in(196 .9mm) X 4 .0in(101 .6mm) Table 1: Motor Current Specifications (under no load) Handheld Controller - 7015 Input power Battery Life Battery Charge Life RF Power Output Controller Dimensions Controller Weight Operating Temperature Range Environmental Rating FCC ID Docking Station 7015X2 Input power Electrical Load Fuse Rating Electromagnetic Compliance Controller Dimensions Controller Weight Charging Temperature Range Environmental Rating Gateway 7015X2 Input power Electrical Load Fuse Rating RF Power Output Transmitter Dimensions Transmitter Weight Operating Temperature Range Environmental Rating FCC ID Valve Controller Input power Electrical Load Fuse Rating Operating Temperature Range Environmental Rating Li-Ion 3 .7V 3 years Up to 24 hours operation before recharge required Meets FCC part 15 requirements for license free operation
(See note on page 33) 7 .54in(191 .5mm) x 3 .85in(97 .8mm) X 2 .38in(60 .5mm) 8 .77in(222 .8mm) x 2 .0in(50 .8mm) x 2 .96in(75 .2mm) Meets FCC part 15 requirements for license free operation
(See note on page 33) 6 .0in(152 .4mm)x4 .68in(118 .87mm)x4 .3in(109 .22mm)
-40F to +140F (-40C to +60C) 1 .3 lbs .(0 .6kg) NEMA 4 /IP67 QT8EXM2WH 12/24 VDC (11 VDC to 32 VDC) 0 .5 AMPS 1 AMPS (12V) & 0 .5 AMPS (24V) Meets FCC part 15 requirements 0 .81 lbs (0 .4kg) 32F to +140F (0C to +60C) NEMA 4 /IP67 12/24 VDC (11 VDC to 32 VDC) 0 .5 AMPS 1 AMPS (12V) & 0 .5 AMPS (24V)
-40F to +140F (-40C to +60C) 0 .66lbs (0 .3kg) NEMA 4 /IP67 QT8EXM2GW 12/24 VDC (11 VDC to 32 VDC) 10 AMPS NEMA 6 30 AMPS (12V) & 15 AMPS (24V)
-40F to +185F (-40C to +85C) 37 Gateway Model: 7015X2GW FCC ID: QT8EXM2GW FCC Statements:
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules . These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment . This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications . Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense . Modifications made to this equipment not expressly approved by Elkhart Brass Mfg . Co ., Inc ., could void the users authority to operate the equipment . FCC and ISED Radio Frequency Exposure WARNING: In order to comply with FCC and ISED RF Exposure requirements, the device should be mounted in the vehicle such that a minimum separation distance of 20 cm is maintained between the device (and/or its antenna) and any persons during normal operation . This device has been evaluated only with the provided half-wave Lynx 915 MHz antenna and must never be altered by installers/
end-users . To allow the antenna to be mounted external to the vehicle and the Gateway to be mounted inside the vehicle out of sunlight, in a dry location with connectors facing down ( to help keep the connectors and seals dry) a provided 2m low loss coax is provided . HVIN: EXM2GW IC: 4637A-EXM2GW Innovation, Science and Economic Development Canada ( ISED ) Statements:
RSS-Gen and RSS-210 statement:
This device complies with Industry Canada license-exempt RSS standard(s), Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device . Le present appareil est conforme aux CNR d'lndustrie Canada applicables aux appareils radio exempts de licence . Lexploitation est autorlse aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouiliage, et (2) l'utilisateur de lappareil doit accepter tout brouiliage radiolectrique subi, meme si le brouiliage est susceptible d'en compromettre le fonctionnement . This equipment complies with Industry Canada radiation exposure limits set forth for an uncontrolled environment . Cet equipement est conforme a l'exposition aux rayonnements industry Canada limites tablies pour un environnement non control . RSS-102 Statement:
RSS-GEN 6 .8 Statement:
This radio transmitter, 4637A-EXM2GW, has been approved by Innovation, Science and Economic Development Canada to operate with the antenna types listed below, with the maximum permissible gain indicated . Antenna types not included in this list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device . This device has been designed to operate with the antennas listed below, and having a maximum gain of 1 .2 dBi . Antennas not included in this list or having a gain greater than 1 .2 dBi are strictly prohibited for use with this device . The required antenna impedance is 50 ohms . Approved antenna list:
Model Number Type
ANT-916-CW-HWR-SMA half-wave center-fed dipole antenna, SMA Connector Ce transmetteur radio, 4637A-EXM2GW, a t approuv par Industrie Canada pour fonctionner avec les types d'antenne numrs ci-dessous avec le gain maximal admissible et l'impdance d'antenne requise pour chaque type d'antenne indiqu . Types d'antennes ne figurent pas dans cette liste, ayant un gain suprieur au maximum le gain indiqu pour ce type, sont strictement interdites pour une utilisation avec cet appareil . Ce dispositif a t conu en vue de fonctionner avec les antennes numres ci-dessous, et ayant un gain maximal de 1,2 dBi . Il est formellement interdit dutiliser avec ce dispositif des antennes non comprises dans cette liste ou des antennes ayant un gain suprieur 1,2 dBi . Limpdance lectrique requise pour lantenne est de 50 ohms . Liste dantennes approuves:
Numro de modle Le genre
ANT-916-CW-HWR-SMA antenne diple demi-onde alimentation centrale, connecteur SMA 38 Handheld Model: 7015X2 FCC ID: QT8EXM2WH FCC Statement:
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules . These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment . This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications . Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense . Modifications made to this equipment not expressly approved by Elkhart Brass Mfg . Co ., Inc ., could void the users authority to operate the equipment . FCC Radio Frequency Exposure WARNING: The Elkhart Brass device radiates radio frequency energy at a level below the United States FCC radio frequency exposure limits . Nevertheless, this device should be used in such a manner that the potential for human contact during normal operation is minimized . For handheld operation, this device has been tested and meets FCC RF exposure guidelines . When not being operated, it is suggested that the handheld device be kept a minimum of 20 cm from the body . This device has been evaluated for and shown compliant with the FCC RF Exposure limits . The unit of measurement for RF exposure is Specific Absorption Rate (SAR) . The FCC SAR limits for devices is 1 .6W/Kg per 1g of tissue . IC: 4637A-EXM2WH RSS-Gen and RSS-210 statement:
This device complies with Industry Canada licence-exempt RSS standard(s) . Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept anyinterference, including interference that may cause undesired operation of the device . Le present appareil est conforme aux CNR d'lndustrie Canada applicables aux appareils radio exempts de licence . Lexploitation est autorlse aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouiliage, et (2) l'utilisateur de lappareil doit accepter tout brouiliage radiolectrique subi, meme si le brouiliage est susceptible d'en compromettre le fonctionnement . RSS-102 Statement This equipment complies with Industry Canada radiation exposure limits set forth for an uncontrolled environment . Cet equipement est conforme a l'exposition aux rayonnements industry Canada limites tablies pour un environnement non control . 39 Elkhart Brass Manufacturing Co ., Inc . 1302 W . Beardsley Avenue Elkhart, IN 46514 Tel . (574) 295-8330 Toll Free (800) 346-0250 Fax (574) 293-9914 www .elkhartbrass .com Email: eb .info@safefleet .net 98608000 REV-REL 06-09-20
1 | Label | ID Label/Location Info | 175.34 KiB | June 17 2020 |
ZONE 2 REV. D DESCRIPTION REMOVE ID 1 BY LSP ECN NUMBER 200520 D C B D C B R0.125 TYP FCC ID: QT8EXM2GW IC: 4637A-EXM2GW HVIN= EXM2GW The enclosed device complies with Part 15 of the FCC Rules and Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received including interference that may cause undesired operations. 0 5 7
. 0 3.000 50% BLACK BACKGROUND NOTES:
1) MATERIAL: 10 MILL MATTE POLYCARBONATE 3M 9472LE ADHESIVE PROVIDED IN STRIPS. 2) LABEL MUST CONFORM TO ANSI 969. 3) FONTS TO BE FRUTIGER. ELKHART BRASS MFG. CO., INC.
#1302 West Beardsley Ave,Elkhart, IN 46514, USA This print and all data contained here on is the sole and exclusive property of Elkhart Brass Mfg. Co., INC., and will not be disclosed to others without the consent of Elkhart Brass Mfg. Co., INC. This print must be returned to Elkhart Brass Mfg. Co., INC. if requested. Copyright 2012 by Elkhart Brass Mfg. Co., INC. MATERIAL A PURCHASED TOLERANCE UNLESS OTHERWISE SPECIFIED 3 PLACE DEC. 010"
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES 63 SURFACE FINISH REMOVE BURRS AND SHARP CORNERS DO NOT SCALE PRINT 4 PLACE DEC. 005"
INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M 1994 ANGLES 0 30' 0"
CAD MODEL:
44832100 DRAWN BY LSP CHECKED BY DATE 08/22/2019 DATE KAS 08/22/2019 WEIGHT (LBS) 0.00 CAT.NO. 7015GW ELKHART BRASS Fire Fighting Equipment DESCRIPTION SIZE A LABEL - FCC ID IC EXM2 CONTROLLER PART NUMBER 44832100 1 SHEET 1 4 4 8 A 3 2 1 0 0 R E V
. D REV. D 1 OF Ver. 1.0 THIRD ANGLE PROJECTION CAD SCALE 1:1 2
1 | Label Location | ID Label/Location Info | 231.57 KiB | June 17 2020 |
2 REV. ZONE DESCRIPTION ECN NUMBER 0.625 1 BY 0.468 D C B ELKHART BRASS MFG. CO., INC.
#1302 West Beardsley Ave,Elkhart, IN 46514, USA This print and all data contained here on is the sole and exclusive property of Elkhart Brass Mfg. Co., INC., and will not be disclosed to others without the consent of Elkhart Brass Mfg. Co., INC. This print must be returned to Elkhart Brass Mfg. Co., INC. if requested. Copyright 2012 by Elkhart Brass Mfg. Co., INC. MATERIAL A N/A DRAWN BY LSP DATE 04/23/2020 CHECKED BY DATE KAS 12/03/2019 WEIGHT (LBS) 0.4 TOLERANCE UNLESS OTHERWISE SPECIFIED 1 PLACE DEC. 12"
2 PLACE DEC. ANGLES REF 1 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DO NOT SCALE PRINT INTERPRET DIMENSIONS AND TOLERANCES PER ASME Y14.5M 1994 CAD MODEL:
2 ELKHART BRASS Fire Fighting Equipment DESCRIPTION SIZE A EXM2 CAN TO RF GATEWAY 868 7015GW REV. REL 1:1 1 SHEET 1 OF 1 Ver. 1.0 ASSEMBLY CATALOG NO. THIRD ANGLE PROJECTION CAD SCALE 8 5 3
. 0 0 0 0
. 3 D C B 7 0 1 5 G W
0 2 0 0 7 0 1 5 G A W
) R E V
. R E L
1 | Agent Authorization | Cover Letter(s) | 536.39 KiB | June 17 2020 |
ELKHART@BRASS FIRE FIGHTING EQUIPMENT A SAFE FLEET BRAND 1302 West Beardsley Ave. | Elkhart, IN 46514 | 574.295.8330 | www.elkhartbrass.com Authority to Act as Agent Date: May 20, 2020 American Certification Body, Inc. 6731 Whittier Avenue Suite C110 McLean, VA 22101 To Whom It May Concern:
Gordon Helm ____is authorized to act on our behalf, until otherwise notified, for applications to American Certification Body, Inc. (ACB). We certify that we are not subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C. 862. Further, no party, as defined in 47 CFR 1.2002 (b), to the application is subject to denial of federal benefits, that includes FCC benefits. We also declare that the information provided to the FCC is true and correct to the best of our knowledge (47 CFR 2.911(d)) and we have been informed of the grantee responsibilities (47 CFR 2.909) with regard to certified equipment. Thank you, Agency Agreement Expiration Date: __ May 20th, 2021 By: Praag Boers Garry Lund
(Sighature!) (Print name) Title: Electrical Design Engineer On behalf of: Elkhart Brass
(Company Name) Telephone: 574-295-8330
'- Must be signed by applicant contact given for applicant on the FCC site, or by the authorized agent if an appropriate authorized agent letter has been provided. Letters should be placed on appropriate letterhead. ROM. FoOAMPRO FRC
1 | Confidentiality Letter | Cover Letter(s) | 760.74 KiB | June 17 2020 |
ELKHART@B RASS FIRE FIGHTING EQUIPMENT A SAFE FLEET BRAND 1302 West Beardsley Ave. | Elkhart, IN 46514 | 574.295.8330 | www.elkhartbrass.com Request for Confidentiality Date: May 12th, 2020 Subject: Confidentiality Request for: QT8EXM2GW and ISED IC: 4637A-EXM2GW Pursuant to FCC 47 CFR 0.457(d) and 0.459 and IC RSP-100, Section 9.4, the applicant requests that a part of the subject FCC application be held confidential. Type of Confidentiality Requested Short Term 1 Permanent Block Diagrams Short Term LJ External Photos Short Term LJ Permanent (J Internal Photos Short Term LJ Permanent Operation Description/Theory of Operation Short Term UL] Permanent &l Parts List & Placement BOM Short Term Permanent LJ Tune-Up Procedure Short Term Permanent Kl Schematics Short Term 1 Test Setup Photos Short Term Permanent User's Manual Elkhart Brass has spent substantial effort in developing this product and it is one of the first of its kind in industry. Having the subject information easily available to "competition" would negate the advantage they have achieved by developing this product. Not protecting the details of the design will result in financial hardship. Permanent Confidentiality: The applicant requests the exhibits listed above as permanently confidential be permanently withheld from public review due to materials that contain trade secrets and proprietary information not customarily released to the public. Short-Term Confidentiality: The applicant requests the exhibits selected above as short term confidential be withheld from public view for a period of 180 days from the date of the Grant of Equipment Authorization and prior to marketing. This is to avoid premature release of sensitive information prior to marketing or release of the product to the public. Applicant is also aware that they are responsible to notify ACB in the event information regarding the product or the product is made available to the public before the requested period has expired. ACB will then release the documents listed above for public disclosure pursuant to FCC Public Notice DA 04-1705. NOTE for Industry Canada Applications: IC currently only distinguishes Permanent Confidentiality exhibits as shown above. Short Term confidentiality is not considered applicable to IC applications. Sincerely, By: Burry aes
( Signature / Title ) Garry Lund
( Print name ) ROM. FOAMPRO FRC
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2020-06-17 | 903 ~ 926.3 | DSS - Part 15 Spread Spectrum Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2020-06-17
|
||||
1 | Applicant's complete, legal business name |
Elkhart Brass Mfg Co Inc
|
||||
1 | FCC Registration Number (FRN) |
0028765121
|
||||
1 | Physical Address |
1302 W. Beardsley Ave.
|
||||
1 |
Elkhart, IN
|
|||||
1 |
United States
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
h******@acbcert.com
|
||||
1 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
QT8
|
||||
1 | Equipment Product Code |
EXM2GW
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
G**** A**** L****
|
||||
1 | Title |
Electrical Design Engineer
|
||||
1 | Telephone Number |
574-2******** Extension:
|
||||
1 | Fax Number |
574-9********
|
||||
1 |
g******@safefleet.net
|
|||||
app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DSS - Part 15 Spread Spectrum Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Gateway to CAN control | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Grant Comments | Output power listed is conducted. RF exposure compliance is addressed for 1.1310 and 2.1091 MPE limits at the distance specified in the filing, therefore, this device may be used in mobile configurations. Installers and end-users must be provided with transmitter installation and operation conditions for satisfying RF exposure compliance. The antenna(s) used for this transmitter must not transmit simultaneously with any other antenna or transmitter, except in accordance with FCC multi- transmitter product procedures. Grantee must provide installation and operating instructions for complying with FCC multi-transmitter product procedures and RF exposure compliance. | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
AHD (Amber Helm Development, L.C.)
|
||||
1 | Name |
G****** H********
|
||||
1 | Telephone Number |
269-4********
|
||||
1 | Fax Number |
269-4********
|
||||
1 |
g******@ahde.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 903.00000000 | 926.30000000 | 0.0810000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC