Made
In
Germany
Operating Instruction
Thread Depth Plug Gauge “digital IW”
Operating Instruction Thread Depth Plug Gauge “digital IW”
Introduction
The EMUGE thread depth plug gauge “digital IW” permits gauging and measuring of threads in one single step.
The thread depth plug gauge comply with the DIN ISO 1502 criteria defined for thread plug gauges.
The large LCD display enables a reliable and fatigue-proof reading of measurement values.
The additional option “Integrated Wireless” (IW) allows to easily and reliably transfer data via wireless transmission
and to integrate measuring values directly into Microsoft® Excel® or other Windows® applications and provides
a reconfirmation of the process on the LCD display.
The option IW is not activated in default factory setting.
For activation of this function, please refer to the operating instruction (see 8.5. wireless setup).
Permitted use is subject to compliance with all published information relating to this product.
Any other use is not in accordance with the permitted use. The manufacturer accepts no liability for damages
resulting from improper use.
All statutory and other regulations and guidelines applicable to the area of use must be observed.
The EMUGE thread depth plug gauges fulfils the protection class IP 67 according to DIN EN 60529 i.e.
# Protection against the penetration of solid contaminants (dust-tight)
# Protection against the effects of temporary immersion in water
In order to achieve the best results with this tool it is important to read the operating instructions prior to first use.
We reserve the right to make changes to our products, especially due to technical improvements and further developments.
All illustrations and technical data are therefore without guarantee.
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Operating Instruction Thread Depth Plug Gauge “digital IW”
Content
1. Scope of delivery
2. Accessories for wireless transmission to a PC
3. Important hints prior to initial operation
4. Safety information
5. Technical data
6. Inserting / changing the battery
7. Functions
7.1 Auto ON / OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7.2 ON-OFF / RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.3 DATA function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.4 HOLD function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8. Menu functions
13 - 17
8.1 Start menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.2 Lock function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.3 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.4 Enter PRESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.5 Wireless setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8.6 Channel selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.7 Eco function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8.8 Measuring direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.9 Exit menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.10 Call up PRESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9. Notes for disposal
10. Declaration of Conformity
Page
4
4
5
5
6 - 7
8 - 9
9 - 12
17
18
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Operating Instruction Thread Depth Plug Gauge “digital IW”
The basic equipment of the Thread Depth Plug Gauge “digital IW” consists of:
1. Scope of delivery
# Thread Depth Plug Gauges “digital IW”
# Battery (CR 2032, 3V, 230 mAh)
# Operating instructions
2. Accessories for wirelessly transmission to a PC
Wireless receiver i-Stick
includes USB stick with MarCom Software Standard for use with a thread depth plug gauge
Order no.: L0091500.01
MarCom Software Professional
as accessory for wireless receiver i-Stick for use with up to 8 thread depth plug gauges
Order no.: L0091510.08
Operating instructions for i-Stick and MarCom software can be found at www.mahr.com
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Operating Instruction Thread Depth Plug Gauge “digital IW”
3. Important hints prior to initial operation
# In order to ensure a long use of this tool, any contamination on the thread depth plug gauge must be removed
immediately after completion of usage. This can be done with a dry cloth. Subsequently, to conserve the metal
components, they should be lightly oiled.
# Clean a dirty housing with a dry, soft cloth. Volatile organic solvents like thinners are not to be used,
as these liquids can damage the housing.
# Any warranty claims become void when the digital measuring unit is opened.
# When the “Low-Bat” symbol appears the intended operation or function can no longer be guaranteed.
4. Safety information
!
Battery
# Not rechargeable
# Do not incinerate
# Dispose off as prescribed (see page 17)
Do not use an electric marking tool
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Operating Instruction Thread Depth Plug Gauge “digital IW”
5. Technical data
# Inductive measuring system
11 mm liquid crystal display
# Battery Lithium 3V, type CR2032, 230 mAh
Operating time approx. 2 years*
(2000 work. hrs/year)
* is reduced when operating with the wireless interface
# Protection group IP67 acc. to DIN EN 60529
6 = dust-tight
7 = protected against the effects of temporary immersion
# Wireless interface
RF Frequency band Channel 1
Channel 2
Channel 3
2403 MHz
2439 MHz
2475 MHz
# Communication range
max. 6 m
Quality of connection depends on the environment
# Operation temperature
+ 10°C … + 40°C
# Storage temperature
− 10°C … + 60°C
# Resolution
0.01 mm / .0005"
# Measuring range
0 - 100 mm
# Error limit
0.02 mm
# Max. measuring speed
2.5 m/s (100"/s)
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Operating Instruction Thread Depth Plug Gauge “digital IW”
5. Technical data
GT-GR-LD „digital IW“
No additional transfer modules on the measuring tool are required thanks to the “Integrated Wireless” option
Go gauge body
Data / Hold button
Menu button / Preset activate
Handle
No-go gauge body
Standard tapered seat
ON / OFF / RESET
Counter nuts
Water- and dust-resistant according to protection class IP67 (EN60529)
Reliable and effortless reading thanks to a large LCD display
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Operating Instruction Thread Depth Plug Gauge “digital IW”
6. Inserting / changing the battery
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Operating Instruction Thread Depth Plug Gauge “digital IW”
6. Inserting / changing the battery
7. Functions
7.1 Auto ON / OFF
Moving the sliding barrel will automatically switch ON the instrument.
If the instrument has not been used for 8 minutes or more, it will be automatically switched OFF.
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Operating Instruction Thread Depth Plug Gauge “digital IW”
7. Functions
7.2 ON /OFF / RESET
ON
OFF
RESET
10
This function is recommended when the zero point is frequently repositioned (for example: comparative measurements)
Operating Instruction Thread Depth Plug Gauge “digital IW”
7. Functions
7.3 DATA
Pressing this button while wireless mode is active, transmits the measured value.
Note:
When the wireless mode is not active, the measured value is frozen (see 7.4 HOLD function).
Error Messages: Data transmission is not possible!
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Operating Instruction Thread Depth Plug Gauge “digital IW”
7. Functions
7.4 HOLD
Note:
When the HOLD function is activated, the “MENU” and “OI” are not available.
The message “Hold” appears in the display.
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Operating Instruction Thread Depth Plug Gauge “digital IW”
8. Menu functions
Intuitive menu guidance
Symbol
Open the menu
Symbol
Change the value
8.1 Start menu
8.2 Lock function
Note:
When the LOCK function is activated the “MENU” and “OI” are not available.
The error message “Loc” appears in the display.
The previous settings are maintained!
8.3 Unit
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Operating Instruction Thread Depth Plug Gauge “digital IW”
8. Menu functions
8.4 Enter PRESET
8.5 Funkaufbau
Note:
The wireless setup takes place by pressing the Data / Hold button once the address has been assigned in the
MarCom Software. Address will appear in the display.
Operating instructions for i-Stick and MarCom software can be found at www.mahr.com
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Operating Instruction Thread Depth Plug Gauge “digital IW”
8. Menu functions
8.4 Channel selection
Note:
The standard factory setting is Channel CH 01.
It is only necessary to change this wireless frequency when it conflicts with other devices.
8.7 Eco function
Note:
The rate of transmission is reduced in the ECO mode.
If the ECO mode is activated, it must also be activated in the MarCom Software.
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Operating Instruction Thread Depth Plug Gauge “digital IW”
8. Menu functions
8.8 Measuring direction
Note:
Changes the counting direction of the measuring system.
8.9 Exit menu
Note:
Press and hold the MENU button to leave the menu at any time and/or to accept the selected changes.
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Operating Instruction Thread Depth Plug Gauge “digital IW”
8. Menu functions
8.10 Call up PRESET
Note:
If a PRESET value has been entered, this can be called up by pressing the MENU button and will appear in the display.
Notes for disposal
The measuring instrument contains a non-rechargeable Lithium battery.
If the battery is empty, it may not be disposed of in the household waste!
Spent batteries contain toxic waste which can cause harm to the environment and cause damage to health.
Spent batteries and accumulators either must be returned to an outlet where batteries or accumulators are sold,
or taken to a municipal collection point, these have an (unpaid) and legal obligation to take back batteries.
Please only dispose of spent batteries in the provided collection containers, when disposing Lithium batteries
please cover up the Poles.
Removing the battery is described on pages 8 to 9 (6. Inserting / changing the battery).
All batteries can be recycled; raw materials such as iron, zinc or nickel can be obtained from recycled batteries,
thus battery recycling helps with the protection of the environment.
Used electrical devices put on the market by EMUGE can be returned to us.
We will ensure an environmentally safe disposal.
The current EU directives “RoHS” and “WEEE” respectively the “Electrical and Electronic Equipment Act” are observed.
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Operating Instruction Thread Depth Plug Gauge “digital IW”
Declaration of Conformity
This device contains licence-exempt transmitter(s)/receiver(s) that complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation
of the device.
Changes or modifications made to this equipment not expressly approved by
EMUGE-Werk Richard Glimpel GmbH & Co. KG
may void the FCC authorization to operate this equipment.
Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of the following measures:
# Reorient or relocate the receiving antenna.
# Increase the separation between the equipment and receiver.
# Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
# Consult the dealer or an experienced radio/TV technician for help.
GT-GR-LD
FCC ID: 2AZTLGT-GR-LD
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This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received,
including interference that may cause undesired operation.
EMUGE-FRANKEN sales partners, please see www.emuge-franken.com/sales
EMUGE-Werk Richard Glimpel GmbH & Co. KG
Fabrik für Präzisionswerkzeuge
FRANKEN GmbH & Co. KG
Fabrik für Präzisionswerkzeuge
Nürnberger Straße 96-100
91207 Lauf
GERMANY
+49 9123 186-0
+49 9123 14313
Frankenstraße 7/9a
90607 Rückersdorf
GERMANY
+49 911 9575-5
+49 911 9575-327
info@emuge-franken.com
www.emuge-franken.com