FCC ID: 2AUSACC1WRR Wireless Load Cell Remote Unit

Users Manual CC1W-30/50klb Page 1 of 21 DOC No. 0095771 User Manual - CC1W Table of Contents 1. Product description ........................................................................................... 3 2. Mounting instructions ....................................................................................... 4 Base Unit .............................................................................................................................................. 4 Antenna Recommendations ................................................................................................................. 6 Remote Unit (Wireless Loadcell) .......................................................................................................... 9 Battery Installation ...............................................................................................................................10 3. Equipment Maintenance ................................................................................. 11 Battery Replacement ...........................................................................................................................11 4. Operation .......................................................................................................... 12 Base unit wireless channel selection (if needed) ........................................................................................13 2.1 2.2 2.3 2.4 3.1 4.1 5. Technical Specification ................................................................................... 14 6. Product Label ................................................................................................... 15 7. Product Dimensions ........................................................................................ 16 8. Safety information ........................................................................................... 18 Page 2 of 21 DOC No. 0095771 User Manual - CC1W 1. Product description The CC1W is a wireless version of our CC1 pump off control load cell. The CC1W utilizes the same proven design attributes as the CC1 - stainless steel, hermetic seal, fatigue rating and intrinsically safe operation. The CC1W transmits polished rod load wirelessly which solves the industry wide problem of cable failures. After months of development in the field, working hand in hand with end users, our design addresses the most demanding concerns raised. The CC1W technology sets our product apart from all wireless products currently available in the market. The primary advantage we bring is extremely low power consumption. Despite the low power consumption, the product can deliver a continuous flow of data, high signal strength and long battery life. We also offer position sensing capability which is synchronized with the load measurement. This eliminates the need for hall effect sensors or inclinometers and the costly maintenance associated with each. The wireless enclosure also incorporates an independent compartment for both the wireless technology and the battery. This allows for easy, single handed access to the battery for replacement in the field. We carefully specified a pre-wired D cell battery that is inexpensive and commercially available worldwide. Continuous flow of data: 100 readings per second Low power consumption: 12-18 month battery life High signal strength: +13dBm to +17dBm, 30-300 meter transmission HazLoc approved: UL rated for Class 1, Division 1 environments (see label for full approval) On-board position: +/-0.5% accuracy Security: Proprietary wireless transmission protocol Ease of use: independent battery access, commercially available battery Weatherproof: IP67 rating, rated for use in -70F to 175F (-55C to 80C) Accessories:

Base/Receiver (included) Antenna & Connection Cables (included) Lithium Battery (Included) Magnetic Mount or Post Mount for Base (user specified) Load Spacer/Plate Spherical Washer Set Page 3 of 21 DOC No. 0095771 User Manual - CC1W 2. Mounting instructions IMPORTANT The employees responsible for the equipment installation and verification must take into consideration all the actions concerning this subject specified in IEC 60079-14:2013 ed. 5.0

(Electrical installations design, selection and erection) standard. In addition to general specifications associated with any system installed in hazardous locations, special attention should be paid for specific requirements regarding intrinsic safety (section 12). 2.1 Base Unit The Base (receiver) of the device comes with a magnet base for easy mounting on a metal surface inside or outside of the pump controller cabinet. Base is mounting outside the hazardous area and not intended to meet hazardous location safety standards. Base Unit Page 4 of 21 DOC No. 0095771 User Manual - CC1W When the magnet base is not directly attached due to non-metallic surface or space constraint, the base can be suitable fastened to any structure using brackets, plates or other type of support. DIN rail mount _________________________________________________________________ IMPORTANT In order to achieve the best performance a vertical alignment of the antenna must be ensured. Pole mount with U-

You may optionally use an extension cable to mount the antenna. Page 5 of 21 DOC No. 0095771 User Manual - CC1W 2.2 Antenna Recommendations Omni Directional Antenna CC1W base unit is equipped with an Omni-

directional antenna in order to provide the widest possible signal coverage. RP-SMA Connector (female) The antenna is provided with a threaded, weatherproof RP-SMA female connector. This connector must be properly tightened to the male connector on the enclosure. Vertical Alignment In order to achieve the best performance a vertical alignment of the antenna must be ensured. Line-of-sight Is important to find, whenever possible, a spot full line of sight with the receptor where no obstacles reside between the path. Note: Fresnel Zone, the area around the visual line-of-sight that radio waves spread out into after they leave the antenna must be clear or the signal strength will be weakened due to reflections. Antenna Height Taking advantage of the free positioning of the base antenna, a convenient place in height with good clearance and away from ground must be considered. Note: The use of extension cables that always represent attenuation and signal strength losses should be avoided if possible Page 6 of 21 DOC No. 0095771 When mounting inside an enclosure User Manual - CC1W Page 7 of 21 DOC No. 0095771 User Manual - CC1W SIGNAL CABLE COLOR CODE RED GREEN WHITE BLACK YELLOW GRAY VIOLET POWER CABLE COLOR CODE BLACK YELLOW RED Vref +

Sig +

Sig -

Vref -

Shield Sig 2 +

Sig 2 -

Ground Shield 12 to 24VDC WARNING: Insulate unused leads to prevent shorting. Page 8 of 21 DOC No. 0095771 User Manual - CC1W 2.3 Remote Unit (Wireless Loadcell) CC1W must be mounted as same as any other regular loadcell on the polished rod. _________________________________________________________________ IMPORTANT Position the remote unit (Plastic enclosure with Flintec Logo) direct to the base unit for better performance Page 9 of 21 DOC No. 0095771 User Manual - CC1W 2.4 Battery Installation CC1W remote unit powered by a primary battery and must be fitted suitably in the battery compartment. The person in charge of the installation must verify that the battery not damaged or soaked. WARNING: This product is certified for use with TADIRAN TL-5930/F. Make sure the battery cable tuck inside the compartment to prevent squeeze in between the edges when closing the door Page 10 of 21 DOC No. 0095771 User Manual - CC1W 3. Equipment Maintenance Safety and health standards in the workplace must be strictly observed for all personnel conducting maintenance tasks. This manual must be read and kept carefully, in order to be always at the operator's disposal in case of need. 3.1 Battery Replacement CC1W remote unit (transmitter) is powered from a specific battery TADIRAN TL-5930/F The battery must be replaced in non-hazardous areas where no any potential of explosion atmospheres. 1. Open up the battery compartment loosening the battery door knob (see section 2.4 on this manual). 2. Unplug the battery connector from housing. 3. Take the battery off. 4. Replace the battery for a new one. 5. Close the door and lock with the door knob (see section 3.3 on this manual) Page 11 of 21 DOC No. 0095771 User Manual - CC1W 4. Operation 1. Disconnect or turn off power to the base unit. 2. Ensure the base antenna is connected. The remotes antenna is installed by the manufacturer; to preserve safety certifications, it is not intended to be removed. 3. Ensure the manufacturer-supplied battery is connected to the remote unit. 4. The remote units indicator LED, if viewable, will flash about twice per second. Caution! To preserve safety certifications, do not attempt to remove the remote from its housing in order to view the LED. 5. Connect or turn on power to the base unit. 6. The base and remote will connect on the last-used radio channel in about a second. 7. If the base is set to use an alternate channel, it will switch the remote to that channel. This only takes a few seconds. 8. Normal operation begins. A reconstructed version of the 0-10mV or 0-20mV nominal load cell output will appear at the base output. 9. As shown on section 4.1 on this manual, if radio interference occurs, an alternate channel may be selected. Page 12 of 21 DOC No. 0095771 User Manual - CC1W 4.1 Base unit wireless channel selection (if needed) Remove up the base top cover. The 4 Philips head screws attached to the flat base cover loosened with the proper tool (manual Philips screwdriver). WARNING: Gently lift the cover to prevent damaged to the 3 LED light tubes attached to the cover. Page 13 of 21 DOC No. 0095771 User Manual - CC1W 5. Technical Specification Standard Specifications Rated Output Rated Position Output Nonlinearity Hysteresis Non-Repeatability Static Error Band Temperature Compensated Temperature Range Safe Operating Temperature Range lbf mV/V mA (Optional)

% FS (Stroke)

% FS

% FS

% RO

% FS Max F (C) F (C) Temperature Effect on Zero % RO/F Max Temperature Effect on Output %RO/F Max 30k, 50k 2.00 0.5%

4-20 0.5 0.25 0.25 0.1 0.50

-14 to 150 (-25 to 65)

-70 to 175 (-55 to 80) 0.005 0.002 1 200 0.005 4.2

% RO Max

% Capacity Max inch Nom lb. nom g MIL-STD-810G Mac ID Zero Balance Safe, Axial Load Deflection at Capacity Weight, Remote Unit Fatigue Rating (Compression) Min Cycles @Capacity 50,000,000 Up to 500 Shock Rating Vibration Rating 514.6; 516.6 17-4 PH Stainless Steel Sensor Element IP67 or higher Protection according EN60529 Electronics

(32bit) Specific; no external connection -

Remote and Base Transceiver Paired unit Units Matched 100 Data Rate Radio Frequency 2.405 to 2.470 14 Radio Channels 100 - 1000 (30-300) Telemetry Range RF Power Output - Remote Unit dBm (*) Min = 13.0dBm, Max = 15.5dBm dBm (*) RF Power Output - Base Unit Min = 16.0dBm, Max = 17dBm 12 - 18 months Min @ 100 rps (**) Battery Life Battery Type Remote Battery

(TL-5930/F) Lithium D Cell, 3.6VDC, 19Ah Base Unit 12 - 24; Min. 250mA 4.8-10.1 700 Readings/Sec GHz Selectable (*) Feet (Meters) (*) External Ref. (Virtual Excitation) VDC Virtual Bridge Resistance Power Supply VDC, mA

(*) 2-3dBm; Telemetry range will change according to site RF Channel Settings

(**) Battery Life changes as per RF output; latency; Temp; antenna distances etc. Refer to Manufacturer for details. Page 14 of 21 DOC No. 0095771 User Manual - CC1W 6. Product Label Remote Unit (Transmitter) Equipment Group Equipment Category and Environment 1 G Ex Explosion Protection Protection Type ia II Temperature Class Equipment Protection Level (EPL) Base Unit (Receiver) T4 Ga Label

- All areas except Mines

- Gas, Vapor, Mist

- Conformity with some of the IECs protection modes

- Intrinsic security ia protection mode than mines. Gases Groups

- Max surface temp 135C (275F)

- Gas Atmospheres. Very high level of protection Label Page 15 of 21 DOC No. 0095771 User Manual - CC1W 7. Product Dimensions Remote Unit Page 16 of 21 DOC No. 0095771 User Manual - CC1W Base Unit (Receiver) Page 17 of 21 DOC No. 0095771 User Manual - CC1W 8. Safety information Intended Usage A maximum temperature on the device enclosure must not reach temperatures higher than 80C or lower than -55C. This condition must be guaranteed permanently in order to be compliant with the intrinsic safety certification. The CC1W radio device must not be placed near heating or cooling sources that can put at risk. As a radio node forming part of a wireless network its positioning can greatly affect its coverage area and the strength of its signal. It is always recommend to position the transceiver set free of obstructions and with good line-of-sight to the rest of the network and whenever possible away of electrical noise sources that can cause interferences. Lithium Batteries When the CC1W equipment is powered by a Lithium battery (single), special care must be taken in order to prevent damages. The battery is composed of a single Lithium-Thionyl Chloride (Li-

SOCl2) cell connected with an extension cable with a connector. Do not apply pressure that may deform the battery Do not use the battery if there are signs of swelling remove immediately Do not directly heat or solder Work areas should be free of sharp objects that could puncture the insulating material IMPORTANT: The battery must be replaced in non-hazardous areas. Maintenance Safety There must be a competent person with enough skills and knowledge supervising all works performed. Experienced and trained personnel must follow the industrial standard safety protocol when authorized maintenance activities are carried out on the equipment. Page 18 of 21 DOC No. 0095771 User Manual - CC1W FCC Certification Statement Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This device has been designed to operate with the antenna(s) listed below, having a maximum gain of +3.2dBi. Antennas not included in this list or having a gain greater than +3.2dBi are strictly prohibited for use with this device. The required antenna impedance is 50 ohms. Base Unit FCC ID: 2AUSA-CC1WRB Permitted Antennas Linx ANT-2.4-CW-HW, maximum gain of +3.2dBi Linx ANT-2.4-CW-HW-T, maximum gain of +3.2dBi Linx ANT-2.4-CW-HWR-RPS, maximum gain of +3.2dBi Linx ANT-2.4-CW-RCS, maximum gain of -0.2dBi Remote Unit FCC ID: 2AUSA-CC1WRR Permitted Antennas Yageo ANTX100P112B24553, maximum gain of +2.2dBi Molex 1461870150, maximum gain of +3.0dBi Page 19 of 21 DOC No. 0095771 User Manual - CC1W ISED RSS-Gen Notice This device complies with Industry Canadas licence-exempt RSSs. Operation is subject to the following two conditions:

(1) This device may not cause interference; and

(2) This device must accept any interference, including interference that may cause undesired operation of the device. Le prsent appareil est conforme aux CNR dIndustrie Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :

1) lappareil ne doit pas produire de brouillage;

2) lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. ISED RSS-Gen Notice CAN ICES-3/NMB-1 IC Certification Statement This radio transmitter (identify the device by certification number, or model number if (Category II) has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. Base Unit IC: 25535-CC1WRB Permitted Antennas Linx ANT-2.4-CW-HW, maximum gain of +3.2dBi Linx ANT-2.4-CW-HW-T, maximum gain of +3.2dBi Linx ANT-2.4-CW-HWR-RPS, maximum gain of +3.2dBi Linx ANT-2.4-CW-RCS, maximum gain of -0.2dBi Remote Unit IC: 25535-CC1BRR Permitted Antennas Yageo ANTX100P112B24553, maximum gain of +2.2dBi Molex 1461870150, maximum gain of +3.0dBi Page 20 of 21 DOC No. 0095771 User Manual - CC1W FCC & ISED Canada RF Exposure Notice This device is intended to be mounted at a fixed location. This device is not intended to be operational while carried on a person. When used in an outdoor location:

To comply with FCC/IC RF exposure limits for general population/uncontrolled exposure, the antenna(s) used for this transmitter must be installed on outdoor permanent structures to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. When used in an indoor location:

To comply with FCC/IC RF exposure limits for general population/uncontrolled exposure, the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. Avis d'exposition FCC et ISDE Canada RF Cet appareil est destin tre mont un emplacement fixe. Cet appareil n'est pas destin tre oprationnel lorsqu'il est transport par une personne. Lorsqu'il est utilis l'extrieur:

Pour se conformer aux limites d'exposition RF FCC / IC pour la population gnrale / exposition non contrle, les antennes utilises pour cet metteur doivent tre installes sur des structures permanentes extrieures pour fournir une distance de sparation d'au moins 20 cm de toutes les personnes et ne doivent pas tre co -situ ou fonctionnant en conjonction avec toute autre antenne ou metteur. Lorsqu'il est utilis l'intrieur:

Pour se conformer aux limites d'exposition RF FCC / IC pour la population gnrale / exposition non contrle, les antennes utilises pour cet metteur doivent tre installes pour fournir une distance de sparation d'au moins 20 cm de toutes les personnes et ne doivent pas tre colocalises ni fonctionner en conjonction avec toute autre antenne ou metteur. Page 21 of 21 DOC No. 0095771

Process CC1W/CCWR - Hazardous Marking Label Locations for Remote Label Drawing 0095731(Use latest version) Label Drawing 0095732 (Use latest version) Label readable from front face Label readable from front face DrawnBy RevisedBy JCS JCS CheckedBy CheckedBy DrawnDate Issued Date 11Feb20 Page 1of1 Document 0096442 Revision

ir or Madam, We, Flintec, Inc.,18 Kane Industrial Drive, Hudson, MA 01960, hereby authorize Marlene Sealey of TUV SUD America, 10040 Mesa Rim Road, San Diego, CA, 92121 and Hakki Kurtoglu of Flintec, Inc.,18 Kane Industrial Drive, Hudson, MA 01749 to act as our agent in all matters relating to applications for equipment authorization including the signing of all documents relating to these matters. Name: Jagath Senasinghe Title: Asst. Engineering Manager, Flintec Inc. Address: 18 Kane Industrial Drive, Hudson, MA 01749, USA Telephone No: 1-978-5627800-202 Email: jagath.s @flintec.com quality precision

-lintec Inc. 18 Kane Industrial Drive, Hudson, MA 01749 Tel: +1978 562 7800 Fax: +19785620008 _ Email: Sales-FCUS@flintec.com Web: www-flintec.co December 12, 2019 TUV SUD America Inc. 10 Centennial Drive Peabody, MA 01960, USA ours sincerely

January 22, 2020 Federal Communications Commission Equipment Authorization Branch 7435 Oakland Mills Road Columbia, MD 21046 Confidentiality Request FCC ID: 2AUSA-CC1WRR Pursuant to Sections 0.457(d)(1)(ii) and 0.459 of the Commissions Rules, Flintec, Inc., hereby requests permanent confidential treatment of information accompanying this application as outlined below:

Schematics Block Diagrams Bill of Materials Theory of Operation Internal Photos (*)

(*) The remote unit WiFi Board enclosure is not accessible to users (See User's manual) and contains conformal coated (epoxy) PCBA whic is propriety design. Battery compartment internal photos are not confidential, and user have access to this section. Flintec Inc., does not request any short-term confidential treatment of information accompanying this application. The Applicant understands that pursuant to Rule 0.457(d)(1)(ii), disclosure of this Application and all accompanying materials will not be made before the date of the Grant for this Application. quality precisio intec Inc. 18 Kane Industrial Drive, Hudson, MA 01749 Tel: +1978 562 7800 = Fax: +1978562 0008 _ Email: Sales-FCUS@flintec.com Web: www-flintec.co urtoglu Engineering Project Manage aU Inc. Title:

Company Phone:

Email:

lintec.com Yours sincer |