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User Manual | Users Manual | 4.37 MiB | May 06 2019 | |||
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User manual II | Users Manual | 3.95 MiB | May 06 2019 | |||
1 | Internal Photos | May 06 2019 | ||||||
1 | Cover Letter(s) | May 06 2019 | ||||||
1 | ID Label/Location Info | May 06 2019 | ||||||
1 | Cover Letter(s) | May 06 2019 | ||||||
1 | Test Setup Photos | May 06 2019 | ||||||
1 | External Photos | May 06 2019 | ||||||
1 | ID Label/Location Info | May 06 2019 | ||||||
1 | Test Report | May 06 2019 |
1 | User manual II | Users Manual | 3.95 MiB | May 06 2019 |
Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
9.1. Replacing modules CAUTION Risk of damage to equipment or malfunction as a result of uncontrolled machine stop. The communication within the system is interrupted by the replacement of a module. If a process is running, this situation can result in an uncontrolled stop and damage to the installation or the product. Before replacement make sure the installation is in a suitable operating status. The interlocking/locking module can be replaced only in combination with an overall system restart. On the disconnection of the module connection, the system enters into a fault state. The related module and all downstream modules remain inactive until the overall system is restarted (fault state). 9.2. Mounting submodules CAUTION Risk of damage to equipment or malfunction as a result of incorrect connection or a configuration change. It is only possible to use submodules of connection types P, K and N. Check the compatibility be-
fore installation. For information on the related connection type of a submodule, please refer to the sticker on the rear of the submodule or the data sheet for the related submodule. This is included with each submodule. Pay attention to the alignment of the submodule. See marking (a) in Figure 10: Mounting submod-
ule. Submodules can also be installed rotated by 180. The marking (a) always indicates the first position to be equipped. In the example, the emergency stop S1 is underneath. Make sure the pins on the submodule slide straight into the guide. Tighten the cover screws to 0.5 Nm. If you use a submodule, pay attention to the correct alignment of the modules in relation to the labeling fields on the connection module. Incorrect assignments can cause serious malfunctions in your installation. Make sure no foreign bodies, e.g. chips or wire enter the open slots on the submodule. These can cause short circuits or contact problems. Avoid touching the contacts on the underside of the submodule. Risk of ESD damage and contact problems due to soiling. Unused submodule slots must be fitted with a cover (e.g. order number 126372). Pos. 1 Pos. 2 Pos. 3 a Figure 10:
Mounting submodule 22
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
9.3. Replacing submodules CAUTION The communication between submodule and locking module is interrupted by the replacement of a submodule. The submodule ceases to function. The function of the locking module, e.g. the safety outputs FO1A / FO1B, is not affected. If a process is running, the removal/replacement of a submodule can result in an uncontrolled stop and damage to the installation or the product. Before replacement make sure the installation is in a suitable operating status. NOTICE Pay attention to the information on the replacement of a submodule in the operating instructions for the related module. Correct function must be tested after replacement before the system enters normal operation again. The replacement of submodules MSM while in operation is also possible (pay attention to safety instruction above). As soon as the system detects a compatible submodule, the submodule is ready for operation. If an incompatible submodule is installed, the Slot1 LED illuminates red. 9.3.1. Replacing submodule with a submodule with a different function (changing configuration) The usage of a different submodule will change the function and as a result the terminal assignment (see data sheet for the submodule). Take into account the changes in your wiring and control system. 2500233-01-05/19 (Translation of the original operating instructions) 23 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
9.3.2. Fitting and removing lenses and labels for controls and indicators Fitting 90 Click!
3 Lens 1 Removing 1 2 2 9.4. Changing direction of connection CAUTION Risk of damage to equipment or malfunction as a result of uncontrolled machine stop. The direction of connection can be changed after removing the covers and fitting them rotated by 180. The communication within the system is interrupted if the internal wiring is changed. If a process is running, this situation can result in an uncontrolled stop and damage to the installation or the prod-
uct. Before replacement make sure the installation is in a suitable operating status. Figure 11:
Changing direction of connection 24
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
10. Changing the door hinge position 10.1. Changing the interlocking/locking module to a different door hinge position To change the interlocking/locking module for doors with a different door hinge position, the module only needs to be rotated by 180. Submodules installed in the module can also be rotated by 180 (see section 9.1. Replacing modules on page 22). 10.2. Changing actuating direction of the handle module
(Here: from right to left) Important!
It is possible to make this change only when the bolt tongue is not extended and an escape release is not yet mounted. As supplied, the handle module is set either for doors hinged on the right or for doors hinged on the left. Based on the example of a handle module for doors hinged on the right this means:
The guard opens by pressing down the door handle. The system is mounted the other way up for doors hinged on the left. In other words, the guard opens by pressing up the door handle (see Figure 12). For this reason the actuating direction of the door handle must be changed (see Figure 12 to Figure 17).
(Similarly on handle modules for doors hinged on the left) 2500233-01-05/19 (Translation of the original operating instructions) 25 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
1 OPEN CLOSED 3 2 1 Press door handle up. Figure 12:
Changing actuating direction, step 1 4 5 Lift the locking pin on the door handle using a screwdriver and hold it in this position. 5 Turn door handle to the right. 2 Unscrew locking screws. 3 Push cover aside. Figure 13:
and 3 Changing actuating direction, steps 2 6 b 7 a 8 6 Only if using an escape release: using the Torx 10, turn the joint counterclockwise from position (a) to position (b). 7 Close cover. Screw in locking screws and tighten to 0.8 Nm. Figure 15:
and 5 Changing actuating direction, steps Figure 14:
Changing actuating direction, steps 6 to 9 11 T10 10 Remove cap and undo screw. T Reposition the door handle by 90 in clockwise direction and fasten Tighten screw to 2Nm and re-fit cap. Figure 17:
Changing actuating direction, steps it again. and CLOSED OPEN State after repositioning. Figure 16:
Changing actuating direction, final state 26
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
11. Protection against environmental effects Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf, sand, blasting shot, etc., which can become lodged in the housing. Pay attention to the following measures:
Seal unused connections using the covers provided. Make sure the housing covers are correctly sealed and the cover screws are tightened to the necessary tightening torque. Cover the device during painting work. 12. Controls and indicators Figure 18:
Indicators and controls LED POWER STATE LOCK DIA SLOT 1 Description Illuminated if power supply correct Color: green Indicates the device state Color: green Indicates the state of the guard locking Color: yellow Indicates faults Color: red Indicates the status of the submodule Color: red/green 2500233-01-05/19 (Translation of the original operating instructions) 27 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13. Electrical connection WARNING If there is a mistake, loss of the safety function due to incorrect connection. To ensure safety, both safety outputs (FO1A and FO1B) must always be evaluated. The monitoring outputs must not be used as safety outputs. Lay the connecting cables with protection to prevent the risk of short circuits. CAUTION Risk of damage to equipment or malfunctions as a result of incorrect connection. The inputs on an evaluation unit connected must be positive-switching, as the two outputs on the safety switch deliver a level of +24V in the switched-on state. All the electrical connections must either be isolated from the mains supply by a safety trans-
former according EN IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent isolation measures. All electrical outputs must have an adequate protective circuit for inductive loads. The outputs must be protected with a free-wheeling diode for this purpose. RC interference suppression units must not be used. Power devices which are a powerful source of interference must be installed in a separate location away from the input and output circuits for signal processing. The cable routing for safety circuits should be as far away as possible from the cables of the power circuits. To prevent EMC problems, it is imperative you follow the chapter 13.6. Notes on cable laying on page 31. Follow EMC notes on devices in the immediate vicinity of the MGB2 system and their cables. In order to avoid EMC interference, the physical environmental and operating conditions at the installation site of the device must comply with the requirements according to the standard DINEN60204-1:2006, section 4.4.2/EMC. Important!
If the device does not appear to function when the operating voltage is applied (e.g. green Power LED does not illuminate), the safety switch must be returned to the manufacturer. To ensure the stated degree of protection is achieved, the cover screws must be tightened to a tightening torque of 1 Nm. Tighten screw for the cover for the auxiliary release to 0.5 Nm. 28
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.1. Using submodules Each interlocking/locking module can contain one submodule. For an exact description of the individual submodules as well as information on compatibility, please refer to the data sheet for the related submodule. This is included with each submodule. Important!
In the modules described here it is only allowed to install submodules of connection types P, K and N. For information on the related connection type of a submodule, please refer to the sticker on the rear of the submodule or the data sheet for the related submodule. This is included with each submodule. On using a submodule, pay attention to the correct alignment of the module in relation to the label-
ing fields on the connection submodule. Incorrect assignments can cause serious malfunctions in your installation. Unused submodule slots must be fitted with a cover (e.g. order number 126372). Avoid touching the contacts on the underside of the submodule. Risk of ESD damage and contact problems due to soiling. 13.2. Notes about Important!
For use and operation as per the class 2 circuits" must be used. The same requirement applies to the safety outputs. Alternative solutions must comply with the following requirements:
a) Electrically isolated power supply unit with a max. open-circuit voltage of 30V/DC and a limited requirements 1), a power supply with the feature "for use in current of max. 8A. b) Electrically isolated power supply unit in combination with fuse as per UL248. This fuse should be designed for max. 3.3A and should be integrated into the 30VDC voltage section. The mounting of conduits directly on the MGB2 is not allowed. Cables are allowed to be connected only via suitable cable glands. For this purpose use EUCHNER cable gland of type EKPM20/06U. Equivalent cable glands can be used if they are UL-listed (QCRV) and are suitable for the related cable diameter (22 AWG 17 AWG). 1) Note on the scope of the UL approval: Only for applications as per NFPA 79 (Industrial Machinery). The devices have been tested as per the requirements of UL508 (protection against electric shock and fire). 13.3. Safety in case of faults The operating voltage UB is reverse polarity protected. The safety outputs FO1A/FO1B are short circuit-proof. A short circuit between FI1A and FI1B or FO1A and FO1B is detected by the device. A short circuit in the cable can be excluded by laying the cable with protection. 2500233-01-05/19 (Translation of the original operating instructions) 29 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.4. Fuse protection for power supply The power supply must be provided with fuse protection depending on the number of devices and current required for the outputs. The following rules apply:
= IUB + IIMP + IFO1A+FO1B
= Device operating current (80mA) + monitoring outputs (4x max. 50mA) + controls Max. current consumption of an individual device Imax Imax IUB IFO1A+FO1B = Load current of safety outputs FO1A + FO1B (2xmax. 150mA) IIMP
= Solenoid (max. 375mA) BR Max. current consumption of a switch chain Imax with star wiring Imax = IFO1A+FO1B + n x IUB + n x monitoring outputs + n x IIMP n
= Number of connected devices Assignment of the currents to the fuse circuits Current IUB IFO1A+FO1B IIMP Fuse circuit F1 80 mA IOD,OT,OL,OI = (4 x max. 50 mA) Icontrols = max. 10 mA
(per control) Iindicators = max. 5 mA
(per indicator)
(2 x max. 150 mA) Fuse circuit F2 Isolenoid = 375 mA 13.5. Requirements for connection cables CAUTION Risk of damage to equipment or malfunctions as a result of incorrect connection cables. On the usage of other connection components, the requirements in the following table apply. EUCHNER provides no warranty for safe function in case of failure to comply with these require-
ments. Observe the following requirements with respect to the connection cables:
Parameter Conductor cross-section, min. R max. C max. L max. Value 0.25 60 120 0.65 Unit mm W/km nF/km mH/km 30
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.6. Notes on cable laying Lay all MGB2 connection cables in a common cable harness. MGB2-L.-... UB 0V IMP IMM FI1A/
FI1B FO1A/
FO1B
+ 24 V DC 0 V PLC cabinet Important: lay cables in a common harness Figure 19:
Stipulated cable laying 2500233-01-05/19 (Translation of the original operating instructions) 31 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.7. Changing device configuration (using DIP switches) Tip!
You will find an animation on device configuration at www.euchner.com. DIP switches The devices can be configured using the DIP switches. The following settings are possible:
Changing system family (BR/BP switching) Deactivating guard locking monitoring Activating release monitoring (possible only with active guard locking monitoring) Position of the switches Item 1 2 Description DIP switch Sticker with factory setting Function of the switches Switch 1+4 Function On: Device is operated as BP system Off: Device is operated as BR system 2+5 On: Guard locking monitoring is deactivated 3 6 7 8 Off: Guard locking monitoring is active (usually factory setting) On: Release monitoring is activated Off: Release monitoring is deactivated (usually factory setting) n.c. On: Factory reset on Off: Factory reset off On: Configuration possible Off: Configuration inhibited (factory setting) 13.7.1. Changing system family (BR/BP switching) CAUTION Malfunction due to incorrect configuration or incorrect connection. Note that the terminal assignment also changes on changing the configuration (see chapter 13.10. Terminal assignment and contact description on page 36). 1. Switch off power supply. 2. Set DIP switches 1.4 and 8 as shown. For change from BR => BP For change from BP => BR ON ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 3. Switch on power supply for 5 s. The change is confirmed by the illumination of the Power LED. All other LEDs are off. 4. Switch off power supply and set DIP switch 8 to OFF. The next time the device is started, it operates in the operating mode set. 32
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.7.2. Deactivating guard locking monitoring WARNING Risk of injury due to inactive guard locking monitoring. When guard locking monitoring is inactive, the guard locking position does not influence the safety outputs. The guard can be opened immediately. This setting is not allowed to be used in applica-
tions in which, e.g., there is hazard due to overrunning machinery movement. With inactive guard locking monitoring, guard locking must be used only for process protection. 1. Switch off power supply. 2. Set DIP switches 2, 5 and 8 as shown. Deactivating guard locking monitoring ON Activating guard locking monitoring ON 21 3 4 5 6 7 8 21 3 4 5 6 7 8 3. Switch on power supply for 5 s. The change is confirmed by the illumination of the Power LED. All other LEDs are off. 4. Switch off power supply and set DIP switch 8 to OFF. The next time the device is started, it operates in the operating mode set. 13.7.3. Activating release monitoring NOTICE When release monitoring is active, the system enters into a latching fault when the escape release or auxiliary release is actuated. See System status table, signal sequence incorrect status (DIA red, Lock flashes 1 time). 1. Switch off power supply. 2. Set DIP switches 3 and 8 as shown. Deactivating release monitoring Activating release monitoring ON ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 3. Switch on power supply for 5 s. The change is confirmed by the illumination of the Power LED. All other LEDs are off. 4. Switch off power supply and set DIP switch 8 to OFF. The next time the device is started, it operates in the operating mode set. 2500233-01-05/19 (Translation of the original operating instructions) 33 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.8. Notes on operation with control systems Please observe the following requirements for connection to safe control systems:
General notes Use a common power supply for the control system and the connected safety switches. A pulsed power supply must not be used for UB. Tap the supply voltage directly from the power supply unit. If the supply voltage is connected to a terminal of a safe control system, this output must provide sufficient electrical current. The safety outputs (FO1A and FO1B) can be connected to the safe inputs of a control system. Prerequisite: the input must be suitable for pulsed safety signals (OSSD signals, e.g. from light grids). The control system must tolerate test pulses on the input signals. This normally can be set up by parameter assignment in the control system. Observe the notes of the control system manufacturer. For the pulse duration of your safety switch, please refer to chapter 16. Tech-
nical data on page 48. The inputs on an evaluation unit connected must be positive-switching, as the two outputs on the safety switch deliver a level of +24V in the switched-on state. BR Always connect inputs FI1A and FI1B directly to a power supply unit or to outputs FO1A and FO1B of another EUCHNER BR device (series connection). Pulsed signals must not be present at inputs FI1A and FI1B. The test pulses from AR devices can be used on the inputs. There is then no BR diagnostic function available. The inputs on an evaluation unit connected must be positive-switching, as the two outputs on the safety switch deliver a level of +24V in the switched-on state. Guard locking control Test pulses up to max. 5ms in duration at intervals of min. 100ms are tolerated on IMP and IMM. NOTICE Due to the fact that short circuit monitoring of the safety outputs FO1A/FO1B is performed by the device itself, the Performance Level in accordance with EN13849 is not reduced if the control system pulsing is switched off. Tip!
A detailed example of connecting and setting the parameters of the control system is available for many devices at www.euchner.com in the area Download Applications MGB2. The features of the respective device are dealt with there in greater detail. 34
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.9. Connection of guard locking control 13.9.1. Guard locking control for devices with IMM connection Operating voltage of guard locking solenoid, 24VDC IMP Operating voltage of guard locking solenoid, 0VDC IMM Figure 20:
Connection example with IMM connection 13.9.2. Guard locking control for devices without IMM connection Operating voltage of guard locking solenoid, 24VDC IMP Figure 21:
Connection example without IMM connection 0 V Solenoid ground connected internally to 0VUB. 2500233-01-05/19 (Translation of the original operating instructions) 35 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.10. Terminal assignment and contact description X6 X4 X3 X2 X1 SLOT 2 SLOT 1 X5 Figure 22:
Connections and LEDs Description Operating voltage of BR electronics, 24VDC Enable input for channelA If operated separately (BP), set DIP switch as per operating instructions. Enable input for channelB If operated separately (BP), set DIP switch as per operating instructions. Bolt tongue monitoring output ON when the door is closed and the bolt tongue is inserted into the locking module. Optional: BR diagnostic output Door monitoring output ON when the door is closed. Guard locking monitoring output ON when the door is closed and locked.
(On MGB2-I, no function) Monitoring output DIA ON when the device is in the fault state Safety output channelA ON when door is closed and locked / interlocked. Attention: Pay attention to position of the DIP switch. Operating voltage of BR electronics, 0V See the enclosed data sheet for the submodule Reset input, device is reset if DC24V is applied to RST for min. 3s. Safety output channelB ON when door is closed and locked/interlocked. Attention: Pay attention to position of the DIP switch. Operating voltage of guard locking solenoid, 24VDC Operating voltage of guard locking solenoid 0V See the enclosed data sheet for the submodule See the enclosed data sheet for the submodule Terminal Designation X1.1 X1.2 X1.3 X1.4 X1.5 X1.6 X1.7 X1.8 X2.1 X2.2 X2.3 X2.4 X2.5 X2.6 X2.7 X2.8 X3.1 X3.2 X3.3 X3.4 X3.5 X3.6 X3.7 X3.8 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X4.8 UB FI1A FI1B OT/C OD OL OI FO1A 0 V UB S2 1.2 S2 2.2 S1 LED S2 LED S3 LED RST FO1B IMP IMM S1 1.1 S1 2.1 S1 1.2 S1 2.2 S3 1.2 S3 2.2 S2 1.1 S2 2.1 ZS 1.1 ZS 2.1 ZS 1.2 S3 1.1 S3 2.1 ZS 2.2 Table 2: Terminal assignment and contact description 36
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.11. Terminal assignment, submodule with plug connector M23 6 15 5 14 4 19 3 2 7 8 16 9 17 10 13 1 Coding 11 18
(Not leading) 12 Figure 23:
View of connection side, plug connector M23 Terminal Designation Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 X3.1 X1.2 X1.3 X1.8 X2.8 X1.1 X2.7 X1.4 X1.7 X3.3 X3.5 X3.4 X3.6 X2.2 X2.5 X3.7 X2.6 X2.1 X3.2 IMP FI1A FI1B FO1A FO1B UB RST OT/C OI Description Operating voltage of guard locking solenoid, 24VDC Enable input for channelA If operated separately (BP), set DIP switch as per operating instructions. Enable input for channelA If operated separately (BP), set DIP switch as per operating instructions. Safety output channelA ON when door is closed and locked / interlocked. Attention: Pay attention to position of the DIP switch. Safety output channelB ON when door is closed and locked/interlocked. Attention: Pay attention to position of the DIP switch. Operating voltage of BR electronics, 24VDC Reset input, device is reset if DC24V is applied to RST for min. 3s. Bolt tongue monitoring output ON when the door is closed and the bolt tongue is inserted into the locking module. Optional: BR diagnostic output Monitoring output DIA ON when the device is in the fault state See the enclosed data sheet for the submodule n.c. Not used See the enclosed data sheet for the submodule 0 V UB IMM Operating voltage of BR electronics, 0V Operating voltage of guard locking solenoid 0V Table 3: Terminal assignment and contact description 2500233-01-05/19 (Translation of the original operating instructions) 37 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.12. Operation as separate device 24V DC 0 V 24V DC 0 V
-S1
-A1 IMP UB FI1A FI1B RST X3:1 X1:1 X1:2 X1:3 X2:7 Safety Inputs UB MGB2 Classic Slot1 Guard Locking 0V UB Safety Outputs Monitoring Outputs X3:2 IMM X2:1 0V UB X1:8 X2:8 X1:4 X1:5 X1:6 X1:7 FO1A FO1B OT/C OD OL OI
-K1 UB A1 S11 S21 Start S12 S14 Safety Contacts 13 23 33 Auxiliary Contact 41 24V AC/DC AC AC LOGIC A2 0V S10 ESM S13 14 24 34 42 Figure 24:
Connection example for separate operation The switches can be reset via the RST input. For this purpose, a voltage of 24V (permissible tolerances) must be applied to the input for t>3sec. During the time which this voltage is present on the input, all LEDs and outputs (door monitoring and safety outputs) are switched off. The device restarts on the falling edge of the voltage. 38
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
13.13. Information on operation in a BR switch chain BR 13.13.1. System times The locking module has longer reaction times than a CES-BR switch (see chapters 16. Technical data on page 48 and 16.2. Typical system times on page 50). 13.13.2. Wiring a BR switch chain To prevent earth loops, the wiring should be in a star configuration (see Figure 25). terminating plug FI1A/FI1B
#1 CES-BR FO1A/FO1B FI1A/FI1B
#2 CES-BR FO1A/FO1B
#4 MGB2-L.-BR... I M M
/
V 0 P UB 0V I M FI1A/FI1B
#3 CES-BR FO1A/FO1B FI1A/
FI1B FO1A/
FO1B
+ 24 V DC 0 V I M M
/
V 0 P M I
#5 MGB2-L.-BR... UB 0V FI1A/
FI1B FO1A/
FO1B PLC cabinet Important: lay cables in a common harness Figure 25:
Central wiring of a BR switch chain in the control cabinet 13.13.3. Number of devices in switch chains In a pure MGB2 switch chain a maximum of ten devices can be connected in series. In mixed switch chains (e.g. MGB2 together with CES-BR) the maximum number of devices is also ten. 13.13.4. Resetting in switch chains Important!
Use the reset input (RST) for resetting in BR switch chains. All devices in the chain must be reset simultaneously. Resetting individual switches will result in faults. 2500233-01-05/19 (Translation of the original operating instructions) 39 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
14. Setup 14.1. Teach-in operation (only for MGB2 unicode) The handle module must be assigned to the locking module using a teach-in function before the system comprising locking module and handle module forms a functional unit. During a teach-in operation the safety outputs are switched off. Important!
The locking module disables the code for the previous handle module if teach-in is carried out for a new handle module. Teach-in is not possible again immediately for this handle module if a new teach-in operation is carried out. The disabled code is deleted in the locking module only after a third code has been taught-in. The locking module can be operated only with the last handle module taught. If, in the teach-in standby state, the locking module detects the taught-in handle module, the teach-
in standby state is ended immediately and the locking module changes to normal operation. If the bolt tongue is in the operating distance for less than 30 s, the handle module is not taught. Teaching in handle module 1. Fit handle module. 2. Close guard. Check for correct alignment and distance using the marking on the locking module and re-adjust if necessary. 3. Insert bolt tongue in the locking module. 4. Apply operating voltage to the locking module, optionally connect teach-in adapter. The green LED (State) flashes quickly (approx. 5 Hz). A self-test is performed during this time (approx. 1s in case of BP configuration and approx. 5s in case of BR configuration). Teach-in operation starts, green LED (State) flashes slowly
(approx. 1 Hz). During the teach-in operation, the locking module checks whether the handle module is a disabled handle module. Provided this is not the case, the teach-in operation is completed after approx. 30 seconds, and the green LED
(State) goes out. The new code has now been stored, and the old code is disabled. 5. To activate the handle module's code from the teach-in operation in the locking module, the operating voltage must then be switched off at the locking module for min. 3 seconds. As an alternative, 24V can be applied to the input RST for at least 3 seconds. Teach-in in a series connection works analogously. Here, the complete series connection must be restarted using the input RST. 14.2. Mechanical function test It must be possible to insert the bolt tongue easily into the locking module. To check, close guard several times and actuate door handle. If available, check function of the escape release. With active guard locking it must be possible to operate the escape release from the inside without excessive effort (approx. 40N). 14.3. Electrical function test WARNING BR On usage in a switch chain with different BR devices (e.g. CES-BR), also follow the procedure for the functional check in the related operating instructions. 40
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
ON OFF DIP With active guard locking monitoring 1. Switch on operating voltage. The locking module carries out a self-test. In case of BR configuration: the green State LED flashes for 5s at 5Hz. The green State LED then flashes at regular intervals. 2. Close all guards and insert the bolt tongue into the locking module. Guard locking by solenoid force: activate guard locking. are ON The safety outputs FO1A/FO1B The machine must not start automatically. It must not be possible to open the guard. The green State LED and the yellow Lock LED are illuminated continuously. 3. Enable operation in the control system. It must not be possible to deactivate guard locking as long as operation is enabled. 4. Disable operation in the control system and deactivate guard locking. The guard must remain locked until there is no longer any risk of injury. It must not be possible to start the machine as long as guard locking is deactivated. It must be possible to open the guard. Repeat steps 2-4 for each guard. With inactive guard locking monitoring 1. Switch on operating voltage. The locking module carries out a self-test. In case of BR configuration: the green State LED flashes for 5s at 5Hz. The green State LED then flashes at regular intervals. 2. Close all guards and insert the bolt tongue into the locking module. As soon as the bolt tongue is inserted into the locking module, the safety outputs FO1A/FO1B are ON. Independent of whether the guard locking is active or not. The machine must not start automatically. The green State LED illuminates continuously. The yellow Lock LED is ON for a long time with a short interruption or is ON continuously (depending on the state of the guard locking) 3. Enable operation in the control system. 4. If necessary deactivate guard locking and open guard. The machine must switch off and it must not be possible to start it as long as the guard is open. Repeat steps 2-4 for each guard. 2500233-01-05/19 (Translation of the original operating instructions) 41 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
15. System states 15.1. Key to symbols LED not illuminated LED illuminated 10 Hz (8 s) 3 x X LED flashes for 8 seconds at 10 Hz LED flashes three times Any state 42
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
15.2. System status table MGB2-BR I
/
A 1 F s t u p n i y t e f a s
, d e t r e s n i e u g n o t t l o b
, d e s o c r o o d
, n o i t a r e p o l a m r o N l F F O B 1 F I n e p o r o o d
, n o i t a r e p o l a m r o N l d e s o c r o o d
, n o i t a r e p o l a m r o N l
, d e s o c r o o d
, n o i t a r e p o l a m r o n
:
g n i r o t i n o m g n k c o l d r a u g e v i t c a h t i i A 1 O F s t u p t u o y t e f a S
. I N O e r a B 1 F
/
A 1 F s t u p n i y t e f a S I
. d e t r e s n i e u g n o t t l o b W F F O e r a B 1 O F d n a l
, d e s o c r o o d
, n o i t a r e p o l a m r o n
:
g n i r o t i n o m g n k c o l d r a u g e v i t c a n i h t i i A 1 O F s t u p t u o y t e f a S
. I N O e r a B 1 F
/
A 1 F s t u p n i y t e f a S I
. d e t r e s n i e u g n o t t l o b W N O e r a B 1 O F d n a l
. d e k c o l d n a d e s o c r o o d
, n o i t a r e p o l a m r o n
:
e c i v e d e t a r a p e s s a n o i t a r e p O l
. d e k c o l d n a d e s o c r o o d
, n o i t a r e p o l a m r o n
:
n a h c R B a n i n o i t a r e p O i i i F F O e c v e d s u o v e r p e h t n o s t u p t u o y t e f a S l
. d e k c o l d n a d e s o c r o o d
, n o i t a r e p o l a m r o n
:
n a h c R B a n i n o i t a r e p O i i i N O e c v e d s u o v e r p e h t n o s t u p t u o y t e f a S e h t d u o h S l
. e t a t s n o i t a r e p o n i
-
h c a e t e h t o t p m u j
, d e t c e t e d s i r e d n o p s n a r t a f I i
. t e s e r a r e t f a n a g a e v i t c a s i e t a t s s h t
, l u f s s e c c u s e b t o n n o i t a r e p o n i i
-
h c a e t l l l 3 y n o
(
e u d o m e d n a h r e h t o n a f o n i
-
h c a e t r o f y d a e r s i e c v e d
;
n e p o r o o D i
.
) p u
-
r e w o p r e t f a
. n m i X X X X X X X X X X X X X X
, s n o i t a r e p o n i
-
h c a e t f o n o i t p u r r e t n i e h t t n e v e r p o t
:
p i t
, n o i t a r e p o n i
-
h c a e T i
. g n k c o l d r a u g n o h c t i w s d n a r o o d e s o c l e h t r e t f A
. d n e e h t o t d e u n i t n o c s y a w a s i t i
, d e t r a t s s i n o i t a r e p o n l i
:
g n h c t a l h t i w d e m u s s a s i s e t a t s e s e h t f o e n o
, d e s p a e s a h e m l i t n i
-
h c a e t i
-
h c a e t f I X X l t n e m g d e w o n k c a n o i t c a r e s U
. t l u a f r e d n o p s n a r T
. t l u a f n i
-
h c a e T
. 1 2 3 i
. r e t s a m y b t n e m n g s s a s s e r d d a r o f g n i t i a W x 1 n o i t a r e p o n i
-
l h c a e t f o n o i t e p m o c r e t f a t n e m g d e w o n k c a e v i t i s o P l z H 1 z H 1 F F O F F O F F O F F O F F O g n o L
, N O t r o h s F F O g n o L
, N O t r o h s F F O g n o L
, N O t r o h s F F O g n o L
, N O t r o h s F F O g n o L
, N O t r o h s F F O x 3 z H 5 z H 1 F F O N O N O N O F F O N O d e t r e s n i d e s o c l F F O F F O N O N O N O N O N O d e t r e s n i d e s o c l N O F F O F F O N O N O F F O F F O d e t r e s n i d e s o c l F F O F F O F F O N O N O F F O N O F F O d e t r e s n i d e s o c l N O
-
r e p o l a m r o N n o i t a F F O F F O F F O F F O F F O F F O X X X F F O F F O F F O F F O X F F O F F O X X X t o n d e t r e s n i X X X X X y b d n a t s n i
-
h c a e T 2 B G M r o f y n o l
(
) e d o c n u i X X X d e t r e s n i d e s o c l X 2 B G M r o f y n o l
(
) e d o c n u i p u t e S p u
-
r e w o p r e t f a t s e t
-
f l e S z H 5 F F O F F O F F O F F O F F O X X l s D E L e u d o m b u S r o t a c d n i i D E L e t a t S SLOT (green) SLOT (red) Lock (yellow) DIA (red) STATE (green) Power (green) output (OI) Diagnostics monitoring ing output (OL) Guard locking monitor-
output (OT) Bolt tongue monitoring output (OD) Door monitoring and FO1B Safety outputs FO1A Guard locking tongue Position of the bolt Door position X X X g n o L F F O t r o h s N O g n o L
, N O t r o h s F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O N O F F O F F O t o n d e t r e s n t o n d e t r e s n i i n e p o d e s o c l and FI1B Safety outputs FI1A X X X e d o m g n i t a r e p O t s e t
-
f l e S 2500233-01-05/19 (Translation of the original operating instructions) 43 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
i g n h c t i w s l a c g o i l l l i
, s e s u p t s e t g n s s m i i
. g
. e
(
r o r r e t u p n i
) g n h c t a l
(
i I B 1 F
/
A 1 F I
) h c t i i w s s u o v e r p m o r f e t a t s g n i t t e s h c t i w s P D d I i l a v n i r o n o i t a r u g fi n o c
/
n i
-
h c a e t g n i r u d r o r r E r o r r e t u p n i
) e b a t t e s e R l
(
e h t g n i r u d d e t c e t e d s i r o r r e r e d n o p s n a r t a f I
. r e d n o p s n a r t e b a s d r o y t l u a F i l r o r r e r e d n o p s n a r t e h t d n a d e u n i t n o c s i n o i t a r e p o n i
-
h c a e t e h t
, n i
-
i g n h c a e t d n e e h t t a d e t a c d n i i n o i t a r e p o l a m r o n g n i r u d d e t c e t e d n e e b s a h r e d n o p s n a r t d e b a s d r o y t l u a F i l t r o h s r o
) y t i l i b a p a c g n h c t i i w s f o s s o l
, t i u c r i c t r o h s
. g
. e
, g n h c t a l
(
t l u a f t u p t u O i t n e r r u c t u p t u o r o t u p t u o e h t n o t i u c r i c t r o h s
, e g a t l o v l a n r e t x e
, t i u c r i c s s o r C
. s t u p t u o e h t t a t i u c r i c t n e r r u c t u p t u o r o t u p t u o e h t n o t i u c r i c t r o h s
, e g a t l o v l a n r e t x e
, t i u c r i c s s o r C r o
) y t i l i b a p a c g n h c t i i w s f o s s o l
, t i u c r i c t r o h s
. g
. e
, e b a t t e s e r
(
t l u a f t u p t u O l
. s t u p t u o e h t t a t i u c r i c t r o h s i h g h o o t i h g h o o t
. i w o l o o t
/
h g h o o t e r u t a r e p m e t r o e g a t l o v
. g
. e
,
) g n h c t a l
(
t l u a f t n e m n o r i v n E i
. i w o l o o t
/
h g h o o t e r u t a r e p m e t r o e g a t l o v
. g
. e
,
) e b a t t e s e r
(
t l u a f t n e m n o r i v n E l i l
:
d o n e o s e h t n o r o r r e e g a t l o V s a w e s a e e r y r a l i l i l x u a r o e s a e e r e p a c s e
:
g n i r o t i n o m e s a e e r e v i t c a h t i l
) e u g n o t t l o b n e k o r b
. g
. e
(
s u o e n o r r e e c n e u q e s l a n g S i W
. d e t a u t c a
) r o r r e a t a d
, y t l u a f t n e n o p m o c
. g
. e
(
t l u a f l a n r e t n I X X X X X X X X X X X X X X X X X X X X x 1 x 2 g n o L N O g n o L N O g n o L N O g n o L N O N O g n o L N O x 1 x 2 x 2 x 3 x 3 x 4 x 4 x 5 x 5 r o r r e C R C l
. g
. e
, e u d o m b u s e h t n i t l u a f l a n r e t n I X X X N O N O N O X X X X X X N O F F O F F O N O F F O F F O N O N O N O N O N O N O N O X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O F F O X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
-
o r r e
-
e n s u o X X X X X X X X X X X s c i t s o n g a D i X 44 l
. g n i t r a t s e r r e t f a t e s e r e b t o n d u o c t l u a f e h t f i r e r u t c a f u n a m e h t t c a t n o c e s a e P
. y p p u s r e w o p e h t t c e n n o c s d y fl e i r b r o
) i l l 1 5 i l e g a p n o e c n a t s s s a d n a g n i t o o h s e b u o r T
. 7 1 r e t p a h c e e s
(
n o i t c n u f t e s e r e h t e s u
, e s u a c e h t g n y d e m e r r e t f A i l i i i i
. r e r u t c a f u n a m e h t t c a t n o c d u o h s u o y
, e s a c s h t n I
. t l u a f e c v e d l a n r e t n i n a s e t a c d n i s h t
, e b a t s u t a t s m e t s y s e h t n i s u t a t s e c v e d d e y a p s d e h t d n fi t o n o d u o y f I
:
t n a t r o p m i l i l I
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
15.3. System status table MGB2-BP l r o o d e s o c
, s n o i t a r e p o n i
-
h c a e t f o n o i t p u r r e t n i e h t t n e v e r p o t
:
p i t
, n o i t a r e p o n i
-
h c a e T n i
-
h c a e t e h t r e t f A
. d n e e h t o t d e u n i t n o c s y a w a s i t i
, d e t r a t s s i n o i t a r e p o n l i
-
i
. g n k c o l d r a u g n o h c t i w s d n a h c a e t f I i
:
g n h c t a l h t i w d e m u s s a s i s e t a t s e s e h t f o e n o
, d e s p a e s a h e m l i t X X l t n e m g d e w o n k c a n o i t c a r e s U
. t l u a f r e d n o p s n a r T
. t l u a f n i
-
h c a e T
. 1 2 3 l e u g n o t t l o b
, d e s o c r o o d
, n o i t a r e p o l a m r o n
:
g n i r o t i n o m g n k c o l d r a u g e v i t c a h t i i W F F O e r a B 1 O F d n a A 1 O F s t u p t u o y t e f a S
. d e t r e s n i l t l o b
, d e s o c r o o d
, n o i t a r e p o l a m r o n
:
g n i r o t i n o m g n k c o l d r a u g e v i t c a n i h t i i W N O e r a B 1 O F d n a A 1 O F s t u p t u o y t e f a S
. d e t r e s n i e u g n o t l
. d e k c o l d n a d e s o c r o o d
, n o i t a r e p o l a m r o N n e p o r o o d
, n o i t a r e p o l a m r o N l d e s o c r o o d
, n o i t a r e p o l a m r o N n i
-
h c a e t e h t d u o h S l
. e t a t s n o i t a r e p o n i
-
h c a e t e h t o t p m u j
, d e t c e t e d s i r e d n o p s n a r t a f I i
. t e s e r a r e t f a n a g a e v i t c a s i e t a t s s h t
, l u f s s e c c u s e b t o n n o i t a r e p o i i l l r e t f a
. n m 3 y n o
(
e u d o m e d n a h r e h t o n a f o n l i
-
h c a e t r o f y d a e r s i e c v e d
;
n e p o r o o D i
.
) p u
-
r e w o p X X X X X X X X X X g n o L
, N O t r o h s F F O X X i
. r e t s a m y b t n e m n g s s a s s e r d d a r o f g n i t i a W x 1 g n o L F F O t r o h s N O g n o L
, N O t r o h s F F O g n o L
, N O t r o h s F F O x 3 z H 5 z H 1 F F O F F O F F O F F O F F O F F O F F O F F O F F O N O F F O F F O t o n d e t r e s n t o n d e t r e s n i i n e p o d e s o c l F F O F F O N O N O F F O N O F F O d e t r e s n i d e s o c l F F O N O N O N O N O N O d e t r e s n i d e s o c l
-
r e p o l a m r o N n o i t a F F O F F O F F O F F O F F O F F O X X X F F O F F O F F O F F O X F F O F F O X X X t o n d e t r e s n i X X X y b d n a t s n i
-
h c a e T 2 B G M r o f y n o l
(
) e d o c n u i X X d e t r e s n i d e s o c l 2 B G M r o f y n o l
(
) e d o c n u i p u t e S n o i t a r e p o n i
-
l h c a e t f o n o i t e p m o c r e t f a t n e m g d e w o n k c a e v i t i s o P l z H 1 z H 1 F F O F F O F F O F F O F F O p u
-
r e w o p r e t f a t s e t
-
f l e S z H 5 F F O F F O F F O F F O F F O X X l s D E L e u d o m b u S r o t a c d n i i D E L e t a t S SLOT (green) SLOT (red) Lock (yellow) DIA (red) STATE (green) Power (green) output (OI) Diagnostics monitoring ing output (OL) Guard locking monitor-
output (OT) Bolt tongue monitoring output (OD) Door monitoring and FO1B Safety outputs FO1A Guard locking tongue Position of the bolt Door position X e d o m g n i t a r e p O t s e t
-
f l e S 2500233-01-05/19 (Translation of the original operating instructions) 45 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
, n i
-
i g n h c a e t e h t g n i r u d d e t c e t e d s i r o r r e r e d n o p s n a r t a f I
. r e d n o p s n a r t e b a s d r o y t l u a F i l i d n e e h t t a d e t a c d n i r o r r e r e d n o p s n a r t e h t d n a d e u n i t n o c s i n o i t a r e p o n i
-
h c a e t e h t n o i t a r e p o l a m r o n g n i r u d d e t c e t e d n e e b s a h r e d n o p s n a r t d e b a s d r o y t l u a F i l g n i t t e s h c t i w s P D d I i l a v n i r o n o i t a r u g fi n o c
/
n i
-
h c a e t g n i r u d r o r r E t a t i u c r i c t r o h s r o
) y t i l i b a p a c g n h c t i i w s f o s s o l
, t i u c r i c t r o h s
. g
. e
, g n h c t a l
(
t l u a f t u p t u O i t i u c r i c t r o h s r o
) y t i l i b a p a c g n h c t i i w s f o s s o l
, t i u c r i c t r o h s
. g
. e
, e b a t t e s e r
(
t l u a f t u p t u O l i h g h o o t t n e r r u c t u p t u o r o t u p t u o e h t n o t i u c r i c t r o h s
, e g a t l o v l a n r e t x e
, t i u c r i c s s o r C
. s t u p t u o e h t
. s t u p t u o e h t t a i h g h o o t t n e r r u c t u p t u o r o t u p t u o e h t n o t i u c r i c t r o h s
, e g a t l o v l a n r e t x e
, t i u c r i c s s o r C
. d e t a u t c a s a w e s a e e r y r a l i l i l x u a r o e s a e e r e p a c s e
:
g n i r o t i n o m e s a e e r e v i t c a h t i l
) e u g n o t t l o b n e k o r b
. g
. e
(
s u o e n o r r e e c n e u q e s l a n g S i W
) r o r r e a t a d
, y t l u a f t n e n o p m o c
. g
. e
(
t l u a f l a n r e t n I
. i w o l o o t
/
h g h o o t e r u t a r e p m e t r o e g a t l o v
. g
. e
,
) g n h c t a l
(
t l u a f t n e m n o r i v n E i
. i w o l o o t
/
h g h o o t e r u t a r e p m e t r o e g a t l o v
. g
. e
,
) e b a t t e s e r
(
t l u a f t n e m n o r i v n E l i l
:
d o n e o s e h t n o r o r r e e g a t l o V X X X X X X X X X X X X X X X X x 1 x 2 g n o L N O g n o L N O g n o L N O N O g n o L N O x 1 x 3 x 3 x 4 x 4 x 5 x 5 r o r r e C R C l
. g
. e
, e u d o m b u s e h t n i t l u a f l a n r e t n I X X X N O X X N O F F O F F O N O F F O F F O N O N O N O N O N O N O N O X X X X X X X X X X X X X X X X X X X X X X X X X X X X F F O F F O F F O F F O F F O F F O F F O F F O F F O X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X s c i t s o n g a D i l
. g n i t r a t s e r r e t f a t e s e r e b t o n d u o c t l u a f e h t f i r e r u t c a f u n a m e h t t c a t n o c e s a e P
. y p p u s r e w o p e h t t c e n n o c s d y fl e i r b r o
) i l l 1 5 i l e g a p n o e c n a t s s s a d n a g n i t o o h s e b u o r T
. 7 1 r e t p a h c e e s
(
n o i t c n u f t e s e r e h t e s u
, e s u a c e h t g n y d e m e r r e t f A i l i i i i
. r e r u t c a f u n a m e h t t c a t n o c d u o h s u o y
, e s a c s h t n I
. t l u a f e c v e d l a n r e t n i n a s e t a c d n i s h t
, e b a t s u t a t s m e t s y s e h t n i s u t a t s e c v e d d e y a p s d e h t d n fi t o n o d u o y f I
:
t n a t r o p m i l i l I 46
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
15.4. System status table (slot LED) A submodule error is reset automatically as soon as a compatible submodule is installed correctly. Fault display LED SLOT1 OFF Green ON Meaning A submodule is not used. Compatible submodule used and the submodule is functioning without errors or the submodule has been installed rotated by 180. Measures Red ON An incompatible submodule has been installed. Install compatible submodule to reset. 2500233-01-05/19 (Translation of the original operating instructions) 47 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
16. Technical data NOTICE If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions. Parameter Housing material Dimensions Weight Locking module Handle module Escape release Ambient temperature at UB = DC24V Degree of protection Cover not populated/populated with buttons/
indicators/selector switches/key-operated switches Safety class Degree of contamination Installation position Locking force Fzh acc. to ENISO14119 Connection Conductor cross-section (rigid/flexible)
- With ferrule according to DIN46228/1
- With ferrule with collar according to DIN46228/1 Operating voltage UB
(reverse polarity protected, regulated, residual ripple <5%) Current consumption IUB (at 20.4V incl. FI1A/FI1B, no load on any outputs) Operating voltage guard locking solenoid IMP
(reverse polarity protected, regulated, residual ripple <5%) Test pulses operating voltage guard locking solenoid IMP Test-pulse interval operating voltage guard locking solenoid IMP Current consumption IIMP
- With energized guard locking solenoid and unloaded outputs OI, OL, OT/C and OD External fuse Safety outputs FO1A/FO1B Test pulses Test-pulse interval Output voltage UFO1A / UFO1B 1) HIGH LOW Switching current per safety output Switching current per control input IMP and IMM Utilization category according to ENIEC60947-5-2 UFO1A / UFO1B UFO1A / UFO1B Monitoring outputs
- Output voltage 1)
- Max. load Rated insulation voltage Ui Rated impulse withstand voltage Uimp Resilience to vibration Switching frequency EMC protection requirements Ready delay (BR) Risk time for single device Risk time delay per device Switch-on time Discrepancy time Test-pulse duration Test-pulse interval 48 min. Value typ. Fiber glass reinforced plastic die-cast zinc, nickel-plated stainless steel max. See chapter 7.4. Dimension drawing on page 15
(Interlocking module/Locking module, without Sub modules) 1.00 1.10 0.55
-15 +55 IP65 III 3 Any 2000 1 cable entry M20x1.5 with 4 socket connectors or plug connectors 0.25 1.5 (AWG 23 AWG 16) 0.25 1.5 0.25 0.75 24 15% (PELV) 80 24 15% (PELV) 5 100 375 See chapter 13.4. Fuse protection for power supply on page 30 Semiconductor outputs, p-switching, short circuit-proof
<300 Min. 100 UB-2V UB 0 1 1 150 20 25 Caution: Outputs must be protected with a free-wheeling diode in case of inductive loads. DC-13 24 V 150 mA p-switching, short circuit-proof UB - 2V UB Max. 50 75 1.5 Acc. to ENIEC60947-5-3 0.25 Acc. to ENIEC60947-5-3 5
-
10
-
-
0.3 approx. 100
-
-
-
-
-
50 80 10 Unit kg C N mm V DC mA V DC ms ms mA s ms V DC mA mA mA V kV Hz s ms ms ms ms ms ms
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
Guard locking monitoring Control of guard locking 4 PL e 99 3.9 x 10 -9 / h 20 SIL 3 4 PL e 3.9 x 10 -9 / h 20 SIL 3 Reliability values acc. to ENISO13849-1 Category Performance Level Diagnostic Coverage DC PFHD Mission time Safety Integrity Level Mechanical life
- In case of use as door stop, and 1Joule impact energy B10D (emergency stop) Emergency stop Operating voltage Operating current Breaking capacity max. Power supply LED Controls and indicators Operating voltage Operating current Breaking capacity max. Power supply LED 1) Values at a switching current of 50 mA without taking into account the cable length. 16.1. Radio frequency approvals Product description: Safety Switch FCC ID:
IC:
2AJ58-03 22052-03 1x106 0.1x106 0.065x106 5 24 1 100 250 24 UA 1 10 250 24
%
years V mA mW V DC V mA mW V DC FCC/IC requirements This device complies with part 15 of the FCC Rules and with Industry Canadas licence-exempt RSSs. Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and 2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Le prsent appareil est conforme aux CNR dIndustrie Canada applicables aux appareils radio exempts de licence. Lexploi-
tation est autorise aux deux conditions suivantes :
(1) lappareil ne doit pas produire de brouillage, et
(2) lutilisateur de lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. 2500233-01-05/19 (Translation of the original operating instructions) 49 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
16.2. Typical system times Important!
The system times given are maximum values for one device. Ready delay:
In case of BR configuration the following applies: After switching on, the unit carries out a self-test for 5s. The system is ready for operation only after this time. In case of BP configuration the following applies: After switching on, the unit carries out a self-test for 0.5 s. The system is ready for operation only after this time. BR BP Switch-on time of safety outputs:
In case of BR configuration the following applies: The max. reaction time from the moment when the guard is locked to the moment when the safety outputs switch on Ton is 80ms. In case of BP configuration the following applies: The max. reaction time from the moment when the bolt tongue is inserted to the moment when the safety outputs switch on Ton is 80ms. Simultaneity monitoring, safety inputs FI1A/FI1B: If the safety inputs have different switching states for longer than 50ms, the safety outputs FO1A/FO1B will be switched off. The devices switches to fault state. BR BP BR Risk time according to EN60947-5-3:
ON OFF DIP ON OFF DIP With active guard locking monitoring the following applies: If the guard locking is no longer effective, the safety outputs FO1A and FO1B This value applies to a single switch. For each additional switch in a chain the risk time increases by10 ms. are deactivated after a maximum of 100 ms. With inactive guard locking monitoring the following applies: If the bolt tongue is pulled out of the locking module, the safety outputs FO1A and FO1B are deactivated after a maximum of 100ms. This value applies to a single switch. For each additional switch in a chain the risk time increases by10 ms. Difference time: The safety outputs FO1A and FO1B switch with a slight delay in relation to each other. They both have the ON state at the latest after a difference time of 10ms. 50
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
17. Troubleshooting and assistance Simple errors (DIA is flashing) are reset by opening and closing the guard. If the error is not reset by this action, proceed as follows:
17.1. Resetting errors Proceed as follows:
1. Open the guard. 2. Switch off operating voltage at the locking module for min. 3 seconds or connect 24V to the input RST for min. 3 seconds. Alternatively, the internal reset (see 7. System overview on page 13) can be pressed for 3 seconds with a pointed object, e.g. ball-point pen. The green LED (State) flashes quickly (approx. 5Hz in case of BR configuration). A self-test is performed during this time
(approx. 5s in case of BR configuration). The LED then cyclically flashes three times. 3. Close guard and switch on guard locking. The system is in normal operation again. 17.2. Help on troubleshooting in the Internet You will find a help file on troubleshooting under Support in the service area at www.euchner.com. 17.3. Help on mounting in the Internet You will find an animation on the mounting process at www.euchner.com. 17.4. Application examples You will find application examples on connecting the device to various control systems at www.euchner.com. 18. Service If service support is required, please contact:
EUCHNER GmbH + Co. KG Kohlhammerstrae 16 70771 Leinfelden-Echterdingen Service telephone:
+49 711 7597-500 E-mail:
info@euchner.de Internet:
www.euchner.com 2500233-01-05/19 (Translation of the original operating instructions) 51 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
19. Inspection and service WARNING Loss of the safety function because of damage to the device. In case of damage, the affected module must be replaced completely. Only accessories or spare parts that can be ordered from EUCHNER may be replaced. Check the device for proper function at regular intervals and after every fault. For information about possible time intervals, refer to ENISO14119:2013, section 8.2. Regular inspection of the following is necessary to ensure trouble-free long-term operation:
Check the switching function (see chapter 14.3. Electrical function test on page 40) Check the secure mounting of the devices and the connections Check for soiling No servicing is required. Repairs to the device are only allowed to be made by the manufacturer. NOTICE The year of manufacture can be seen in the lower right corner of the rating plate. 52
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
20. Declaration of conformity 9 1
/
2 0 1 0
-
4 0 5 0 0 5 2 EU-Konformittserklrung EU declaration of conformity Dclaration UE de conformit Dichiarazione di conformit UE Declaracin UE de conformidad Original DE Translation EN Traduction FR Traduzione IT Traduccin ES Die nachfolgend aufgefhrten Produkte sind konform mit den Anforderungen der folgenden Richtlinien (falls zutreffend):
The beneath listed products are in conformity with the requirements of the following directives (if applicable):
Les produits mentionns ci-dessous sont conformes aux exigences imposes par les directives suivantes (si valable) I prodotti sotto elencati sono conformi alle direttive sotto riportate (dove applicabili):
Los productos listados a continuacin son conforme a los requisitos de las siguientes directivas (si fueran aplicables):
I:
II:
III:
Maschinenrichtlinie Machinery directive Directive Machines Direttiva Macchine Directiva de mquinas Funkanlagen-Richtlinie (RED) Radio equipment directive Directive quipement radiolectrique Direttiva apparecchiatura radio Directiva equipo radioelctrico RoHS Richtlinie RoHS directive Directive de RoHS Direttiva RoHS Directiva RoHS 2006/42/EG 2006/42/EC 2006/42/CE 2006/42/CE 2006/42/CE 2014/53/EU 2014/53/EU 2014/53/UE 2014/53/UE 2014/53/UE 2011/65/EU 2011/65/EU 2011/65/UE 2011/65/UE 2011/65/UE Die Schutzziele der Niederspannungsrichtlinie 2014/35/EU und EMV Richtlinie 2014/30/EU werden gem Artikel 3.1 der Funkanlagen-
Richtlinie eingehalten. The safety objectives of the Low-voltage directive 2014/35/EU and EMC Directive 2014/30/EU comply with article 3.1 of the Radio equipment directive. Les objectifs de scurit de la Directive basse tension 2014/35/UE et Directive de CEM 2014/30/EU sont conformes l'article 3.1 de la Directive quipement radiolectrique. Gli obiettivi di sicurezza della Direttiva bassa tensione 2014/35/UE e Direttiva CEM 2014/30/UE sono conformi a quanto riportato nellarticolo 3.1 della Direttiva apparecchiatura radio. Los objetivos de seguridad de la Directiva de bajo voltaje 2014/35/UE y Directiva CEM 2014/30/UE cumplen con el artculo 3.1 de la Directiva equipo radioelctrico. Folgende Normen sind angewandt:
Following standards are used:
Les normes suivantes sont appliques:
Vengono applicate le seguenti norme:
Se utilizan los siguientes estndares:
EN 60947-5-3:2013 EN ISO 14119:2013 EN ISO 13849-1:2015 EN 62061:2005/A2:2015 EN 60947-5-5:1997/A11:2013 EN 50364:2010 EN 300 330 V2.1.1 EN 50581:2012 (RoHS) a:
b:
c:
d:
e:
f:
g:
h:
Bezeichnung der Bauteile Description of components Description des composants Descrizione dei componenti Descripcin de componentes Sicherheitsschalter Safety Switches Interrupteurs de scurit Finecorsa di sicurezza Interruptores de seguridad Sicherheitsschalter mit Not-Halt-Einrichtungen Safety Switches with Emergency-Stop facilities Interrupteurs de scurit avec appareillage arrt d'urgence Finecorsa di sicurezza con dispositivi di arresto di emergenza Interruptores de seguridad con dispositivos de parada de emergencia Type Type Type Tipo Typo MGB2-I.-B MGB2-L.-B MGB2-H... MSM.. MGB2-I.-B MGB2-L.-B MGB2-H... MSM... Richtlinie Directives Directive Direttiva Directivas Normen Standards Normes Norme Estndares Zertifikats-Nr. No. of certificate Numro du certificat Numero del certificato Nmero del certificado I, II, III a, b, c, d, f, g, h I, II, III a, b, c, d, e, f, g, h Benannte Stelle Notified Body Organisme notifi Sede indicata Entidad citada NB 0123 TV SD Product Service GmbH Ridlerstrasse 65 80339 Mnchen Germany 14.102.2019 - NG -VS - Blatt/Sheet/ Page/Pagina/ Pgina 1 EUCHNER GmbH + Co. KG Kohlhammerstrae 16 70771 Leinfelden-Echterdingen Tel. +49/711/7597-0 Fax +49/711/753316 www.euchner.de info@euchner.de 2500233-01-05/19 (Translation of the original operating instructions) 53 EN Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
Die alleinige Verantwortung fr die Ausstellung dieser Konformittserklrung trgt der Hersteller:
This declaration of conformity is issued under the sole responsibility of the manufacturer:
La prsente dclaration de conformit est tablie sous la seule responsabilit du fabricant:
La presente dichiarazione di conformit rilasciata sotto la responsabilit esclusiva del fabbricante:
La presente declaracin de conformidad se expide bajo la exclusiva responsabilidad del fabricante:
EUCHNER GmbH + Co. KG Kohlhammerstrae 16 70771 Leinfelden-Echterdingen Germany Leinfelden, Februar 2019 EUCHNER GmbH + Co. KG Kohlhammerstrae 16 70771 Leinfelden-Echterdingen Germany i.A. Dipl.-Ing. Richard Holz Leiter Elektronik-Entwicklung Manager Electronic Development Responsable Dveloppement lectronique Direttore Sviluppo Elettronica Director de desarrollo electrnico i.A. Dipl.-Ing. (FH) Duc Binh Nguyen Dokumentationsbevollmchtigter Documentation manager Responsable documentation Responsabilit della documentazione Agente documenta 14.102.2019 - NG -VS - Blatt/Sheet/ Page/Pagina/ Pgina 2 EUCHNER GmbH + Co. KG Kohlhammerstrae 16 70771 Leinfelden-Echterdingen Tel. +49/711/7597-0 Fax +49/711/753316 www.euchner.de info@euchner.de 54
(Translation of the original operating instructions) 2500233-01-05/19 Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.-
2500233-01-05/19 (Translation of the original operating instructions) 55 EN Euchner GmbH + Co. KG Kohlhammerstrae 16 70771 Leinfelden-Echterdingen info@euchner.de www.euchner.com Edition:
2500233-01-05/19 Title:
Operating Instructions Safety Systems MGB2-L1-BR.- / MGB2-L2-BR.- and MGB2-L1-BP.- / MGB2-L2-BP.- from V1.0.0
(Translation of the original operating instructions) Copyright:
EUCHNER GmbH + Co. KG, 05/2019 Subject to technical modifications; no responsibility is accept-
ed for the accuracy of this information.
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2019-06-05 | 0.125 ~ 0.125 | DCD - Part 15 Low Power Transmitter Below 1705 kHz | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2019-06-05
|
||||
1 | Applicant's complete, legal business name |
EUCHNER GmbH Co.KG
|
||||
1 | FCC Registration Number (FRN) |
0025866880
|
||||
1 | Physical Address |
Kohlhammerstrasse 16
|
||||
1 |
Leinfelden-Echterdingen, N/A 70771
|
|||||
1 |
Germany
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
B******@phoenix-testlab.de
|
||||
1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
2AJ58
|
||||
1 | Equipment Product Code |
03
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
T**** K******
|
||||
1 | Title |
Design Department
|
||||
1 | Telephone Number |
+49 7********
|
||||
1 | Fax Number |
+49 7********
|
||||
1 |
T******@euchner.de
|
|||||
app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DCD - Part 15 Low Power Transmitter Below 1705 kHz | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Safety Switch | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
PHOENIX TESTLAB GmbH
|
||||
1 | Name |
H****** B********
|
||||
1 | Telephone Number |
49-52********
|
||||
1 | Fax Number |
49-52********
|
||||
1 |
o******@phoenix-testlab.de
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 0.12500000 | 0.12500000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC