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Manual Part 1 | Users Manual | 2.61 MiB | / June 11 2007 | |||
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1 | Manual Part 1 | Users Manual | 2.61 MiB | / June 11 2007 |
KIC 2000 User Manual Hardware and Software Ver.2.4.0.x FCC Statement (Applies to KIC Explorers with RF capability only) FCC ID: VBSKE This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Party Responsible for Declaration of Conformity:
KIC 15950 Bernardo Center Dr, Suite E San Diego, CA 92127 858 673 6050 FCC Statement (Applies to KIC Explorers Base Station) FCC ID: VBSBS This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Party Responsible for Declaration of Conformity:
KIC 15950 Bernardo Center Dr, Suite E San Diego, CA 92127 858 673 6050 KIC 2000 v2.4.0.x KIC 2000 Hardware and Software User Manual Copyright KIC. All rights reserved. Patents pending. 15950 Bernardo Center Drive #E San Diego, CA 92127 USA Phone +1 858 673 6050 Fax +1 858 673 0085 A Division of Embedded Designs Inc. 8/27/2007 This document contains proprietary information protected by copyright, and this document and all accompanying hardware and software are copyrighted. All rights are reserved. Patents are pending. Specifications are subject to change without notice. This document may not be sold. KIC hereby grants the user permission to duplicate, in part or in whole, this document for whatever purposes the user sees fit. No part of this document may be altered and redistributed by the user. KIC and KIC Thermal Profiling are divisions of and registered trademarks and trade names of Embedded Designs Inc. Profiler, SlimKIC 2000, KICstart, WAVEstart, KIC Explorer, Base Station, KIC 24/7, KIC 24/7 Wave, KIC Navigator, KIC Auto-Focus, Power, KIC Vision, KIC RPM, KIC Server, Wave Surfer, Process Window Index, PWI, the Lead Free Capable symbol and the KIC logo are trademarks or registered trademarks of KIC. All other trademarks and trade names are the property of their respective holders and are hereby acknowledged. KIC 2000 User Manual i KIC 2000 v2.4.0.x Software Licensing Agreement and Product Warranty The KIC 2000 Software is subject to the following license terms and conditions. Please read this license before you open the disk package. If you do not agree to the terms and conditions of this license you may return the software to KIC for a full refund. 1. KIC 2000 SOFTWARE LICENSE 1.1 This is a software license granted by KIC, mailing address 15950 Bernardo Center Dr. #E, San Diego, CA 92127. The KIC software is licensed to you as the end user, it is not sold. 1.2 The KIC 2000 software is copyrighted material. Once you have paid the license fee, you may use the software as long as you like provided you do not violate the copyright and if you follow these simple rules. 1.3 The KIC 2000 software is sold with one or more pieces of hardware called a TPU or a Thermal Transmitter. This License allows you to use the KIC 2000 software with the hardware purchased. You must pay for additional copies of the software if additional hardware if purchased. You may copy the software to as many computers as you like. 1.4 You may not make any changes or modifications to the licensed software, and you may not decompile, disassemble, or otherwise reverse engineer this software. 2. LIMITED WARRANTY 2.1 What is covered by the Warranties: KIC warrants that the Hardware, Software, and Documentation are free from defect in material and workmanship under normal use. KIC warrants that the system as a whole will perform substantially in accordance with the specifications set forth in the Documentation provided with it. 2.2 Warranty rated temperature clarification. Much of the KIC hardware is rated by KIC to perform up to a certain temperature. Any hardware that is determined by KIC to have been exposed to temperatures above its rated temperature will not be covered under this Warranty. 2.3 Start of the Warranty period. The Warranty period begins the day the KIC product is delivered to you as the first customer. 2.4 Obligations of KIC During The Warranty Period 2.4.1 Return for complete refund. Within the first thirty (30) days of the start of the Warranty KIC will refund any money paid and accept as payment in full for any money owed, the return of any hardware or software for any reason whatsoever, provided that returned product is in original condition. 2.4.2 Replacement. Within the first year of the start of the Warranty KIC will replace any product proves defective in materials or workmanship, without additional charge, on an exchange basis. 2.4.3 Correction of Software. KIC will either replace or repair without additional charge any software that does not perform in substantial accordance with the specifications of the Documentation. This will be done by delivering to you a corrected copy of the software or corrective code. 2.4.4 Final Remedy. If KIC is unable to replace defective documentation or defective media or if KIC is unable to provide a corrected copy of the software or corrected documentation within a reasonable time, KIC will either replace the software with a functionally similar program or refund the license fees paid for use of the software. 2.5 Exclusion of Other Warranties 2.5.1 KIC does not warrant that the functions contained in the software will meet your requirements or that the operation of the software will be uninterrupted or error free. The Warranty does not cover any copy of the software that has been altered or changed in any way by you or others. KIC is not responsible for problems caused by changes in the operating characteristics of the computer hardware or operation system which are made after delivery of the software. 2.5.2 KIC SHALL NOT IN ANY CASE BE LIABLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL, INDIRECT OR OTHER SIMILAR DAMAGES ARISING FROM ANY BREACH OF THESE WARRANTIES EVEN If KIC THERMAL PROFILING OR ITS AGENT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations of exclusion may not apply to you. 2.6 Other Conditions 2.6.1 The warranties set forth above are in lieu of all other express and implied warranties, whether oral, written, or implied, and the remedies set forth above are your sole and exclusive remedies. Only an authorized officer of KIC may make modifications to this warranty, or additional warranties binding on KIC. Accordingly, additional statements such as advertising or presentations, whether oral or written, do not constitute warranties by KIC and should not be relied upon as such. This Warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. 3. LIMITATION OF LIABILITY 3.1 In no case shall KIC's liability exceed the license fees paid for the right to use the Licensed Software or One Hundred Dollars ($100.00), whichever is greater. ii KIC 2000 User Manual KIC 2000 v2.4.0.x Table of Contents KIC 2000 HARDWARE AND SOFTWARE USER MANUAL.......................................................... I SOFTWARE LICENSING AGREEMENT AND PRODUCT WARRANTY ..................................... II CONGRATULATIONS!................................................................................................................... 1 KICS THERMAL PROFILERS............................................................................................................ 1 THE KIC NAVIGATOR SOFTWARE OPTION........................................................................................ 1 AUTO-FOCUS SOFTWARE OPTION................................................................................................... 1 NAVIGATOR AND AUTO-FOCUS POWER SOFTWARE OPTIONS ........................................................... 1 INSTALLING THE KIC 2000 SOFTWARE..................................................................................... 2 MINIMUM PC REQUIREMENTS ......................................................................................................... 2 LANGUAGES................................................................................................................................... 2 DIRECT OVEN COMMUNICATION...................................................................................................... 3 INSTALLING THE SOFTWARE KEY (OPTIONAL)................................................................................... 3 KIC 2000 PROFILER HARDWARE .................................................................................................... 4 KIC PROFILER TECHNOLOGY..................................................................................................... 5 SLIMKIC 2000 HARDWARE .......................................................................................................... 5 KIC EXPLORER HARDWARE ....................................................................................................... 5 KIC 2000 OPTIONAL FEATURES...................................................................................................... 6 SLIMKIC 2000 HARDWARE CONFIGURATION ................................................................................... 8 KIC EXPLORER HARDWARE CONFIGURATION .................................................................................. 9 STARTING KIC 2000 .................................................................................................................... 15 QUICK-START PROFILE CHECKLIST ....................................................................................... 16 GLOBAL PREFERENCES ........................................................................................................... 18 GLOBAL TAB ................................................................................................................................ 18 AUTO FOCUS TAB......................................................................................................................... 20 PROCESS WINDOW SETUP ....................................................................................................... 21 SOLDER PASTE MENU .................................................................................................................. 22 EDIT SPECS ................................................................................................................................. 23 SEPARATE SPECS ........................................................................................................................ 24 SAVING - PROCESS WINDOW ........................................................................................................ 25 HARDWARE STATUS.................................................................................................................. 26 RUN A PROFILE........................................................................................................................... 27 AUTO-FOCUS, PRODUCT DIMENSIONS........................................................................................... 28 AUTO-FOCUS, CONFIRM ............................................................................................................... 28 ENTERING OVEN RECIPE .............................................................................................................. 31 INSTRUCTIONS ON ATTACHING TCS .............................................................................................. 33 SELECT THERMOCOUPLES AND START PROFILE ............................................................................ 35 STARTING THE PROFILE................................................................................................................ 36 LIVE PROFILE GRAPH DISPLAY...................................................................................................... 38 VIEWING THE PROFILE AND STATISTICS.......................................................................................... 40 PROFILE OPTIMIZATION WITH THE KIC NAVIGATOR OPTION............................................. 41 MANUAL PROFILE PREDICTION...................................................................................................... 42 PROFILE GRAPH DISPLAY ............................................................................................................. 43 KIC 2000 PROFILE EXPLORER.................................................................................................. 48 INSERTING KIC 2000 DATA FILES FROM AN OUTSIDE SOURCE......................................................... 49 PRINTING...................................................................................................................................... 50 PRINT FORMAT #1........................................................................................................................ 50 KIC 2000 User Manual iii KIC 2000 v2.4.0.x PRINT FORMAT #2........................................................................................................................ 51 CHANGING PRINT FORMATS.......................................................................................................... 52 WAVE SOLDER PROFILING............................................................................................................ 53 KIC 2000 SOFTWARE WAVE SOLDER PROFILING........................................................................... 54 RUNNING A WAVE SOLDER PROFILE.............................................................................................. 55 LIVE PROFILE GRAPH DISPLAY...................................................................................................... 63 PROFILE GRAPH DISPLAY ............................................................................................................. 65 CURE PROFILING........................................................................................................................ 81 NAME PRODUCT AND SELECT PROCESS WINDOW/APPLICATION TYPE............................................. 81 TEMPERATURE VS. TIME PROFILING ...................................................................................... 82 SAMPLE RATE.............................................................................................................................. 82 KIC 2000 SOFTWARE................................................................................................................... 82 PROCESS WINDOW SETUP ........................................................................................................... 83 RUNNING A TEMPERATURE VS. TIME PROFILE ................................................................................ 84 LIVE PROFILE GRAPH DISPLAY...................................................................................................... 87 VIEWING THE PROFILE AND STATISTICS......................................................................................... 88 AUTOMATIC CALCULATION OF DELTA T + DELTA (OR RANGE) FOR ALL STATS.................................. 90 POINTER TOOL............................................................................................................................. 90 PROFILE SCREEN BUTTONS.......................................................................................................... 90 EXITING THE PROFILE SCREEN....................................................................................................... 91 KIC PROFILERS........................................................................................................................... 92 SLIMKIC 2000............................................................................................................................. 92 SLIMKIC 2000 CALIBRATION......................................................................................................... 94 KIC EXPLORER............................................................................................................................ 96 KIC EXPLORER CALIBRATION ..................................................................................................... 106 APPENDIX A: THE PROCESS WINDOW INDEX..................................................................... 113 THE PROBLEM............................................................................................................................ 113 DEFINING THE PROCESS WINDOW INDEX..................................................................................... 113 CALCULATING THE PWI .............................................................................................................. 114 BENEFITS OF RANKING THERMAL PROFILE PERFORMANCE........................................................... 114 CONCLUSION ............................................................................................................................. 115 APPENDIX B: ATTACHING THERMOCOUPLES TO THE PRODUCT.................................... 116 OVERVIEW ................................................................................................................................. 116 ALUMINUM TAPE......................................................................................................................... 116 HIGH TEMPERATURE SOLDER ..................................................................................................... 117 APPENDIX C: WRITING KIC 2000 DATA OVER A NETWORK............................................... 118 CONTACTING KIC...................................................................................................................... 120 KIC USA................................................................................................................................... 120 KIC INTERNATIONAL SALES EUROPEAN OFFICE ........................................................................ 120 KIC INTERNATIONAL SALES SINGAPORE OFFICE ....................................................................... 120 KIC INTERNATIONAL SALES CHINA OFFICE .............................................................................. 120 ON THE WEB.............................................................................................................................. 120 KIC TECHNICAL SUPPORT .......................................................................................................... 120 KIC PRODUCT TRAINING............................................................................................................. 120 KIC SALES................................................................................................................................. 120 FIND THE KIC REPRESENTATIVE IN YOUR AREA........................................................................... 120 iv KIC 2000 User Manual KIC 2000 v2.4.0.x You have the worlds most sophisticated thermal profilers at your service!
Congratulations!
KICs Thermal Profilers The SlimKIC 2000 and KIC Explorer are real-time solder reflow process setup and optimization tools. They feature a more robust hardware configuration than any other profilers on the market. The KIC Profilers configuration guarantees a perfect profile every time by both transmitting data in real-time as it passes through the process and simultaneously recording the data internally. When the KIC Profiler has completed its run through the process, the internally logged profile is automatically wirelessly downloaded, filling in any gaps that may have occurred due to broken transmission of the real-time profile. The wireless download feature ensures that every profile run is a good one, and that it will never be necessary to hold up production to run a second profile. The KIC 2000 software features minimal initial setup and a radically simplified operator interface that eliminates tedious board mapping and oven measuring. The software is designed to be completely intuitive and require very little training. It comes with an updateable database of hundreds of popular solder pastes, which allows you to automatically select the specs for the paste youre using. A series of screens with clear explanatory graphics guides you through the profiling process from beginning to end, and if the profiling is being done with one of the selected ovens that communicate with the KIC software, the software automatically changes the oven set points to your profile. The KIC Navigator Software Option The KIC Navigator is significantly improved automated prediction tool which allows you to predict how changes to belt speed and oven set points will affect a product profile. The KIC Navigator can create and evaluate billions of potential product profiles, automatically selecting the profile and oven setup that best fits the Process Window. This automated prediction tool is exponentially more powerful and accurate than any tool currently on the market and allows you to find the optimal profile in about a minute. The automated prediction tool is designed to center the profile in your process window, and you may set the limits to fit your process. Perhaps the most significant feature of the KIC 2000 and the KIC Navigator is that it ranks your profiles using the Process Window Index. This allows you to compare performance between processes and, more importantly, to be assured that you have found the most robust and reliable profile for a given product that your oven can achieve. If you didnt order the KIC Navigator with your KIC Profiler, be sure to ask your KIC Representative for a demonstration of this breakthrough technology. Auto-Focus Software Option The KIC Auto-Focus is a computer simulation software option available for the KIC 2000 software. This option eliminates the need to guess at an initial oven recipe; instead Auto-Focus calculates the ideal oven recipe allowing you to avoid conventional oven setup pitfalls. Auto-Focus gets smarter with every profile you run, providing you with increasingly accurate oven recipes. Navigator and Auto-Focus Power Software Options The Power option optimizes you profiles based on reduced energy usage. Studies have shown that many reflow ovens and wave machines consume more energy than required in order to process the products in spec. The KIC Navigator and Auto-Focus Power options identify the oven or wave solder recipes that consume the least amount of energy while processing the products in spec. The end result is improved quality at reduced energy costs. Its recommended to read this manual entirely before attempting to run profiles of any Application type. KIC 2000 User Manual 1 KIC 2000 v2.4.0.x Installing the KIC 2000 Software Minimum PC Requirements 800 MHz processor / 256Mb RAM 2Gb available storage (for Product history records) SVGA video 1024x768 resolution, 16-bit 1 or more available USB ports (KIC Profiler and or Software key) Operating system: Microsoft Windows 2000, XP Languages The KIC 2000 software supports the following languages:
English German Spanish Japanese Korean Simplified Chinese Traditional Chinese Some of the supported languages can only be used with their respective operating systems:
Japanese, Korean, Simplified Chinese, and Traditional Chinese can not be used with English versions of Windows operating systems. To run KIC 2000 in Japanese, the operating system must be Windows-Japanese version. To run KIC 2000 in Simplified or Traditional Chinese, the operating system must be Windows-Chinese version. If the KIC 2000 software does not auto-start, go to Windows Start Menu and click on Run. English, German, and Spanish can be run on any of the supported Windows operating systems. To install the software, perform the following steps:
Insert the KIC 2000 CD into your CR-ROM drive. The KIC 2000 installation will automatically start. Type D:\setup (or your CD-ROM drive letter) and press the Enter key on the keyboard. Follow the instructions for the installation program as the screens are updated. If you have question regarding your hardware or software configuration contact KIC Tech Support. 2 KIC 2000 User Manual KIC 2000 v2.4.0.x Direct Oven Communication The KIC 2000 can interface directly with the oven controller on selected models from leading reflow oven manufacturers. The KIC 2000 software can load oven recipes as well as zone temperature setpoints and automatically send these setpoints to the oven, eliminating the need for separate data entry. Below are the oven manufactures that KIC 2000 is capable of interfacing with:
BTU Electrovert Heller Seho Vitronics JT Installing the Software Key (optional) If you have purchased any software options, you will have to install a software key. The software key will be installed in the computers parallel or USB port, so you may have to temporarily remove your printer cable to install the software key. To install the software key, follow these steps:
Power off the computer and the printer. Remove the printer cable currently connected to the parallel port (if necessary). Firmly attach the male end of the software key to the computer parallel port, tighten the thumbscrews or If using a USB software key connect it to any open USB port. Firmly attach the printer cable to the female end of the software key, tighten the thumbscrews
(Parallel). Apply power to the computer and the printer. Functionally check that the Software Key is working properly. Open the KIC 2000 software and select the Hardware Status button. If it does not say Software key successfully installed, then there may be a problem with your parallel port, the software key, or the KIC 2000 software installation did not successfully install the drivers for the software key. Contact KIC tech support for assistance. If you received a parallel port software key, and your computer does not support that type of connection, contact KIC and an alternate USB-software key can be sent as a replacement. To check that the Software Key is properly working, start the KIC 2000 software. The main screen should say KIC 2000 with Navigator If it does not display with Navigator, or with Auto-Focus then there may be a problem with your parallel or USB port, the software key, or the KIC 2000 installation did not successfully install the drivers for the software key. Contact KIC tech support for assistance, tech@kicmail.com. If you have purchased the Power option(s); The KIC 2000 Main Menu should say with NAVIGATOR Power if you purchased only the Navigator and Power options, and with Auto-Focus Power if you have purchased the Auto-Focus and Power options or the Auto-Focus, Navigator and Power options. KIC 2000 User Manual 3 KIC 2000 v2.4.0.x KIC 2000 Profiler Hardware The KIC 2000 software can be used with 2 different KIC profilers the SlimKIC 2000 and the KIC Explorer. The KIC 2000 software is designed to operate the same regardless of what profiler is being used. Upon software installation the user selects the KIC profiler that they are using. Then the software will depict profiler-model specific text and artwork for your KIC profiler. The KIC 2000 profiler comes standard with 9 thermocouple channels, 12 channels optional, and is available as a Data Logger, or RF model. Available accessories include Wave Surfer, KIC Carrier, and various thermal shields. See the SlimKIC 2000 section for more information, page 92. Figure 1: Example SlimKIC 2000 product kit The KIC Explorer comes with your choice of 12 or 7 channels models. As a standard feature, the KIC Explorer has 12 thermocouple inputs. The miniature-TC harness design makes this possible. If you prefer to use Type-K thermocouples, the KIC Explorer is available in a standard Type-K, 7-channel model as well. See the KIC Explorer section for more information, page 96. Figure 2: Example KIC Explorer 12 Channel product kit Both the 12 and 7 channel KIC Explorer models can be used as a data logger and with the additional RF hardware they can both communicate wirelessly with the KIC 2000 software. Throughout this user manual both KIC Profilers will be discussed. Where applicable the differences between KIC Profilers and there features will be outlined. 4 KIC 2000 User Manual KIC 2000 v2.4.0.x KIC Profiler Technology The KIC Profiler uses different technology to complete its task of running profiles. The main difference between it and other profilers is the following:
Air thermocouple For all profiles run with the KIC 2000 software the thermocouple plugged into the first channel on the SlimKIC 2000 or KIC Explorer must be the Air TC. This TC is positioned 1-inch in front of the leading edge of the board for all profiles run using KIC 2000 software. Trigger temperatures KIC Profilers use trigger temperatures to start and stop the profile. The Start temperature is defaulted to 5 degrees above the Maximum Product Start temperature. See Global Preferences for this setting. Hardware Monitor - The combination of the KIC Profiler and the KIC 2000 software closely monitors the KIC Profilers battery, internal temperature and the product temperature even before you start a profile. There are built-in checks in the software to insure that the product and KIC Profliler are cool enough and battery voltage sufficient to complete a profile safely. As well it will offer troubleshooting suggestions if there is a problem with communication or thermocouple attachment. Perfect Data Through patent pending technology the SlimKIC 2000 is able to get you perfect data every time. At the completion of a profile the SlimKIC 2000 retransmits the data it has stored in its memory. This insures the integrity of the data, especially if there were any interruptions in the transmission during the profile. SlimKIC 2000 Hardware Inventory Part Description SlimKIC 2000 Transmitter or Data logger (9 or 12 channel) SlimKIC 2000 Receiver with antenna (for transmit version only) Communication Cable Power Supply (for transmit version only) Thermal Shield Individual Color Coded Thermocouples (9 or 12) Aluminum Tape and Hi-temp Solder for attaching Thermocouples SlimKIC 2000 User Manual KIC 2000 software Optional Software key (Example: Navigator , Auto-Focus) KIC Explorer Hardware Inventory Part Description KIC Explorer Transmitter or Data logger (7 or 12 channel) KIC Explorer Base Station RF Transceiver and antenna USB Communication Cable USB Extension cable 6ft (RF models Only) Thermal Shield, Stainless Steel, Cool Touch Thermocouples (7 or 12) Aluminum Tape and Hi-temp Solder for attaching Thermocouples KIC 2000 User Manual KIC 2000 software Optional Software key (Example: Navigator , Auto-Focus) KIC Part Number SL2K-4-T/D-09 (12) RE2K-4 CB-RS232-06P PS TS-SL-18 TC-TK-09-36 TAPE MAN-SL2K SW-KIC 2000 NAV, NAV-AF KIC Part Number KE-DL-09 (4)-12 (7) REKE-9 (4) CB-KE-DWNLD-06 CBKE-06EXT TS-KE-SS-PYR-12 (07) TC-TKM-07 (12) TAPE MAN-SL2K SW-KIC 2000 NAV, NAV-AF KIC 2000 User Manual 5 KIC 2000 v2.4.0.x KIC 2000 Optional Features Software Navigator Software key Activates the Navigator software option which automatically finds the optimal oven setup for each product you profile. Auto-Focus Software key Option which calculates the ideal initial oven recipe allowing you to avoid conventional oven setup pitfalls. Power Software key - Optional feature for use with Navigator and/or Auto-Focus options. Power optimizes your profiles and/or initial oven settings based on reduced energy savings. Hardware Wave Surfer SlimKIC 2000 accessory that measures the performance of the wave solder machine each a pass is made. Lead Free Thermal Shield Optional thermal shield used with the SlimKIC 2000 for elevated process temperatures associated with Lead Free thermal processes. Higher rated Thermocouples KIC offers thermocouples rated for use up to 400C. Standard KIC thermocouples are rated to 300C. KIC Carrier Optional accessory for the SlimKIC 2000 that carries the SlimKIC through the oven. Used when no belt conveyor is present. Installing or Changing the Battery in your KIC Profiler SlimKIC 2000:
Figure 3 Figure 4 Figure 5 To install or change the battery or for calibration of the SlimKIC 2000 profiler you will have to unscrew the battery cover from the bottom side of the SlimKIC 2000. This will require a small Flathead screwdriver. See Figure 3. The screw has a retaining clip to keep it in place so it will not come all the way out. Just loosen it enough so the cover comes free. See Figure 4. Remove the battery cover. See Figure 5. There is a white connector for a 9-volt battery. Once you have connected the battery, slip the battery back in, placing the connector end in first. Then replace the cover and tighten the Battery cover. See the SlimKIC 2000 hardware section of this manual for calibration details, page 94. 6 KIC 2000 User Manual KIC Explorer:
KIC 2000 v2.4.0.x Figure 6: KIC Explorer Battery install/replacement The KIC Explorer uses 3 standard alkaline AAA sized batteries. KIC recommends the use of standard alkaline batteries; however you can use other types including rechargeable batteries. If you experience negative effects using other types of batteries or discover your KIC Explorer is not operating properly, then switch back to standard alkaline batteries. If problems persist, contact KIC Technical Support: tech@kicmail.com. Battery Life The KIC Explorer is very efficient on battery usage. Independent tests show that a standard set of alkaline batteries will last more than 25 hours while operating at room temperature. Operating temperatures can affect battery performance. Batteries and Temperature The KIC Explorer is designed to pass through ovens that will cause the batteries inside the KIC Explorer to heat up. Since the batteries have a high heat capacity they will tend to continue to heat even after the KIC Explorer has exited the oven. Even if the KIC Explorer has cooled sufficiently to allow the user to run another profile, the battery may not have cooled down as low as the KIC Explorer. In the event the KIC Explorer batteries become heated during use and you wish to run another profile, KIC suggests substituting a different (room temperature) cooler set of batteries before the next profile is run. This will allow the user to run more frequent profiles without the chance of overheating the batteries or the KIC Explorer. Note:
Lead-Free (hot) thermal profiles can cause the battery packaging to un-wrap. This is normal and should be monitored to ensure the batteries condition is intact and operational before each use. In the event the batteries become heat damaged or corrosive, replace them immediately. Failing to do so can lead to KIC Explorer damage and or personal injury. KIC Explorer Power On/Off Power On Press/hold the Amber colored On/Off button for 1 second (located at the back of the KIC Explorer). When power in on, the LED indicators will power on. The LED color/pattern will represent the current KIC Explorer hardware state/status. See Figure #158. Power Off Press/hold the Amber colored On/Off button for 1 second (located at the back of the KIC Explorer). See Figure #158. When the power is turned off, the LED indicators will be off. KIC 2000 User Manual 7 KIC 2000 v2.4.0.x SlimKIC 2000 Hardware Configuration Install the KIC 2000 Software. 1. 2. Connect the SlimKIC 2000 hardware to the computer (RS-232 Serial COM port) 3. Run KIC 2000 Software If you have any questions or need assistance connecting your KIC hardware contact KIC Technical Support tech@kicmail.com. The SlimKIC 2000 profiler connects to the computer through a RS-232 serial port. All necessary software drivers will be installed during the KIC 2000 software installation. In the event that the computer has no RS-232 COM ports or none are available, a Serial-USB adapter is required. RF Mode The SlimKIC 2000 - Receiver is plugged into the COM port on the PC and the power supply is plugged into the small jack on the cable and into a power source. To initialize the SlimKIC 2000 plug the Receiver Cable directly into the SlimKIC 2000. See Figure 7. Temperature vs. Time profiles must be run with the communication cable connected throughout the profile, even for SlimKIC 2000s with transmit capability. Data log Mode The SlimKIC 2000 Data logger version will be plugged in directly from the PC COM port. No Receiver or power supply will be included in your data logger version. See Figure 8. Figure 7 Figure 8 8 KIC 2000 User Manual KIC 2000 v2.4.0.x KIC Explorer Hardware Configuration Important: You must install the KIC 2000 software before connecting your KIC Explorer to the computer. Failing to install the KIC 2000 software prior to connecting your KIC Explorer to the computer will render the KIC Explorer unusable. Install the KIC 2000 Software. 1. 2. Connect the KIC Explorer hardware to the computer. 3. Install USB drivers If you have any questions or need assistance connecting your KIC hardware contact KIC Technical Support tech@kicmail.com. RF Mode The KIC Explorer can communicate wirelessly with your KIC 2000 software on your computer. Wireless
(RF) communication gives the user the ability to view the profile in real-time. All KIC Explorers can be used in RF mode. Note: The KIC Explorer Base Station is needed to activate the RF function. The KIC Explorer Base Station connects to the USB extension cable and the cable is connected to a USB port on the computer. See Figure 9 and Figure 10. A USB extension cable is used to allow positioning for best reception. Connect the Base Station and KIC Explorer antennas. See Figure 11 and Figure 12. Figure 9 Figure 10 Note: For Best results; when selecting a USB port for your KIC Explorer or KIC Explorer Base Station, KIC suggests utilizing a port that is in the back of the computerconnected to the main board. These USB ports are better grounded than front-USB ports. A 6-foot USB port extension cable is included with your KIC Explorer so that the user can place the Base Station in a viewable location and remain connected to the rear USB ports. By connecting the Base Station and KIC Explorer antenna the KIC Explorer device becomes an intentional radiator of RF. See page 96. Figure 11 Figure 12 KIC 2000 User Manual 9 KIC 2000 v2.4.0.x Data Log Mode The standard mode of communication for the KIC Explorer is Data Log mode. The KIC Explorer USB communication cable is used to transfer data to and from the KIC 2000 software computer from your KIC Explorer. For Firmware upgrades, Data Log mode is required. Connect the KIC Explorer USB communication cable to the computer. See Figure 13. Connect the other end of the KIC Explorer communication cable to the KIC Explorer. See Figure 14. The KIC Explorer is now connected to the computer via USB cable. See Figure 15. Figure 14 Figure 13 Figure 15 Note: When connecting the KIC Explorer to laptop computers that utilize a floating ground connection
(2-prong power plug), the user will be required to manually ground the laptop prior to connecting the KIC Explorer. This procedure will prevent unwanted electrical interference that may distort the temperature data collected by the KIC Explorer. Contact KIC Technical Support for assistance, tech@kicmail.com. 10 KIC 2000 User Manual KIC 2000 v2.4.0.x Connecting your KIC Explorer to the Computer Important: You must install the KIC 2000 software before connecting your KIC Explorer to the computer. The KIC Explorer communicates through the USB port on the computer. Depending on your model KIC Explorer you will connect either the KIC Explorer communication cable or the KIC Explorer Base Station to your computers USB port. In the event that there are no available USB ports, a standard 2-8 port USB-hub can be used to add more USB ports to the computer. After successful KIC 2000 software installation and installation of the batteries you are ready to connect your KIC Explorer hardware to your computer. Turn the power on by pressing the on button. 1. Turn on the KIC Explorer. 2. Connect the USB communication cable to the KIC Explorer and the other end to the computers USB port. If the KIC Explorer has the optional RF hardware connect the Base Station to the USB port. 3. Whether you connect the KIC Explorer or KIC Explorer Base Station, Windows will recognize the USB device and the Found New Hardware Wizard will appear. Select the Install the software automatically (recommended) option then select the Next button. See Figure 16. Note: The Found New Hardware Wizard USB driver installation will run each time a unique KIC Explorer or KIC Explorer Base Station is connected to your computer. 4. Next, Windows will prompt the user regarding Windows compatibility. Select the Continue Anyway button. See Figure 17. Figure 16 Figure 17 KIC 2000 User Manual 11 KIC 2000 v2.4.0.x 5. Windows will begin installing the USB software drivers. When complete a finished message will appear. Select the Finish button. See Figure 18. Your KIC Explorer USB drivers are now installed and your KIC Explorer is ready to communicate with the KIC 2000 software. KIC Explorer Connection messages Once the USB driver installation is complete and whenever the KIC Explorer or KIC Explorer Base Station is connected to the computers USB port a KIC message will appear telling the user that the KIC Explorer is connected. See Figure 19. Figure 18 Figure 19 Whenever the KIC Explorer or KIC Explorer Base Station is disconnected form the computers USB port a KIC Message will appear telling the user that the KIC Explorer is now disconnected. See Figure 20. Figure 20 12 KIC 2000 User Manual KIC 2000 v2.4.0.x KIC Explorer Thermal Shields KIC offers 2 models of KIC Explorer thermal shields:
Cool Touch The Cool Touch-KIC Explorer thermal shield is standard and is included with all standard KIC Explorer profiling kits. The Cool Touch shield can be handled without gloves, however gloves are recommended whenever heat is present. The Cool Touch thermal shield also allows the KIC Explorer longer duration at given temperatures during use. Stainless Steel The Stainless Steel -KIC Explorer thermal shield is optional accessory for the KIC Explorer. The Stainless Steel thermal shield has no outer insulation and measures 1/8 lower in Height than the Cool Touch shield. Important Note about KIC Explorers and Thermal shields:
Both the 7 channel and 12 channel KIC Explorers are not intended to be used without a KIC approved thermal shield and must remain inside their thermal shield at all times during use or during the KIC Explorer calibration procedure. Failing to do so will yield inaccurate temperature data and/or an inaccurate PWI value. Loading the KIC Explorer into the Thermal Shield 12 Channel -KIC Explorer Place the KIC Explorer into bottom half of the KIC Explorer thermal shield. The Mini-TC harnesses should rest flat on the metal block inside the shield. The thermocouple wires should exit from the front of the thermal shield. The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield. See Figure 21. Figure 21: 12 Channel KIC Explorer KIC 2000 User Manual 13 KIC 2000 v2.4.0.x 7 Channel -KIC Explorer Place the KIC Explorer into bottom half of the KIC Explorer thermal shield. The thermocouples should rest flat on the bottom of the inside the shield. The thermocouple wires should exit from the front of the thermal shield. The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield. See Figure 22. Figure 22: 7 Channel KIC Explorer Once the KIC Explorer is set inside the bottom half of the thermal shield and the thermocouple wires and antenna are properly routed, verify the KIC Explorer is on by viewing the LED near the On/Off button. See Figure 22. Next place the top-half of the KIC Explorer over the bottom half and then swing the latching mechanisms into the closed positions at each end. See Figure 23. Be careful not to damage the thermocouple wires or KIC Explorer antenna. (RF models only) Figure 23: KIC Explorer Thermal Shield Latching Mechanism Contact KIC Technical Support if you need any assistance with your KIC Explorer: tech@kicmail.com 14 KIC 2000 User Manual KIC 2000 v2.4.0.x Starting KIC 2000 SETUP STATUS RUN VIEW EXIT Figure 24: KIC 2000 Main Screen The installation automatically adds a KIC folder to main Windows Start Menu. Click on the Windows Start and scroll up to the KIC folder. Then click on the KIC 2000 icon. The KIC 2000 Main Menu should say with NAVIGATOR if you have purchased the Navigator option and installed the software key correctly, and with Auto-Focus if you purchased the Auto-Focus option. If you have purchased the Power option(s); The KIC 2000 Main Menu should say with NAVIGATOR Power if you purchased only the Navigator and Power options, and with Auto-Focus Power If you have purchased the Auto-Focus and Power options or the Auto-Focus, Navigator and Power options. See Figure 24. There are six buttons on the KIC 2000 Main Menu. The buttons on the Left are for setup and status; the buttons on the Right are for running and viewing profiles and exiting the software. See the descriptions of the function for each button below. Global Preferences Set units of measure, Maximum product start temperature, Oven name, Password. Define/Edit Process Window Create or edit Process Window files for solder paste and profile specifications. Hardware Status Show status of the Oven controller (if applicable), SlimKIC 2000 or KIC Explorer, and optional software key. KIC 2000 User Manual Run a Profile Begins the step-by-step procedure for running a product profile. Profile Explorer Filing system used to manage and view all profiles run using the KIC 2000 software. Exit Exits the KIC 2000 software. 15 KIC 2000 v2.4.0.x Quick-Start Profile Checklist The following checklist will go through the steps necessary to setup and complete a temperature profile and, if necessary, use the prediction or Navigator and run a second profile with changes to the recipe. You will need the following items:
KIC profiler with thermocouples and aluminum tape.
Test product for profiling.
Knife or scissors for cutting aluminum tape.
Kapton tape optional, to use as a strain relief for the TC wire.
Process Specs or Solder Paste name Complete name may need specs if it is not on the list in the software.
Scale to weigh (g/oz.) products if using optional Auto-Focus.
Gloves To handle product when it exits the oven. 1. Hardware Setup Make sure your KIC Profiler has batteries installed. . SlimKIC 2000: Verify that the Receiver is plugged into a COM port on the PC (if you have the transmit version this needs to be in close proximity to the oven) and the power supply is plugged into the cable and a power source as well. KIC Explorer: Verify that the Base Station is connected to a USB port on the PC (if you have the transmit version this needs to be in close proximity to the oven). SlimKIC 2000: The Red LED on the Receiver should be on. The KIC Explorer Base Station will not have any LEDs on until the KIC 2000 software is running and communicating with the KIC Explorer. SlimKIC 2000-Data log model make sure you have the download cable plugged into a COM port on the PC and the small round 8-pin end plugged into the SlimKIC 2000. KIC Explorer-Data Log model make sure you have the download cable connected to a USB port on the PC and the other end connected to the KIC Explorer. 2. Global Preferences (Top-Left button) Choose your units for conveyor speed and distance, temperature, and weight. Set the Maximum Product Start Temperature. All of the thermocouples being used for the profile must be below this temperature in order to start a profile. It is best to set this at about 5 degrees Celsius above the average room temperature, or just leave it at the default setting. If you are using Auto-Focus software option, select the units for weight. If you are using Auto-Focus software option, an Auto Focus Tab will be added. You can change the Profile Optimization Settings and Conveyor Speed Constraints if needed, or just leave it at the default setting. Click on the Green Checkmark button when finished. 3. Define/Edit Process Window (Middle-Left button) Click on the Solder Paste Menu. Choose the paste you are using. If it is not on the list then choose User Defined from the list. You will need to enter you own specifications. Click on the Green Checkmark button. If you need to make adjustments to the spec limits or create your own click on the Edit Specs button. Click on the checkboxes for the specs you want to use, and then fill in the temperature and time limits. Click on the Green Checkmark button. KIC 2000 User Manual 16 KIC 2000 v2.4.0.x At the top of the Process Window screen is a field to enter your Process Window Name. After entering the name click on the Green Checkmark button. The software will ask you if you want to save this new Process Window. Click on Yes. 4. Run a Profile button Enter in your product name or choose an existing one from the drop down list. Choose your Process Window (this was created in the previous step). Name your oven or choose an existing one from the drop down list. (If you are running on a KIC 2000 compatible oven controller computer this was already done in the Global Preferences). Click the Forward Arrow button and follow the instructions on each screen. At the Select Thermocouples to Use screen click on the TCs you have attached to the board and Make sure TC 1 is the Air TC and is extended 1 inch in front of the leading edge of the plugged into your KIC Profiler. board. Click the Start Profile (Green Traffic Light) button. Once you have placed the KIC Profiler and board in the oven and run the profile the KIC Profiler Transmit models will automatically retransmit all the data when it drops below the profile stop temperature as it exits. For the Data log models you must reconnect the download cable. The profile will be displayed and you can analyze and predict to optimize it, or if you have the Navigator option the software will optimize the profile and oven setup automatically. Upon exiting the Graph screen you can choose to run another profile with the original or predicted set points and conveyor speed. Once you have set your Global Preferences and Process Windows you do not need to do these steps for every profile. You can just do Steps 1 & 4, and skip 2 and 3. KIC 2000 User Manual 17 KIC 2000 v2.4.0.x Global Tab Global Preferences Figure 25: Global Preferences Units of Measure There are two drop down menus to choose units for Conveyor Speed and Distance, and weight. (Weight is Auto-Focus Specific) Product Start Temperature The temperature of all the thermocouples attached to the product and SlimKIC 2000 must be below this temperature to start a profile. This will insure that a profile is not started while the board is still to hot. Input value in the field or use Slider bar. Profiling Hardware Select SlimKIC 2000 or KIC Explorer 12, or 7 channel model. The SlimKIC 2000 or KIC Explorer you purchased will be either a Transmitter capable or Data log capable. Select the appropriate option. If you are running on an oven with communication compatibility with the KIC 2000 software, there will also be a field to input the oven name. This oven name will be saved with the profile and can be sorted on in the Profile Explorer. Languages Select the language that you wish to run the software. See important information about Languages on page 2. Engineer Password By checking this and entering a password you can control access to certain menus in the KIC 2000 software. See Figure 26. 18 KIC 2000 User Manual Items protected by password KIC 2000 v2.4.0.x In the Process Window Screen Saving or deleting Process Windows or changes to Process Windows Figure 26 In the Run a Profile first screen Remove Oven Global Preferences button on the main screen In the Profile Explorer Delete a profile In the Profile Graph and Statistics screen Access to the Optimization tab KIC 2000 User Manual 19 A U T O F O C U S S P E C I F I C KIC 2000 v2.4.0.x Auto Focus tab Figure 27: Global Preferences Auto Focus Tab Profile Optimization Settings Search Mode for Auto-Focus Minimize PWI Search for the combination of set point temperatures and conveyor speed that will minimize the Process Window Index (PWI). Allow Zone Set points to Change This option will determine if Auto-Focus will include zone set point changes when predicting new solutions. Allow Conveyor Speed to Change - Choose whether to allow Auto-Focus to vary the conveyor speed. If you choose Allow to Vary you can set the minimum and maximum. Maximize Conveyor Speed Search for the set point temperatures that will maximize conveyor speed. Minimize Energy Consumption Optional Power feature; Search for the oven settings that will minimize the power consumpotion of the oven by finding set point solucitons with slower conveyor speeds and lower temperature settings. Conveyor Speed Constraints Low Select the minimum conveyor speed you would like Auto-Focus to recommend for new products. High - Select the maximum conveyor speed you would like Auto-Focus to recommend for new products. 20 KIC 2000 User Manual KIC 2000 v2.4.0.x Process Window Setup Deselect this check box to assign separate specs for each thermocouple used. See details below. Figure 28: Process Window Setup Process Window Name Name of the KIC Process Window file that includes the statistics chosen and limits for those statistics, along with whatever text is typed in the Description field. See Figure 28. Solder Paste Menu - A read only library list of numerous solder pastes along with the statistics and limits suggested by the paste mfg., also included is a User-Defined option in the list which allows you to create a spec. of your own. See below for additional details. Edit Specs Screen allowing the user to edit or choose statistics and limits for a chosen solder paste or define your own specs Wave This radio button switches between the process specs and the Wave process specs for the selected Process Window. Set up a Process Window specific to Wave TCs for Wave Solder profiling. Read only text box Shows the paste name, statistics name, and limits for a Process Window chosen, edited, or saved by the user. To edit select the Edit Specs button. Same Specs for all TCs By deselecting this checkbox, you can assign separate specifications for each individual thermocouple you are using. After deselecting the checkbox, youll need to click on the Edit Specs button to choose which statistics will be used and what spec limits will be set for each thermocouple used. This option would be used if you had component specific specifications that differ from the general solder paste specs. Another use for this would be if you wanted to monitor the actual board temperature as well as component temps. You would then only select the statistics for that TC that are relevant. If you wish to use the same specifications for all thermocouples, put a check mark in the box. Select TC to View This dialog box will appear only if the Same Specs for all TCs checkbox is deselected. By clicking on the dropdown menu, you can view the specifications that have been defined for that number thermocouple. If a description was included, it will be displayed next to Label. Process Window Description Field allowing for freehand notes for a particular Process Window KIC 2000 User Manual 21 KIC 2000 v2.4.0.x Solder Paste Menu Figure 29: Solder Paste List Solder Paste Menu - Once you have clicked on the Solder Paste Menu you will have a list of pastes to choose from. Use the scroll bar on the right to find your paste, and then click on the paste in the list. See Figure 29. Clicking on the Green Check will accept that paste and load its specs automatically. You will then return to the Process Window screen, after being presented disclaimer information. Clicking on the picture of the paste jar and tube will give you technical support information for the solder paste Mfg. that you chose. Clicking on the Red X will cancel your selection and return you to the Process Window screen without making any changes. KIC updates the solder paste list on a regular basis, check KIC on the Internet for updates, www.kicthermal.com 22 KIC 2000 User Manual KIC 2000 v2.4.0.x Edit Specs Figure 30: Process Window Edit Specs Process Window name is listed at the top of the screen. See Figure 30. There is a single drop down list at the top that contains all of the available specifications that can be applied to your Process Window. These specifications are specific limits or a group of limits that define the overall Process Window for your product. These specifications include Slope, Preheat, Soak, Peak temperatures, and Time above temperatures. Spec Details The Spec Details coincide with the selected Specification. For each Specification selected, enter the Temperature, and Time limits. These limits are usually dictated by the solder paste used. The KIC 2000 software uses the limits to measure the profile PWI. Changes made within this screen will have a direct effect on the profile PWI value Once you have completed all spec modifications you can click on the Green check DONE button and your changes will be applied. Clicking on the Red X CANCEL button will cancel your changes and exit. KIC 2000 User Manual 23 KIC 2000 v2.4.0.x Separate Specs Figure 31: Process Window Separate Specs TC Selection & Label If you choose to assign separate specs for each TC, click the Edit Specs button and the screen will now appear with an additional area for TC Selection & Label. See Figure 31. o Select - Use the Select drop-down menu to select the TC whose specifications you wish to view/edit. The Spec Details for the selected TC is displayed. TC Label This area will allow you to type in a description or label to identify that particular TC. If left blank, the TCs will simply be identified as TC2, TC3, etc. When separate specs are being used, this is the only place where you can select or deselect which TCs will be used for a profile. Once you have completed all edits of the specs you can click on the Green Check button and your changes will be applied. Clicking on the Red X (Cancel) button will cancel your changes and exit. See Figure 31. If you are having trouble defining your process specifications, contact KIC and we will try to help. tech@kicmail.com Figure 32: Process Window Separate Specs Select TCs Select TC to View Drop-down menu containing the TCs that have already been defined. (Previous step) See Figure 32. 24 KIC 2000 User Manual Saving - Process Window KIC 2000 v2.4.0.x To create a Process Window, follow these steps:
Figure 33 1. Choose a solder paste from the Solder Paste Menu. 2. Edit the specs if necessary. See Page 23 for details. 3. Enter a name the Process Window 4. Save the Process Window To save - Click on the Green check (Save and Exit) button. A dialog box will appear asking if you want to save the changes to the new Process Window file. See Figure 34. Figure 34 Clicking on yes will save it and exit to the main screen. You can click on No and click on the Red X Cancel button to exit without accepting or saving any changes. KIC 2000 User Manual 25 KIC 2000 v2.4.0.x Hardware Status Figure 35: Hardware Status Oven controller Shows the status of the connection between the KIC 2000 software and any connected oven. Contact KIC for details about connecting your reflow oven. SlimKIC 2000/KIC Explorer Shows the status of the SlimKIC 2000 or KIC Explorer Profilers. This box displays the following information:
SlimKIC 2000/KIC Explorer communication status COM port when connected. Temperature display for all connected thermocouples. Battery Voltage. Maximum Temperature Capability This value determines the maximum temperature the Internal Temperature Temperature inside the SlimKIC 2000 case. SlimKIC 2000 or KIC Explorer can read. This value can be changed if needed (SlimKIC 2000 only). See the SlimKIC 2000 calibration procedure for details page 95. Software key Shows the status of any software key that is connected. Displays the functions associated with the software key. Note: Only one software key can be connected at any given time. The KIC 2000 software will not detect multiple software keys. If you have purchased new software options that require an additional software key, contact KIC Technical Support, tech@kicmail.com. 26 KIC 2000 User Manual KIC 2000 v2.4.0.x Run a Profile The Run a Profile button will guide you through 6-7 screens, which will finish at a completed and graphed profile. To move through these screens you can use the Back, Next, or Cancel buttons. The Cancel button will take you back to the Main Menu. Figure 36: Run a Profile Screen #1 Name Product and Select Process Window Product Name Enter in a unique product name (long file names are acceptable) or choose an existing product name from the drop down list. Process Window Choose a Process Window from the drop down list. These Process Windows are created in the Define/Edit Process Window screen which is accessed from the KIC 2000 main screen. Application Select your Application type from the list. The KIC 2000 software will function depending on the selected Application type. Some variables that might change depending on the selected Application type are: data-sample rate, profile temperature trigger values, and specific artwork. It is very important to choose the correct Application type. If you are unsure, you can contact KIC technical support for help, tech@kicmail.com. o For wave solder profiles see page 53. o For Cure profiles see page 81. o For Temperature vs. Time profiles see page 82. o For Wave Surfer information see page 53. Oven Name Enter a unique oven name or choose an existing oven from the drop down list. The oven will have information about the number of zones saved with it as well as other zone information. This is entered on the next screen. Remove Oven button will delete the oven name currently displayed in the field. If you are running the software on an oven controller computer that is communication compatible with the KIC 2000 software the number of zones is already known and the oven name will be entered in the Global Preferences screen, not on this screen. Also the Entering Oven Recipe screen is skipped because the KIC 2000 software already has the recipe information from the oven controller. Enable Auto-Focus Enables or disables the Auto Focus tool for the current profile. Profile Description Allows for freehand typing of any notes you may want to include with this profile. KIC 2000 User Manual 27 A U T O F O C U S S P E C I F I C KIC 2000 v2.4.0.x Auto-Focus, Product Dimensions Figure 37: Run a Profile Auto Focus screen #1 If you have purchased the Auto-Focus software option, this screen will appear. Enter the Length, Width, and weight of your product, and then choose the Forward Arrow button. See Figure 37. This product will be included in the Auto-Focus library from this point forward. Make sure to measure using the correct units of measurement. Auto-Focus, Confirm This screen is displayed in order to confirm the product measurements as entered by the user. See Figure 38. The user has two options:
1. Use current Oven Recipe use the most recent oven recipe setting for this product. The next screen will display the most recent set points and conveyor speed for this product. 2. Use Auto-Focus to find an in-
spec Oven Recipe This will initiate the Auto-Focus option for this product. Figure 38: Run a Profile Auto Focus screen #2 28 KIC 2000 User Manual KIC 2000 v2.4.0.x Figure 39 If the Use Auto-Focus button is selected and no matching product is found, this dialog box will appear, choose the OK button. See Figure 39. The user will be returned to the Confirm screen. Select the Use Current Oven Recipe button and enter the oven set points and conveyor speed you want to start with. If the Use Auto-Focus button is selected, but there are not enough products in the database to confidently give an expected PWI, this dialog box will appear: See Figure 40. If the user selects Yes, the next dialog box shows the Auto-FocusFirst Guess recipe in order for the user to confirm. If No, the user will be returned to the Confirm screen. Select the Use Current Oven Recipe button and enter the oven set points and conveyor speed you want to start with. If the Use Auto-Focus button is selected and there are a sufficient number of boards in the data base, the following dialog box will appear: See Figure 41. If the user selects Yes, the next dialog box shows the Auto-Focus First Guess recipe in order for the user to confirm. If No, the user will be returned to the Confirm screen. Select the Use Current Oven Recipe button and enter the oven set points and conveyor speed you want to start with. Figure 40 Figure 41 KIC 2000 User Manual 29 A U T O F O C U S S P E C I F I C A U T O F O C U S S P E C I F I C KIC 2000 v2.4.0.x If the user selects YES, they will be prompted to: Confirm the First Guess Recipe. See Figure 42. Figure 42: Run a Profile Auto Focus screen #3 Confirm the recipe and select the Forward Arrow button. If there is no communication with the oven controller, the following dialog box appears: The user must manually enter the recipe information on the oven. See Figure 43. If there is communication with the oven, then the recipe is copied directly to the oven. Figure 43 30 KIC 2000 User Manual Entering Oven Recipe KIC 2000 v2.4.0.x Figure 44: Run a Profile screen #2 This screen does not appear when the KIC 2000 is communicating with the oven controller. The recipe information is:
Number of Zones Enter in number of heated zones in your oven. Top and Bottom Set points are the Same If your settings always have the top and bottom set points the same, check this. The bottom set point will automatically be entered as you enter the top set point. Different top and bottom set points The software gives you the ability to enter separate top and bottom zone set points, and have them displayed on the graph. And, when used with the Navigator, it will maintain the top and bottom offset in its prediction. During the Run a Profile routine, when you get to the screen where you enter in the zone set points, there is a check box for Top and Bottom Set points are the same. Deselect that checkbox if you are running different top and bottom set points. Either way, using the same or different top and bottom set points, the graph will always display a top and bottom set point values. Zone Temperature fields You will have a field for input of the temperature setting for each zone based on the Number of Zones you enter at the top. For more than six zones you will have to scroll over to enter the temperatures. Conveyor Speed Enter the Conveyor speed that your oven is curretnly set at. Zone Length See page 32 for details. KIC 2000 User Manual 31 KIC 2000 v2.4.0.x Zone Length and Minimum/Maximum Temperature Settings Figure 45: Run a Profile screen #3 By defualt the KIC 2000 software assumes each temperature zone in your oven is the same length. For better profile display and profile prediction capabilities (Navigator) the user can manually enter the correct zone lengths. See Figure 45. Minimum and Maximum Set point Temperatures This setting is used by the Navigator option as limits for its prediction results. The KIC 2000 softawre uses default settings of: 70C min, and 300C max. Enter the Minimum and Maximum temperature settings that your oven can control to. See Figure 45. This will help the Navigator option maximize its prediction results. Zone lengths Deselct the chcek box if your zone lengths are not the same. Enter the acutal length for each zone. If your oven has non-uniform sized zones or has a large gap between some of your zones you will need to edit the lengths to increase the accuracy of the predictions of the KIC 2000 software. Oven Initialization File For every oven you create a name for in the software an initialization file is created. This file is given the name that you give your oven with a .kiccfg extension. This file will be located in C:\KIC Profiler 2000\Ovens. This file holds information about the zones in your oven, for the use by the KIC 2000 prediction algorithm. By default the software will start with the following assumptions unless changed by the user:
The zones are uniform and consecutive with no large gaps between them. The maximum rising temperature difference between any two consecutive heated zones is 50 degrees Celsius. The maximum falling temperature difference between any two consecutive heated zones is 20 degrees Celsius. The maximum valley temperature difference between any 3 consecutive heated zones is 20 degrees. 32 KIC 2000 User Manual KIC 2000 v2.4.0.x Instructions on attaching TCs The next few screens, Run a Profile Screens # 4-6, visually demontrate attaching the thermocouples to the board. It is very important that you attach the first thermocouple (Air TC) so it extends 1-inch in front of the leading edge of the board. This Air Thermocouple MUST be plugged into the first channel on the SlimKIC 2000 or KIC Explorer. Attach the rest of the thremocouples and plug them into the SlimKIC 2000 or KIC Explorer. Order is not important, unless you plan on labeling where they are attached. Depending on the selected Application type and or KIC profiler, the displayed graphics may differ. In any case, always follow the on-screen directions. Contact KIC Technical support for assistance, tech@kicmail.com. Example of KIC Explorer-Solder Reflow, Cure, and Wave Off - Application type specific graphics:
Figure 46: Run a Profile screen #4 Figure 47: Run a Profile screen #5 Example of SlimKIC 2000 -Solder Reflow, Cure, and Wave Off - Application type specific graphics:
Figure 48: Run a Profile screen #4 KIC 2000 User Manual Figure 49: Run a Profile screen #5 33 KIC 2000 v2.4.0.x Example of SlimKIC 2000 Semiconductor - Application type specific graphics:
Figure 50: Run a Profile screen #4 Figure 51: Run a Profile screen #5 Wave On Application type specific graphics Figure 52: Run a Profile screen #4 Figure 53: Run a Profile screen #5 Figure 54: Run a Profile screen #6 Please see the Appendix for using the Aluminum tape to attach your thermocouples. KIC 2000 User Manual 34 Select Thermocouples and Start Profile KIC 2000 v2.4.0.x Select this button to start a profile. Figure 55: Run a Profile screen #7 Select TCs Include Thermocouple (TC) Labels (20 char. Max) Checking this will display a field below each TC that is checked. Up to 20 characters can be used to describe the placement or location of that TC. TC Number Check Box Place a check next to each TC channel that is going to be used for this profile. TC number 1 is always used for the AIR TC. You must have at least one other TC being used. Live Reading When the SlimKIC 2000 or KIC Explorer are on and either plugged into the download cable for data logging or transmitting to the receiver which is plugged in, you will see live temperature updates for the TCs plugged into the KIC Profiler. The TC checkbox must be checked as well to get the temperature updates. If you do not see live temperature readings recheck all the cable and or computer connections. Battery Voltage This displays a live reading of the SlimKIC 2000 or KIC Explorer battery voltage. The software will recognize if your battery voltage is too low and not allow you to start a profile until you have a battery with enough voltage to complete the profile. SlimKIC 2000/KIC Explorer Internal Temperature This displays the internal temperature of the SlimKIC 2000 or KIC Explorer profilers. If the temperature is too high to complete the profile and stay under the maximum temperature rating for the unit, it will not allow you to start the profile. You must wait until the KIC Profiler is cool enough. The software will let you know what temperature you will have to drop below. If the selected Process Window has Separate Specs for TCs, then the user must return to the Process Window-Edit Specs screen in order select/deselect TCs or change their text labels. Buttons Back (Arrow) This button takes you back to the previous screen. Start Profile (Green Traffic Light) Select this button to start the profile. Cancel (Red X) Button cancels the profile. KIC 2000 User Manual 35 KIC 2000 v2.4.0.x Starting the Profile Make sure your KIC Profiler is powered on and ready to profile. Once the oven has stabilized and you are ready to load the profiler and profile board into the oven select the Green Traffic Light button. Depending on the settings in the SlimKIC 2000 or KIC Explorer and in the software you may have to initialize the profiler at times. The KIC 2000 software will let you know when this is necessary. This is done by attaching the cable from the receiver to the back of the SlimKIC 2000 or by connecting the communication cable direclty to the KIC Explorer. Click on OK when it gives the message that the initialization was successful. You will then be able to continue as normal. After you select on the Profile Start button the software will ask if all the oven control thermocouples are within 2 degrees of the set point value. See Figure 56.
If you choose Yes, you will proceed to the next profile sequence screen.
If you choose NO, it will ask you to let the oven stabilize. If the oven has stabilized and it still is not within 2 degrees of the set values, your oven is not able to control to those oven settings. Set the control temperatures it can control, return to the Main Screen and start the profile over. See Figure 57. Follow the on-screen instructions for best results If your answer is YES it will prompt you to place the KIC Profiler and profile board into the oven. See Figure 58. Figure 56 Figure 57 The maximum operating temperature for the SlimKIC 2000 profiler is 105C/220F. If your process temperatures will cause the SlimKIC to exceed this limit then DO NOT place the profiler into the oven. The maximum operating temperature for the KIC Explorer profiler is 85C/185F. If your process temperatures will cause the KIC Explorer to exceed this limit then DO NOT place the profiler into the oven. Trailing Wire Profiling The SlimKIC 2000 and KIC Explorer profilers can be used with elongated thermocouples or a thermocouple extension long enough to pass through the process. This is especially useful for low clearance processes or higher temperature processes that would normally cause a KIC profiler to overheat while inside the oven. If you plan to keep the SlimKIC 2000 or KIC Explorer connected during the profile, ignore any message to unplug the download cable from the profiler. At the end of the profile, be sure and leave the product TC's connected long enough to achieve the profile-stop trigger value, 110C, otherwise the profile will not complete. Leave the product TCs connected until the download has completed and the KIC 2000 asks you to turn off the KIC profiler. Figure 58 36 KIC 2000 User Manual KIC 2000 v2.4.0.x KIC 2000 Data Collection Sample Rates KIC Profiler Sample Rates Application Type Samples/Sec Solder Reflow Wave Solder Temp vs. Time Cure Semiconductor Variable 4 10 3 4 Table 1 The KIC Profiler sample rates will vary depending on the selected Application type and or profile length. Note: KIC 2000 sample rates for both the SlimKIC 2000 and KIC Explorer profilers are the same for each profile application. See Table 1. KIC 2000 User Manual 37 KIC 2000 v2.4.0.x Live Profile Graph Display Live temperature readings and Delta Temperature plots Oven temperature settings and conveyor speed. Live profile status Figure 59: Live Profile Graph Display The Live Graph screen shows the real-time plot of the product going through the oven. This will only appear for the KIC profiler-RF models or for Temp vs. Time profiles. See Figure 59. During the live profile all of the tabs on the screen are inaccessible. The only action that you can take at this point is to cancel the profile by clicking on the RED X button or the Profile Stop button for Temp vs. Time. The Live Profile Graph display will remain on your screen until the KIC Profiler has achieved the trigger temperature that determines the profile end. Profile Status The bottom part of the screen will keep you apprised of the progress of the profile in reference to the KIC Profiler hardware status. Waiting for the Air TC to exceed the start trigger temperature. Profile started- Waiting for the Air TC to exceed the midpoint trigger temperature. Profile will stop when all thermocouples drop below 80 Celsius. SlimKIC currently retransmitting. SlimKIC retransmission successful!
38 KIC 2000 User Manual KIC 2000 v2.4.0.x During the Live Profile:
The live profile is plotted on the graph, KIC Profiler RF models only. The current temperatures for each thermocouple and the Delta between them are displayed in a small window in the upper-Left hand corner of the profile graph. The elapsed time is also displayed, KIC profiler Transmitter models only. The current oven temperature set points and conveyor speed for this profile is displayed beneath the Statistics table. Temperature Triggers The KIC 2000 software uses temperature triggers for the SlimKIC 2000 and KIC Explorer profilers to determine when the profile is started, and when it ends. The use of temperature triggers makes it so that the user does not have to worry about starting the profile a specific point or time. Instead the profile is started at the same temperature and ends at the same point each time you profile, making the profile data collection process easy and consistent. The default temperature triggers are as follows for each respective Application type:
Wave Solder - Wave Off 33C/92F Profile start 130C/266F Mid trigger Profile end 110C/230F Wave Solder - Wave On 33C/92F Profile start 110C/230F Mid trigger Profile end 90C/194F Solder Reflow Profile start Mid trigger Profile end 33C/92F 130C/266F 110C/230F Cure Profile start Mid trigger Profile end 33C/92F 100C/212F 80C/176F Semiconductor Profile start Mid trigger Profile end 33C/92F 130C/266F 110C/230F The default trigger values should be fine for most processes. The Profile start-trigger is determined by the Maximum Product Temperature at Start of Profile setting in the Global Preferences screen. The start trigger value is always 2C above this setting. In the event that the mid-trigger, or end trigger values need to be changed, or you feel that you are experiencing a problem related to temperature triggers please contact KIC Technical support, tech@kicmail.com. For Temperature vs. Time profiling, trigger temperatures are not used. Instead a Profile Stop button is displayed in the bottom-Right hand corner of the profile graph screen. KIC 2000 Profile Retransmission For users of the SlimKIC 2000 or KIC Explorer thermal profilers with RF capability. While the KIC Profiler transmits the live profile data to the KIC 2000 software; it simultaneously stores the profile data in its memory. Once the KIC profiler detects that all of the thermocouples have cooled below the profile-end trigger value, it will begin retransmitting the profile data to the KIC 2000 software via the SlimKIC 2000 receiver or KIC Explorer Base Station. When retransmission begins, the KIC profiler will send the profile in data packets. The retransmission status is displayed at the bottom of the screen. See Figure 60. Figure 60: Retransmission of Profile Data, RF Profilers only KIC 2000 User Manual 39 KIC 2000 v2.4.0.x When all of the data packets have been received, the software will display a message asking you to turn the SlimKIC 2000 or the KIC Explorer off, choose OK. Failing to turn the KIC profiler off will drain the batteries. Next, the KIC 2000 software will automatically analyze the profile data and presents the profile and statistics. If you purchased the Navigator option, the predicted oven settings will be displayed as well. See Figure 61 through Figure 64. Viewing the profile and statistics General Tab Shows graph, statistics, and recipe Figure 61 General Tab Graph view (double-click on graph) Figure 62 Figure 63 Figure 64 General Tab Statistic view (double-click on stats table) Description Tab Shows Description notes, statistics, and recipe 40 KIC 2000 User Manual Profile Optimization with the KIC Navigator Option KIC 2000 v2.4.0.x Figure 65: Optimization Tab The Optimization Tab allows you to set the search functions of the Navigator Option. The Navigator will search through millions of set point and conveyor speed combinations to find the optimal setting for each product. This optimization is based on what options you select in this tab. Original PWI The Process Window Index for the original profile Best PWI The best Process Window Index that can be found based on the oven recipe optimization constraints selected. Speed Change The total change to the conveyor speed for the best oven recipe found. Total Set point Change The sum of all set point changes for the best oven recipe found. Search Mode for Optimization Minimize PWI Search for the combination of set point temperatures and conveyor speed that will minimize the Process Window Index. Allow Zone Set points to Change This option will determine if Navigator will include zone set point changes when predicting new solutions. Allow Conveyor Speed to Change - Choose whether to allow Navigator to vary the conveyor speed. If you choose this feature, you can set the minimum and maximum speeds. Maximize Conveyor Speed Search for the set point temperatures that will maximize conveyor speed. Minimize Energy Consumption Optional Power Feature; Search for the oven settings that will minimize the power consumpotion of the oven by finding set point solutions with slower conveyor speeds and lower temperature settings. Conveyor Speed Constraints As long as the Allow Conveyor Speed to Change feature is selected, these options will be available. Low Select the minimum conveyor speed you would like Navigator to recommend for new products. High - Select the maximum conveyor speed you would like Navigator to recommend for new products. KIC 2000 User Manual 41 N A V I G A T O R S P E C I F I C KIC 2000 v2.4.0.x Manual Profile Prediction The KIC 2000 software has automatic (Navigator), and Manual Prediction capabilities. The standard KIC 2000 software installation includes Manual Prediction capabilities. Manual Prediction gives the user the flexibility to easily predict changes to the oven settings (temperature settings, conveyor speed), and view the results without having to spend the time actually running the profile. This feature is very helpful to the user, minimizing the time spent fine tuning or developing a thermal profile. Original/Predicted set points Manual Prediction Figure 66 Original/Predicted set points Navigator (Optional) Figure 67 This is an example of how the KIC 2000 software (standard and with Navigator) lists the PWI, and oven settings for the profile. This table is divided into the original section (top), and the Predicted section
(bottom). See Figure 66. The original values represent the oven settings at the time the profile was run. The predicted values represent the prediction results as determined by the Navigator software. If you purchased the Navigator software option, the KIC 2000 software will automatically generate results that are best suited for the selected Process Window. In the event you wish to modify the prediction results of the Navigator, you can do so. See Figure 68. To predict changes to the oven settings, or modify the Navigator prediction results, click on the zone you wish to change. In the example below, zone 1 has been selected. See Figure # 68. Figure 68 Type the new temperature setting, and then press Enter. The Navigator will predict the results of that change, and then automatically update the PWI, predicted Statistics, and the profile graph. The new predicted results will be displayed on the graph in a dotted-line format. This format enables the user to easily determine the difference between the original and predicted profiles. See Figure 69. 42 KIC 2000 User Manual Profile Graph Display Profile Graph Predicted profile plot
(dotted lines) KIC 2000 v2.4.0.x Original profile plot
(solid lines) Figure 69: Graph Display The PWI for the profile is displayed in the bottom-Left corner of this screen. If the measured PWI is below 100%, the value will be displayed in a Green font. See Figure 70. If the measured PWI is 100% or higher, the value will be displayed in a Red font. See Figure 71. A PWI under 100%
is acceptable Figure 70: PWI In-Spec Figure 71: PWI Out-of-Spec A PWI above 100%
is unacceptable This display method enables the user to easily identify if the profile is in or out of spec. KIC 2000 User Manual 43 KIC 2000 v2.4.0.x Graph Controller The Graph Controller allows the user to modify the view of the KIC 2000-profile graph. To open the Graph Controller, Left-click on the TC column header in the Statistics table or Double-Left click, anywhere just outside the profile graph. Auto Scale The Auto Scale feature will automatically adjust the X, and Y axis scales to fit all of the data in the profile graph. When the Auto Scale feature is disabled, the user must manually input the minimum and maximum scale settings for the X, and Y axis scale of the profile graph. Selecting Thermocouples to View The TCs section is a list of the thermocouples used for the profile. By selecting All you are selecting that all the thermocouples used for the original profile will be displayed on the profile graph. In the event that you wish to view the profile without a particular or multiple thermocouples, you can deselect individual thermocouples, or deselect the All check box, and choose only the thermocouples you wish to view. Deselecting Thermocouples If a thermocouple has become disconnected during the profile, the profile results (PWI) may be affected to due above normal peak temperatures and such. This situation may cause the profile PWI value to be artificially inflated due to bad data. In the event a single or multiple thermocouples become disconnected from the product during the profile, you can deselect the affected thermocouple(s). The KIC 2000 software will recalculate the PWI, and update the profile statistics based on the remaining thermocouples selected. You must select at least one product thermocouple. Grid Enables/disables the view of the X, and Y-Axis scales. Reference Lines Enables the view of Reference Lines displayed on the profile graph. These lines represent any temperatures referenced in the selected Process Window. Zone Lines Enables the view for the oven zone lines on the profile graph. Predicted TCs Only - Removes the Original profile plot form view, displaying only the prediction profile plot on the graph. Zero Decimal When viewing the Pointer tool, this setting enables or disables the decimal display. When unchecked, the software will display one decimal point. Internal Temp Enables the view of the KIC profilers internal temperature profile plot on the graph. Figure 72: Graph Controller 44 KIC 2000 User Manual KIC 2000 v2.4.0.x Automatic Calculation of Delta T + Delta (or range) for all Stats The software will automatically calculate, and display in the statistical chart, the Delta for both the original and predicted profile data for all TCs for all Statistics. See Figure 73. This is the range of the highest to the lowest value for any given specification. This information is strictly being displayed and is not factored in to the PWI value and is not used in the Navigator or Auto-focus calculations. Note: For more information on minimizing the Delta T, please refer to the Application Note on our web site at www.kicthermal.com under the Librarysection: AN#20001 - Minimizing Reflow Temperature Differentials (T) on Electronic Assemblies Using the KIC Navigator. Pointer Tool You can also view the Delta T (T), or Delta Temperature, at specific points across the profile by right mouse clicking on the graph. This will bring up a Pointer and a chart will appear in the upper left corner of the graph. See Figure 73. Wherever the pointer is moved across the profile, the following data will be displayed:
The first column is the actual temperature for each TC. The second column is the temperature of the predicted profile data based on set point or belt speed changes. The Delta T for both actual and predicted TC data. The time during the profile at which the pointer is placed Figure 73: Graph Pointer Profile Screen Buttons There are four buttons at the bottom of the profile screen. Edit/Define Process Window Choose this button to either view or edit the process specification(s) for the product used in this profile. Copy to clipboard Choose this button to copy the profile data to the windows clipboard. You can then paste the data to a different application. Print Choose this button to print a copy of the profile that is currently on your screen. Green Check /Profile Explorer button When finished viewing or analyzing the profile select this button to either run another profile with this product or return to the KIC 2000 main menu. You will be returned to the Profile Explorer if the profile was opened from there. KIC 2000 User Manual 45 KIC 2000 v2.4.0.x Upon Exiting the Graph screen Do you wan to run another profile with this product?
See Figure 74. If you select No, you will be returned to the KIC 2000 main screen or the Profile Explorer if the profile was originally opened from there. If you select Yes, you will need to choose from the Original, or Predicted recipe settings. See Figure 75. Original The same recipe settings used when this profile was originally run. Predicted - The recipe settings as predicted by the Navigator option, or a standard prediction manually input by the user. For both the original and predicted recipe settings, the software will automatically send the selected recipe information to the oven controller. If there is no communication between the KIC 2000 software and the Oven controller, the KIC 2000 will display a dialog box showing the recipe information. The user must manually enter this recipe information in the oven control software. See Figure 76. Figure 75 Figure 74 Figure 76 KIC 2000 software will automatically apply the changes to the Run a Profile Enter Set points screen. You will exit to the Run a Profile Enter Set points screen. If you are running on the oven controller PC, and the oven is compatible with the KIC 2000 software the oven recipe will automatically be updated. 46 KIC 2000 User Manual KIC 2000 v2.4.0.x Figure 77 Saving changes to the profile:
Any changes to the Description Notes or the Process Window can be saved with the profile. See Figure 77. This will permanently update this profile with the changes. Changes to the Process Window saved here only save the changes with the profile. To save the changes to Process Window file see next dialog box. See Figure 78. Saving changes to the Process Window:
If you have made changes to the Process Window from the Graph screen you can save these changes when you exit the graph screen. The Process Window will permanently have these changes whenever it is used to profile from this point forward. The KIC 2000 software will take you to the Edit Process Window screen in order to save the changes that you have made. The first dialog Do you want to run a profile with this product? will appear each time you exit the graph screen. Click on No if you do not wish to profile. You will be sent back to the KIC 2000 Main menu if you had just completed running a profile. If you opened the profile from the Profile Explorer you will be returned to the Profile Explorer. The other two dialogs will only appear if changes are made to the Description notes or Process Window. Figure 78 KIC 2000 User Manual 47 KIC 2000 v2.4.0.x KIC 2000 Profile Explorer Figure 79 The KIC Profile Explorer is a powerful and simple data file management tool. For each unique product name you use when profiling, the KIC 2000 software will create a folder with the same name. Under that folder all the profiles run using that product name are saved. See Figure 79. The list of product folders is in the upper left of the Profile Explorer. Click on a folder to display the profiles in the profile section at the bottom. The profile section can be sorted by click on any of the column headers. Single clicking on a profile will display the Profile Description in the upper-Right corner. Double clicking on the profile will display the graph and statistics for that profile. Clicking on the Display Graph button can also do this. The default data path can be changed, see page 118 for details. Buttons Product Dimensions button (Tape measure) For Auto-Focus users, allows the user to edit the length, width, and weight of the selected product. Whenever the product dimensions are changed in the Profile Explorer, all the profiles in the directory will be updated automatically. Save button with the Blue floppy disk allows you to save a profile to another folder or to a floppy disk. Delete button (trashcan) allows you to delete the selected profile. Display Profile button displays the profile for viewing or analysis. Main Menu button in the lower right corner returns you to the Main Menu. 48 KIC 2000 User Manual KIC 2000 v2.4.0.x Inserting KIC 2000 data files from an outside source KIC 2000 data files can be sent or received via floppy disk or email. In order to view them using the KIC 2000 software, copy them to the KIC Profiler 2000\Profiles folder using Windows Explorer. The next time you enter the KIC 2000-Profile Explorer screen the software will automatically create folders for those profiles based on the profile name and move the profiles to the correct folders. KIC 2000 User Manual 49 KIC 2000 v2.4.0.x Printing The KIC 2000 software will print profiles only from within the profile display screens. There are two print formats available. Print Format #1 is the default format used. Select the print button at the bottom of the screen to print a profile. A print dialog box will appear. See Figure 80. Print Format #1 Print Print Preview Cancel Figure 80: Print Options Screen Print Format #1 Enter the Company Name and Site ID. Check the items you wish to include on your profile printout. Press the Print button to print the report. Press the Print Preview Button to display a preview of the report. See Figure 81. Print Format # 1 Print Preview Sample Print Preview for Report Format #1. Report is printed in Portrait layout. Includes the Company Name, Site ID, Date, Statistics, Profile Information, Set Points, Profile Graph, Statistic Limits and Profile Description. Figure 81:
KIC 2000 User Manual 50 Print Format #2 KIC 2000 v2.4.0.x Print Print Preview Cancel Figure 82: Print Options Screen Print Format #2 Enter the Company Name and Engineers name. Check the items you wish to include on your profile printout. See Figure 82. Press the Print button to print the report. Press the Print Preview Button to display a preview of the report. See Figure 83. Below are the additional options available with Print Format #2:
Memo Box Enables/Disables a Memo Box area for Draft, Review and Approval Signatures and Dates. Lead Free Logo Enables/Disables the Lead-Free Logo display area. Lead Free Logo Path When Lead Free Logo is enabled, specify the path to any BMP image file that you want to appear in the Lead Free Logo display area on the report. The default image is the KIC Lead-Free logo image KIC 2000 User Manual 51 KIC 2000 v2.4.0.x Print For mat # 2 Print Preview Figure 83:
Sample Print Preview for Report Format #2. Report is printed in Landscape layout. Includes the Company Name, Engineer, Date, Statistics, Process Window, Set Points, Profile Graph, Profile Description, Lead-Free Logo Area and Memo Box Area Optionally, you can print the contents of any screen in the KIC 2000 software by pressing F9 on your keyboard. The F9 function will not work while viewing the Profile Printout Setup dialog box. Before printing make sure you defined a printer for use with Windows. Changing Print Formats The default Print Format is #1 (Portrait). Includes the Company Name, Site ID, Date, Statistics, Profile Information, Set Points, Profile Graph, Statistic Limits and Profile Description. You can change the default format by editing a KIC 2000 configuration file. To change Print formats follow these steps:
1. Close the KIC 2000 software if open. 2. Using Windows Explorer, find and open the file: C:\KIC Profiler 2000\Log\GControl.kiccfg 3. Find the command line that reads:
[PRINT_FORMAT]
AlternativePrintFormat=0 4. Change the command line to read:
[PRINT_FORMAT]
AlternativePrintFormat=1 5. Save and exit the file: C:\KIC Profiler 2000\Log\GControl.kiccfg 6. Restart the KIC 2000 software, the new print format will be active. Confirm by printing a profile. 52 KIC 2000 User Manual KIC 2000 v2.4.0.x Wave Solder Profiling The SlimKIC 2000 and KIC Explorer profiles can be used to measure wave solder profiles. Profiling wave solder machines using a KIC profiler is very similar to profiling a solder reflow oven. The KIC 2000 software will guide you through the profiling process. KIC does not recommend installing this software on an oven controller PC if you plan on running wave solder profiles. Contact KIC for instructions should the need arise. tech@kicmail.com. Wave Surfer Profiling Device KIC offers a wave solder accessory for the SlimKIC 2000 called the Wave Surfer. See Figure 84. The Wave Surfer has embedded thermocouples that give wave specific data including conveyor speed each time you run it through your wave solder machine. Using the KIC 2000 software Wave Surfer users can collect profile and wave data and using the Navigator option optimize their process. The Wave Surfer simplifies wave soldering profiling. The device is used to routinely check the wave machine. Using the Process Window Index, the machines performance is measured each time a pass is made based on the user selected Process Window. Figure 84: Wave Surfer Device KIC 2000 User Manual 53 KIC 2000 v2.4.0.x KIC 2000 software Wave Solder Profiling This section will outline the steps necessary to setup and run a wave solder profile using your KIC Profiler and KIC 2000 software. This section is written assuming the user has a basic understanding of the KIC 2000 software and its functions before attempting to profile a wave solder machine. Global Preferences Unit of Measure - Wave solder machines generally use the Fahrenheit scale for preheat and solder pot temperature measurements. If necessary change the temperature units to Fahrenheit. Product Start Temperature This temperature setting can be changed. It is up to the user to determine what temperature setting will work best for their process. Maximum Product Temperature at Start of Profile This setting will determine the maximum product temperature before the software will allow the user to start a profile. If any of the thermocouples connected to the KIC Profiler or your product measure above this setting, the software will not allow the user proceed. You will be prompted with a message stating that one of the selected TCs is not reading valid temperatures. You will have to wait till the thermocouple or the object your thermocouples are connected to cools below this temperature setting before the KIC 2000 will allow you to proceed. This software feature helps the user to collect consistent profile data by always beginning the profile with the same or nearly the same product temperatures. The KIC 2000 software also uses this setting to determine the profile start - temperature trigger value. The profile starttemperature trigger is always set 2C above the Maximum product temperature at start of profile. If the Maximum product temperature at start of profile is set to 31C, the profile start temperature trigger is automatically set to 33C, which is the default setting. When the Air TC reads above 33C, the profile will begin. Process Window The KIC 2000 software currently does not contain a list of fluxes or materials used specifically for wave soldering; only a list of solder pastes generally associated with solder reflow. In most situations, users defining a Process Window for a wave solder process will have to define their own specifications. Select the line item at the top of the list- Define your own spec from the Solder paste Menu. You will be automatically directed to the Edit Specs window where you can enter your unique process specifications. Enter your process specifications, when finished; select the Green check button. If you have followed the above directions, you should be looking at the Process Window screen. If you are satisfied with the settings and wish to apply these specifications to all the thermocouples used, type a descriptive name in the top field and select the Green check button. Select Yes when prompted to save the Process Window file. If you want to use different specifications for one or more thermocouples, you can do so. Note: When running wave solder profiles with the wave on, KIC Profilers utilize two Wave TCs in addition to the Air TC to collect wave specific data. The Wave TCs will connect to channels #2, 3 on the KIC profiler. See the Connecting Wave TCs section of this manual for details, page 58. 54 KIC 2000 User Manual Running a Wave Solder Profile KIC 2000 v2.4.0.x RUN A PROFILE Figure 85: KIC 2000 Main Screen From the KIC 2000 main screen select the Run a Profile button. See Figure 85. KIC 2000 User Manual 55 KIC 2000 v2.4.0.x Name Product and Select Process Window/Application Type Figure 86: Run a Profile Screen #1 Select your Product Name from the list. If youre profiling a new product type the name. Select your Process Window from the list. Select your process type from the Applications list. The KIC 2000 software profile and prediction results are based on this setting, it is imperative that your select the correct Application type. Failing to do so can affect the profile results. For wave solder select to run the profile with the wave On or Off. If you select Wave on, the KIC 2000 software will utilize two wave TCs in addition to the Air TC. The Wave TCs will measure: wave dwell time and Parallelism when profiling with the wave on. The Air TC must be positioned to run through the wave(s). If you select Wave on, the KIC 2000 software will display preheat and wave profile data, but offer prediction results only for the pre-heat section of the profile. If you select Wave Off, you will profile similar to Solder Reflow, be sure and turn the wave off. If you purchased the Wave Surfer select Wave Surfer from the Applications list. Select your oven name from the list. If youre profiling on a new oven or machine, type the name in the Oven Name field. Optionally you can type notes or descriptions for this profile in the Profile Description field. These notes will be stored with the profile and can be edited later if necessary. When you are finished with your selection, choose the Forward Arrow button to proceed. See Figure 86. 56 KIC 2000 User Manual KIC 2000 v2.4.0.x Entering Temperature Set Points and Conveyor Speed If you typed a new oven name, the KIC 2000 software requires you to enter the number of heated zones or pre-heat zones in your wave solder machine. See Figure 87. If your process requires different top and bottom set points, deselect the check box labeled Top and Bottom set points are the same This will allow the user to enter different values for top and bottom heaters in each zone. If your oven has top and bottom heaters, but not in all of the heated zones, just enter the same value as the actual set point in that zone for both the top and bottom setting. This is also were you will enter the temperature settings for each zone or pre-
heater in your wave solder machine and the conveyor speed setting. In the field marked Solder temperature enter the setting for the solder pot temperature from your wave solder machine. When you have finished entering this information select the Forward Arrow button to continue. Figure 87: Run a Profile Screen #2 Zone length, Minimum and Maximum Temperature settings If you typed a new oven name, the KIC 2000 software also requires you to enter the length of each zone as well as the minimum and maximum zone temperature settings. This information will help the KIC 2000 software narrow the possibilities of prediction results that your oven can actually achieve. See Figure 88. For wave solder processes you are required to enter the distance from the end of the last preheat zone to the beginning of the main wave. Enter this value in the field labeled Distance from end of last preheat zone to the main wave. Once you have finished entering this information select the Forward Arrow button to continue. Figure 88: Run a Profile Screen #3 KIC 2000 User Manual 57 KIC 2000 v2.4.0.x Connecting the Air TC The next screen shows directions for attaching the Air TC to your product. It is important to follow these instructions. See Figure 89. The Air TC starts and stops the profile automatically, measures the oven, and provides useful profile information. In certain processes it may be beneficial to wrap the end of the Air TC with tape to give it more surface area. KIC recommends wrapping the Air TC when profiling:
Wave Solder. Anytime IR heat is present. Wave Surfer Wave Surfer users connect the designated thermocouples to the corresponding channels on the SlimKIC 2000. Make sure the retainers holding the SlimKIC 2000 are in place and secure. See Figure 90. If any of the embedded thermocouples are damaged or show signs of wear replace them. In addition to the instructions given, it is very important that you position the Air TC so that it touches the wave(s). The Air TC must pass through the wave in order to provide accurate profile results. Of course it you are profiling a Wave Solder machine with the wave off, the Air TC position is not critical to the profile results. Select the Forward Arrow button to continue. Figure 89: Run a Profile Screen #4 No Wave Surfer Connecting Wave TCs The next screen will depict thermocouple attachment for wave solder profiling with the wave on. The KIC 2000 software utilizes two Wave TCs in addition to the Air TC to collect wave specific data. See Figure 91. One Wave TC is placed on the Right side of the board and one on the Left side near the leading edge of the profile board. KIC recommend using high temperature solder to connect both Wave TCs. The wave TCs will measure -Wave Dwell time and Parallelism when profiling a wave solder machine with the wave on. Select the Forward Arrow button to continue. Figure 90: Run a Profile Screen #4 Wave Surfer Figure 91: Run a Profile Screen #5 58 KIC 2000 User Manual The next screen will depict the placement of the Wave TCs and instructs what slot/channel of the KIC Profiler to connect each Wave TC to. See Figure 92. It is very important to follow these directions. Plug the Left-Wave TC into the #2 slot of the KIC Profiler. Plug the Right-Wave TC into the #3 slot of the KIC Profiler. When you have properly connected your Wave TCs, select the Forward Arrow button to proceed. Connecting Product TCs The next screen will depict placement of the thermocouples used for profiling the product (Product TCs). See Figure 93. Product TCs are connected to the product in key locations across the product. The selected locations need represent the highest and lowest- mass areas of the product or even specific temperature sensitive components. Once you have connected your Product TCs to your product, connect them to the KIC profiler stating with slot or TC #4. Select the Forward Arrow button to continue. KIC 2000 v2.4.0.x Figure 92: Run a Profile Screen #6 Wave-On Figure 93: Run a Profile Screen #6 KIC 2000 User Manual 59 KIC 2000 v2.4.0.x Selecting the thermocouples and starting a profile This screen displays the live readings from the KIC profiler for all thermocouples selected, as long as the hardware is properly connected. See Figure 94. Make sure your KIC Profiler has a fresh battery and is powered on. Selecting Thermocouples - To select a thermocouple, check the box next to the thermocouple number. The live temperature is displayed beneath each thermocouple label. Thermocouple Labels - Optionally you can check the box to Include thermocouple labels. When this box is checked you can type a text label for each selected thermocouple. 20 character maximum. Select this button to start a profile. Figure 94: Run a Profile Screen #7 Distance from the Air TC Measure and enter the distance from the Air TC to each thermocouple used, including the Wave TCs. Select the Help Measurement (Tape Measure Help) button for an example of how to correctly measure the distance from the Air TC. See Figure 95. 60 KIC 2000 User Manual Figure 95: Wave-On TC measurements KIC 2000 v2.4.0.x Once you have selected your thermocouples, you are ready to profile. Make sure your KIC profiler hardware is properly connected to the computer. You will be able to view the live readings for each selected thermocouple. If you dont see the live readings, the KIC Profiler hardware is not connected properly. Recheck the connections. Select the Start Profile (Green traffic light) button to begin profiling. The KIC 2000 software requires that the selected thermocouples read valid temperatures below the Maximum product temperature at start of profile as set in the Global Preferences screen. The default setting is 31C/88C. If any of the selected thermocouples read too high, the following message will appear:
See Figure 96. Figure 96 When the KIC 2000 software detects valid temperatures for all of the selected thermocouples, it will allow you to start the profile. KIC 2000 User Manual 61 In certain situations the KIC 2000 software may display other messages with directions in addition to what is outlined below. Read these messages and follow these directions carefully. KIC 2000 v2.4.0.x Next, the KIC 2000 software will ask you to verify the oven is stable. See Figure 97. Yes The software will prompt you to put the KIC Profiler and the board in to the oven. No The software will ask if the oven is getting closer to the set points. See Figure 98. Yes The software will return to previous screen to wait till oven is ready, oven set points within 2.0/3.6F. No The software will ask you to change the oven set point temperatures to the temperatures that the control thermocouples are currently reading, and then press OK. Figure 97 Figure 98 The KIC 2000 software will have you enter the new set points and then recalculate the capability of your oven. Then continue forward through the Thermocouple Attachment screens until you get to the Select thermocouples screen. Then select the Start Profile button (Green traffic light) to start the profile, once the oven has stabilized. If you selected yes, the software shows a picture of and instructs the user to put the SlimKIC 2000 and the board into the wave machine, and then select the Arrow Forward button. See Figure 99. Figure 99: Wave Surfer Device loading into Wave machine Next, the software will display the Live Profile graph. 62 KIC 2000 User Manual KIC 2000 v2.4.0.x Live Profile Graph Display The live profile graph display is displayed only when using the SlimKIC 2000 or KIC Explorer RF models. The live profile graph display will show the profile plot on the graph for the current profile that is running. See Figure 100. If you have a SlimKIC 2000 or KIC Explorer-Data log model, you will not see a live profile display. Live temperature readings and Delta Temperature plots Oven temperature settings and conveyor speed. Live profile status Figure 100: Live Profile Graph Display While the KIC Profiler is in the oven, and until the profile has ended, the software will continue to display the live profile graph. The other tabs at the top of the screen; Description, and Optimization are inaccessible. See Figure 100. The live profile is plotted on the graph. The current temperatures for each thermocouple and the Delta between them are displayed in a small window in the upper-Left hand corner of the profile graph. The elapsed time is also displayed. The current oven temperature set points and conveyor speed for this profile is displayed beneath the Statistics table. The profile status is continually updated throughout the profile. SlimKIC 2000 and KIC Explorer RF models only. The Live profile graph display will remain on your screen until the KIC Profiler has achieved the trigger temperature that determines the profile end. KIC 2000 User Manual 63 KIC 2000 v2.4.0.x Temperature Triggers The KIC 2000 software and profilers use temperature triggers to start and stop the profile automatically. The default KIC 2000 temperature triggers are as follows: See Table 2. Wave Solder-Wave On 33C/92F 110C/230F 90C/194F Profile start Mid trigger Profile end Wave Solder-Wave Off 33C/92F Profile start 130C/266F Mid trigger Profile end 110C/230F Table 2 The default trigger values should be fine for most processes. The Profile Start-trigger is determined by the Maximum product temperature at start of profile setting in the Global Preferences screen. The start trigger value is always 2C above this setting. In the event that the mid-trigger, or end trigger values need to be changed, contact KIC Technical support, tech@kicmail.com. Profile Retransmission For users of the SlimKIC 2000 or KIC Explorer profilers with RF transmit capability. While the KIC Profiler transmits the live profile data to the SlimKIC Receiver or KIC Explorer Base Station; it simultaneously stores the profile data in its memory. Once the KIC Profiler detects that all of the thermocouples have cooled below the profile-end trigger temperature, it will begin retransmitting the profile data to the KIC 2000 software via RF. The KIC Profiler will send the profile in data packets. The retransmission status is displayed at the bottom of the screen. See Figure 101. Figure 101: KIC Profiler RF model only When all of the data packets have been received, the software will display a message asking you to turn the KIC Profiler off, choose OK. Failing to turn your KIC Profiler off will drain the battery. Next, the KIC 2000 software will automatically analyze the profile data and presents the profile and profile statistics. If you purchased the Navigator option, the predicted oven settings will be displayed as well. If the Air TC or either Wave TC does not touch the wave(s), the KIC 2000 software will display an error message: See Figure 102. 64 Figure 102 KIC 2000 User Manual
1 | Manual Part 2 | Users Manual | 2.35 MiB | / June 11 2007 |
KIC 2000 v2.4.0.x Profile Graph Display Once the KIC 2000 software opens the Profile Graph Display, all the tabs at the top will be accessible. The General Tab will show the profile results for both the Preheat and Wave sections of the profile. You can select either the Preheat tab or the Wave tab above the Statistic table. See Figure 103. Preheat Tab The Preheat tab represents only the section of the profile before the wave. The KIC 2000 software draws a Blue rectangle around the area that is considered preheat. The profile statistics and set points which are shown below the profile graph depict only the preheat section of the profile, the profile data inside the Blue rectangle. See Figure 103. Information regarding the Wave TCs is displayed in a window at the upper-Right hand corner of the profile graph. This information includes; Dwell time, parallelism, and the solder temperatures for the wave(s). Figure 103: Profile Graph Display Profile Information from the Wave TCs is displayed in a window at the upper-Right hand corner of the profile graph. See Figure 103 and Figure 104. This information includes; Dwell time and Parallelism in seconds, and the Solder temperature set point and actual for the wave(s) portion of the profile. The Dwell time is measured by the Wave TCs. The Parallelism is the measured time difference between when the Wave TC-Left, and Wave TC-
Right hit the wave. The Solder Temperature set point is input by the user before the profile when entering oven set point information. The solder temperature value is measured by the Air TC during the profile. Navigator The Navigator software option will optimize only for the preheat section of the profile. The Navigator will not predict changes to the wave section of the profile. Figure 104: Wave Information KIC 2000 User Manual 65 KIC 2000 v2.4.0.x Statistics - Below the profile graph is the Profile Statistics. The Statistics are a numeric representation of the profile and how well the profile fits the selected Process Window. The Statistics for this profile and the predicted profile are shown. A percentage value is displayed in each cell beside the Statistic value. This percentage represents the amount of Process Window being used. A PWI under 100% indicate the profile fits within the selected Process Window, a PWI 100%or higher indicates the profile has exceeded the selected Process Window. The KIC 2000 software will only display PWI values for the Preheat Statistics. Original/Predicted Set points - Below the profile Statistics is the oven temperature and conveyor settings. The original set points represent the oven settings when this profile was run; the predicted settings represent the recommendation of the Navigator prediction software. If you did not purchase the Navigator option, the software will display the same oven settings for the original and predicted statistics. Navigator is an optional KIC 2000 software feature that automatically finds the best profile for your product based on your solder paste specifications. The KIC 2000 software will not show the predicted set points should the user want to print the profile. If you wish to print the predicted set points, you can do so by pressing the F9 key. The F9 function key will print any active profile screen of the KIC 2000 software. Wave Tab The Wave Tab will show profile information specific to the wave portion of the profile. The KIC 2000 software draws a Blue rectangle around the area that is considered Wave. The profile statistics and set points which are shown below the profile graph depict only the Wave section of the profile. See Figure 105. Wave PWI If you entered Wave specific Process Window specs when setting up your Process Window then the Wave PWI will also be displayed when viewing the Wave tab. See Figure 105. 66 Figure 105: Profile Graph Display Wave Tab KIC 2000 User Manual KIC 2000 v2.4.0.x Manual Profile Prediction The KIC 2000 software has automatic (Navigator), and manual prediction capabilities. The standard KIC 2000 software installation includes manual prediction capabilities. Manual prediction gives the user the flexibility to easily predict changes to the oven settings (temperature settings, conveyor speed), and view the results without having to spend the time actually running the profile. This feature is very helpful to the user, minimizing the time spent fine tuning or developing a thermal profile. See Figure 106. Original/Predicted set points Manual Prediction Figure 106 Original/Predicted set points Navigator (Optional) Figure 107 This is an example of how the KIC 2000 software (standard and with Navigator) lists the PWI, and oven settings for the profile. This table is divided into the original section (top), and the Predicted section
(bottom). The original values represent the oven settings at the time the profile was run. The predicted values represent the prediction results as determined by the Navigator software. See Figure 107. If you purchased the Navigator software option, the KIC 2000 software will automatically generate results that are best suited for the selected Process Window. In the event you wish to modify the prediction results of the Navigator, you can do so. KIC 2000 User Manual 67 KIC 2000 v2.4.0.x To predict changes to the oven settings, or modify the Navigator prediction results, click on the zone you wish to change. In the example below, zone 1 has been selected. See Figure 108. Figure 108 Type the new temperature setting, and then press Enter. The Navigator will predict the results of that change, and then automatically update the PWI, predicted Statistics, and the profile graph. The new predicted results will be displayed on the graph in a dotted-line format. This format enables the user to easily determine the difference between the original and predicted profiles. See Figure 109. Profile Graph Display Preheat Section of Profile Graph Predicted profile plot
(dotted lines) Original profile plot
(solid lines) Figure 109 The PWI for the profile is displayed in the bottom-Left corner of this screen. If the measured PWI is below 100%, the value will be displayed in a Green font. See Figure 110. If the measured PWI is 100% or higher, the value will be displayed in a Red font. See Figure 111. A PWI under 100%
is acceptable Figure 110: PWI In-Spec Figure 111: PWI Out-of-Spec A PWI above 100%
is unacceptable This display method enables the user to easily identify if the profile is in or out of spec. KIC 2000 User Manual 68 KIC 2000 v2.4.0.x Graph Controller The Graph Controller allows the user to modify the view of the KIC 2000-profile graph. To open the Graph Controller, Left-click on the TC column header in the Statistics table or Double-Left click, anywhere just outside the profile graph. Auto Scale The Auto Scale feature will automatically adjust the X, and Y axis scales to fit all of the data in the profile graph. When the Auto Scale feature is disabled, the user must manually input the minimum and maximum scale settings for the X, and Y axis scale of the profile graph. Selecting Thermocouples to View The TCs section is a list of the thermocouples used for the profile. By selecting All you are selecting that all the thermocouples used for the original profile will be displayed on the profile graph. In the event that you wish to view the profile without a particular or multiple thermocouples, you can deselect individual thermocouples, or deselect the All check box, and choose only the thermocouples you wish to view. Deselecting Thermocouples If a thermocouple has become disconnected during the profile, the profile results may be affected to due above normal peak temperatures and such. This situation may cause the profile PWI value to be artificially inflated due to bad data. In the event a single or multiple thermocouples become disconnected from the product during the profile, you can deselect the affected thermocouple(s). The KIC 2000 software will recalculate the PWI, and update the profile statistics based on the remaining thermocouples selected. You must select at least one product thermocouple. Grid Enables/disables the view of the X, and Y-Axis scales. Reference Lines Enables the view of Reference Lines displayed on the profile graph. These lines represent any temperatures referenced in the selected Process Window. Zone Lines Enables the view for the oven zone lines on the profile graph. Predicted TCs Only - Removes the Original profile plot form view, displaying only the prediction profile plot on the graph. Zero Decimal When viewing the Pointer tool, this setting enables or disables the decimal display. When unchecked, the software will display one decimal point. Internal Temp Enables the view of the KIC profilers internal temperature profile plot on the graph. Display Wave TCs Enables the display of the Wave TCs and the Divider Timestamp Line on the profile graph Distance From Air TC Displays the Distance From the Air TC for each thermocouple. You can edit these values. These values were originally entered before the Profile start. Wave TC 1/TC 2 Distance from Air TC to each Wave TC. Figure 112: Graph Controller Wave-On KIC 2000 User Manual 69 KIC 2000 v2.4.0.x Distance Between Last Preheat and Wave This is the distance form the main wave to the last preheat zone. You can edit this if necessary. This value was originally entered by the user in the Entering Oven Recipe screen. Dividers timestamp between Chip and Lambda waves (in seconds) Time between waves in seconds. Chip and lambda wave measurements In some situations the KIC 2000 software will not display the Wave-On profiles correctly. This can be caused by many factors. An incorrect display for the Wave portion of the profile display can effect the Dwell Time and Parallelism measurements and in some cases only displays information for 1 wave even though there are 2 waves present. If you experience a problem with the Wave-On profile display, you can adjust the display manually. This will ensure that the KIC 2000 software Wave-On profile display is as accurate as possible. Chip zone length. Lambda Zone Length Distance between the ends of chip to the beginning of the wave Figure 113: Dual-wave Wave Solder Machine - Wave measurements KIC 2000 User Manual 70 KIC 2000 v2.4.0.x In order for the KIC 2000 software to display the Wave-On profiles correctly, the user can manually enter the Wave Machine measurements in the Oven configuration file. See Figure #1 for details of each required measurement. File Name to edit: C:\KIC Profiler 2000\Ovens\yourwaveovenname.kiccfg:
1. Enter the measurements for the required items listed below: See Figure 113 for details of each required measurement.
[HOST]
LambdaLength=
ChipLength=
fChipLambdaDistance=
UnitsEnumForWave=0 (0=Inches, 1=Centimeters) 2. After the measurements have been input, save the file and then close it. From this point-forward all profiles run using this same oven name will be displayed using the values input in the previous step. KIC 2000 User Manual 71 KIC 2000 v2.4.0.x Divider Timestamp between Chip and Lambda Waves If you receive an incorrect calculation result for the Wave(s) portion of the profile, such as: there should be 2 waves but it shows only 1, or the Dwell Time appears to be incorrect, then it may be necessary to adjust the Divider Timestamp between Chip and Lambda Waves. Here are the steps to follow on how to manually change the Divider Timestamp between Chip and Lambda Waves line position on the profile graph. 1. Open a Wave-On profile from the Profile Explorer or have a Wave-On profile (that has just been run) displayed on the Graph screen. 2. Launch the Graph Controller. To enable, Left-click outside the Graph area. See Figure 116. 3. Select the Display Wave TCs check box. See Figure 114. Check this to display the Wave TCs on the graph This value is the offset (in seconds) measuring backwards from the Lambda waves peak temperature position. Figure 114: Graph Controller Wave-On See Figure 114. 4. Select the Green-Check button to save the changes made and return to the Profile Graph display. Whenever a change is made in the Graph Controller that affects the profile display A KIC message will appear asking the user if the changes should be saved or not. See Figure 115. 72 Figure 115 KIC 2000 User Manual KIC 2000 v2.4.0.x When returned to the profile graph, you will see the Wave TCs and the Divider Timestamp between Chip and Lambda Waves line between waves is displayed (shown in light green). See Figure 116. If you notice that the Divider Timestamp between Chip and Lambda Waves line is not positioned between the 2 waves or is located before the Lambda wave (see the ideal location for the Divider Line between Chip and Lambda Waves section), then an adjustment must be made in order to display the waves and Divider Timestamp between Chip and Lambda Waves line properly. Below is an example of an incorrect Divider Timestamp between Chip and Lambda Waves measurement display:
Notice:
Only 1 wave is displayed even though there are really 2 waves present. See Figure 116. The Divider Timestamp between Chip and Lambda Waves line is positioned incorrectly. It should be positioned between the Chip and Lambda Waves and not inside the Lambda wave as displayed. See Figure 116. The divider Timestamp Line is inside the lambda. We need to adjust it so it will be between chip and lambda waves. Figure 116 KIC 2000 User Manual 73 KIC 2000 v2.4.0.x Launch the Graph Controller, to enable Left-click outside the Graph area. See Figure 116. The current Divider Timestamp between Chip and Lambda Waves is set to a value of 1. See Figure 117. To move the Divider Timestamp between Chip and Lambda Waves line backward on the graph, enter a higher value. To move Divider Timestamp between Chip and Lambda Waves line forward on the graph enter a lower value. Figure 117: Graph Controller Wave-On The ideal position for the Divider Timestamp between Chip and Lambda Waves is the Lambda wave Dwell time + 1-2 seconds. For this example, the Divider Timestamp between Chip and Lambda Waves should be set to 4 seconds. (2 seconds Dwell +2 Seconds) See Figure 118. 74 KIC 2000 User Manual KIC 2000 v2.4.0.x Figure 118: Divider Timestamp between Chip and Lambda Waves line is displayed in the correct position The Wave-On profile is now displayed correctly showing 2 waves and the Divider Timestamp between Chip and Lambda Waves line is displayed in the correct position. See Figure 118. You can go back to the Graph Controller and turn off the Display wave TCs option if you do not wish to view them in the profile graph display. . KIC 2000 User Manual 75 KIC 2000 v2.4.0.x The ideal location for the Divider between chip and lambda waves line. The correct Divider Timestamp between Chip and Lambda Waves line position will help to improve the calculation of the Wave TCs (Dwell Time and Parallelism). The ideal Divider Timestamp between Chip and Lambda Waves line should be positioned between the 2 waves (Chip and Lambda waves) but not inside the Lambda wave. See Figure 119 through Figure 122. Figure 119 through Figure 121 show examples of incorrect positioning of the Divider Timestamp between Chip and Lambda Waves line. Figure 119 shows that the Divider Timestamp between Chip and Lambda Waves line is not positioned correctly, as a result the line is displayed inside the Lambda wave. The divider is inside the lambda wave. This is not the correct position. Figure 119: Divider Timestamp between Chip and Lambda Waves = 1-inch KIC 2000 User Manual 76 Figure 120 shows that the Divider Timestamp between Chip and Lambda Waves line is not positioned correctly, as a result the line is inside the chip wave. KIC 2000 v2.4.0.x The divider is inside the chip wave. This is not the correct position. Figure 120: Divider Timestamp between Chip and Lambda Waves = 5-inches KIC 2000 User Manual 77 KIC 2000 v2.4.0.x Figure 121 shows that the Divider Timestamp between Chip and Lambda Waves line is not positioned correctly, as a result its position is outside both the Chip and Lambda waves. The divider is outside the chip and lambda wave. It is not in a correct location. Figure 121: Divider Timestamp between Chip and Lambda Waves = 10-inches 78 KIC 2000 User Manual Figure 122 shows the ideal location of the Divider Timestamp between Chip and Lambda Waves line. The line is positioned after TC1 and TC2 have passed the Chip wave and before the TCs hit the Lambda wave. KIC 2000 v2.4.0.x This is the ideal position for the divider line. Notice the number of waves is displayed correctly. Figure 122: Divider Timestamp between Chip and Lambda Waves = 4-inches If you have any questions or need assistance with wave solder profiling or to manually change the Divider Timestamp between Chip and Lambda Waves value contact KIC Technical Support: tech@kicmail.com. KIC 2000 User Manual 79 KIC 2000 v2.4.0.x Tips for Profiling Wave Solder Listed below are tips for profiling wave solder machines using your KIC Profiler. These tips are intended to help you in profiling your wave solder machine. Your process may not match the pictures below. Contact KIC Technical support if you have any questions regarding wave solder profiling using your SlimKIC 2000 or KIC Explorer profiler. tech@kicmail.com. Wave solder profiling is simplified with the Wave Surfer device. If you are not using a Wave Surfer device, use a blank, spare board, or palette to carry the KIC Profiler on. It may be helpful to secure the KIC profiler and Thermal Shield to the board/palette. During the profile, you can run the KIC Profiler in front or behind the profile board. See Figure 123. Run the thermal shield upside-down to prevent any solder from contacting the SlimKIC 2000. See Figure 123. Use a board stiffener when available. This will help prevent the board from sagging due to the weight of the KIC Profiler. This will also help prevent liquid solder from flowing onto the board, possibly contacting the Thermal Shield or KIC Profiler. It is helpful to raise the SlimKIC 2000 thermal shield at least 1/8 to 1/4 off the carrier board/palette in order to prevent any liquid solder from entering the Thermal Shield. See Figure 123. You can run the profile with or without the spray fluxer active. If you choose to run wave solder profiles with the spray fluxer on, you run the risk of contaminating the Wave Surfer or Thermal shield. If operating properly all the spray flux should be removed by the process. Figure 123: Profiling Wave Solder Using a KIC Profiler 80 KIC 2000 User Manual Cure Profiling The process for running a Cure profile is very similar to the KIC 2000 software Reflow application. You may have to define your own spec, as the KIC 2000 software does not contain process windows specifications designed for cure applications. From the KIC 2000 Main Menu select the Run Profile button. See Figure 124. This is the button that has a picture of a PCB. A text label will be displayed as you place the mouse pointer over each button. KIC 2000 v2.4.0.x Figure 124: KIC 2000 Main Screen Name Product and Select Process Window/Application type Figure 125: Run a Profile Screen #1 Select your product name from the list. If youre profiling a new product type the name. Select your Process Window from the list. Select your process type from the application list. The KIC 2000 software profile and prediction results are based on this setting, it is imperative that your select the correct application type. Failing to do so can affect the profile results. Choose Cure. Select your oven name from the list. If youre profiling on a new oven or machine, type the name in the Oven Name field. Optionally you can type notes or descriptions for this profile in the Profile Description field. These notes will be stored with the profile and can be edited later if necessary. When you are satisfied with your selection, choose the Next arrow to proceed. The software will step you through the screens in order to run a profile. See Figure 125. Cure Profile Trigger temperatures Cure Profile start Mid trigger Profile end 33C/92F 100C/212F 80C/176F If you have any questions, contact KIC Technical Support. tech@kicmail.com, (858)-673-6050 anytime. KIC 2000 User Manual 81 KIC 2000 v2.4.0.x Temperature vs. Time profiling The Temperature vs. Time feature allows the user to profile a large variety of processes. By allowing the user to make a simple temperature/time profile they will have the ability to run profiles and set up experiments for practically any thermal process. This would include, batch processes for cure, environmental temperature cycling, rework, hi-temp process, etc. Additional capabilities include being able to measure temperatures from -150 to 1050. Temperature vs. Time profiling is different than the other application types. Differences include:
The KIC Profiler will not utilize temperature triggers for starting/stopping the profile. These actions are performed manually. TC #1 is not used as an Air-TC; it behaves as a normal TC. TC #1 can be included in Process Window calculations. Data for TC #1 is displayed on the profile graph. Using any other application type, it is not. KIC 2000 prediction capabilities by design are not compatible with Temperature vs. Time profiles. The Navigator prediction tool as well as Auto-Focus will not work on Temperature vs. Time profiles. PWI is calculated for each profile. The KIC Profiler must remain connected to the communication cable throughout the Temperature vs. Time profile. This includes SlimKIC 2000 Profilers with RF capability. KIC Explorer Profilers can utilize the RF option for wireless Temperature vs. Time profiles. Using Temperature vs. Time, users can measure negative temperatures. Because temperature triggers are not used, the KIC 2000 software can display data as low as -150C. Sample Rate When the Temperature vs. Time application is selected a fixed number of 5000 data points divided by the Expected Profile Length is used to display the profile. Note: To decrease the number of samples, enter a longer Expected Profile Length. KIC 2000 software This section will outline the information necessary to set up and run a Temperature vs. Time profile using your KIC Profiler and KIC 2000 software. This section is written assuming the user has a basic understanding of the KIC 2000 software before attempting to run a Temperature vs. Time profile. Global Preferences Units of Measure Set the unit of measure for each item. These settings will determine the units used to display the profile graph. Product Start Temperature - The default setting is 31C. This setting is used for Temperature vs. Time profiling even though temperature triggers are not used. Instead the profile can start as soon as the Start Profile button is selected and as long as the product TCs are below this temperature setting. Profiling Hardware Even if you have a SlimKIC 2000 or KIC Explorer profiler that has RF capability, the KIC Profiler must remain connected to the communication cable throughout the duration of the Temperature vs. time profile. Auto Focus Tab The Auto Focus feature by design is not compatible with Temperature vs. Time profiles. If you have made any changes, be sure and select the Green check mark button to save those changes when exiting the Global Preferences screen. 82 KIC 2000 User Manual KIC 2000 v2.4.0.x Process Window Setup The Process Window is a set of limits applied to the profile data. The user has the option of either not using a defined Process Window in which case no PWI will be calculated, or define a Process Window and have the KIC 2000 software calculate and display a PWI for that profile. Deselect this check box to assign separate specs for each thermocouple used. See details below. Figure 126: Process Window Process Window Name Name of the KIC Process Window file that includes the statistics chosen and limits for those statistics, along with whatever text is typed in the Description field. Solder Paste Menu - A read only library list of numerous solder pastes along with the statistics and limits suggested by the paste mfg., also included is a User-Defined option in the list which allows you to create a spec. of your own. See below for additional details. Edit Specs Screen allowing the user to edit or choose statistics and limits for a chosen solder paste or define your own specs Wave This radio button switches between the process specs and the Wave process specs for the selected Process Window. Set up a Process Window specific to Wave TCs for Wave Solder profiling. Read only text box Shows the paste name, statistics name, and limits for a Process Window chosen, edited, or saved by the user. To edit select the Edit Specs button. Same Specs for all TCs By deselecting this checkbox, you can assign separate specifications for each individual thermocouple you are using. After deselecting the checkbox, youll need to click on the Edit Specs button to choose which statistics will be used and what spec limits will be set for each thermocouple used. This option would be used if you had component specific specifications that differ from the general solder paste specs. Another use for this would be if you wanted to monitor the actual board temperature as well as component temps. You would then only select the statistics for that TC that are relevant. If you wish to use the same specifications for all thermocouples, put a check mark in the box. Select TC to View This dialog box will appear only if the Same Specs for all TCs checkbox is deselected. By clicking on the dropdown menu, you can view the specifications that have been defined for that number thermocouple. If a description was included, it will be displayed next to Label. Process Window Description Field allowing for freehand notes for a particular Process Window KIC 2000 User Manual 83 KIC 2000 v2.4.0.x Running a Temperature vs. Time profile From the KIC 2000 Main Menu select the Run Profile button. This is the button that has a picture of a PCB. A text label will be displayed as you place the mouse pointer over each button. Name Product and Select Process Window/Application Type Figure 127: Run a Profile Screen #1 Time vs. Temperature Select your Product Name from the list. If youre profiling a new product type the name. Select your Process Window from the list. Select Temperature vs. Time from the Application list. The KIC 2000 software profile display and calculations are based on this setting Select your oven name from the list. If youre profiling on a new oven or machine, type the name in the Oven Name field. Optionally you can type notes or descriptions for this profile in the Profile Description field. These notes will be stored with the profile and can be edited later if necessary. When you are finished with your selection, choose the Forward Arrow button to proceed. See Figure 127. 84 KIC 2000 User Manual KIC 2000 v2.4.0.x Selecting the thermocouples and starting a profile This screen displays the live readings for all thermocouples connected to your KIC profiler. Select the thermocouples by clicking the check box next to each TC number. Make sure the SlimKIC 2000 has a fresh battery and is powered on. See Figure 128. Selecting Thermocouples - To select a thermocouple, check the box next to the thermocouple number. The live temperatures are displayed beneath each thermocouple label. Thermocouple Labels - Optionally you can check the box to Include thermocouple labels. When this box is checked you can type a text label for each selected thermocouple. 20 character maximum. If the selected Process Window has Separate Specs for TCs, then the user must return to the Process Window-Edit Specs screen in order select/deselect TCs or change their labels. Select this button to start a profile. Figure 128: Run a Profile Screen #2 Time vs. Temperature Expected Profile Length This value controls the X-Axis on the profile graph. Make sure to enter enough time to complete your profile. Otherwise the profile plot will stop as soon as the Expected profile Length is achieved. Data outside this time limit will not be displayed. Note: to decrease the number of samples, enter a longer Expected Profile Length Once you have selected your thermocouples, you are ready to profile. Make sure your KIC profiler hardware is properly connected to the computer. You will be able to view the live readings for each selected thermocouple. If you do not see the live readings, then your KIC profiler hardware is not connected properly. Recheck the connections. Temperature vs. Time profiles cannot begin until your KIC Profiler is connected via the cable, and communication established. Select the Start Profile (Green traffic light) button to begin profiling. The profile will begin at this point. KIC 2000 User Manual 85 KIC 2000 v2.4.0.x The KIC 2000 software requires that the selected thermocouples read valid temperatures below the Maximum product temperature at start of profile as set in the Global Preferences screen. The default setting is 31C/88F. If any of the selected thermocouples read too high, this message will appear. See Figure 129. When the KIC 2000 software detects valid temperatures for all of the selected thermocouples, it will allow you to start the profile. Figure 129 The maximum operating temperature for the SlimKIC 2000 profiler is 105C/220F. If your process temperatures will cause the SlimKIC to exceed this limit then DO NOT place the SlimKIC into the oven. The maximum operating temperature for the KIC Explorer is 85C/185F. If your process temperatures will cause the KIC Explorer to exceed this limit then DO NOT place the KIC Explorer into the oven. Trailing Wire Profiling The SlimKIC 2000 and KIC Explorer profilers can be used with elongated thermocouples or a thermocouple extension long enough to pass through the process. This is especially useful for low clearance processes or higher temperature processes that would normally cause the SlimKIC 2000 or KIC Explorer profiler to overheat during use. Select the Stop Profile button when the profile is complete. Leave the product TCs connected until the software displays a message instructing you to turn off your KIC profiler. 86 KIC 2000 User Manual Live Profile Graph Display The Live Profile Graph display will show the profile plot on the graph for the current profile that is running. See Figure 130. KIC 2000 v2.4.0.x Live temperature readings and Delta Temperature plot Profile status While the KIC Profiler is in the oven, and until the profile has ended, the software will continue to display the Live Profile Graph. The Description tab at the top of the screen is inaccessible. Figure 130: Live Profile Graph Display The live profile is plotted on the graph The current temperatures for each thermocouple and the Delta between them are displayed in a small window in the upper-Left hand corner of the profile graph. The elapsed time is also displayed. The Live Profile Graph display will remain on your screen until the Stop Profile button is selected even if the profile time has completed and the profile plot has ended. See Figure 130. The software will display 2 messages when the Stop Profile button is pressed:
The first will ask the user to confirm the Profile Stop. See Figure 131. If the user selects No, then the profile continues. If the user selects Yes, then the second message instructs the user to turn your KIC Profiler off. See Figure 132. KIC 2000 User Manual Figure 131 Figure 132 87 KIC 2000 v2.4.0.x Viewing the Profile and Statistics Temperature plots Statistics PWI Figure 133: Profile Graph Display Time vs. Temperature The Profile screen-General Tab displays the product name, and profile start time at the top of the screen. The profile, profile statistics and PWI are also displayed. See Figure 133. Profile View To maximize the profile display, double click inside the profile graph area. The profile graph will change and be displayed in a full screen format. Double click again to return to normal view. Statistics View To maximize the Statistics view, double click inside the Statistics table area. The Statistics will change and be displayed in a full screen format. Double click again to return to normal view. Description tab The Description tab contains a text area that displays a description of the profile should you wish to enter any. See Figure 134. This text is the same text that you can enter in the Select Product screen at the beginning of the Run Profile Routine. This text is also displayed in the Profile Explorer view for each profile. Figure 134: Description Tab Time vs. Temperature 88 KIC 2000 User Manual KIC 2000 v2.4.0.x Graph Controller The Graph Controller allows the user to modify the view of the KIC 2000-profile graph. To open the Graph Controller, Left-click on the TC column header in the Statistics table or Double-Left click, anywhere just outside the profile graph. See Figure 135. Auto Scale The Auto Scale feature will automatically adjust the X, and Y axis scales to fit all of the data in the profile graph. When the Auto Scale feature is disabled, the user must manually input the minimum and maximum scale settings for the X, and Y axis scale of the profile graph. Selecting Thermocouples to View The TCs section is a list of the thermocouples used for the profile. By selecting All you are selecting that all the thermocouples used for the original profile will be displayed on the profile graph. In the event that you wish to view the profile without a particular or multiple thermocouples, you can deselect individual thermocouples, or deselect the All check box, and choose only the thermocouples you wish to view. Deselecting Thermocouples If a thermocouple has become disconnected during the profile, the profile results (PWI) may be affected to due above normal peak temperatures and such. This situation may cause the profile PWI value to be artificially inflated due to bad data. In the event a single or multiple thermocouples become disconnected from the product during the profile, you can deselect the affected thermocouple(s). The KIC 2000 software will recalculate the PWI, and update the profile Statistics based on the remaining thermocouples selected. You must select at least one product thermocouple. Grid Enables/disables the view of the X, and Y-Axis scales. Reference Lines Enables the view of Reference Lines displayed on the profile graph. These lines represent any temperatures referenced in the selected Process Window. Zone Lines Enables the view for the oven zone lines on the profile graph. Zero Decimal When viewing the Pointer tool, this setting enables or disables the decimal display. When unchecked, the software will display one decimal point. Internal Temp Enables the view of the KIC profilers internal temperature profile plot on the graph. Figure 135: Graph Controller Time vs. Temperature KIC 2000 User Manual 89 KIC 2000 v2.4.0.x Automatic Calculation of Delta T + Delta (or range) for all Stats The software will automatically calculate, and display in the Pointer tool display box, the Delta for the profile data for all TCs for all Statistics columns. This is the range of the highest to the lowest value for any given specification. This information is strictly being displayed and is not factored in to the PWI value calculations. Pointer Tool You can also view the Delta T (T), or Delta Temperature, at specific points across the profile by right mouse clicking on the graph. This will bring up the Pointer tool and a chart will appear in the upper left corner of the graph. See Figure 136. Wherever the pointer is moved across the profile, the following data will be displayed:
The first column is the actual temperature for each TC. The Delta T for both actual and predicted TC data. The time during the profile at which the pointer is placed. Figure 136: Graph Pointer Profile Screen Buttons There are four buttons at the bottom of the Profile screen. Edit/Define Process Window Choose this button to either view or edit the process specification(s) for the product used in this profile. Copy to clipboard Choose this button to copy the profile data to the Windows clipboard. You can then paste the data to a different application. Print Choose this button to print a copy of the profile that is currently on your screen. Return to Profile Explorer button When finished viewing or analyzing the profile, select this button to return to the KIC 2000 main menu. You will be returned to the Profile Explorer if the profile was opened from there. 90 KIC 2000 User Manual KIC 2000 v2.4.0.x Figure 137 Figure 138 Exiting the profile screen Saving changes to the profile Any changes to the Description Notes or the Process Window can be saved with the profile. This will permanently update this profile with the changes. Changes to the Process Window saved here only, save the changes with the profile. To save the changes to Process Window file see next dialog box. See Figure 137. Saving changes to the Process Window If you have made changes to the Process Window while viewing a profile you can save these changes when you exit the Profile screen. The Process Window will permanently have these changes whenever it is used to profile from this point forward. See Figure 138. The KIC 2000 software will take you to the Edit Process Window screen in order to save the changes that you have made. These 2 messages will only appear if changes have been made while viewing the profile. KIC 2000 User Manual 91 KIC 2000 v2.4.0.x KIC Profilers SlimKIC 2000 The SlimKIC 2000 is a real-time solder reflow process setup and optimization tool. The SlimKIC 2000s configuration guarantees a perfect profile every time by both transmitting data in real-time as it passes through the process and simultaneously recording the data internally. When the SlimKIC 2000 profiler has completed its run through the process, the internally logged profile is automatically wirelessly downloaded, filling in any gaps that may have occurred due to broken transmission of the real-time profile. The wireless download feature ensures that every profile run is a good one, and that it will never be necessary to hold up production to run a second profile. Specifications Accuracy:
Resolution:
Internal Operating Temp:
Thermocouple Compatibility:
Temperature Range:
Computer Compatibility:
Power Requirements Operating Frequency:
Dimensions:
+/- 2F (1.2C) Variable 0.3 to 0.1C 0C to 105C Type K, 9 or 12 TCs
-150C to 1050C PC 9V Alkaline battery 433.92 MHz Varies depending upon model and shield. SlimKIC 2000 Maximum Internal Temperature is 105C Removing the SlimKIC 2000 cover Figure 139 Figure 140 To remove the SlimKIC 2000 cover or change the battery you will have to first unscrew the battery cover from the bottom side of the SlimKIC 2000. This will require a small Flathead screwdriver. The screw has a retaining clip to keep it in place so it will not come all the way out. Just loosen it enough so the cover comes free. Remove the battery cover. See Figure 139 and Figure 140. Locate the retention slots on the side of the SlimKIC 2000 cover. To remove the SlimKIC 2000 cover you will need to apply equal pressure to 2 of the retention springs on the same side, and then pull up on the cover slightly. Do the same for the other side retention springs. Once both sides have been lifted slightly, you should be able to remove the cover easily. You can use a small Flathead screwdriver to assist this procedure. 92 KIC 2000 User Manual KIC 2000 v2.4.0.x Inside the SlimKIC 2000 3 2 1 RN5 RN8 JP1 JP2 R6 U11 TP1 U3 U2 U4 U5 RN6 RN7 U7 U8 U9 E8 U6 U10 R10 ON OFF JP3 1 X T TP2 Y1 T N A J2 U13 U12 PROM U14 U15 SW1 9V Battery Figure 141: SlimKIC 2000 Internal view Serial Number Location The SlimKIC 2000 serial number label is located on the main connector block (J1). The SlimKIC 2000 shield must be removed I order to view the serial number. See Figure 141. Internal Components J2 P1 R10 This is the CALIBRATE potentiometer, and is the only adjustment on the SlimKIC 2000 used for This is the 8 pin download/communication port located at the rear of the SlimKIC 2000. This is the main power connector. This connector fits a 9Volt battery. calibrating the unit. This is the MAX TEMP Potentiometer. This is used to increase or decrease the upper range of temperatures that the SlimKIC 2000 can read. R6 SW1 This is the On/Off toggle switch. U12 This is the socket that holds the SlimKIC 2000 - EPROM. The EPROM version can change, check with KIC regularly to ensure you have the latest version firmware in your SlimKIC 2000. Transmitter models include JP3 This 2 position jumper enables or disables the RF transmission capability. TX1 This is the transmitter and facilitates the RF transmission capability. ANT This is the antenna connector. Normally the KIC 2000 does not use an antenna. In some cases an antenna can be added to improve the transmission strength. KIC 2000 User Manual 93 KIC 2000 v2.4.0.x SlimKIC 2000 calibration Before calibration, connect the SlimKIC 2000 Profiler directly to the PC using the SlimKIC 2000 Direct Connect cable. The SlimKIC 2000 Thermal Profiler is connected to a computer COM port using the direct connect cable for the purpose of setting up the SlimKIC 2000, downloading logged data, collecting data in real-time, or calibration. See Figure 142. Figure 142: SlimKIC 2000 direct connect to PC SlimKIC 2000 Calibration Procedure The suggested calibration frequency cycle for the SlimKIC 2000 is 12 months. To calibrate the SlimKIC 2000 you will need a thermocouple simulator. Perform the following steps to properly calibrate the SlimKIC 2000 within +1.2C (+2.0F):
Let the SlimKIC 2000 stand for at least 30 minutes, with its power on, in a constant ambient environment free of drafts. Turn on the computer and start the KIC 2000 or KIC 24/7 software. Connect the SlimKIC 2000 to the computer with the direct connect cable. On the KIC 2000 or KIC 24/7 softwares main screen, choose the Hardware status button. The KIC 2000 or KIC 24/7 software will display the temperatures for each thermocouple connected. Connect the thermocouple simulator to the TC1 (Air TC) position on the SlimKIC 2000. Set the thermocouple simulator to the maximum temperature you expect to read in your oven. Observe the display of Product TC #1s (Air TC) temperature on the screen. This display should update rapidly. Adjust the Calibrate potentiometer very slowly until this Maximum Temperature is correct. Set the thermocouple simulator to below room temperature (40F ~ 65F). Adjust the Calibration potentiometer very slowly until this low temperature is correct. Repeat these steps until both temperatures are reading correctly. When both temperatures are reading correctly, the SlimKIC 2000 is calibrated. KIC offers calibration services for all KIC hardware. Contact KIC Technical Support for details. tech@kicmail.com. 94 KIC 2000 User Manual KIC 2000 v2.4.0.x Setting the SlimKIC 2000 Maximum Temperature The Maximum Temperature setting for the SlimKIC 2000 refers to the highest temperature that the SlimKIC 2000 is set to read. When you received your SlimKIC 2000, it was preset for 932F (500C) as the Maximum Temperature. It can be changed. The highest temperature that the SlimKIC 2000 is capable of reading is 1050C. TIP: If you exceed this temperature while running a profile, your TC inputs will read OVR (over-range). If this happens to you, the first thing to suspect is that the Maximum Temperature setting for your SlimKIC 2000 is not set high enough for the temperature application you're attempting to measure. Follow these steps to change the SlimKIC 2000 Maximum Temperature. Turn on the computer and start the KIC 2000 or KIC 24/7 software. Connect your SlimKIC 2000 to the computer via the direct connect communication cable. Turn on your SlimKIC 2000. Observe the Hardware Status screen. The number that you'll be calibrating is the Max Temp Capability in the SlimKIC 2000 section. Remove the cover of the SlimKIC 2000, using a small screwdriver adjust the Max Temp potentiometer very slowly until the desired maximum temperature is achieved. Turn Clockwise to decrease the Maximum Temperature. Turn Counterclockwise to increase the Maximum Temperature. KIC 2000 User Manual 95 KIC 2000 v2.4.0.x KIC Explorer The KIC Explorer is a new generation of thermal profilers featuring an impressively compact design. It will easily move through restrictive process dimensions you encounter in todays thermal applications. The KIC Explorer incorporates state-of-the-art SMT technology and high-temperature rated components, backed by our distinguished reputation for reliability. You can depend on this rugged, innovative hardware to endure the harsh conditions of real-world factory use Specifications System Accuracy:
Internal Resolution:
Internal Operating Temp:
Measurement Range:
Sample Rate:
Storage Capacity:
PC Connection:
Power Requirements:
Radio Frequency (RF):
Thermocouple Compatibility:
Dimensions (L x W x H mm):
131,040 samples 224,640 samples Type K, Standard Type K, Mini-TC 200.0 x 60.0 x 17.0 178.0 x 60.0 x 14.0 KIC Explorer Maximum Internal Temperature is 85C 1.2C 0.04C 0C to 85C
-150C to 1050C 0.1 to 10 per second 7-Channel Unit:
12-Channel Unit:
USB 2.0 (Std-A/Mini-B)
(3) AAA batteries 916 MHz 7-Channel Unit:
12-Channel Unit:
7-Channel Unit:
12-Channel Unit:
FCC Statement (Applies to KIC Explorers with RF capability only) This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Party Responsible for Declaration of Conformity:
KIC, 15950 Bernardo Center Dr, Suite E, San Diego, CA92127, 858 945 7428 96 KIC 2000 User Manual KIC 2000 v2.4.0.x As a standard feature, the KIC Explorer has 12 thermocouples to meet your requirements. See Figure 143. The miniature-TC harness design makes this possible, and is less expensive than a standard Type-K thermocouple. If you prefer to use Type-K thermocouples, the KIC Explorer is available in a standard Type-K, 7-channel model. See Figure 144. Figure 143: KIC Explorer 12 Channel Figure 144: KIC Explorer 7 Channel KIC Explorer 12 Channel - Mini-TC Harness The 12 channel KIC Explorer uses an all new thermocouple connector design named the Mini-TC Harness. The Mini-TC Harness is a 3-thermocouple harness in a very small connector. The size of these Mini-TC connectors allows the KIC Explorer to utilize 12 thermocouple inputs without increasing the size of the KIC Explorer dimensionally over the 7-channel model. The 12 channel KIC Explorer model has Mini-TC Harness ports. Each port facilitates 3 separate thermocouples. Connecting the Mini-TCs 1. Align the Mini-TC Harness with the Mini-TC port. See Figure 145. 2. Slide the Mini-TC Harness into the Mini-TC port. See Figure 146. 3. When fully seated, the Mini-TC Harness will lightly click into position. See Figure 147. Figure 145 Figure 146 Figure 147 Note: During use and during the calibration procedure, the 12 channel KIC Explorer models must remain inside their thermal shield in order to maintain accurate temperature readings. No Exceptions. Mini-TC Temperature ratings Mini-TC harness assemblies are available in 2 different temperature ratings, Low-Temperature, and Medium Temperature. Low-Temperature Mini-TCs Teflon, double insulation, 30 gauge wire, for use up to 300C.
(Low temperature Mini-TCs are not standard and will not be included with the KIC Explorer kit.) Medium Temperature Mini-TCs Glass, double insulation, 30 gauge wire, for use up to 400C. If you have any questions about Mini-TC temperature ratings contact KIC Technical Support;
tech@kicmail.com. KIC 2000 User Manual 97 KIC 2000 v2.4.0.x Mini-TC Lengths Due to the color of the wire used to manufacture the medium temperature Mini-TC Harness it can be difficult to identify the individual thermocouple wires. For ease of use each KIC Explorer Mini-TC Harness will have 3 different lengths of wire. The longest wire is always the first thermocouple in the group. The second longest is the 2nd thermocouple in the group. The shortest wire is always the 3rd thermocouple in the group. See Figure 148. Mini-TC harnesses are available in different lengths ranging from 18" to 36" in 6" increments. Standard KIC Explorer units ship with the Mini-TC Sample set that includes multiple length thermocouples, a sample of each length offered by KIC. See Figure 148. If you require a specific length wire you, it can be ordered and included with the KIC Explorer at the time of purchase or ordered separately. Sample Set, Mini-TC (Qty 4) TC Position TC Position 30"
TC #1 TC #2 TC #3 30"
29"
28"
36"
TC #1 TC #2 TC #3 TC Position 36"
34"
32"
18"
TC #1 TC #2 TC #3 TC Position 18"
17"
16"
24"
TC #1 TC #2 TC #3 Figure 149 24"
23"
22"
Figure 148 Figure 150 Figure 151 Figure 152 Which Mini-TC do I need for my application?
To determine the length of Mini-TC's needed for a particular product the user will measure their products length, and then add the distance of 12" (min. distance between KIC profiler and product), and then add 1" for the Air TC position. Example:
Use the table to the Right to determine the correct Mini-TC length. SeeFigure 153. If you have any question regarding Mini-TC length or are unsure what length to order, contact KIC Technical Support, tech@kicmail.com. 6" (Product Length) + 12"
= 18" + 1" (for Air TC)
= 19"
Figure 153 98 KIC 2000 User Manual Installing/changing Batteries KIC 2000 v2.4.0.x Figure 154: KIC Explorer Battery install/replacement The KIC Explorer uses 3 standard alkaline AAA sized batteries. KIC recommends the use of standard alkaline batteries; however you can use other types including rechargeable batteries. If you experience negative effects using other types of batteries or discover your KIC Explorer is not operating properly then switch back to standard alkaline batteries. If problems persist, contact KIC Technical Support: tech@kicmail.com. Battery Life The KIC Explorer is very efficient on battery usage. Independent tests show that a standard set of alkaline batteries will last more than 25 hours while operating at room temperature. Operating temperatures can affect battery performance. Batteries and Temperature The KIC Explorer is designed to pass through ovens that will cause the batteries inside the KIC Explorer to heat up. Since the batteries have a high heat capacity they will tend to continue to heat even after the KIC Explorer has exited the oven. Even is the KIC Explorer has cooled sufficiently to allow the user to run another profile, the battery may not have cooled down as low as the KIC Explorer. In the event the KIC Explorer batteries become heated during use and you wish to run another profile, KIC suggests substituting a different (room temperature) cooler set of batteries before the next profile is run. This will allow the user to run more frequent profiles without the chance of overheating the batteries or the KIC Explorer. Note:
Lead-Free (hot) thermal profiles can cause the battery packaging to un-wrap. This is normal and should be monitored to ensure the batteries condition is intact and operational before each use. In the event the batteries become heat damaged or corrosive, replace them immediately. Failing to do so can lead to KIC Explorer damage and or personal injury. KIC 2000 User Manual 99 KIC 2000 v2.4.0.x KIC Explorer Base Station The KIC Explorer Base Station is part of the optional RF hardware. The Base Station facilitates the 2-way wireless
(RF) communication between the KIC Explorer and the computer running the KIC 2000 software. See Figure 155. The Base Station connects to a USB port and three LEDs, the Green/Red LEDs will only light up while the KIC 2000 software is open, or during a profile depending on the events that are transpiring. Base Station LED Indicators Red = Data received Green = RF Activity Orange = Error/Data not received Base Station Antenna The KIC Explorer Base Station antenna is a screw on-90 degree pivot. See Figure 155. For convenience, a 6-USB port extension cable is included with your KIC Explorer so that the user can adjust the position of the Base Station and find a more suitable location if needed. The orientation of the antenna will affect the RF capability of the KIC Explorer. Since every different location has different RF levels, KIC can not recommend a particular position that will yield the best results. In most cases the user can simply connect the Base Station to a USB port and be ready to profile trouble free. In some situations the user must adjust the Base Station location for improved or for acceptable performance. The user is responsible for locating the Base Station and adjusting the Base Station antenna orientation to best suite their needs. Figure 155: KIC Explorer Base Station, RF Models Only Figure 156: KIC Explorer Base Station Connected to Computer FCC Statement (Applies to KIC Explorers Base Station) This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. Party Responsible for Declaration of Conformity:
KIC, 15950 Bernardo Center Dr, Suite E, San Diego, CA92127, 858 945 7428 100 KIC 2000 User Manual KIC Explorer Antenna The KIC Explorer antenna is required when utilizing your KIC Explorer in RF Mode. Without it the KIC Explore can not communicate wirelessly. The KIC Explorer RF antenna connects to the Antenna port on the KIC Explorer. See Figure 157. Note: Use the Global Preferences screen to activate the RF functionality of the KIC Explorer. By connecting the Base Station and KIC Explorer antenna the KIC Explorer device becomes an intentional radiator of RF. See page 96. KIC Explorer Power On/Off Power On Press/hold the Amber colored On/Off button for 1 second
(located at the back of the KIC Explorer). When power in on, the LED indicators will power on. The LED color/pattern will represent the current KIC Explorer hardware state/status. See Figure 158. Power Off Press/hold the Amber colored On/Off button for 1 second
(located at the back of the KIC Explorer). See Figure 158. When the power is turned off, the LED indicators will be off. KIC 2000 v2.4.0.x Figure 157: KIC Explorer Antenna Figure 158 KIC Explorer LED Indicators The KIC Explorer LED indicators will indicate the current state/status of the KIC Explorer. The KIC Explorer has 2 LED indicators, 1-Red, and 1-Green and can be viewed by looking at the top of the KIC Explorer near the On/Off button. See Figure 158. KIC Explorer State/Status LED Indicators Initialization(Power up) State 1 - Resetting or TC(s) above profile start temp. State 2 - Ready to profile (Start Trigger) State 3 - (Mid Trigger) , 4 - (Stop Trigger), 6 - (manual mode) State 8 - (End of Profile) State 5 - (Idle) During Flashing FW Red On/Green On (for about 2 seconds) Red ON Red flashing Green flashing (profile in progress) Green flash and Red flash Green On Red On/Green On (same as power up) KIC 2000 User Manual 101 KIC 2000 v2.4.0.x KIC Explorer Thermal Shields KIC offers 2 models of KIC Explorer thermal shields:
Cool Touch The Cool Touch-KIC Explorer thermal shield is standard and is included with all standard KIC Explorer profiling kits. The Cool Touch shield can be handled without gloves, however gloves are recommended whenever heat is present. The Cool Touch thermal shield also allows the KIC Explorer longer duration at given temperatures during use. Stainless Steel The Stainless Steel -KIC Explorer thermal shield is optional accessory for the KIC Explorer. The Stainless Steel thermal shield has no outer insulation and measures 1/8 lower in Height than the Cool Touch shield. Important Note about KIC Explorers and Thermal shields:
Both the 7 channel and 12 channel KIC Explorers are not intended to be used without a KIC approved thermal shield and must remain inside their thermal shield at all times during use or during the KIC Explorer calibration procedure. Failing to do so will yield inaccurate temperature data and/or an inaccurate PWI value. Loading the KIC Explorer into the Thermal Shield 12 Channel -KIC Explorer Place the KIC Explorer into bottom half of the KIC Explorer thermal shield. The Mini-TC harnesses should rest flat on the metal block inside the shield. The thermocouple wires should exit from the front of the thermal shield. The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield. See Figure 159. Figure 159: 12 Channel KIC Explorer with Thermal Shield 102 KIC 2000 User Manual KIC 2000 v2.4.0.x 7 Channel -KIC Explorer Place the KIC Explorer into bottom half of the KIC Explorer thermal shield. The thermocouples should rest flat on the bottom of the inside the shield. The thermocouple wires should exit from the front of the thermal shield. The KIC Explorer antenna should extend fully, and exit from the back of the thermal shield. See Figure 160. Figure 160: 7 Channel KIC Explorer with Thermal Shield Once the KIC Explorer is set inside the bottom half of the thermal shield and the thermocouple wires and antenna are properly routed to the rear of the shield, verify the KIC Explorer is on by viewing the LED near the On/Off button. Next place the top-half of the KIC Explorer over the bottom half and then swing the latching mechanisms into the closed positions at each end. See Figure 161. Figure 161: KIC Explorer Thermal Shield Latching Mechanism Contact KIC Technical Support if you need any assistance with your KIC Explorer: tech@kicmail.com . KIC 2000 User Manual 103 KIC 2000 v2.4.0.x KIC Explorer Utility The KIC Explorer Utility is a software program that facilitates calibration the KIC Explorer as well as firmware upgrades and or hardware troubleshooting. The KIC Explorer Utility is included in the standard KIC 2000 software installation. It is located in C:\KIC Profiler 2000\KE Utility folder. In order to calibrate or upgrade the firmware make sure your KIC Explorer is on and connected to the computers USB port and then open the KIC Explorer Utility software program. The KIC Utility Calibration Tab Note: Changes made to the Gain and Offset values within the KIC Explorer Utility will have a direct affect on all thermocouple readings made by the KIC Explorer. KIC Explorer Device If your KIC Explorer is on and connected the KIC Explorer Utility will display the KIC USB device name. If the KIC Explorer Device field is blank then no device is detected or the device is not displayed, in which case select the Refresh button. See Figure 162. Note: If you are KIC Explorer is not recognized, then make sure the power is on, recheck the cable connections and or Base Station connection and verify your USB port is working correctly. Note: For calibration of the KIC Explorer you can use the USB communication cable or if your KIC Explorer is equipped for RF use you can connect the KIC Explorer Base Station and perform the KIC Explorer calibration procedure wirelessly. Select your KIC Explorer model Select either 12 channels KE, or 7 channels KE. Note: Failure to select the correct model will result in a failed calibration. Figure 162 Calibration Status Window The Calibration Status Window displays the log of all KIC Explorer Utility events and recorded temperatures during Offset and Gain calibration. See Figure 163. 104 Figure 163 KIC 2000 User Manual Calibration Status Window Functions Get Current TC displays the current thermocouple values for all channels of the KIC Explorer. See Figure 164. KIC 2000 v2.4.0.x Get Gain/Offset Displays the currently stored Gain and Offset values for the KIC Explorer. Figure 164 See Figure 165. Set Gain/Offset Opens the Set Gain Adjust and Offset Temperatures Window. This window displays the currently stored Gain/Offset values for the KIC Explorer. See Figure 166. Figure 165 Figure 166 Offset Temperatures #1-4 Displays the current Gain and Offset values stored in the KIC Explorer for each of the 4 thermocouple ports. The user can manually change the offset values if needed. See Figure 166. Note: Changes made to the Gain and Offset values within this window will have a direct affect on all thermocouple readings made by the KIC Explorer. Set All to Zero Manually set the Gain and all Offset values to zero and closes the Set Gain Adjust and Offset Temperatures windows. See Figure 166. Set Hard sets the currently displayed Gain and Offset values. Cancel Cancels all actions and closes the Set Gain Adjust and Offset Temperatures window. See Figure 166. Reset Clears the KIC Explorer data memory and returns the KIC Explorer to the ready to Profile state. Set Idle Stops data collection and sets the KIC Explorer to Idle state. KIC 2000 User Manual 105 KIC 2000 v2.4.0.x KIC Explorer Calibration KIC Explorer calibration procedure should only be performed by qualified persons. If you need assistance, training, or need to arrange for KIC to calibrate your KIC Explorer contact KIC Technical Support tech@kicmail.com, asia.tech@kicmail.com, europe.tech@kicmail.com. The KIC Explorer is electronically calibrated using the KIC Explorer Utility. The KIC Explorer has 4 separate calibrations, 1 for each of its 4 thermocouple connector ports. Using the KIC Explorer Calibration Adapter is the only way to properly calibrate the KIC Explorer profiler. The suggested calibration frequency cycle for the KIC Explorer is 12-months. To calibrate the KIC Explorer you will need the following hardware:
KIC Explorer KIC Explorer USB communication cable or Base Station KIC Explorer thermal shield Type K thermocouple simulator KIC Explorer Calibration Adapter (7 or 12 channel models). Software:
KIC 2000 ver. 2.4.0.0 KIC Explorer Utility ver. 1.31 The KIC Explorer Utility uses the Fahrenheit temperature scale for its calibration. Perform the following steps to properly calibrate the KIC Explorer within +1.2C (+2.0F):
1. Make sure your KIC Explorer is on and connected to the computers USB port or connect the KIC Explorer Base Station. 2. Connect the KIC Explorer calibration adapter to the KIC Explorer making sure to occupy all of the thermocouple inputs as required. Connect the other end to your type K thermocouple simulators output port. 3. Turn the power to your thermocouple simulator on and set the output value to 77F. 4. Open the KIC Explorer Utility software program or if already open select the Refresh button. To verify communication between the KIC Explorer and the KIC Explorer Utility, select the get Current TC button in the Calibration Status window. If communicating properly you should see the current live temperatures from the KIC Explorer. See Figure 167. Figure 167 CJREF (Cold Junction Reference) Offset The CJRED Offset is the amount of temperature to add or subtract from the base KIC Explorer readings. KIC recommends setting this value to the same temperature as the cjref (Internal) temperature. You can view the cjref (Internal) temperature by selecting the Get Current TC button. 106 KIC 2000 User Manual KIC 2000 v2.4.0.x It is recommended to use the default Calibration Temperature value; however the user can enter the Calibration Temperature value between 50F and 212F. Calibration Temperature The default Calibration Temperature is 77F. Whatever the value of the Calibration Temperature field, the thermocouple simulator must match exactly. 1. Adjust the thermocouple simulators output to be the same value as the Calibration Temperature field. 2. When both the calibration Temperature field and the thermocouple simulator output values match, select the CJREF Offset-Start button to begin the KIC Explorer calibration. See Error! Reference source not found.. Figure 168 The KIC Explorer Utility will automatically adjust the 4 thermocouple ports calibrations. The calibration for each thermocouple port is separate and differences in Offset values between thermocouple ports are normal. Note: During this process electronic adjustments are made in order to tune the KIC Explorer for maximum accuracy at the specified temperature. When the KIC Explorer Utility has finished the Offset calibration a CJREF Offset calibration is successfully completed notice will appear in the Report area at the bottom of the KIC Explorer Utility screen and the Offset calibration Log is displayed in the Calibration Status window. See Figure 169. Figure 169 KIC 2000 User Manual 107 KIC 2000 v2.4.0.x Figure 170 When the End of Offset Temperature calibration is displayed in the Calibration Status Log window the Offset portion of the KIC Explorer calibration procedure is complete. See Figure 170. Next is the Gain Adjust procedure. 108 KIC 2000 User Manual KIC 2000 v2.4.0.x Gain Adjust The Gain Adjust portion of the KIC Explorer calibration procedure affects the accuracy of the KIC Explorer across its temperature capability range. For maximum accuracy set the Gain Adjust calibration value to the highest temperature you expect to read for your process. It is recommended to use the default calibration temperature; however, you can enter calibration values between -1480F and -58F, or between 302F and 1832F. Calibration Temperature The default Calibration Temperature is 1292F. 1. Whatever the value of the Calibration Temperature field, the thermocouple simulator must match exactly. Adjust the thermocouple simulators output to be the same value as the Calibration Temperature field. 2. When both the Calibration Temperature field and the thermocouple simulator output values match, select the Gain Adjust-Start button to begin the KIC Explorer calibration. See Figure 171. The KIC Explorer Utility will begin to automatically adjust the Gain Adjust setting. Note: During this process electronic adjustments are made in order to tune the KIC Explorer for maximum accuracy at the specified temperature. When the KIC Explorer Utility has finished the Gain Adjust portion, a Gain Adjust calibration is successfully completed notice will appear in the Report area at the bottom of the KIC Explorer Utility screen and the Offset calibration Log is displayed in the Calibration Status window. See Figure 172. Figure 171 Figure 172 Figure 173 When the End of Gain Adjust calibration is displayed in the Calibration Status Log window the Gain Adjust portion of the KIC Explorer calibration procedure is complete. See Figure 173. This concludes the KIC Explorer calibration procedure. You can close/exit the KIC Explorer Utility. KIC 2000 User Manual 109 KIC 2000 v2.4.0.x KIC Utility Flash Upgrade Tab The KIC Explorers firmware can be upgraded using the KIC Explorer Utility. This gives KIC Explorer users the ability to upgrade their KIC Explorers whenever a new firmware is available. Periodically KIC will post updated firmware files on the website www.kicthermal.com . The KIC Firmware flash file is needed to complete this process. Flash updating or Flashing the KIC Explorer can only be done by use of the USB communication cable. Flashing the KIC Explorer KIC Explorer Device If your KIC Explorer is on and connected the KIC Explorer Utility will display the KIC Explorer Device name (KIC Explorer). If the KIC Explorer Device field is blank then no device is detected or the device is not displayed, in which case select the Refresh button. See Figure 174. API Version Displays the current API version; KIC Explorer background communication utility. Current Firmware Version Displays the current firmware version for the KIC Explorer. KIC Explorer Firmware Image File Displays the selected firmware flash file. Select the Browse button to search for the file. Start Firmware Upgrade This button starts the firmware upgrade. Status Displays the current KIC Explorer status once the flash process has begun. Figure 174 110 KIC 2000 User Manual KIC Explorer Flash Update Follow these steps to flash your KIC Explorer:
1. Make sure your KIC Explorer is on and connected to the computers USB port using the USB communication cable. 2. Open the KIC Explorer Utility software program or if already open select the Refresh button. . See Figure 162. 3. Type the name of the firmware file or select the Browse button to locate the file. See Figure 175. 4. When you have selected the firmware file it will be displayed in the KIC Explorer Firmware Image File field. See Figure 176. 5. Select the Start Firmware Upgrade button to begin the flash process. See Figure 176. 6. During the flash process the KIC Explorer status will be displayed in the Status field. 7. When the flash process is finished a KIC message will appear letting the user know the process in complete and show the previous and new-current firmware versions. Select the OK button. See Figure 177. KIC 2000 v2.4.0.x Figure 175 Figure 176 Figure 177 KIC 2000 User Manual 111 KIC 2000 v2.4.0.x This concludes the KIC Explorer flash upgrade procedure. Figure 178 112 KIC 2000 User Manual KIC 2000 v2.4.0.x Appendix A:
The Process Window Index A Method for Quantifying Thermal Profile Performance The Problem While there are currently statistically valid methods for quantifying pick and place and screen printer performance, there is no widely accepted method for comparing performance of thermal profiles, and thus, no quantifiable system of ranking thermal process performance. Once a thermal profile has been run, it is judged as being either in or out of spec, and perhaps subjectively judged as being OK, good, or really good. Efforts to track process performance for SPC or QC generally focus on a single, or a small group, of profile statistics; for example, peak temperature of one or two thermocouples on a golden board. The Process Window Index is a statistical method for ranking thermal profile and thermal process performance. Figure 179: Process Window and PWI Defining the Process Window Index The Process Window Index is a measure of how well a profile fits within user defined process limits. See Figure 179. This is done by ranking process profiles on the basis of how well a given profile fits the critical process statistics. A profile that will process product without exceeding any of the critical process statistics is said to be inside the Process Window. The center of the Process window is defined as zero, and the extreme edge of the process window as 99%. A Process Window Index of 100% or more indicates that the profile will not process product in spec. A Process Window Index of 99% indicates that the profile will process product within spec, but it is running at the very edge of the Process Window. A Process Window Index of less than 99% indicates that the profile is in spec and tells users what percentage of the process window they are using: for example, a PWI of 70% indicates a profile that is using 70 percent of the process spec. The PWI tells users exactly how much of their process window a given profile uses, and thus how robust that profile is. The lower the PWI, the better the profile. A PWI of 99% is risky because it indicates that the process could easily drift out of control. Most users seek a PWI of below 80%, and profiles with a Process Window Index between 50% and 60% are commonly achieved (if the oven is sufficiently flexible and efficient). Figure 180 shows the Process Window Index for the Peak Temperature of a single thermocouple. The Process Window Index for a complete set of profile statistics is calculated as the worst case (highest number) in the set of statistics.
(Single StatisticPeak Temperature of one Thermocouple) Figure 180: The Process Window Index KIC 2000 User Manual 113 KIC 2000 v2.4.0.x For example: if a profile is run with six thermocouples, and four profile statistics are logged for each thermocouple, then there will be a set of twenty-four statistics for that profile, and the PWI will be the worst case (highest number expressed as a percentage) in that set of profile statistics. Note that Figure 181 shows the user designated critical statistics for a single thermocouple. How Process Window Index (PWI) is Determined Typical Leaded Process Window Slope Soak Time Between 140oC ~ 170oC Peak Temperature Time Above 183oC oC/Sec 3.0 2.0 PWI 100%
80%
60%
40%
20%
0%
-20%
-40%
-60%
-80%
-100%
0 PWI Sec PWI Temp oC PWI 100%
80%
60%
40%
20%
0%
-20%
-40%
-60%
-80%
-100%
90 86 82 78 74 70 66 62 58 54 50 100%
80%
60%
40%
20%
0%
-20%
-40%
-60%
-80%
-100%
225 223 221 219 217 215 213 211 209 207 205 100%
80%
60%
40%
20%
0%
-20%
-40%
-60%
-80%
-100%
Sec 70 55 40 PWI = 0%
PWI = 20%
PWI = 60%
PWI = -40%
PWI = 60%
(Multiple Statistics for a Single Thermocouple and Final PWI Calculation) Figure 181: The Process Window Index Calculating the PWI To calculate the Process Window Index: i=1 to N (number of thermocouples); j=1 to M (number of statistics per thermocouple); measured_value[i,j] is the [i,j]th statistics value; average_limits[i,j] is the average of the [i,j]th statistics high and low limits; and range[i,j] is the [i,j]th statistics high limit minus the low limit. PWI i,j=1
= 100 MAX N,M
( measured_value[i,j] average_limits[i,j] )
( range[i,j] 2 ) Table 3: Process Window Index Formula Thus, the PWI calculation includes all thermocouple statistics for all thermocouples. The profile PWI is the worst case profile statistic (maximum, or highest percentage of the process window used), and all other values are less. Benefits of Ranking Thermal Profile Performance The analysis of thermal profiles with the Process Window Index offers four significant benefits. The first is that profiles can be easily compared, and users can be confident that they are using the best profile their process can achieve. Before the PWI was available for profile analysis, comparing profiles was subjective, and users could never be certain they had the best profile for their product. The PWI provides an excellent opportunity for process improvement and its use is a significant step towards Zero-defect Production. The second benefit is that the PWI greatly simplifies the profiling process. When used in advanced profiling tools, all profile statistics are reduced to a single number (the PWI) that even the most inexperienced operator can understand. This means significant savings in terms of training costs and a reduction in defects caused by operator error. It further means that in a few minutes, an inexperienced operator can setup an oven with the optimal profile, a job that formerly could take an experienced engineer hours. 114 KIC 2000 User Manual KIC 2000 v2.4.0.x The third benefit is that because the PWI reflects the performance of the whole profile, it provides much better indicator of process capability than tracking a single statistic. The PWI thus provides excellent data for SPC and other QC monitoring programs while simplifying data gathering and reducing process monitoring costs. Finally, the PWI gives users a simple method for comparing thermal process performance. Comparisons may be made between individual lines on the shop floor, between processes at multiple plants, and between processes using dissimilar equipment. The ability to quantify thermal process performance will give electronics assemblers a means for comparing the performance of their soldering equipment. This will be of value in selecting equipment, for buy off, and for process troubleshooting. Table 4 is the result of a series of tests comparing oven performance using several sizes of PCBs. Each board was profiled in the given oven, and then an automated profile prediction tool was used to find the optimal profile for that board in the given oven. After the oven set points were changed and the oven stabilized, a second profile was run to confirm that the predicted PWI had been achieved. Table 4 shows that there is significant variation in oven performance between various makes and models. In this test, Oven C had more zones than Ovens A and B, and performed better, as would be expected. Oven Board Type Manufacturer A B C Model Display Adapter PWI = 79%
PWI = 61%
PWI = 34%
Table 4: Comparison of Oven Performance Best Achievable PWI Motherboard PWI = 87%
PWI = 71%
PWI = 33%
Cell Phone PWI = 62%
PWI = 58%
PWI = 29%
X Y Z Mainframe PWI = 126%
PWI = 93%
PWI = 58%
Conclusion The simplicity of the Process Window Index makes its validity as a statistical tool readily apparent and its adoption as an industry standard clearly offers a significant opportunity for the improvement of the soldering process. The advantages detailed above point to its value in demystifying the soldering process and open the door to precision control of a process that has been ignored for too long. Issues like the coming of Lead-free electronic assembly mean that electronics assemblers can no longer be complacent about their soldering process. Sophisticated tools utilizing the PWI as a standard for accurately measuring the thermal process will mean more efficient production, improved and simplified process control, and higher quality final product. KIC 2000 User Manual 115 KIC 2000 v2.4.0.x APPENDIX B:
Attaching Thermocouples to the product Overview Thermocouple attachment is one of the single most important factors for attaining accurate thermal profile results. If a thermocouple is not attached properly, the profile will yield inaccurate results. The objective is to attach a thermocouple to the lead of a component in order to measure the solder joint temperature to verify the thermal profile meets the specified process parameters. We have outlined 2 methods for thermocouple attachment below. When selecting a position for your thermocouples, you want to measure points on the product that represent the entire mass-range of the product. Select at least one position that is a high-mass area of the board (large component) and at least one position that is a low-mass area of the board (small component). If you can develop an acceptable profile for the low and high -mass areas of the board, the other areas of the board will be processed within the same process parameters. High temperature solder is considered the industry standard for attaching thermocouples to PCBs for thermal profiling. High temperature solder provides excellent repeatability, and is a very strong attachment method. The cons to using high temperature solder are that it is not easy to work with, requires tools, and is usually destructive to the test product. For these very reasons KIC tested alternative means of attaching thermocouples to PCBs. Of the many different attachment methods tested by KIC, Aluminum tape provided profile results most similar to high temperature solder and it proved to be non-destructive as well. Aluminum Tape Aluminum tape provides a secure connection with excellent thermal conductivity. It offers users of pass-through profilers a simple, inexpensive, and nondestructive method of attaching thermocouples for thermal profiling. Using Aluminum tape reduces the effort required for obtaining an accurate thermal profile as opposed to high temperature solder. The Aluminum tape is cut with scissors to a size of approximately 1/4 1/4 and is used to secure the thermocouple to the product. The tape can be used on the bare PCB or easily conform over the shape of components and leads. Tape can be used to hold excess wire down to the board and provide some strain relief. See Figure 182. For Aluminum tape ordering information contact KIC, sales@kicmail.com. Attachment Method Aluminum Tape Thermocouple Solder Pad Aluminum Aluminum Board Board Board Bead Bead Tape Tape Thermocouple Solder Pad Figure 182 116 KIC 2000 User Manual KIC 2000 v2.4.0.x Thermocouple Bead Board High Temp Solder Solder Solder Pad Attachment Method High Temperature Solder Do not attempt to attach the TC by melting solder into the spot and then shoving in the bead. Place the TC bead on the attachment surface and heat both evenly with the soldering iron. Make sure your iron is set to achieve temperatures over the solder melting point. For the solder KIC provides 300C should be sufficient. Then touch the solder to the heated TC bead and let the heat from the TC bead melt the solder. This method gives you superior wetting and a stronger solder attachment to the pad or lead. See Figure 183. Be sure and remove any residual eutectic solder before applying the high temperature solder. If the eutectic solder is not removed, the tension of the thermocouple wire may lift the component as soon as the eutectic solder reaches its melting point, which is a lower temperature than high temperature solder. Your temperature reading will come from the first point of contact between the two wires leading from the TC. To insure accurate readings, it is critical to carefully separate the two wires all the way up to the TC bead after soldering. High temperature solder is an efficient heat conductor, so if a tiny bit gets between the TC bead and the lead or pad; you will still get an accurate reading. However, too much solder at the measurement point will increase the heat capacity of the TC and cause your peak temperature measurement to read low. Figure 183 High Temp Solder Bead Board Solder Pad Thermocouple KIC 2000 User Manual 117 KIC 2000 v2.4.0.x APPENDIX C:
Writing KIC 2000 Data over a Network The KIC software can easily be configured to write the collected data to a network drive location. This would allow data from one or even multiple systems to be stored in one centralized location (Server/Shared Hard Drive). First, map a network drive from the PC running the KIC software to the desired network location. Due to the varieties of O/S and network configurations, KIC cannot detail this step. We recommend you contact your I.T. Department or Network Administrator for assistance. Once you have established the network drive, on the PC where the KIC software will be running, follow the steps below:
1. Ensure the KIC software is shutdown. Open Windows Explorer, and locate the KIC Profiler 2000 Log directory. Then double-click the KIC2000DataPath.kiccfg file. 2. The KIC2000DataPath.kiccfg file will open up in Notepad. See Figure 184. 3. Change the value of AllowUserToManuallyChangeWorkingDataPathInThisIniFile from =0 to =1. See Figure 185. Figure 184 4. Change the values of KIC2000DefaultDataPath and ProfileExplorerDataPath to the desired network location. See Figure 186. Figure 185 118 Figure 186 KIC 2000 User Manual KIC 2000 v2.4.0.x 5. Once the KIC2000DataPath.kiccfg file has been modified with the new locations, choose File/Save from the drop down menu to save the changes. 6. Close Windows Explorer and start the KIC 2000 software. 7. With the KIC software open, go into Profile Explorer. You should now see the new data path directory displayed in the upper right hand corner of the screen. See Figure 187. Figure 187 All data collected in this KIC 2000 application will now be written to the network folder chosen. It will automatically create a subfolder named Profiles in the directory chosen. In that Profiles folder, it will create sub folders for each product name, just as it would in the default KIC 2000 directory. You can now view the collected data from any PC on the network that is running the KIC 2000 software. When selecting the folder, browse to the root directory of the main Profiles folder. For example, if the profiles are in a directory called F:\KIC Profiler 2000/Profiles/ Board A, you would browse only to the F:\KIC Profiler 2000 folder. If there is no network connection when the KIC software is started, the software will automatically change the data path back to the default location of C:\KIC Profiler 2000. To resume writing data to a network location, you will need to repeat the steps listed above. KIC 2000 User Manual 119 KIC 2000 v2.4.0.x Contacting KIC There are various means of contacting or attaining information from KIC. KIC USA 15950 Bernardo Center Drive, Suite E San Diego, CA 92127 USA Phone: +1 (858) 673-6050 Fax:
+1 (858) 673-0085 KIC International Sales European Office Va Aventina, 18 Rome, Italy 00153 Phone: +39 06 4547.3670 Fax:
+39 06 4547.3670 KIC International Sales Singapore Office 71 Ubi Crescent
#08-14, Excalibur Centre Singapore 408571 Phone: +65 6744-4998 Fax:
+65 6744-1433 KIC International Sales China Office Unit 0204B, Block 1A Xindu Plaza No 8, Jinjihu Road, Suzhou Industrial Park Suzhou, Jiangsu 215021 China Phone: +86.512.6763.5171 Fax:
+86.512.6763.5173 On the Web You can find the latest KIC product news along with a library of useful information at our website www.kicthermal.com or www.kic.cn KIC Technical Support KIC Tech Support (phone) is available 24 hours a day, 365 days per year, +1 (858) 673-6050 or by eMail, USA: tech@kicmail.com Europe: europe.tech@kicmail.com Asia: asia.tech@kicmail.com KIC Product Training Contact KIC Customer Support +1 (858) 673-6050, or by eMail, training@kicmail.com KIC Sales Contact KIC sales:
USA: phone +1 (858) 673-6050, or by eMail, sales@kicmail.com Europe: phone +39 06 4547.3670, by eMail, europe.sales@kicmail.com Asia: phone +65 6744-4998, or by eMail, asia.sales@kicmail.com China: phone +86.512.6763.5171, or by eMail,, asia.sales@kicmail.com Find the KIC Representative in Your Area Call KIC; send an eMail, or visit or web page Find a Local Representative. Author: Cameron Sinohui Contributions: Mick Shadduck (Graphics), Tom Bergeron, Robert Baxter, Greg Jones 120 KIC 2000 User Manual
frequency | equipment class | purpose | ||
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1 | 2007-11-06 | 916.571 ~ 916.571 | DXT - Part 15 Low Power Transceiver, Rx Verified | Original Equipment |
app s | Applicant Information | |||||
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1 | Effective |
2007-11-06
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1 | Applicant's complete, legal business name |
Embeded Designs
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1 | FCC Registration Number (FRN) |
0016488314
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1 | Physical Address |
15950 Bernardo Ctr Dr #E
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1 |
San Diego, California 92127
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1 |
United States
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app s | TCB Information | |||||
1 | TCB Application Email Address |
T******@ckccertification.com
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1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
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app s | FCC ID | |||||
1 | Grantee Code |
VBS
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1 | Equipment Product Code |
BS
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app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
R**** B********
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1 | Title |
Design engineer
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1 | Telephone Number |
85867******** Extension:
|
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1 | Fax Number |
85867********
|
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1 |
r******@kicmail.com
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app s | Technical Contact | |||||
1 | Firm Name |
CKC Laboratories, Inc.
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1 | Name |
M**** C******
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1 | Physical Address |
5046 Sierra Pines Dr.
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1 |
Mariposa, California 95338
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1 |
United States
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1 | Telephone Number |
209-9******** Extension:
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1 | Fax Number |
866-7********
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1 |
r******@ckc.com
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app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DXT - Part 15 Low Power Transceiver, Rx Verified | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | KIC Base Station | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
CKC Laboratories, Inc.
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1 | Name |
S**** B******
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1 | Telephone Number |
20996********
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1 | Fax Number |
20974********
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1 |
s******@ckc.com
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Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
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Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 916.57100000 | 916.57100000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC