Gas 5.0 module Installation instructions IL42-5053A Word version for editing Date Revision December A 2021 Brief description Initial release WARNING!
Installation and service of metering equipment should be performed by authorized and qualified utility personnel. Use authorized utility procedures to install and service metering equipment. Incorrect assembly could potentially cause a leak or escape of gas from the meter. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. Introduction The gas module is designed for use with most residential diaphragm gas meters. Modules for residential meters are available in three distinct types:
Type A: Honeywell, Elster American Meter, American Meter Company products Type R & R415: Sensus, INvensys, Equimeter, Rockwell products Type S: Itron, Schlumberger, Actaris, Metris, Sprague The gas module meets or exceeds the following UL standards:
UL 60079-0:2019 Ed.7 UL 60079-11:2013 Ed.6+R:28Mar2014 UL 61010-1:2012 Ed.3+R:19Jul2019 Tools, equipment, and materials All or some of the following items may be needed to install the module, depending upon the type of meter/index and the condition of the old index cover and gaskets:
Gas module Connexo FieldSense Installer (FINS) Meter mounting screws, stainless steel, 1/4-20 3 3/8-inch, combination head (3 or 4 Index screws, steel, zinc finish, #8-15 3/8-inch, pan head (2 each) each, depending upon the meter type, supplied with the module) Index cover (if old one is not reusable) Index cover gasket (supplied with the module) Putty knife or scraper to remove old gaskets
#2 Phillips screwdriver Awl to remove existing tamper seals Tamper seals (2 each, supplied with the module) Pressure compensation factor value, if needed (obtain from Honeywell Smart Energy) DRAFT Preparation Before removing the existing index and index cover, make sure that the module style is compatible with the meter style. Figure 1. Gas module for Type A index Need new artwork Special conditions of use This is a fixed installation. The mounting screws are used to connect the module to the gas meter and provide grounding. Installing the index WARNING!
Installation and service of metering equipment should be performed by authorized and qualified utility personnel. Use authorized utility procedures to install and service metering equipment. Incorrect assembly could potentially cause a leak or escape of gas from the meter. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. CAUTION!
This device contains components that are sensitive to electrostatic discharge (ESD). When installing, servicing, or removing this device, clean the external surfaces of the module with a clean wet or damp cloth. Avoid installing the module in dry & dusty environments. Failure to properly clean and install the module as instructed can result in equipment damage. 1. Remove the existing index cover and index (or module) from the meter (see Figure 2). Use an awl to remove the existing tamper seals (see Figure 3). Figure 2 Figure 3 2. Clean any debris from the index and cover. 3. Using a scraper or putty knife, remove the gasket and any adhesive material from the meter. 4. Align the index wriggler (4a) with the module wriggler(4b) (see Figure 4c). DRAFT Figure 4a Figure 4b Figure 4c 5. Attach the index to the module using the appropriate index screws (Figure 5). Do not over tighten the screws. Figure 5 DRAFT Figure 6 Exploded View (work in progress) Checking mechanical operation This procedure will make sure the attached index rotates freely and without resistance. 1. Rotate the index drive dial clockwise 3 times. 2. If the index drive dial turns easily, rotate the drive dial counterclockwise 3 times to remove the counts or sub-counts from the mechanical index. If it does not turn easily, unscrew the index/module assembly & repeat Step 4 in Installing the index. 3. Make sure that the gasket material on the index cover is free of rips or tears. If the gasket cover is ripped or torn, remove the damaged gasket and replace it with a new gasket. Sub-counts added to the electronic index during this procedure will be cleared when the index reading is programmed into the module. Mounting the module/index assembly Before mounting the assembly, be sure to have a screwdriver, index cover, and gasket within easy reach. Caution!
It is important that the wriggler on the module is correctly engaged onto the meter. If it is not, it could produce an erroneous indication during utility leak test procedures that monitor drive dial (proving dial) movement. Incorrectly engaged wrigglers can also cause meter damage. It is important that the following procedure is performed correctly. DRAFT 1. Visually align the module wriggler with the meter wriggler or meter adapter (drive dog). If the wriggler cannot be put in a fixed position, position it correctly by rotating the drive dial with your finger. 2. Mate the module wriggler (Figure 7a) with the meter wriggler or meter adapter (drive dog) (Figure 7b) and hold the mated assembly against the meter. 3. While holding the assembly against the meter, gently try to turn the drive wheel clockwise and then counterclockwise. If the drive wheel meets resistance in both directions, it is properly mated. Continue with Step 5. If it meets no resistance in either direction & can freely rotate 360 degrees, then make sure the meter is completely free of old gasket material then forcefully press the module on to the meter. Repeat Step 4. If the unit still doesnt correctly engage with the meter, return the unit to Honeywell Smart Energy. 4. While holding the module firmly in place so that you dont lose wriggler alignment, place the index cover & cover gasket onto the module/index assembly. Make sure the index cover is properly positioned with its vent holes at the bottom. See Figure 7c. Figure 7a Figure 7b Figure 7c 5. Using the appropriate mounting bolts, screw the module/index/cover assembly to the meter and tighten the bolts using a torque driver. Set the torque driver to 20 in-lbs ( 4 in-lbs tolerance) to secure the assembly to the meter. Install the tamper seals into the index cover receptacles. See Figure 8. 6. DRAFT Figure 8 Programming the module Although modules may contain default or utility-specified values that are programmed during manufacturing it is important to program certain data after the module has been installed in the field. Programming should be performed even if the index is set to 0000. Follow the instructions in the Connexo FieldSense Installer documentation. When prompted to hold a magnet on the unit, hold the magnet to the module as illustrated below. Need updated artwork Repair & maintenance of the module The modules do not contain any user-serviceable parts. Contact Honeywell Smart Energy for information on returning the module to the factory. DRAFT Intrinsic safety & compliance information Hazardous location rating information Item Manufacturer Type identification Certificate issuer CSA certificate number Ratings Description Honeywell / KeyTronic EMS NXCMR200-H, NXCMR200-HCI, NXCMR200-S, NXCMR200-SCI, and NXCMR200-I Logo for certificate issuer & control number information Number to be provided Class I, Zone 0 AEx ia IIB T4 Ga;
Class I Division 1 Groups C D T4 Ex ia IIB T4 Ga -40 C = Ta = 65 C IP67 FCC & Innovation, Science and Economic Development Canada compliance IC ID: 10224A-2020BG95M2 The radio module is inserted into the housing of the device at manufacture. It has no user serviceable parts. FCC & ISED information:
FCC ID: QZC-NXCMR200 IC ID: 4557A-NXCMR200 FCC ID: XMR2020BG95M2 User Information (Part 15.105): This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
connect the equipment into an outlet on a circuit different from that to which the receiver is reorient or relocate the receiving antenna increase the separation between the equipment and the receiver connected consult the dealer or an experienced radio/TV technician for help If you experience trouble with this equipment, please use the Return Material Request (RMR) feature available at the Online Customer Services at www.elstersolutions.com. Do not attempt to repair this equipment itself unless you are replacing the entire module. Compliance Statement (FCC Part 15.19 and ISED Canada): This device complies with Part 15 of the FCC Rules and with ISED Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. DRAFT nonc de Conformit: Cet appareil est conforme la Partie 15 des rgles de la FCC et aux CNR d'ISED Canada applicables aux appareils radio exempts de licence. L'utilisation de cet appareil est soumise aux deux conditions suivantes : (1) Cet appareil ne doit pas provoquer d'interfrences nocives et (2) cet appareil doit accepter toutes les interfrences reues notamment celles pouvant provoquer un fonctionnement intempestif de l'appareil. Warning (Part 15.21): Changes or modifications not expressly approved by Honeywell could void the user's authority to operate the equipment. RF Radiation Safety Guidelines: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated to provide a separation distance of at least 28 cm from all persons. Directives de Scurit de Radiofrquence: Cet quipement est conforme aux limites d'exposition aux radiations dfinies par la Commission Fdral des Communications (FCC) pour un environnement non contrl. Cet quipement doit tre install et utilis une distance d'au moins 28 cm de sparation de toutes personnes. Collocation Statement: This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Dclaration de Co-localisation: Cet metteur ne doit pas tre co-localis ou oprant en conjonction avec aucune autre antenne ou transmetteur. ISED Canada ICES-003 Compliance Label: CAN ICES-3 (B)/NMB-3(B) Disposal information This product contains electronics components which should be disposed of in accordance with applicable regulations. DRAFT