GETDetectSystem RemovalandInstallation ofDigitalPoints ModelsN3,N5,andN7 and SensorCommissioning March2019 ReplacementofDigitalPointsandSensorCommissioning REPLACEMENTOFDIGITALPOINTS Toolsneeded Finesremovaltoolssuchasneedlescaler,wirebrush,andpicks Smallprybar 1inchsquaredriveandratchet. ForN3points:11/2or38mmsocket,athinwall(nonimpact)typesocketisrequired. WARNING!
Whenperformingtheworkdescribedintheseinstructions,alwaysworksafelyanduseproper safetyequipmenttohelpavoidinjury. Alwayswearhardhat,gloves,safetyshoes,eyeprotection,hearingprotectionandfallprotection perregional,nationalandsiterequirements(e.g.OSHA,MSHA)whenperformingmaintenance work. Toavoidinjurytoothers,keepbystanderswelloutoftheway.
(batterywarningsandgraphicalversions) RemovingaDigitalPoint 1. Cleanoutfinesuntiltheplasticfinescapandlocktoparevisible. 2. Iftheflangeonthefinescapisintact,useaprybarundertheflangetopryoffthecap. Page2 ReplacementofDigitalPointsandSensorCommissioning 3. Iftheflangeofthecapiswornaway,useapickorprytoolatthelocationsshowninthephototo removethecap.Donotdrivetoolspastthebottomofthecap. Thereisatriangularspaceoneach sideofthecapthatcanbeusedas prylocations. 4. Thereisaplasticplatebelowthefinescap.Thisplatecanbeleftinplace.Thesensorandlithium batteryliebelowthisplate. 5. Usingasquaredrivesocket,rotatethelockcounterclockwiseuntilthelockisdisengagedfrom thenose. Page3 ReplacementofDigitalPointsandSensorCommissioning Twoorientationsof1squareinterface Important! Givetheremovedlocktoyourmaintenancedepartment soitcanbereturnedtoESCO.(howarewehandlingdisposal)
[WARNING] LithiumBatteryExplosionHazard(moveearlierandmakegraphicalasable) Thesensorcontainsasmalllithiumbattery. Misusingalithiumbatterycanresultinfireorexplosionwhichcancauseserious injury.Toavoidthishazard:
Donotexposeasensortoheatsources. Donotstoresensorsinhightemperaturelocations.(howhot?) Donotstrikeorsteponasensororotherwisesubjectittostrongimpacts. Donotattempttodisassembleasensor. 6. Followingyoursitesapprovedstandardprocedure,removethepointsfromtheshovel. Forreference,seetheESCONEMISYSMiningToothSystemInstallationandRemovalmanual. TIPS:
Page4 ReplacementofDigitalPointsandSensorCommissioning Insituationswheretheheadofthelockissignificantlyworn,theplasticplatecanberemovedtogain additionaltoolengagement.Cautionmustbeusedtonotdamagethesensorbelowtheplate.Apick canbeusedtointhelocationsshowntoremovetheplate. Ifweldingorotherhotworkneedstobeconductednearthelock,thelockshouldberemovedfrom thepointorthesensorremovedfromthelock. Startbyremovingtheplatefromthelockasdescribedabove. Useapicktoapplypressuretotheundersideofthesensor.Leveringoffthelatchrubbercanbe useful.Usecautiontonotpuncturethesensorcasing. Page5 ReplacementofDigitalPointsandSensorCommissioning InstallingaDigitalPoint 1. CheckyouarewithintheusebydateandthatsensorIDispresentandledgible. 2. Followingyoursitesapprovedstandardprocedure,installthenewdigitalpoints(whichhave sensorinthelocks)ontotheshovel. Forreference,seetheESCONEMISYSMiningToothSystemInstallationandRemovalmanual. 3. Usingthe1SquareDrive(11/2inchsocketforN3),rotatethelockclockwiseuntilitclicksinto theinstallposition. 4. Confirmlockisfullyinstalled.Thetwolugsshouldbeorientedalongthepointaxis Page6 ReplacementofDigitalPointsandSensorCommissioning 5. Thepointisnowreadytobecommissioned.BegincommissioningornoteIDsandpositionsfor latercommissioning. Page7 ReplacementofDigitalPointsandSensorCommissioning ToCommissionPointGETDetectSensors Commissioningistheprocessoflinkingthesignalsfromnewlyinstalledpointsandshroudstothe shovelsincabdisplay(ICD)tablet. Prerequisites AllESCOGETDetectcomponentshavebeeninstalledaccordingtotheinstructionsprovidedwiththe installationkitsandarecommunicatingnormally. TheshovelsICDispoweredonandhasasufficientchargetoperformthecommissioning. TheshovelsbuckethasbeencommissionedtotheICD.SeeCommissiontheShovelsBucketusingthe ICD. Tobegin,youshouldhavetheshovelsICDinhand. 1. Standinfrontofthebucketwhereyoucanseethetagsonthesensorcaps. 2. Turnonthetablet. Waitforthetablettoinitialize andtheGETDetectsoftwareto load. TabletOn/OffButton Page8 ReplacementofDigitalPointsandSensorCommissioning 3. TaptheCommissionwidget. Commissionwidget. Widgetindicator:
Green=Nopending uploadtotheECM. Yellow=Sensor configurationhas changedupload pending. Yourbucketrepresentations maynotappearexactlyas thosethowninthisinstruction. ThewidgetwillexpandtorevealnearbyGETDetectsensors.Itmaytake510secondstofully populateasitscans(bydefault,itlooksforpointsfirst). Bydefault,pointsareshown. Bytappingthemenuicon,youmaychooseto seeshroudsensorsorbucketmodules. Page9 ReplacementofDigitalPointsandSensorCommissioning 4. Findtheiconsforthesensorsthatwerejustinstalledwiththenewpoints. Draganddroptheseiconstotheproperbucketpoints. Toselectasensoricon:
Longpressitforonesecond.Onceyouheara beepanditchangescolor,youwillbeableto moveitaround. Makesurethatthesensoricons5characterIDmatchestheIDofthesensorinstalledonthe bucket. Ifyoumakeamistake,youcandraganddropasensorbacktotheAvailablepointswindow. Ifyoumoveasensoralreadyonthebuckettoanotherpointonthebucket,thetwowillswap locations. Toinstallandcommissionshroudsensors,refertoReplacementandCommissioningofDigital Shrouds. Page10 ReplacementofDigitalPointsandSensorCommissioning 5. Onceyouhavefinishedcommissioning sensors,taptheuploadbutton. Thecommissionwidgetwillcloseandthe confirmationmessageshownwillappear forafewseconds. Thismeansthatyourchangeshave uploadedtotheshovelsESCOControl Module(ECM). Uploadbutton Iftheconfirmationmessagedoesnotappear,the mostlikelyreasonisthattheECMisnotpoweredon. Inthiscase,theuploadwillbequeuedtooccurthe nexttimetheshovelisstarted(andtabletison). TheCommissionwidgetindicatorwillbeyellowuntil theuploadisaccomplished. 6. ReturntheICDtoitsdockingstation. TabletOn/OffButton Iftheshovelwillbedownlongerthanthe remainingbatterylifeoftheIDC,turnoffthe ICD. Whentheshovelisbackinservice,besureto turnontheICD.Thetabletwillrechargeandany pendinguploadwilloccur. Page11 ReplacementofDigitalPointsandSensorCommissioning RegulatoryNotices FCCID:2ASXK86605 Changesormodificationsnotexpresslyapprovedbythepartyresponsibleforcompliance couldvoidtheusersauthoritytooperatetheequipment.Themanufacturerisnotresponsible foranyradioortelevisioninterferencecausedbyunauthorizedmodificationstothis equipment.Suchmodificationscouldvoidtheusersauthoritytooperatetheequipment. Thisdevicecomplieswithpart15oftheFCCRules.Operationissubjecttothefollowingtwo conditions:(1)Thisdevicemaynotcauseharmfulinterference,and(2)thisdevicemust acceptanyinterferencereceived,includinginterferencethatmaycauseundesiredoperation. ICES003 ICID:2494786605 ThisdevicecomplieswithIndustryCanadalicenseexemptRSSstandard(s).Operationis subjecttothefollowingtwoconditions:(1)thisdevicemaynotcauseinterference,and(2) thisdevicemustacceptanyinterference,includinginterferencethatmaycauseundesired operationofthedevice. LeprsentappareilestconformeauxCNRd'IndustrieCanadaapplicablesauxappareilsradio exemptsdelicence.L'exploitationestautoriseauxdeuxconditionssuivantes:(1)l'appareil nedoitpasproduiredebrouillage,et(2)l'utilisateurdel'appareildoitacceptertoutbrouillage radiolectriquesubi,mmesilebrouillageestsusceptibled'encompromettrele fonctionnement. UnderIndustryCanadaregulations,thisradiotransmittermayonlyoperateusinganantenna ofatypeandmaximum(orlesser)gainapprovedforthetransmitterbyIndustryCanada.To reducepotentialradionterferencetootherusers,theantennatypeanditsgainshouldbeso chosenthattheequivalentisotropicallyradiatedpower(e.i.r.p.)isnotmorethanthat necessaryforsuccessfulcommunication. Conformmentlarglementationd'IndustrieCanada,leprsentmetteurradiopeut fonctionneravecuneantenned'untypeetd'ungainmaximal(ouinfrieur)approuvpour l'metteurparIndustrieCanada.Danslebutderduirelesrisquesdebrouillage radiolectriquel'intentiondesautresutilisateurs,ilfautchoisirletyped'antenneetsongain desortequelapuissanceisotroperayonnequivalente(p.i.r.e.)nedpassepasl'intensit ncessairel'tablissementd'unecommunicationsatisfaisante. ThisequipmentcomplieswiththeICESRFradiationexposurelimitssetforthforan uncontrolledenvironment.Thisequipmentshouldbeinstalledandoperatedwithaminimum distanceof20cmbetweentheradiatorandanypartofthehumanbody. Cetquipementestconformeauxlimitesd'expositionauxradiationsICESdfiniespourun environnementnoncontrl.Cetquipementdoittreinstalletutilisunedistance minimalede20cmentreleradiateuretunepartiedevotrecorps. Page12