Induction lamp system of ETECH ELETRONIC BALLAST FOR INDUCTION LAMP Product Manual Following instruction manual should be read carefully before the use of induction lamp system for the safety. This manual should be kept within operator's sight.
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Induction lamp system of ETECH C O N T E N T S 1. Instructions for Safety 2. Unpacking and System Operation Condition 3. Check points during the installation 4. Structure and Specification 4.1. Name of the structure and main parts 4.2. Principle of Induction lamp 4.3. Features 4.4. Application of Induction Lamp System 4.5. Specification and Performance 5. Inspection and Maintenance 5.1 Inspection and Maintenance 5.2 Measures for troubles 6. Maintenance and Replacement 6.1 Replacement of electronic ballast 6.2 Replacement of induction lamp APPENDIXES 1. Technical drawings 3 5 6 8 9 9 9 10 11 11 12 12
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Induction lamp system of ETECH WARNING!
Please check the ground-state of the product before using If the ground state is an unstable, it cause electric shock and serious injury or death. Operation or inspection should be exclusively done by the only person who is an expert on the system or instruction manual. If not, it may be a cause of malfunction of the system or body injury. Ballast Temperature(Tcase) does not exceed 70 Ferrite Core temperature does not exceed 150 Do not disconnect the connector between Lamps and ballasts, During power-on state Inspection or maintenance should be done after cooling down of induction lamp to the near ambient air temperature. If not, it may be a cause of a injury or burn. Debris(working tools, wire, or bolts) should be cleaned up from the system after installation, inspection or maintenance. If not, it may be a cause of electric short or fire. Turn off the power before an inspection or maintenance If not, it may be a cause of electric shock. CAUTION!
When installing the lamp in a vertical position, Please install amalgam portion facing down In order to get out of the lamp rated power(maximum of 90% or more), amalgam temperature must be maintained between 55-125 The distance between lamp and ballast must be separated enough Do not change circuit randomly. Malfunction and damage of the product may occur. Must store in a place that does not occur Moist or corrosive gases. Products can become damaged. Ballast Output cable length(basic) : 320mm
(Do not change the length of the output cable without the consent of the manufacturer) Should not damaged the insulation cable before installing the lamp.
(Please check the Connector connection.) If you need to restart the lamp, for maintaining the lamp and electronic ballast's performance, turn them on after two minutes at least.(Recommendations) Must be sure to consult with the manufacturer employee, whether the system can be applied in place before installing the application.
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Induction lamp system of ETECH 2. Unpacking and System Operation Condition Unpacking 1. Take care not to get damaged of main system, accessories and parts during unpacking and check the parts described in this manual. 2. Confirm the product manual inside the package. 3. Contact an agent or an A/S center, when accessories and parts have been damaged. 4. If the damage is from improper delivery, claim damages to the related company. Operation Condition 1. General Condition Ambient temperature Upper limit : +50 Maximum average temperature for 24 hour : +40 Lower limit : -20 Humidity Average humidity for 24 hour : Under 85%
Average humidity for 1 month : Under 80%
2. Special Condition The system is able to be used in the special conditions under the agreement with ETECH Corporation. Contact with ETECH Corp. before the use in the below special conditions. Altitude and ambient temperature is out of the general range. If power is unstable.(Where welding operations be often.) If there is a lot of humidity. If there is a lot of steam or oil vapor. If there is explosive materials, flammable or toxic gas around the system. If there is a lot of dust or dirt air around the system. If there is abnormal vibration and physical impact. If there is a lot of ice or snow around the system. And the others special conditions.
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Induction lamp system of ETECH 3. Check points during the installation Check points before installation 1. Electric power : Connect the system within 10V voltage deviation the system capacity. 2. Check the connector connection of the Lamps and electronic ballasts. If not according to connection diagram has a risk of fire or malfunction. If you don't keep a connector length between electronic ballast to lamp, it can cause a problem in lighting.
( Lamp + electronic ballast connection ) The above figure is the connection diagram of terminal in induction lamp system. For Stable running of the product, Please connect the ground.
( Terminal connection )
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Induction lamp system of ETECH Assembly of lamps and Luminaire. [ETL/S/R-Type]
M4 bolts luminair Connector Assembly.[ETL/S/R-Type]
Luminaire and lamps coupled using bolts(M4 TAP), please.
(Please be sure all 4 bolts) In case of design or assembly of fixtures , please consider the dimensions of connector, Because Connector is fixed to the lamp and ballast In case of the lamps and ballast exchange or installation, please surely Ballast connector Lamp connector disconnect after disconnect the power connector Precautions when using the ramp vertical attached.[ETL/S/R-Type]
the Amalgam is included in the induction lamp, for maximum luminous efficiency which maintains mercury vapor properly. Empty When installing the lamp in a vertical position, Please check the amalgam portion facing down Please keep note of the above, for safe use of the product, Amalgam parts
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Induction lamp system of ETECH 4. Structure and Specification 4.1 Name of the structure and main parts Ground Ballast body Power input line Ballast Output cable Ballast Connector Lamp connector Lamp input cable Core Bracket Lamp Bulb Amalgam
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Induction lamp system of ETECH 4.2 Principle and Structure of Induction lamp 1) Induction lamp system
- Ferrite core is built outside the bulb rather than inside electrodes(filament, glow tube) Special inverter with which high frequency (250kHz) oscillating to ferrite core is possible Energy is supplied from(electronic Ballast for Induction lamp) Ultraviolet is generated as Electromagnetic field occurs in lamp and it responds to filled gas inside the bulb. Generated UV ray passes through three-wavelength fluorescent materials coated on inside the bulb and finally it is emitted as visible rays. Innovative lighting system of long duration, high efficiency and high color rendition 4.3 Features 1) Long-life
- Effective duration : 60 thousand hours(up to 70% compared to initia luminous flux) 2) high luminous flux maintenance factor. 3) It minimizes eye fatigue as it does not flicker due to its high frequency drive(250KHz) and has low luminance as a surface light source. 4) Instant light-up and relighting is possible 5) Color rendering similar to natural color is realized as a three-wavelength lamp(above 80Ra) 6) High efficiency lamp (above 80lm/W) 7) EMC compliance with international standards 4.4 Application of Induction Lamp System Guard lamps, streetlights, and lighting for parks and other outdoor Lighting for places requiring low luminace high illumination such as department store and shopping center Lighting for densely crowded area Guard lamps, streetlights, and lighting for parks and other outdoor Lighting for various underground facilities such as underground passages and tunnels Lighting for dangerous and high places difficult of access
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Induction lamp system of ETECH 4.5 Specification and Performance 1) Induction lamp Specification Power Consumption
[W]
120 150 200 120 150 200 Luminous Flux[lm]
9,000 11,250 15,000 9,000 11,250 15,000 Lamp Efficiency
[lm/W]
75 75 75 75 75 75 Color Rendition
[Ra]
80 80 80 80 80 80 Model Rectangular Type Circle Type ETL 120W/S ETL 150W/S ETL 200W/S ETL 120W/S ETL 150W/S ETL 200W/S 2) Induction lamp Size Model L(mm) W(mm) H(mm) Rectangular Type Circle Type ETL 120W/S ETL 150W/S ETL 200W/S ETL 120W/S ETL 150W/S ETL 200W/S 350 410 495 304 345 395 133 133 140 268 300 350 74 74 74 74 74 74 3) Electrnoic Ballast Specification Power Input Model Consumption voltage Input current Input Driving frequency freguency ETP-2120U ETP-2150U ETP-2200U
[W]
120 150 200
[V]
277 277 277
[A]
0.44 0.55 0.73
[Hz]
50~60 50~60 50~60
[Hz]
250K 250K 250K Power factor
[PF]
0.96 0.96 0.96 4) Electrnoic Ballast Size Model L(mm) W(mm) H(mm) Weight(g) ETP-2120U ETP-2150U ETP-2200U 242 242 242 57 57 57 1,100 1,100 1,100 115 115 115
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Induction lamp system of ETECH 5. Inspection and Maintenance WARNING!
Be sure to cut off main power before product (system) repairing and inspection Be sure to repair and inspect product(system) after temperature of the lamp goes down to the ambient temperature 5.1 Inspection and maintenance No. Inspection Inspection Items Period Check Points Measures Fixture Cleaning 6 month When lots of dust & dirt stacked on the luminaire housing and front cover. Remove dust & dirt with a dry cloth. 1 2 5.2 Measures for troubles No. Items Measures Note 1 2 When the ambient temperature is below -20 Please keep the ambient temperature above -10 If the part of amalgam portion(at the end of the lamp) is broken. Lamp replacement is needed.
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Induction lamp system of ETECH 6. Maintenance and Replacement WARNING!
Main power must be "OFF" before maintenance and Replacement. 6.1 Replacement of electronic ballast No. Items Replacement Note 1 Power Off Turn off power, before open ballast case of the luminaire. And then disconnect the power cable connected in terminal block or connector. 2 3 4 Disconnect the Ballast After disconnecting the output connector of ballast. And then Release the ballast, after screw off the fixing bolts. Connect the Ballast Assemble the ballast & ballast case(Release ballasts in reverse order), then connect the lamp input and ballast output connector. Check the connection and operation After connect the input ballast cable to terminal block. And then Input rated power and check the operating conditions. 6.2 Replacement of induction lamp No. Items Replacement Note 1 Power Off Turn off power, before open ballast case of the luminaire. And then disconnect connector of the lamp and ballast 2 3 4 5 Disconnect the Lamp Open the front cover of the luminaire. And then Release the lamp, after screw off the fixing bolts. Connect the Lamp Luminaire and lamps coupled using bolts M4 TAP.
(Please be sure all 4 bolts) Connect the Connector After the input line insert through a hole Inside the luminaire, then connect to the connector of the ballast output cables. Check the operation After check the connector connection. And then Input rated power and check the operating conditions.
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Induction lamp system of ETECH APPENDIXES
( ETL-LAMP + ETP-BALLAST ) Product drawing Induction lamp system of ETECH Induction lamp and ballast drawing
[ETL Lamp] [ETL/R Lamp]
[ETP-Ballast]
Induction lamp system of ETECH Warranty of the product Name of the product The date of purchase Name of the Model Serial No. Selling agency Purchase amount of money The term of the guarantee is 2year after the purchase. Regarding services :
We, Etech corporation, carry into effect the guarantee under the Korean Provision of the Compensation for the Consumers (the Ministry of Finance and Economy notice No. 2005-21). The requested service will be provided by Etech corporation or its partners. The result of the compensation will be informed to users within 7 days of the date of the request, and casualties compensation would be settled within 14 days. The term of components possession is 5 year Free services Types of the Consumers damages The expenditure of compensations Within the warranty period After the warranty period In case of malfunction originated in normal operating conditions by products performance or functions within the term of components possession In case of essential repair is required within 1 month after the purchase The damages occurred during the transport or installation on the purchase Malfunction that requires essential repair detected on the replaced product within 1month after the replacement In case of the replacement could not be done In case of repair could be done In case of malfunction originated up to 3times by same defect. In case of malfunction originated more than 4 times by same defect. In case of malfunction originated more than 5 times by different defects. In case of businesses lost the product which was requested for a repair by consumers In case of the repair could not be done for the components for repairs are not retained during the term of components possession In case of product is beyond repair despite possession of the components for repair. Replace the product or component Repair at free of charge Replace the product or component Not applied Charged repair Charged repair Charged repair Return the amount which is applied the fixed depreciation and added 10% of the depreciated amount. Refund the amount which is applied the fixed depreciation In case of malfunction originated by consumers intention or mistakes In case of product is beyond repair Replace the product after the collection of the amount that is equivalent to the Charged repair Replace the product after the collection of the amount that is equivalent to the Charged repair and balance between the product price and the amount which is applied fixed depreciation. In case of product could be repaired Charged repair Charged repair Charged services In case of users request services not for malfunction, service charge will arise. Users should read the operating manual. 1) Cleaning the fixture, adjustment, explanation of the use and so on, are not included in free service. Should the product is beyond repair, separate regulation would be applied. Explanation of use or simple adjustment without any detaching process. In case of reinstallation which caused by incomplete installation by the store. In case of dust cleaning service or removal of something foreign inside of the fixture. In case of incomplete installation which caused by carriage of the product and so on. In case of reinstallation after the first installation which is requested by clients on the purchase. In case of reinstallation caused by unskilled users first installation. In case of users request services caused by project something foreign into the fixture or wrong cleaning. 2) In case of malfunction is originated by Consumers mistakes Malfunction is originated by negligent handling or wrong repair.
- In case of malfunction is originated by users wrong electric capacity use.
- In case of damages or malfunction is originated by drops during the installation or transport.
- In case of malfunction is originated by the use of expendables or accessories that is not appointed by Rayhouse incorporation.
- In case of malfunction is originated by the repair which is done by someone who is not from Rayhouse incorporation or collaborating company. 3) In case of others In case of malfunction is originated by natural disasters such as fire, damages from sea water, flood damage, earth quake and so on. In case of the expendable components are expended their life span, such as lamps, ballast and so on. Induction lamp system of ETECH Address Head office & Factory : 862-12, Habuk-Dong, Jeongeup-City, 580-020, Jeollabuk-Do, Korea Tel : 82-63-536-7984 Fax : 82-63-536-7985 Research Institute : 729, Palbokdong 2-Ga Deokjin-gu, Jeonju-City, 561-844, Jeollabuk-Do, Korea Tel : 82-63-212-7983 ~ 4 Fax : 82-63-212-7985 Should you let us know your correct name of the product, status of malfunction and contact address, we would provide you with our best counsel and agile services regarding your doubtful point.