Water 4.0 module Installation instructions IL42-5050B GENERAL This leaflet contains instructions for the Honeywell Water 4.0 module for use on water meters to provide readings to the EnergyAxis and SynergyNet systems. For proper installation and maximum life of the modules, use the following procedures. The Honeywell Water 4.0 module can be installed as a wall or pipe mount. Honeywell also provides a pit mount version of the Water 4.0 module. The wall mount is mounted to a mostly flat surface such as a wall or other surface. See Wall mount on page 2 for specific instructions. The pipe mount consists of hardware to mount the module to a pipe. See Pipe mount on page 3 for specific instructions. Familiarize yourself with the location and identification of the terminals on your water meter registers before any installation procedure. RADIO COMMUNICATIONS PERFORMANCE & MOUNTING The Honeywell Water 4.0 module is designed to provide excellent radio communications performance when it is mounted such that the front surface arrows point up. Alternate mounting orientations may impair radio communications performance. All Water modules are shipped with their radio in a deep sleep mode. To activate the radio and program the register interface, use Honeywells Installer software. CONNECTION INSTRUCTIONS The Honeywell Water 4.0 module register connections are as follows:
Function Module cable color Register terminal color Data Green Power (or power/clock) Red Common (ground) Black Honeywell Badger Sensus Mueller Neptune Green Red Black Green Red Black Green Red Black Green Red Black Red Black Green For pulse (incremental) encoders, use the following register connections:
Function Module cable color Common (ground) Pulse output Tamper Black Green Red Badger
(3-wire) Black Red Green/Bare Badger
(2-wire) Black Red Honeywell AMCO digital Red Black Green Preliminary Water 4.0 module REMOTE INSTALLATION INSTRUCTIONS 2 IL42-5050B WALL MOUNT The Honeywell Water 4.0 module can be mounted on a wall close to the water meter. To assist placing the enclosure on the hanging screw, the enclosure has hash marks that will help you properly align the module. The cable from the Honeywell Water 4.0 module and the water meter register should not exceed 100 feet (30 meters). 1 Remove the remote mount cover from the Honeywell Water 4.0 module. Be sure to connect the cables correctly. Failing to properly connect the cables may prevent the module from installing correctly. For information on proper connections, see Connection instructions on page 1.
CAUTION 2 For proper operation of the module, connect the cables as described in Connection instructions on page 1.
If you do not have an inline connector, splice the cables from the Honeywell Water 4.0 module to the water meter register cable using weatherproof gel caps (for example, 3M style UY2 IDC). Be sure to follow the manufacturers directions for wire preparation when using gel caps. Insert the cable back into the Honeywell Water 4.0module, making sure to provide strain relief for the cable. Be sure to securely fashion the cable by using the cable tie, as illustrated in the next figure. Cable tie Be sure that the arrows are as closely aligned as possible before mating. Failing to properly align the arrows may result in damage to the connector, requiring a replacement of either the connector or the module itself.
CAUTION
If you have an inline connector, align the arrows on both connector ends. Press firmly to fully mate the connectors (see next figure). Preliminary Water 4.0 module 3 IL42-5050B 3 Reattach the remote mount cover to the Honeywell Water 4.0 module. 4 Hang the Honeywell Water 4.0 module on the hanger screw, making sure it is level. 5 Screw 2 screws into the 2 bottom supporting screw mounts. 6 Using the table in Connection instructions on page 1, connect the appropriate wires to the correct terminals on the water meter register. Typically, the connection is made by placing the wire under the screw terminal and tightening down securely. See the product documentation for your water meter register for more information. 7 When you have completed the installation, secure the Honeywell Water 4.0 enclosure by inserting the tamper plugs into bottom supporting screw mounts. PIPE MOUNT The Honeywell Water 4.0 module can be mounted on a pipe close to the water meter. The pipe mounting option uses a hose clamp and mounting bracket to attach the Honeywell Water 4.0module to a pipe. The cable from the Honeywell Water 4.0 module to the water meter register should not exceed 100 feet (30 meters). 1 2 Remove the remote mount cover from the Honeywell Water 4.0 module. Align the mounting bracket to the remote mount cover and secure the mounting bracket with screws. Be sure to connect the cables correctly. Failing to properly connect the cables may prevent the module from installing correctly. For information on proper connections, see Connection instructions on page 1.
CAUTION 3 For proper operation of the module, connect the cables as described in Connection instructions on page 1.
If you do not have an inline connector, splice the cables from the Honeywell Water 4.0 module to the water meter register cable using weatherproof gel caps (for example, 3M style UY2 IDC). Be sure to follow the manufacturers directions for wire preparation when using gel caps. Insert the cable back into the Honeywell Water 4.0 module, making sure to provide strain relief for the cable. Be sure to securely fashion the cable by using the cable tie, as illustrated in the next figure. Preliminary Water 4.0 module 4 IL42-5050B Cable tie Be sure that the arrows are as closely aligned as possible before mating. Failing to properly align the arrows may result in damage to the connector, requiring a replacement of either the connector or the module itself.
CAUTION
If you have an inline connector, align the arrows on both connector ends. Press firmly to fully mate the connectors (see next figure). Preliminary Water 4.0 module 5 IL42-5050B 4 Insert the cable back into the Honeywell Water 4.0 module, making sure to provide strain relief for the cable. Be sure to securely fashion the cable by using the cable tie as illustrated in the next figure. Cable tie 5 6 Reattach the remote mount cover to the Honeywell Water 4.0 module. Thread the pipe hose clamp through the slot of the mounting bracket 7 Mount and secure the Honeywell Water 4.0 module to the pipe. 8 Using the table in Connection instructions on page 1, connect the appropriate wires to the correct terminals on the water meter register. Typically, the connection is made by placing the wire under the screw terminal and tightening down securely. See the product documentation for your water meter register for more information. 9 When you have completed the installation, secure the Honeywell Water 4.0 enclosure by inserting the tamper plugs into tamper plug mounts. Preliminary Water 4.0 module PIT INSTALLATION INSTRUCTIONS 6 IL42-5050B For water pit lid mount configurations, the water pit module is mounted through a hole in the lid. The water module is designed to fit a standard (1-7/8 inch diameter) hole in the lid. The lid should be RF-friendly. Cap Spacer Water module Stake mount adapter point Inline connector Cap Spacer Water module Cable Use the following procedure to attach the module to the pit lid. 1 2 3 4 5 6 If attached, unscrew the cap from the water module. The dome-like cap twists and locks onto the top of the module. Thread the spacer nut onto the threaded portion of the water module. The flat surface of the nut should face up (that is, toward the direction where the cap will mount onto the cylinder). Adjust the spacer nut as necessary to account for the thickness of the pit lid. The twist lock end of the threaded cylinder must protrude above the pit lid such that the cap can be installed on the module. Insert the water modules threaded cylinder through the pit lid hole from the inside the lid. Twist the cap until it locks onto the cylinder. This will attach the water module to the pit lid. Tighten the spacer nut to secure the module to the pit lid. If you are using a composite pit lid that has a shelf, slide the water module onto the shelf. Otherwise, use the same procedure for attaching the module to the pit lid. ELECTRICAL CONNECTIONS The module has either an in-line connector or a length of cable with unterminated wires. The in-line connector mates to a similar in-line connector from the water meter register/encoder assembly. To install:
1 2 3 Align the arrows on both connectors and press firmly to fully mate the connectors. Check to make sure the connectors are fully mated (the two ends of the connectors are flush). If they are not fully connected, press together again until they are fully connected. The connector system is an air & water tight system, and the connectors may need to be pressed together multiple times to remove the air pockets from the connectors. Do not disconnect the two connectors in between the multiple times you press them fully together. Modules with unterminated wires are often terminated & sealed by the water meter vendor. If the wires are not pre-terminated and sealed: splice the wires from the water pit module to the wires from the register/encoder using weatherproof gel caps (for example, 3M style 314 IDC). Follow the manufacturers directions for wire preparation when using gel caps.For proper operation of the module, connect the wires as described in Connection instructions on page 1. Preliminary Water 4.0 module 7 IL42-5050B PROGRAM THE MODULE See the Connexo FieldSense Installer documentation for instructions on activating the water module. When prompted to activate the module, place a magnet in front of the module as illustrated in the following figure. Magnet Preliminary FCC & Innovation, Science and Economic Development Canada compliance The radio module is inserted into the housing of the device at manufacture. It has no user serviceable parts. User Information (Part 15.105): This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
reorient or relocate the receiving antenna increase the separation between the equipment and the receiver connect the equipment into an outlet on a circuit different from that to which the receiver is connected consult the dealer or an experienced radio/TV technician for help If you experience trouble with this equipment, please use the Return Material Request (RMR) feature available at the Online Customer Services at www.elstersolutions.com. Do not attempt to repair this equipment itself unless you are replacing the entire module. Compliance Statement (FCC Part 15.19 and ISED Canada): This device complies with Part 15 of the FCC Rules and with ISED Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation. nonc de Conformit: Cet appareil est conforme la Partie 15 des rgles de la FCC et aux CNR d'ISED Canada applicables aux appareils radio exempts de licence. L'utilisation de cet appareil est soumise aux deux conditions suivantes : (1) Cet appareil ne doit pas provoquer d'interfrences nocives et (2) cet appareil doit accepter toutes les interfrences reues notamment celles pouvant provoquer un fonctionnement intempestif de l'appareil. Warning (Part 15.21): Changes or modifications not expressly approved by Honeywell could void the user's authority to operate the equipment. RF Radiation Safety Guidelines: This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated to provide a separation distance of at least 28 cm from all persons. Directives de Scurit de Radiofrquence: Cet quipement est conforme aux limites d'exposition aux radiations dfinies par la Commission Fdral des Communications (FCC) pour un environnement non contrl. Cet quipement doit tre install et utilis une distance d'au moins 28 cm de sparation de toutes personnes. Collocation Statement: This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Dclaration de Co-localisation: Cet metteur ne doit pas tre co-localis ou oprant en conjonction avec aucune autre antenne ou transmetteur. ISED Canada ICES-003 Compliance Label: CAN ICES-3 (B)/NMB-3(B) Disposal information This product contains electronics components which should be disposed of in accordance with applicable regulations. DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY There are no understandings, agreements, representations, or warranties either express or implied, including warranties of merchantability or fitness for a particular purpose, other than those specifically set out by any existing contract between the parties. Any such contract states the entire obligation of the seller. The contents of this document shall not become part of or modify any prior existing agreement, commitment, or relationship. The information, recommendations, descriptions, and safety notices in this document are based on Honeywell International Inc. experience and judgment with respect to operation and maintenance of the described product. This information should not be considered as all-inclusive or covering all contingencies. If further information is required, Honeywell International Inc. should be consulted. No warranties, either expressed or implied, including warranties of fitness for a particular purpose or merchantability, or warranties arising from the course of dealing or usage of trade, are made regarding the information, recommendations, descriptions, warnings, and cautions contained herein. In no event will Honeywell International Inc. be responsible to the user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to: damage or loss of use of equipment, cost of capital, loss of profits or revenues, or claims against the user by its customers resulting from the use of the information, recommendations, descriptions, and safety notices contained herein. 2018 by Honeywell International Inc. All rights reserved. Honeywell Smart Energy Americas Raleigh, North Carolina Technical support: 800 338 5251 Preliminary