FCC ID: JHICED2 17U762

Operation, Repair, Parts Renegade TSP Torque Series Pump 3A6884B EN Renegade TSP is a hydraulic power pack for use with bolt torquing wrenches only. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations. Models: 17U632, 17U633, 17U634, 17U635 10,000 psi (68.9 MPa, 700 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and on the unit before using the equipment. Be familiar with the controls and the proper usage of the equipment. Save these instructions. Contents Contents Contents . 2 Models . 3 Warnings . 4 Component Identification . 7 Controls and Indicators . 8 Grounding . 9 Power Requirements . 9 Extension Cords . 9 Pressure Relief Procedure . 10 Setup . 11 Pendant Setup . 11 Fill Oil Tank . 11 Modes . 12 Prime TSP Power Pack Procedure . 12 Connect Hose and Tool . 13 Hose Prime Procedure . 13 Operation . 14 Shut Down . 15 Cleaning . 15 Display . 16 Main Menu Operation . 16 Change Display Units . 17 Select Control Device . 17 Secondary Menu (Stored Data) . 18 Maintenance . 19 Recycling and Disposal at End of Life . 19 Troubleshooting . 20 Repair . 28 Calibration Procedure . 28 Pump Removal . 30 Pump Installation . 31 2-Way, Poppet Valve Replacement . 32 Pressure Set Valve Replacement . 33 Pressure Relief Valve Replacement (1,500 and 12,000 PSI) . 33 4-Way Valve Replacement . 34 Transducer Replacement . 37 Pendant Battery Replacement . 38 Hydraulic Schematic . 39 Wiring Diagram - 120V . 40 Wiring Diagram - 230V . 41 Renegade TSP Torque Series Pump Parts . 42 Manifold Assembly Parts . 44 Motor Assembly Parts . 46 Control Box Parts - 120V . 48 Control Box Parts - 230V . 50 Technical Specifications . 52 Compliance . 53 Radio Frequency Approvals . 53 Graco Standard Warranty . 54 Graco Information . 55 2 3A6884B Models Models Model No. 17U632 17U633 17U634 17U635 Name Renegade TSP Torque Series Pump Renegade TSP Torque Series Pump Renegade TSP Torque Series Pump Renegade TSP Torque Series Pump Pendant Voltage 120V Corded 120V Wireless 230V Corded 230V Wireless Maximum Working Pressure psi (MPa, bar) 10,000 psi (68.9 MPa, 700 bar) 10,000 psi (68.9 MPa, 700 bar) 10,000 psi (68.9 MPa, 700 bar) 10,000 psi (68.9 MPa, 700 bar) 3A6884B 3 Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. WARNING GROUNDING This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with an appropriate grounding electrical inlet. This product must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and regulations. Improper installation of the grounding electrical inlet is able to result in a risk of electric shock. When repair or replacement of the electrical inlet is required, do not connect the grounding The wire with insulation having an outer surface that is green with or without yellow stripes wire to either flat blade terminal. is the grounding wire. Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded. Do not modify the electrical inlet. Only connect the product to an extension cord having the same configuration as the electrical inlet. This product is for use on a nominal 120V or 230V circuit and has a grounding electrical inlet as illustrated in the figure below. Do not use a 3-to-2 adapter with this product. Extension Cords:

Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that mates with the electrical inlet on the product. Make sure your extension cord is not damaged. Use 12 AWG (2.5 mm2) minimum to carry the current that the product draws. An undersized cord results in a drop in line voltage and loss of power and overheating. 4 3A6884B Warnings WARNING SKIN INJECTION HAZARD High-pressure leaks are able to inject oil into the body and cause serious bodily injury that can result in amputation. In the event that injection occurs, get immediate surgical treatment. Do not handle pressurized hoses. Escaping oil under pressure can penetrate the skin, causing serious injury. Do not stop or deflect leaks with your hand, body, glove or rag. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure. Check hoses and couplings daily. Replace worn or damaged parts immediately. This system is capable of producing 10,000 psi (68.9 MPa, 700 bar). Use Graco replacement parts or accessories that are rated at a minimum of 10,000 psi (68.9 MPa, 700 bar). Verify that all connections are secure before operating the unit. Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls. FIRE AND EXPLOSION HAZARD all times. Flammable fumes in work area can ignite or explode. To help prevent fire and explosion:

This equipment generates sparks. Do not use in explosive atmospheres or hazardous

(classified) locations. Use only in well-ventilated areas. Do not plug or unplug power cords, or turn power or light switches on or off, when flammable fumes are present. Keep work area free of debris, including solvent, rags, and gasoline. Keep a working fire extinguisher in the work area. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. Do not operate near children. Keep children away from equipment at all times. Do not overreach or stand on an unstable support. Keep effective footing and balance at Stay alert and watch what you are doing. Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn off the unit and follow the Pressure Relief Procedure. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Avoid damaging hydraulic hoses. Avoid sharp bends and kinks when routing hydraulic hoses. Do not kink or over-bend the hose. Using a bent or kinked hose will cause severe back-pressure. Sharp bends or kinks will cause internal damage to the hose leading to premature hose failure. Do not drop heavy objects on hydraulic hoses. A sharp impact may result in internal damage to the hose. Applying pressure to a damaged hose may cause it to rupture. Do not expose the hose to temperatures or to pressures in excess of those specified by the hose manufacturer. Do not use the hose as a strength member to pull or lift the equipment. Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards. piece in the system. The system operating pressure must not exceed the pressure rating of the lowest rated Make sure all equipment is rated and approved for the environment in which you are using it. 3A6884B 5 Warnings WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. Turn off and disconnect extension cord before servicing equipment. Connect only to grounded electrical outlets. Use only 3-wire extension cords. Ensure ground prongs are intact on electrical inlet and extension cords. Store indoors. LIFTING HAZARD This equipment is heavy. To avoid injury, lift using:

Two persons, or A hoist attach to the Lift Point. MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. Keep clear of moving parts. Do not operate equipment with protective guards or covers removed. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources. PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

Protective eye wear and hearing protection. 6 3A6884B Component Identification Component Identification A Pendant B Oil Fill Cap (Breather) C Oil Level Sight D Electrical Inlet E 15/20A Switch (120V only) F Pressure Relief Button G Pressure Setting Valve H Hose Connection Advance J Hose Connection Return K Pendant Connector L Manual Advance Switch M On/Off Switch N Display P Display Button Q Wireless Remote Signal Indicator R Pendant Advance Switch T Pressure Gauge Port U Pump Stop Switch W Lift Point X Pump Rod Puller 3A6884B 7 Component Identification Controls and Indicators Item On/Off Switch 15A/20A Switch

(120V only) Description Turns TSP power pack on or off. Sets TSP power pack to either 15A or 20A. Select setting based on your circuit rating. Select 20A when a 20A circuit is available. Using the 20A setting provides the maximum performance. Select 15A when a 15A circuit is available. Activates pump to advance the tool when pressed. Pressure Setting Valve Controls pressure at the tool. Turn clockwise to increase pressure. Pressure Relief Button Relieves pressure in the system (pressure goes to zero). Manual Advance Switch or Pendant Advance Switch Display Display Button Pendant Pump Stop Switch Shows pressure and other control information. Cycles Display through display information. Stops pump early if pump stop is needed. 8 3A6884B Grounding The equipment must be grounded to reduce the risk of electric shock. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. Grounding Power Requirements 100-120 VAC, 50/60 Hz, 15A/20A, single phase. 220-240 VAC, 50/60 Hz, 10A, single phase. Extension Cords Use a 3-wire extension cord with an undamaged ground contact. Use a 3-wire, 12 AWG (2.5 mm2) minimum extension cord. Longer cords and higher gauge cords reduce performance. The plug must be plugged into an outlet that is properly in accordance with all local codes and regulations. installed and grounded Do not modify plug! If it will not fit in outlet, have grounded outlet installed by a qualified electrician. Do not use an adapter. 3A6884B 9 Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure before cleaning, checking, or servicing the equipment. NOTE: The TSP power pack is designed to automatically relieve pressure when the pump motor stops. 1. Verify displayed pressure goes to zero 2. when motor stops. If pressure is not zero, then press Pressure Relief Button. 3. Verify pressure has dropped to zero. If you suspect that pressure has not 4. been fully relieved, rotate the Pressure Setting Valve counterclockwise until rotation stops. 10 3A6884B Setup Pendant Setup Corded Pendant Attach Corded Pendant by lining up the tab on the plug with the socket located on the power pack control. Insert the plug and turn clockwise until you hear the lock click. The Corded Pendant must be selected to be the active control, see Select Control Device page 17. Setup Fill Oil Tank Unit is shipped without hydraulic oil. Before the first use, fill tank with hydraulic oil, see Recommended Oil Temperature Ranges for Various Hydraulic Oil Weights page 52. 1. Remove Oil Fill Cap. 2. Add hydraulic oil until oil is visible at the top of the Sight Glass. FULL Wireless Pendant The Wireless Pendant must be selected to be the active control. See Select Control Device page 17. 3. Replace Oil Fill Cap. 3A6884B 11 Setup Modes The TSP power pack has three modes:

prime, calibration, and operation. The prime mode removes air from the pump. 5. Cycle through primary menu by short pressing the control Display Button until PRIME appears on Display. The calibration mode calibrates pressure sensor. Procedure page 28. the Calibration See The operation mode is the normal mode in which the TSP power pack is ready to torque bolts. Prime TSP Power Pack Procedure Priming is required after initial oil fill or pump replacement. Unit may also require priming when displayed control pressure reading fluctuates continuously. 1. Disconnect hoses, if attached. 2. Plug in TSP power pack. 3. Turn ON/OFF switch to ON position. 4. Turn Pressure Setting Valve counterclockwise until rotation stops. This is the zero pressure setting. High-pressure leaks are able to inject oil into the body and cause serious bodily injury. Do not stop leaks with hand or rag. 6. Press the Advance Switch on selected control device to start prime mode. 90 will appear on the Display and will count down in seconds as the prime procedure automatically occurs. NOTE: Press Display Button or Pump Stop Switch any time while in prime mode to cancel the procedure. NOTE: TSP power pack will automatically return to operation mode when prime procedure is complete. 7. To ensure the TSP power pack is primed, set pressure to 8000 psi and press the Advance Switch on selected control device. The Display pressure reading should be steady at 8000 +/- 50 psi. If pressure fluctuations are 100 psi or greater, the Prime TSP Power Pack Procedure should be repeated. Inspect for leaks. If leaking occurs, tighten all fittings and repeat the Prime TSP Power Pack Procedure. 8. 9. Check hydraulic fluid level. 12 3A6884B Connect Hose and Tool The TSP power pack uses flush-face quick-release couplings that are durable and easy to clean. To connect hose and tool, follow the steps below. 1. Wipe the mating surfaces of the couplings on the TSP power pack and the hoses with a clean rag before making connection. 2. Connect the hoses from the TSP power pack to the hydraulic tool. NOTE: When making connections, do not over stretch the hoses or bend hoses at a sharp angle. Setup replaced or when swapping Hose Prime Procedure Prime and flush the hoses each time a hose tools. is Continuous use of a hose and tool combination should not require a prime and flush procedure unless the hoses lose oil. 1. Turn ON/OFF switch to OFF position. 2. Connect hoses to the manifold on the TSP power pack. 3. Connect hoses together at tool end of the hose. 4. Turn ON/OFF switch to ON position. 5. Set pressure control to minimum pressure. 6. Run the TSP power pack for 30 seconds to purge the air from the hoses. 7. Check hydraulic oil level. Fluid level should be at the top of the oil level sight glass. Add oil as needed. 3A6884B 13 Operation Operation FIRE AND EXPLOSION WARNING To avoid serious injury, do not use in explosive atmospheres or hazardous

(classified) locations. AMPUTATION OR CRUSH HAZARD Unexpected pump activation can cause serious injury. Ensure hands are clear of wrench crush points when activating TSP power pack. 5. Turn ON/OFF switch to ON position. High pressure leaks are able to inject oil into the body and cause serious bodily injury. Before each use, inspect hydraulic lines, fittings, and hoses for breaks, cracks, worn spots, bulges, kinks and any other damage. Replace damaged lines, fittings, or hoses immediately. Never attempt to repair the damaged parts. 1. Determine desired torque for your application (nut or bolt specifications based on the specific project recommendations or standards required). 2. Determine desired pump pressure by referencing wrench specifications for torque and pressure. 3. Connect hoses and wrench to TSP power pack. Only use hoses and wrenches rated at a minimum of 10,000 psi (68.9 MPa, 700 bar). 4. Plug extension cord into TSP power pack. High-pressure leaks are able to inject oil into the body and cause serious bodily injury. Do not stop leaks with hand or rag. 6. Activate TSP power pack with the selected control device; see Select Control Device page 17. While holding Advance Switch, adjust Pressure Setting Valve until desired pump pressure is shown on Display or gauge. NOTE: Inspect for leaks. If leaking occurs, tighten all fittings and repeat the Prime TSP Power Pack Procedure page 12. 7. Attach wrench to nut or bolt per wrench manufacturers specifications. 8. Activate TSP power pack by pressing and holding Advance Switch until end of wrench stroke. End of stroke is indicated either by the wrench, the pack pressure rising rapidly, the nut stopping, or some combination of these factors. 9. Release Advance Switch and wrench will automatically return. 10. Repeat steps 8 and 9 until job is complete. 14 3A6884B Shut Down 1. Turn ON/OFF switch to OFF position. Unplug the TSP power pack. 2. Disconnect hoses from TSP power pack. Operation Cleaning Proper is care recommended for best experience with the TSP power pack. For proper maintenance activity and intervals, see Maintenance page 19. and maintenance To clean, wipe TSP power pack and hoses with a rag to remove any accumulated oil and dirt after every use. Wash TSP power pack with mild soap and water as needed. High pressure washing is not recommended. 3A6884B 15 Display Display Main Menu Operation 1. Turn power ON. Display will show as unit powers on. 4. Short press Display Button and LIFETIME HOURS will scroll past on screen. NOTE: LIFETIME HOURS displays a lifetime hour meter and cannot be reset. 2. Once powered on, Display will show PRESSURE (in PSI, bar, or MPa - as selected). Refer to Change Display Units page 17. 5. Short press Display Button and name of the selected control device will scroll past on screen. If no control device is selected, SELECT CONTROL DEVICE will scroll past on screen. 3. Short press Display Button and SET HOURS will scroll past on screen. NOTE: SET HOURS is a resettable hour meter that may be used to monitor oil change intervals. a. Press and hold Display Button to select control device. Refer to Select Control Device page 17. 6. Short press Display Button and PRIME will scroll past on screen. a. Press and hold Display Button to reset hours to 0. a. Press and Hold Display Button to enter prime mode. Refer to Prime TSP Power Pack Procedure page 12. 7. Short press Display Button to return to PRESSURE screen. 16 3A6884B Display Select Control Device 1. Short press Display Button three times to move to SELECT CONTROL DEVICE mode. Change Display Units NOTE: To change display units you must be in the pressure screen with the pressure display at zero. 1. Press and hold the Display Button for 5 seconds to change pressure units (psi, bar, MPa) to desired units. Selection of bar or MPa changes gallons to liters x 10. 2. Press the Advance Switch on desired control device to select it. Options available are:

a. Manual Advance Switch. b. Corded Pendant. c. Wireless Pendant. NOTE: The TSP power pack may be paired with only one control at any time. Any previously selected devices will be ignored when a new device is selected. 3A6884B 17 Display Secondary Menu (Stored Data) NOTE: Secondary Menu contains the calibration procedure plus information that may be useful during troubleshooting or repair. 1. To enter Secondary Menu turn power switch on while holding Display Button. Continue to hold Display Button until CALIBRATE appears. 4. Short press Display Button and SOFTWARE REVISION scrolls past on the Display. 5. Short press Display Button and LAST CODE scrolls past on the Display. 2. CALIBRATE scrolls past on the Display. a. Press and hold Display Button and CLEAR will appear for three seconds on the Display. NO CODE STORED will then scroll past on the Display. a. Press and hold button to enter CALIBRATION mode. Refer to Calibration Procedure page 28 for calibration instructions. 3. Short press Display Button and SERIAL NUMBER scrolls past on the Display. b. Short press Display Button to return to the CALIBRATE screen. 18 3A6884B Maintenance Maintenance Routine maintenance is important to ensure proper operation of your TSP power pack. Maintenance includes performing routine actions that keep your TSP power pack in operation and prevent trouble in the future. Activity Interval Inspect pump, hoses, and tools for damage or leaks. Inspect fan opening for blockage. Pressure calibration. Change hydraulic oil. Recycling and Disposal at End of Life At the end of the products useful life, dismantle and recycle it in a responsible manner. Daily. Daily. Per company, customer, or job specification. 40 motor hours. Preparation:

Perform the Pressure Relief Procedure, page 10. Drain and dispose of fluids according to applicable regulations. Refer to the material manufacturers Safety Data Sheet. Dismantle and recycle:

Remove motors, circuit boards, displays, and other electronic components. Remove the battery from the wireless pendant. Recycle according to applicable regulations. Do not dispose of electronic components with household or commercial waste. Deliver remaining product to a recycling facility. 3A6884B 19 Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure page 10, before troubleshooting or repairing TSP power pack. 2. Check all possible problems and causes before disassembling TSP power pack. Problem Cause Solution Unit does not start when plugged in and power switch is ON. Motor stops under load. Extension cord. Check extension cord continuity with ohmmeter. Low Voltage. Meter must read: 85-130 VAC (120V),. Meter must read: 170-260 VAC (240V). Low Voltage. Circuit breaker has tripped. Blowing circuit breakers. Motor runs but unit will not pump oil. Pump is exceeding circuit breaker rating. Pump is not primed. Low hydraulic oil level. Pump does not reach full pressure. Bad transducer. High-pressure pump issue. Pressure set valve issue. High-pressure relief valve issue. 4-way valve issue. Pump stalls at ~4500 psi. Poppet valve not functioning properly. Replace extension cord. Reset circuit breaker. Try another outlet. Use a heavier gauge extension cord. Reset circuit breaker, if tripped. Turn off other electric loads. Use a heavier gauge extension cord. Reset circuit breaker. Make certain that the 15A/20A Switch is set to the correct position for the circuit that the unit is plugged in to (120V only). Set 15A/20A Switch to 15A setting (120V only). Perform Prime TSP Power Pack Procedure page 12. Add oil see, Fill Oil Tank page 11. Test with gauge on gauge port to very. Replace transducer, see Transducer Replacement page 37. Replace high-pressure pump. see Pump Replacement page 30. Replace pressure set valve, see Pressure Set Valve Replacement page 33. Replace high-pressure relief valve, see Pressure Relief Valve Replacement

(1,500 and 12,000 PSI) page 33. Replace 4-way valve, see 4-Way Valve Replacement page 34. Replace poppet valve, see 2-Way, Poppet Valve Replacement page 32. 20 3A6884B Problem Cause Solution Troubleshooting Maximum pressure is ~3,300 psi. High pressure pump issue. Unit runs slow. Air in hydraulic system. Unit set to 15A setting (120V only). Hose connection filter plugged. Hi-flow pump issue. High pressure pump issue. 4-way valve issue. Torque is greater than wrench capacity at full pressure. Advance flow line to wrench is restricted or blocked. Return flow from wrench is restricted or blocked. Pressure not relieved. Pressure indicator or gauge is out of calibration. Unit builds full pressure, but torque wrench fails to advance. Torque wrench fails to retract. Pressure indicator does not read zero (0) psi/bar when pump is stopped. TSP power pack does not run at all. Display shows CODE 03. Transducer connection issue (control board is not detecting a pressure signal). Replace high pressure pump, see Pump Replacement page 30. Check oil level and fill as needed. Perform Prime TSP Power Pack Procedure page 12 and Hose Prime Procedure page 13. Connect to a 20 Amp circuit and set switch to 20A setting. Switch hose connection to other connectors. Replace filter fitting as needed. Replace hi-flow pump, see Pump Replacement page 30. Replace high pressure pump, see Pump Replacement page 30. Replace 4-way valve, see 4-Way Valve Replacement page 34. Use a torque wrench with a larger capacity. Check hose couplers for full engagement. Check hose couplers for full engagement. Perform Pressure Relief Procedure page 10. Replace pressure transducer or recalibrate with Calibration Procedure page 28. 1. Set TSP power pack to OFF and disconnect power to TSP power pack. Check transducer connection. Disconnect transducer from connector. Check to see if transducer contacts are clean and secure. Reconnect transducer and connector. Connect power, turn TSP power pack ON and press Advance Switch. If TSP power pack does not run, set TSP power pack to OFF and proceed to next step. Connect a confirmed working transducer to transducer connector. Turn TSP power pack ON and press Advance Switch. If TSP power pack runs, install new transducer. Replace control board if TSP power pack does not run. 2. 3. 4. 5. 6. 3A6884B 21 Troubleshooting Problem Cause Solution TSP power pack does not run at all. Display shows CODE 04. Control board detected voltage surges. TSP power pack does not run at all. Display shows CODE 05. Control is commanding motor to run, but motor shaft does not rotate. 1. 2. 1. 2. 3. 4. 5. 6. 7. Set TSP power pack to OFF and disconnect power to TSP power pack. Locate a good voltage supply to prevent damage to electronics. Remove pumps and try to run TSP power pack. If motor runs, check for locked or frozen pump or drive train. If TSP power pack does not run, continue to step 2. Set TSP power pack to OFF and disconnect power to TSP power pack. Remove top half of shroud frame and shroud. Set TSP power pack to OFF and spin pump crank 1/2 turn. Restart TSP power pack. If TSP power pack runs, replace control board. If TSP power pack does not run, continue to step 5. Set TSP power pack to OFF and disconnect power to TSP power pack. Open control box by removing 8 screws that attach control assembly to control box. Locate motor connector (large 6-pin connector) and disconnect. Perform Spin Test: Test at large 6-pin motor field connector. Test motor by placing a jumper across pins 1 & 2. Rotate motor fan at about 2 revolutions per second. A cogging resistance to motion should be felt at the crank. The motor should be replaced if no resistance is felt. Repeat for pin combinations 1 & 3 and 2 & 3. Pin 4 (the green wire) is not used in this test. If all spin test is positive, continue to step 6 (see connections below). 22 3A6884B Problem Cause Solution Troubleshooting 3A6884B 23 Troubleshooting Problem Cause Solution TSP power pack does not run at all. Display shows CODE 05. Control is commanding motor to run, but motor shaft does not rotate. 8. 9. Perform Field Short Test: Test at large 6-pin motor field connector. There should not be continuity from pin 4, the ground wire, and any of the remaining pins. If motor field connector tests fail, replace motor. Check Motor Thermal Switch:

Unplug thermal wires. Set meter to ohms. Meter should reach the proper resistance across pins 5 & 6. Resistance Table:

0 ohms TSP Power Pack 24 3A6884B Problem Cause Solution Troubleshooting TSP power pack does not run at all. Motor overheated. Display shows CODE 06. Note: Motor must be cooled down for the test. 1. 2. 3. 4. 5. 6. Keep TSP power pack in cooler location with good ventilation. Make sure motor air intake is not blocked. Set TSP power pack to OFF and disconnect power to TSP power pack. Open control box by removing 8 screws that attach control assembly to control box. Check thermal switch inside control box. Disconnect 6-pin connector. Make sure contacts are clean and secure. Measure resistance of the thermal switch (thermal switch is across pins 5 & 6). If reading is not correct, replace motor. Check Motor Thermal Switch:

Unplug thermal wires. Set meter to ohms. Meter should reach the proper resistance across pins 5 & 6. Resistance Table:

0 ohms TSP Power Pack 7. Reconnect 6-pin connector. Connect power, turn TSP power pack ON and press Advance Switch. If TSP power pack does not run, replace control board. 25 3A6884B Troubleshooting Problem Cause Solution TSP power pack does not run at all. Display shows CODE 08. Incoming voltage too low for TSP power pack operation. 1. Set TSP power pack to OFF and disconnect power to TSP power pack. 2. Remove other equipment that uses 3. the same circuit. Locate a good voltage supply to avoid damage to electronics. TSP power pack does not run at all. Display shows CODE 10. Control board is over heating. 1. Make sure motor air intake is not blocked. 2. Make sure fan is securely attached to motor shaft. 3. Replace control board. 4. Replace motor. TSP power pack does not run at all. Display shows CODE 12. Excessive current protection enabled. Cycle power on and off. TSP power pack does not run at all. Display shows CODE 15. Motor not spinning (no current to motor). 1. 2. 3. 4. Set TSP power pack to OFF and disconnect power to TSP power pack. Remove top half of shroud frame and shroud. Set TSP power pack to OFF and spin pump crank 1/2 turn. Restart TSP power pack. If TSP power pack runs, replace control board. If TSP power pack does not run, continue to step 5. Turn power on. If code continues, replace control board. 26 3A6884B Problem Cause Solution Troubleshooting TSP power pack does not run at all. Display shows CODE 16. Motor position sensor not working. TSP power pack does not run at all. Display shows CODE 17. TSP power pack plugged into wrong voltage. 1. 2. 3. 4. 5. 1. 2. Set TSP power pack to OFF and disconnect power to TSP power pack. Open control box by removing 8 screws that attach control assembly to control box. Disconnect motor position sensors and inspect for damage at connectors. Reconnect sensor. Turn power ON. If code continues, replace motor. Set TSP power pack to OFF and disconnect power to TSP power pack. Locate a good voltage supply to avoid damage to electronics. 3A6884B 27 Repair Repair Calibration Procedure The TSP power pack should be re-calibrated after replacing the transducer or control assembly. The TSP power pack should also be re-calibrated as needed based on your companys business practices and if you suspect the TSP power pack is not operating correctly. NOTE: This procedure requires the use of a high precision calibration gauge or data acquisition system to be used as a calibration standard. It is recommended to leave hoses attached to the TSP power pack while calibrating. 1. Connect the calibration high precision gauge or data acquisition system to the pressure gauge port or one of the advance ports of the hose distribution manifold. 2. Power up the TSP power pack, but do not press the Advance Switch. 3. Make sure that the pressure set valve is fully relieved and all pressure in the TSP power pack is relieved; see Pressure Relief Procedure, page 10. There should be zero pressure in the TSP power pack. 4. Enter the secondary menu, see Secondary Menu (Stored Data) page 18. 5. CALIBRATE scrolls on the Display. 6. Press and hold the Display Button for a few seconds to start the calibration procedure. Calibration mode has been entered when RUN TO 8000 PSI PRESS DISPLAY BUTTON TO SAVE scrolls on the Display. 28 3A6884B Repair NOTE: If the calibration procedure was unsuccessful, the following message will scroll on the Display: CALIBRATION FAILED. Press Display Button to continue. Perform Pressure Relief Procedure page 10, then cycle power to the TSP power pack and retry calibration procedure. 7. Press the TSP power pack Advance Switch. Set pressure to 8000 psi per the calibration gauge or data acquisition system. While keeping the power pack running at 8000 psi, press the Display Button to lock in the 8000 psi value for the controller. NOTE: If calibration procedure is successful, DONE will display on the screen for three seconds, and then pack will return to normal operation mode. NOTE: If calibration procedure is never successful, replace pressure transducer; see Transducer Replacement page 37. 3A6884B 29 Repair Pump Replacement Tools Required: 13 mm wrench. 3. Remove pump bolts (qty 6). Pump Removal

(High flow displacement pump shown) Pump removal includes disassembling the pump guard and pump bolts and removing the pump. 1. Perform Pressure Relief Procedure, page 10 and disconnect power to the TSP power pack. Tilt unit 90 degrees backwards to keep oil from running out when pump is removed. 2. Remove the pump guard (50) and retaining bolt (43). 4. Slowly slide pump out of the drive housing. Allow filter to drain into reservoir during removal. 30 3A6884B Repair 2. Slide pump assembly into drive housing while ensuring the piston rod head is properly aligned in the assembly housing. Pump Installation

(High flow displacement pump shown) Pump installation includes securing the pump and connecting to the fluid inlet and outlet. Install pump tank o-ring and manifold 1. seals. NOTICE Failure to properly align piston rod head into housing during reassembly could severely damage the TSP power pack during operation. NOTE: Adjust pump rod length with pump rod puller if needed. 3A6884B 31 Repair 3. Attach pump housing to manifold with four screws and flat washers. Torque screws to 50-70 in-lbs. (5.6-7.9 Nm). 2-Way, Poppet Valve Replacement Tools Required: Phillips screwdriver, 7/8 in. wrench, 3/4 in. wrench. 1. Perform Pressure Relief Procedure, page 10 and disconnect power to the TSP power pack. 2. Remove top half of frame and shroud. 4. Attach pump housing to reservoir with two screws and flat washers. Torque to 20-25 ft-lbs (27.1-33.4 Nm). 5. Replace pump guard (50) with retaining bolt (43). 3. Completely loosen Phillips screw from terminal. Remove the terminal. 4. Remove top 3/4 in. top retaining nut and discard. 32 3A6884B 5. Lift the black solenoid to gain clearance to the 7/8 in. hex on the body of the poppet valve. Loosen and remove. 6. Install new solenoid valve without the new 3/4 in. top retaining nut. 7. Torque the 7/8 in. hex to 19-21 ft. lbs

(25.8-28.5 Nm). 8. Reinstall the top 3/4 in. retaining nut, torque to 4-5 ft. lbs (5.4-6.8 Nm). 9. Reconnect the terminal and tighten Phillips head screw. Repair Pressure Set Valve Replacement Tools Required: 1-1/16 in. wrench. 1. Perform Pressure Relief Procedure, page 10 and disconnect power to the TSP power pack. 2. Use a 1-1/16 in. wrench to loosen. 3. Remove plastic protective cap from new valve. Ensure washer remains on new valve. 4. Screw in new valve by hand. Tighten to 57-61 ft. lb (77.2-82.7 Nm). Pressure Relief Valve Replacement (1,500 and 12,000 PSI) Tools Required: 16 mm wrench. 1. Perform Pressure Relief Procedure, page 10 and disconnect power to the TSP power pack. Loosen and remove valve with 16 mm wrench. 2. 3. Replace new valve and torque to 50-55 ft. lbs (67.8-74.6 Nm). 10. Reinstall shroud and top half of frame. 1,500 psi relief valve shown 3A6884B 33 Repair 4-Way Valve Replacement Tools Required: Phillips screwdriver, 5 mm Allen wrench, 10 mm wrench. Remove 4-Way Valve 1. Perform Pressure Relief Procedure, page 10 and disconnect power to the TSP power pack. 2. Remove top half of frame and shroud. 4. Remove finger-tight nut on top of valve. Remove coil from valve. 5. Use a 5 mm Allen wrench to remove the four M6 screws that secure the 4-Way Valve to the diverter block. Remove the 4-way valve. Save the M6 screws for reuse later. 3. Using a Phillips screwdriver, fully loosen retainer screw. Pull plug off from the valve. 34 3A6884B 6. Use a 5 mm Allen wrench to remove the three M6 screws that secure the diverter block to the manifold. Remove the diverter block. Repair Install 4-Way Valve 1. Remove finger-tight nut on top of new valve. Remove coil from new valve. 2. Using a 5 mm Allen wrench, carefully separate the 4-way valve from the diverter block. Ensure o-rings remain in place on 4-way valve. Set valve aside on a clean surface. 3. To remove the protective cover from the bottom of the diverter block remove the three hex nuts. Dispose of the three hex nuts and protective cover. 7. Make certain the old o-rings are removed from the manifold. NOTICE Failure to remove existing o-rings from manifold could result in equipment damage if multiple o-rings are re-installed into the valve manifold upon reassembly. 3A6884B 35 Repair 4. Ensure new o-rings are installed in diverter block and remain in place. Position diverter block on the manifold. Align the three screws in the diverter block with the corresponding holes in the manifold. Secure with the three M6 screws. Torque to 6-8 ft-lbs (8.1-10.8 Nm). 6. Position the 4-way valve on the diverter block, it will only fit in one position. Secure with the four M6 screws. Torque to 6-8 ft-lbs (8.1-10.8 Nm). 7. Remove and dispose of plastic cover over the plug on the terminal of new valve. 8. Attach wire harness into terminal on 4-way valve, secure by tightening the retaining screw. 5. Reattach coil on to valve. Tighten plastic nut finger-tight to top of valve. 36 3A6884B Transducer Replacement Tools Required: 15/16 in. wrench. Remove Transducer 1. Perform Pressure Relief Procedure page 10 and disconnect power to the TSP power pack. Lift connector locking tab on transducer electrical connector. 2. Repair Install Transducer 1. Apply sealant to transducer threads. 2. Start threading transducer into the manifold. 3. Using a 15/16 in. socket, tighten transducer to 50-55 ft-lbs (68.8-75.6 Nm). 4. Plug electrical connector into the transducer. 5. Verify proper operation and inspect for leaks. If leaks are found, stop unit and re-torque transducer. 6. Perform Calibration Procedure page 28. 3. Unplug electrical connector from transducer. 4. Use 15/16 in. wrench to remove transducer from the manifold. 3A6884B 37 Pendant Battery Replacement Pendant Battery Replacement CR123A BATTERY 38 3A6884B Hydraulic Schematic Hydraulic Schematic Ref Part Description Ref Part Description 1 2 3 6 7 8 9 10 11 18 KIT, repair, manifold KIT, valve, 4-way, directional KIT, valve, manual pressure set VALVE, 2-way, poppet KIT, transducer, high pressure VALVE, pressure relief, 1500 psi 19Y114 19Y107 19Y110 19Y353 19Y108 17U675 17U685 VALVE, pressure relief, 12000 psi 17Z470* VALVE, check, high pressure 17U703 RESERVOIR, machined 19Y106 PUMP, high flow 19 48 49 50 54 56 73 81 19Y104 PUMP, high pressure 195695 FILTER, fluid 19Y214 FITTING, filter, 1/4 NPT male 17U673 FITTING, QD, male, high pressure 19Y113 KIT, manifold, distribution 17U671 FITTING, QD, female, high pressure 17U696 COOLER, oil 19Y215 FITTING, filter, 1/4 NPT female

* Included in kit 19Y114 3A6884B 39 Wiring Diagram - 120V Wiring Diagram - 120V See Control Box Parts -

120V page 48 for 120V control box wiring Ref Part Description Ref Part Description 1 2 6 7 13 22 40 19Y111 KIT, motor, hydraulic power pack 19Y107 KIT, valve, 4-way, directional 19Y353 VALVE, 2-way, poppet 19Y108 KIT, transducer, high pressure 17S588 WIRE, green, 16 AWG 8, #10, 17U721 serrated FAN, oil cooler (120V) 26 27 74 79 85 120660 SWITCH, rocker 17U610 BOX, control (120V) 19Y115 ASSEMBLY, control 17U625 HARNESS, main, w/ strain relief 17U743 ANTENNA, RF 3A6884B Wiring Diagram - 230V Wiring Diagram - 230V See Control Box Parts - 230V page 50 for 230V control box wiring Ref Part Description Ref Part Description 1 2 6 7 13 22 19Y111 KIT, motor, hydraulic power pack 19Y107 KIT, valve, 4-way, directional 17U666 Valve, 2-way, poppet KIT, transducer, high pressure 19Y10 17S588 WIRE, green, 16 AWG 8, #10, 18B723 serrated FAN, oil cooler (230V) 26 27 74 79 85 120660 SWITCH, rocker 17U629 BOX, control (230V) 19Y115 ASSEMBLY, control 17U625 HARNESS, main, w/ strain relief 17U743 ANTENNA, RF 3A6884B 41 Renegade TSP Torque Series Pump Parts Renegade TSP Torque Series Pump Parts Ref. Torque Ref. Torque 20-25 ft-lbs (27.1-33.4 Nm) 30-40 in-lbs (3.4-4.5 Nm) 5 9 10 40-45 in-lbs (5.1-6.2 Nm) 95-105 in-lbs

(10.7-11.9 Nm) 13 19 21 10-12 in-lbs (1.1-1.4 Nm) 40-45 in-lbs (4.5-5.1 Nm) Ref. Torque 110-120 in-lbs

(12.4-13.6 Nm) 24 42 3A6884B Renegade TSP Torque Series Pump Parts Renegade TSP Torque Series Pump Parts List Ref. 1 Part 19Y111 14 15 16 19 22 23 24 25 26 28 29 36 37 38 39 45 46 100132 119695 19Y252 19Y251 17U721 17U722 17U723 108768 104541 17Z490 131327 18A977 124709 100718 17Z459 17U752 17U745 Qty. 1 1 8 4 Description KIT, motor, hydraulic power pack WASHER, flat DAMPENER, engine mount FRAME, bottom, painted 1 LABEL, pendant FAN, oil cooler, 120V 1 1 GUARD, SCREW, shcs, m4 x 2 70mm SCREW, M8, , cap, hex head NUT, lock BUMPER BOLT, flange head, serrated, 1/4 SCREW, hex, hd SCREW, hex hd, flange WASHER SCREW, grounding COVER, motor, painted FRAME, top, painted 1 1 1 4 4 4 4 4 4 1 Part Ref. 61 Description PENDANT, complete 19Y103 WIRED 19Y102 WIRELESS includes 61a 61b 18A681 24F260 17U756 66 67 17U757 19Y577 124757 70 17U696 73 89 17U682 96 19Y147 CR123A battery MAGNET, lanyard KIT, battery cap w/

O-ring LABEL, brand LABEL, warning, EN, FR, ES

(120V models) LABEL, warning

(230V models) SCREW, M8x40 COOLER, oil LABEL, brand, side LABEL, operator, pendant 97 99 100 19Y369 WIRE, jumper, green 114993 SCREW, mach, pan wash hd NUT, machine hex 105689 Qty. 1 1 1 1 1 1 1 2 1 1 1 1 2 1 Replacement safety labels, tags, and cards are available at no cost. 3A6884B 43 Manifold Assembly Parts Manifold Assembly Parts Ref. Torque Ref. Torque 50-55 ft-lbs (68.8-75.6 Nm) 6-8 ft-lbs (8.1-10.8 Nm) 1 2 4 57-61 ft-lbs (77-83 Nm) 4-5 ft-lbs (5.4-6.8 Nm) 7 8 19-21 ft-lbs (25.8-28.5 Nm) 44 3A6884B Manifold Assembly Parts Ref. 52 Part 557897 53 54 56 57 58*

59*

60*

81 104282 19Y113 17U671 17U672 17Z498 110580 108050 19Y215 Qty. 8 2 1 Description O-RING, -010, 90d, buna O-RING, packing KIT, manifold, distribution FITTING, qd, female, high pressure FITTING, qd, plug PLUG, pipe SCREW, cap, socket hd WASHER, lock, spring 4 FITTING, filter, 1/4 1 NPT female 2 1 4 2

* Parts included in Kit 19Y113 Parts included in Kit 19Y114 Parts included in Kit 19Y593 Manifold Assembly Parts List 7Ref. 1 2 Part 19Y114 19Y107 Qty. 1 1 Description KIT, repair, manifold KIT, valve, 4-way, directional KIT, valve, manual, pressure set VALVE, 2-way, poppet KIT, transducer, high pressure VALVE, pressure relief, 1500 PSI VALVE, pressure relief, 12000 PSI KIT, repair, valve, check, hp VALVE check, high-pressure GASKET, plug PLUG, body LABEL, pressure control FITTING, filter, 1/4 NPT male FITTING, qd, male, high pressure FITTING, qd, cap 1 1 1 1 1 2 1 1 1 1 1 2 2 3 6 7 8 9 19Y110 19Y353 19Y108 17U675 17U685 10 19Y593 10a 17Z470 10b 17U662 10c 17U661 18 19Y418 49 50 51 19Y214 17U673 17U674 3A6884B 45 Motor Assembly Parts Motor Assembly Parts Ref. Torque Ref. Torque Ref. Torque 190-210 in-lbs

(21.5-23.7 Nm) 20-25 ft-lbs (27.1-33.4 Nm) 50-70 in-lbs (5.6-7.9 Nm) 155-175 in-lbs (5.6-6.8 Nm) 45-55 in-lbs (5.1-6.2 Nm) 4 5 6 7 9 95-105 in-lbs

(10.7-11.9 Nm) 5-7 ft-lbs (6.8-9.5 Nm) 145-155 in-lbs

(16.4-17.5 Nm) 30-40 in-lbs (3.4-4.5 Nm) 19 23 26 Cranks to be assembled 180 out of phase 10 11 12 13 14 10-12 in-lbs (1.1-1.4 Nm) 40-45 ft-lbs (54.2-61.0 Nm) 57-61 ft-lbs (77-83 Nm) 46 3A6884B Motor Assembly Parts List Motor Assembly Parts Ref. 1 Part 19Y111 2 3 4 5 6 8 9 10 11 12 13 116074 107434 19Y112 17J166 17U652 17U699 17U701 17U702 17U703 17U705 17U707 17*

17U720 18 19Y106 19 19Y104 20 21 30 104572 117536 17U729 12 1 1 Description KIT, motor, hydraulic power pack 2 WASHER, thrust BEARING, thrust 2 KIT, crank, assembled 2 2 BEARING, thrust HOUSING, drive, 1 complete LID, reservoir, machined PLATE, diverter, reservoir SCREW, fhh, M6 x 20MM RESERVOIR, machined ROD, connecting, high flow ROD, connecting, high pressure O-RING, 128, 70D, buna PUMP, high flow includes 17, 37, 40, 42, 43, 44, 47, 48, 52, 53, 72 PUMP, high pressure includes 17, 37, 41, 42, 43, 44, 47, 48, 52, 53, 72 WASHER, lock spring 6 6 SCREW. cap, hex head SCREW 4 1 1 1 2 1 1 Qty. 1 Ref. 31 Part 17U730 17U731 17U732 17U733 124709 17U588 17U606 17U593 107558 17U744 Description FITTING, indicator, fluid level CAP, breather, fill O-RING, 382, 70A PLUG, drain SCREW, hex hd, flange VALVE, inlet check, high flow VALVE, inlet check, high pressure SUPPORT, inlet strainer SCREW, cap, hex hd SCREW, hex, m8 x 55mm WASHER FILTER, fluid O-RING O-RING Qty. 1 1 1 1 7 1 1 2 4 8 2 2 5 2 4 159346 243226 557897 104282 17Z489 WASHER, metal, 17S590 111003 105676 17U644 17U743 sealing 1 GUARD, pump WASHER, flat 12 SCREW, mach, PNH 2 1 BRACKET, antenna mount ANTENNA, RF 1 32 33 34 37*

40*

41 42*

43*

44*

47*

48*

52*

53*

69 71 72*

75 84 85

* Included in Kit 19Y106 Included in Kit 19Y104 3A6884B 47 Control Box Parts - 120V Control Box Parts - 120V Ref. Torque Ref. Torque 10-12 in-lbs (1.1-1.4 Nm) 17-21 in-lbs (1.9-2.4 Nm) 2 3 15-20 in-lbs (1.7-2.3 Nm) 40-45 in-lbs (4.5-5.1 Nm) 5 21 48 3A6884B Control Box Parts - 120V 8 114528 Part 278893 17U638 Control Box Parts List Description Ref. BOX, control, 120V 1 2 BOARD, assembly, display SCREW, mach, Phillips, PNHD CONNECTOR, power, inlet HARNESS, power 120V 240V PLATE, backer, power connection STUD, terminal, ground 17U618 17U621 17U617 17Z458 10 11 12 9 13 17S588 WIRE, green, 16 AWG, 14 15 16 17 18 100166 24Y030 16U215 17U616 17U727 8, #10 serrated NUT, full hex KIT, repair, coil filter, Includes 16 SCREW, Phillips, PND, 120V CONNECTOR, pendant HARNESS, wire, board to switches Qty. 1 1 8 1 1 1 1 1 2 1 1 1 1 Ref. 19 Part 17U620 19Y411 17U645 17U614 17U615 17U613 120660 19Y115 Qty. 1 1 1 4 1 Description PLATE, backer, pendant connection COVER, connector SEAL, panel SWITCH, rocker, advance SWITCH, two position, 15A/20A PLUG, hole SWITCH, rocker, I/O CONTROL, assembly, 120V, Includes 75 and 76 SCREW, mach, PNH 13 1 SCREW, grounding 1 BRACKET, wire 2 1 1 1 1 HARNESS, main, w/strain relief LABEL, display 1 105676 114391 17U623 17U622 WASHER, fender #8 17U625 17U619 20 22 23 24 25 26 74 75 76 77 78 79 88 3A6884B 49 Control Box Parts - 230V Control Box Parts - 230V Ref. Torque 10-12 in-lbs (1.1-1.4 Nm) 17-21 in-lbs (1.9-2.4 Nm) 2 3 Ref. Torque 15-20 in-lbs (1.7-2.3 Nm) 5 50 3A6884B Control Box Parts - 230V 8 114528 Part 278893 17U638 Control Box Parts List Description Ref. BOX, control, 120V 1 2 BOARD, assembly, display SCREW, mach, Phillips, PNHD BRACKET, IEC connector HARNESS, IEC power inlet PLATE, backer, power connection STUD, terminal, ground 17U621 17U637 17U767 17Z458 10 11 12 9 13 17S588 WIRE, green, 16 AWG, 14 15 16 17 100166 24W147 124131 17U616 8, #10 serrated NUT, full hex BOARD, filter, 230V SCREW, mach, pan head CONNECTOR, pendant Qty. 1 1 8 1 1 1 1 1 2 1 1 1 Ref. 18 Part 17U727 17U620 19Y411 17U645 17U614 17U613 120660 19Y620 Qty. 1 1 1 4 1 Description HARNESS, wire, board to switches PLATE, backer, pendant connection COVER, connector SEAL, panel SWITCH, rocker, advance PLUG, hole SWITCH, rocker, I/O KIT, repair, control bard, 230V SCREW, mach, PNH 13 SCREW, grounding 1 1 BRACKET, wire 2 1 2 1 1 HARNESS, main, w/strain relief LABEL, display 1 105676 114391 17U623 17U622 WASHER, fender #8 17U625 17U619 19 20 22 23 25 26 74 75 76 77 78 79 88 3A6884B 51 Technical Specifications Technical Specifications Hydraulic Power Pack US 1 gallon 20A, 50/60 10A, 50/60

-40120F 10,000 psi 1.7 gpm 1/4 in. 4000 W 2 HP Pressure Maximum delivery Fluid outlet npt Generator minimum Motor (brushless DC) 120V, A, Hz 230V, A, Hz Environmental temperature range Oil reserve capacity Recommended hydraulic oil Operating oil viscosity range

(centistokes) Dimensions Weight (dry) Height Length Width Ingress Protection Power pack assembly Pendants Noise (dBa)*

Maximum sound power Maximum sound pressure Notes:

*Sound pressure measured 3.1 feet (1 meter) from equipment. Sound power measured per ISO-3744. 85 lb 17 in. 17.75 in. 44 56 14 in. Metric 700 bar, 68.9 MPa 6.4 lpm 1/4 in. 4000 W 1500 W 20A, 50/60 10A, 60/60

-40 49C 3.8 liter 39 kg 43 cm 25 cm 36 cm Grade ISO 10-68 See chart below 94.0 dBa @ 70 psi (0.48 MPa, 4.8 bar) 80.0 dBa @ 70 psi (0.48 MPa, 4.8 bar) Recommended Oil Temperature Ranges for Various Hydraulic Oil Weights 52 3A6884B Compliance Compliance Radio Frequency Approvals Transmitter Frequency (all models): 433.92 MHz Transmitter Power (all models): -9.50 dBm NOTE: FCC/IC Notice (all models) FCC ID: JHICED2 IC: 4840A-CED2 The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the users authority to operate the equipment. This equipment is not granted protection against harmful interference and cannot cause interference on systems properly authorized. California Proposition 65 WARNING: This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. 3A6884B 53 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Gracos written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. 54 3A6884B Graco Information Graco Information For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor. 3A6884B 55 All written and visual data contained in this document reflects the latest product information available at Graco reserves the right to make changes at any time without notice. the time of publication. Original instructions. This manual contains English. MM 3A6884 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS MN 55440-1441 USA Copyright 2019, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revision B, January 2020

Cover Letter for FCC Application Graco, Inc. is submitting the 17U762 for FCC original certification. The rule being applied for is 15.231. Graco, Inc. builds the 17U762 which incorporates a 433.92 MHz crystal oscillator that sets the center frequency, a microcontroller that sets the control data packet and an amplifier circuit that is used to modulate control data via on-off keying (OOK). The modulated signal uses a custom made antenna that is permanently attached via a solder joint. All test data was captured by the same certified body, Element Materials Technology, and at the same facility. Each individual test report completely details the test conditions and test samples used. Requested FCC ID: JHICED2 Signature:________________________ Date:__________________ FCC Contact: Kyle Somora Address: 88 11th Ave N.E., Minneapolis, MN 55413 Phone: 612-623-6390 Fax: 612-623-6273 Email: ksomora@graco.com FRN#: 0007452931 January 13, 2020

Request for Confidentiality Letter-FCC 1/20/2020 Federal Communications Commission Authorization and Evaluation Division 7435 Oakland Mills Road Columbia, Maryland 21046 Re: Request for confidentiality FCC ID: JHICED2 To whom it may concern, We hereby respectfully request that under the provision of 47 CFR 0.459 and 0.457(d) the documents listed below and attached with this application for certification be provided with confidential status. Transmiter Functional Block Diagram FCC & ISED.doc Operational Description 17U762.doc Schematic - 24W138C.pdf Any exhibit / information for which we have requested confidentiality, but which may not be accorded such treatment by the FCC, should be returned to us. The documents listed above contain trade secrets that are treated as confidential by us. Substantial competitive harm to us could result should they be made available to the public. Sincerely, Name: Kyle Somora Job Title: Product Safety and Compliance Engineer