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Installation Manual For the Edge E-Series Communications Management Unit (CMU) Amsted Digital Solutions Inc. 300 Willowbrook Lane, Suite 320 West Chester, PA 19382 USA www.amsteddigital.co
+1.484.653.2600 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 1 of 36 Contents 1. Abbreviations & Acronyms ...................................................................................................... 3 2. Unpacking the CMU ................................................................................................................ 3 3. Powering on the CMU ............................................................................................................. 4 4. Associating the CMU to an asset ............................................................................................ 5 5. Mounting CMU device to an asset .......................................................................................... 7 6. Validating CMU Association to an Asset ................................................................................. 7 7. Miscellaneous .......................................................................................................................... 8 A. Other TARA Web Site Commands ...................................................................................... 8 1. Uninstall ............................................................................................................................ 8 2. Replace ............................................................................................................................ 9 3. WSM (wireless sensor monitor) ....................................................................................... 9 4. Detailed Status ................................................................................................................. 9 5. Change Battery ................................................................................................................ 9 6. Inspection ......................................................................................................................... 9 B. Translations .......................................................................................................................... 9 Appendix A: Mounting E4S and E5S ............................................................................................ 10 A1. Dimensions ......................................................................................................................... 10 A2. Screw-Mount Bracket ......................................................................................................... 11 A3. Magnetic-Mount Bracket with Safety Tether ..................................................................... 13 Appendix B: Mounting E4X, E5X, and E6X ................................................................................. 15 B1. Dimensions ......................................................................................................................... 15 B2. Screw-Mount Bracket ....................................................................................................... 16 B3. Magnetic-Mount Bracket with Safety Tether ...................................................................... 18 Appendix C: Supply Chain Visibility Tool ..................................................................................... 20 Appendix D: General Information ................................................................................................. 21 D1. Support Center .................................................................................................................. 21 D2. Forcing the CMU to call .................................................................................................... 21 D3. Overview of CMU physical features .................................................................................. 22 Appendix E: Battery Replacement ............................................................................................... 23 Appendix F: Inspection of Equipment for Return to Service ........................................................ 29 Appendix G: Compliance Requirements ...................................................................................... 30 Appendix H: Declaration of Conformity ........................................................................................ 33 Cautions ........................................................................................................................................ 34 Avertissements ............................................................................................................................. 35 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 2 of 36 These instructions are not designed to imply or replace any operating or safety rules. It is the responsibility of the installer to understand and follow all company safety practices. Review Cautions section of this manual before proceeding. 1. Abbreviations & Acronyms Amsted Digital Solutions Inc. Communications Management Unit Global Navigation Satellite System Intrinsic Safety Supply Chain Visibility ADS asset monitoring web portal Smart Mesh Internet Protocol Totally Autonomous Reporting Agent ADS web site for CMU and WSN setup. Wireless Sensor Node Remote sensor device 2. Unpacking the CMU If using a knife to cut the tape, do not let the blade extend more than inch inside of the cardboard box. 1. Inspect shipping box(s) to make sure there is no damage. 2. Carefully unpack the shipping box making sure to open the top of the box. There will be instruction guide(s) for modules associated with the system order. 3. Open shipping box(s) and verify that the internal contents match the shipping receipt. Contact Amsted Digital Support Center (Appendix D1) in the event of any above problems. 4. CMUs that are packaged as a set with Wireless Sensor Nodes must be kept together with their set. ADS CMU GNSS IS SCV SMIP TARA WSN _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 3 of 36 3. Powering on the CMU Note: The CMU was powered down for shipping and must be powered on before TARA association and mounting to asset. 1. If the device has a red label on the top of the case, the CMU device is powered on by removing the red label and magnet. Set the magnet and red label aside for use after mounting. 2. CMUs without magnets and red labels are configured to be powered on using a Near Field Communication (NFC) reader (supplied by ADS). The ADS Windows applications (CoreMessaging or CoreProvisioning) must be used to power on the CMU. WARNING: The NFC tag reader must not be used in potentially explosive atmospheres. If using the NFC tag reader, power on the CMU in a non-
hazardous area. ATTENTION: Le lecteur d'tiquette NFC ne doit pas tre utilis dans des atmosphres potentiellement explosives. Si vous utilisez le lecteur d'tiquettes NFC, mettez la CMU sous tension dans une zone non dangereuse. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 4 of 36 4. Associating the CMU to an asset Use the TARA web site to associate the CMU to an asset. Navigate to the website below and log in using the supplied credentials https://portal.amsteddigital.net/IonxliveMassTARA/Default.aspx Note: If you receive the error message Invalid User Name / Password., please contact Support Center at ADS to enable TARA access. North America: 1-800-621-8442 supportcenter@amsteddigital.com Europe: +1 33 1 49 07 23 65 supportcenter@amsteddigital.eu 1. After logging in, you should see the following screen. This is the Install tab for use when installing a device on a new asset. If replacing an existing CMU on an asset, please see the Uninstall instructions in section 7.A.1. The existing CMU must be uninstalled prior to associating the new CMU. 2. If installing only one device, fill in the serial number of the CMU getting installed, the car mark and number (AAR format: ABCD 123456, with a separating space and leading zeros for numbers with less than 6 digits), and choose the customer name and fleet from the dropdown. Press the Install button to record the association. Note: European customers may enter the asset name in the European numeric format (12 12 1234 123-1) _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 5 of 36 Note: The TARA application will only register CMUs that have posted messages within the last 48 hours. The CMU self-test will take more than 3 minutes if cellular signals have poor signal quality. Allow an hour for several cellular reconnection attempts if the TARA application reports serial number errors. Note:
The following message should be displayed:-
'Success! Unit <Serial Number> is now installed on <Asset Name> associated to
<Customer>. If this is not correct - Contact customer support at ADS - 484-653-2600.'
If the above message is not displayed and an error message displayed, please capture the message and send to Support Center at ADS for further investigation. (Appendix D1) 3. If installing multiple CMUs, please use the section at the bottom of the page. Up to five (5) CMUs can be installed at one time, but if replacing existing CMUs the existing CMUs must be uninstalled prior to associating the new CMUs in section 7A1 Success messages will be displayed for all installed devices and they will also be removed from the table as they are processed. Unsuccessful installs will remain in the table for correction, with corresponding error messages displayed. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 6 of 36 5. Mounting CMU device to an asset See mechanical installation drawings in Appendices A and B for specific mounting details. 6. Validating CMU Association to an Asset The CMU association to an asset may be validated using the Detailed Status tab. Enter the asset serial number. Enter 1 for number of messages. Click on the box labeled Show. Contact Support Center at ADS if messages are not reported. (Appendix D1) _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 7 of 36 7. Miscellaneous A. Other TARA Web Site Commands The TARA web site can also be used to send other TARA commands such as Uninstall, Replace, (WSM) wireless sensor monitor, Detailed Status, Change Battery. Below is a short description of each function. 1. Uninstall Used when uninstalling CMU devices from assets. Enter the serial number and asset name for the device to be uninstalled. Check the RMA check box if the device is to be returned to ADS, and press the Uninstall button. If the RMA checkbox is selected, the unit will be moved to the ADS-uninstalled fleet, otherwise it will be moved to the customer-uninstalled fleet. Note that the asset name entered must be in the AAR format ABCD 123456 unless the customer is designated as a European customer. Note: European customers may enter the asset name in the European numeric format (12 12 1234 123-1). For multiple uninstalls, up to 5 devices can be uninstalled using the Uninstall Multiple Devices table at the bottom of the web page above. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 8 of 36 If replacing an existing CMU on an asset, please see the Uninstall instructions in section 7.A.1. The existing CMU must be uninstalled prior to associating the new CMU. 3. WSM (wireless sensor monitor) 2. Replace Replace is no longer supported. WSM is no longer supported. 4. Detailed Status See Section 6 See Appendix E 5. Change Battery 6. Inspection Inspection no longer supported B. Translations Translations available upon request. Traductions disponibles sur demande. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 9 of 36 Appendix A: Mounting E4S and E5S A1. Dimensions WARNING: Mounting bracket is required for types CMU-E4S and CMU-E5S when commissioning for use in potentially explosive atmosphere. ADS part numbers 302262 and 301712, Isolation mount brackets for ExS, are approved for use in explosive atmosphere. Approval is pending for brackets 303644 and 303815. ATTENTION: Le support de montage est requis pour les types CMU-E4S et CMU-E5S lors de la mise en service pour une utilisation dans une atmosphre potentiellement explosive. Le numros de pice ADS 302262 et 301712, supports de montage d'isolation pour ExS, sont approuv pour une utilisation en atmosphre explosive. L'approbation est en attente pour les supports 303644 et 303815. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 10 of 36 A2. Screw-Mount Bracket Required Tools/Materials Description Tool Name
(Part No) T27 Tamper Resistant Torx bit Female square drive hex bit holder 9.5mm [3/8] Magnetic Drive Socket 4.5mm or [3/16] Metal Drill Bit Ratchet Head Torque Wrench set to 5.5 N-m
[50 in-lb]
Securing CMU case to mounting plate Securing CMU case to mounting plate Starting self-drilling screws Drilling pilot holes (Optional), should use a stop collar set to 9.5mm [3/8] or less Securing screws 9.5mm [3/8] Socket Securing self-drilling screws 1. Choose a location (on the B-end of the railcar) for the CMU bracket that orients the CMU lid toward the sky to promote good Global Navigation Satellite System performance. Ensure mounting surface is free of imperfections that may prevent the bracket from mounting flush to the surface. 2. If mounting on a tank car, measure the distance between the outer jacket and the inner tank. Drill a 4.5mm [3/16] test hole at one of the mounting screw locations. Use a stop collar set to 9.5mm [3/8] on the drill bit. Use a small rod or probe to determine the distance between the outer jacket and the inner tank. Do not proceed if distance is less than 28.5 mm [1 1/8]. 3. Fasten bracket to asset using 4 self-drilling screws provided shown in figure below. Torque screws to 5.1-5.6 Nm [45-50 In-lbs]. 4. Fasten CMU to bracket using 4 machine screws provided shown in figure below. Torque screws to 5.1-5.6 Nm [45-50 In-lbs]. 5. Upon completion of all optional WSN sensors and the CMU mounting, place a magnet on top of the CMU at the magnet indentation for 20 seconds to force a cellular call from the CMU. The magnet from the red label may be reused for this. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 11 of 36 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 12 of 36 A3. Magnetic-Mount Bracket with Safety Tether Required Tools/Materials for Safety Tether Description Tool Name
(Part No) Electricians Crimping Pliers 1/16 inch or 1.6 mm Ferrules - 2 per tether 1/16 inch or 1.6 mm Wire Rope 1.5m [5 ft]
each Crimps ferrules to wire rope Ferrules for wire rope Wire rope for safety tether 1. Choose a location (on the B-end of the railcar) for the CMU bracket that orients the CMU lid toward the sky to promote good Global Navigation Satellite System performance. Ensure there is a tie off point for the safety tether. Ensure mounting surface is free of imperfections that may prevent the magnets from mounting flush and securing to the assets mounting surface. 2. Thread the wire rope through the ferrule and around one of the bracket feet, and back through the ferrule as shown on next page. Make the wire loop taut around the bracket foot so the safety tether cannot be removed over the magnet. Use electrician pliers to crimp the ferrule. Various electrician pliers are acceptable. 3 Take caution that the tether does not cause a tripping hazard or get tangled in other equipment. 4. If the entire length of wire rope is not needed, pull the excess wire through the second ferrule, crimp, and cut off any excess wire rope. 5. Fasten CMU to bracket using 4 machine screws provided. Torque screws to 5.1-5.6 Nm [45-
50 In-lbs]. 6. Upon completion of all optional WSN sensors and the CMU mounting, place a magnet on top of the CMU at the magnet indentation for 20 seconds to force a cellular call from the CMU. The magnet from the red label may be reused for this. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 13 of 36 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 14 of 36 Appendix B: Mounting E4X, E5X, and E6X B1. Dimensions _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 15 of 36 B2. Screw-Mount Bracket Required Tools/Materials Description Tool Name
(Part No) T27 Tamper Resistant Torx bit Female square drive hex bit holder 9.5mm [3/8] Magnetic Drive Socket 4.5mm or [3/16] Metal Drill Bit Ratchet Head Torque Wrench set to 5.5 N-m
[50 in-lb]
Securing CMU case to mounting plate Securing CMU case to mounting plate Starting self-drilling screws Drilling pilot holes (Optional), should use a stop collar set to 9.5mm [3/8] or less Securing screws 9.5mm [3/8] Socket Securing self-drilling screws 1. Choose a location (on B end of the railcar) for the CMU bracket that orients the CMU lid toward the sky to promote good Global Navigation Satellite System performance. Ensure mounting surface is free of imperfections that may prevent the bracket from mounting flush to the surface. 2. If mounting on a tank car, measure the distance between the outer jacket and the inner tank. Drill a 4.5mm [3/16] test hole at one of the mounting screw locations. Use a stop collar set to 9.5mm [3/8] on the drill bit. Use a small rod or probe to determine the distance between the outer jacket and the inner tank. Do not proceed if distance is less than 28.5 mm [1 1/8]. 3. Fasten bracket to asset using 4 self-drilling screws provided shown in figure below. Torque screws to 5.1-5.6 Nm [45-50 In-lbs]. 4. Fasten CMU to bracket using 4 machine screws provided shown in figure below. Torque screws to 5.1-5.6 Nm [45-50 In-lbs]. 5. Upon completion of all optional WSN sensors and the CMU mounting, place a magnet on top of the CMU at the magnet indentation for 20 seconds to force a cellular call from the CMU. The magnet from the red label may be reused for this. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 16 of 36 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 17 of 36 B3. Magnetic-Mount Bracket with Safety Tether Required Tools/Materials for Safety Tether Description Tool Name
(Part No) Electricians Crimping Pliers 1/16 inch or 1.6 mm Ferrules - 2 per tether 1/16 inch or 1.6 mm Wire Rope 1.5m [5 ft]
each Crimps ferrules to wire rope Ferrules for wire rope Wire rope for safety tether 1. Choose a location (on the B-end of the rail car) for the CMU bracket that orients the CMU lid toward the sky to promote good Global Navigation Satellite System performance. Ensure there is a tie off point for the safety tether. Ensure mounting surface is free of imperfections that may prevent the magnets from mounting flush and securing to the assets mounting surface. 2. Thread the wire rope through the ferrule and around one of the bracket feet, and back through the ferrule as shown below. Make the wire loop taut around the bracket foot so the safety tether cannot be removed over the magnet. Use electrician pliers to crimp the ferrule. Various electrician pliers are acceptable 3. Take caution that the tether does not cause a tripping hazard or get tangled in other equipment. 4. If the entire length of wire rope is not needed, pull the excess wire through the second ferrule, crimp, and cut off any excess wire rope. 5. Fasten CMU to bracket using 4 machine screws provided. Torque screws to 5.1-5.6 Nm [45-
50 In-lbs]. 6. Upon completion of all optional WSN sensors and the CMU mounting, place a magnet on top of the CMU at the magnet indentation for 20 seconds to force a cellular call from the CMU. The magnet from the red label may be reused for this. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 18 of 36 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 19 of 36 Appendix C: Supply Chain Visibility Tool The SCV tool uses message data stored on ADS servers to provide asset utilization, status and health information for fleet management. Amsted Digital Support Center has to set up a user account and assign a fleet name or multiple fleet names to the user account. The SCV tool has separate user guides. Use Firefox or Google Chrome to navigate to https://portal.amsteddigital.net/SCV/Home. Use the Login icon. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 20 of 36 Appendix D: General Information D1. Support Center Amsted Digital Solutions provides customer service for CMU and WSN issues at their support center. A Representative can be reached at:
North America: 1-800-621-8442 supportcenter@amsteddigital.com Europe: +1 33 1 49 07 23 65 supportcenter@amsteddigital.eu D2. Forcing the CMU to call If there is a problem verifying messages on the SCV website or through the TARA website, CMUs can be forced to call by applying a magnet to the reed switch indentation for 20-seconds, and then removing. The CMU should send a report within 15-minutes. If the CMU serial number is associated to a car name through the TARA website, but no reports are received on the website, contact the ADS Support Center. Alternatively, the ADS CoreMessaging application can be used with an NFC reader to start a cellular call. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 21 of 36 D3. Overview of CMU physical features _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 22 of 36 Appendix E: Battery Replacement Required Tools/Materials Tool Name
(Part No) T-20 Torx driver with torque capability of 22-
24 in/lbs Description 7.2V Power Supply or Wall Wart Warning: Case can build up electrostatic charge. Clean the case by spraying with water. Do not use cloth to clean the CMU. Remove CMU to area known to be non-hazardous. ATTENTION: Le botier peut accumuler une charge lectrostatique. Nettoyez le botier en pulvrisant de l'eau. N'utilisez pas de chiffon pour nettoyer le CMU. Retirer la CMU dans une zone connue comme non dangereuse. WARNING: Do not open CMU in potentially explosive atmosphere. ATTENTION: N'ouvrez pas la CMU dans une atmosphre potentiellement explosive. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 23 of 36 1. Turn the CMU unit over and remove the T-20 Torx screws (ADS P/N 300842) that hold the lid in place. See Figures below. T20 Screws
(300842) Figure E1 T20 Screws
(300842) Figure E2 2. Carefully turn the unit over, being sure to hold the lid in place, as you do so. 3. Remove the lid, and set it aside. Inspect the enclosure and seal as directed by Appendix F: Inspection of Equipment for Return to Service. Note: Make sure the correct serial number sticker on lid stays with the correct CMU board. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 24 of 36 Do NOT swap lids or bases. Do NOT work on more than one device at a time. 4. Carefully lift the power cable from beside the main board and disconnect the battery. Figure E3 Figure E4 5. Remove the battery pack, and keep battery pack with lid for step 8. WARNING: DO NOT PLACE USED HAZARDOUS BATTERY PACKS IN THE TRASH. THESE SHOULD BE TAKEN TO A RECYLCING FACILITY THAT CAN PROPERLY DISPOSE OF THEM. ATTENTION: NE PLACEZ PAS LES PACKS DE BATTERIE DANGEREUX UTILISES DANS LA POUBELLE. CES DERNIERS DOIVENT ETRE UTILISES DANS UNE INSTALLATION DE RECYCLAGE QUI PEUT LES DISPOSER CORRECTEMENT. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 25 of 36 6. Connect a 7.2V power supply or wall wart to the power cable of the main board for a minimum of 5 minutes (preferably more) to pre-charge the main board and prevent errors once the new battery is connected(see Figure E5, below). Figure E5 7. Disconnect the power supply and select a new battery pack to install. WARNING: BATTERY PACK 303382: USE ONLY WITH ADS MODELS E4S and E5S. WARNING: BATTERY PACK 303406: USE ONLY WITH ADS MODELS E4X, E5X, and E6X. ATTENTION: BATTERY PACK 303382: N'UTILISER QUE SUR LES MODLES ADS E4S et E5S. ATTENTION: BATTERY PACK 303406: UTILISER UNIQUEMENT SUR LES MODLES ADS E4X, E5X et E6X. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 26 of 36 8. Navigate to the website address below and log in using the ADS supplied credentials. https://portal.amsteddigital.net/IonxliveMassTARA/Default.aspx Log in. Select the Change Battery tab shown below. Enter CMU Serial Number, Old Battery Serial Number and New Battery Serial Number. Figure E6 9. Install the new battery pack above into battery chamber so that the connector is facing main board, as shown in Figure E7 below. Figure E7 10. Connect the battery to the main board. 11. The CMU will wake up, self-test, get a position fix, and transmit messages to the ADS servers. Confirm that a device activation message was received using ADS TARA application. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 27 of 36 12. Tuck the power cable and NFC antenna wires into the case. 13. Place the lid on the base enclosure. WARNING: ENSURE NO CABLES ARE PINCHED BETWEEN THE LID AND BASE WHEN COVERING. ATTENTION: ASSUREZ-VOUS QUE LES CBLES NE SONT PAS BRISS ENTRE LE COUVERCLE ET LA BASE LORS DE LA COUVERTURE. Figure E8 14. Inspect the enclosure and seal as directed by Appendix F: Inspection of Equipment for Return to Service. 15. Press down on the lid around the edges to insure the O-Ring is fully seated. 16. Turn assembly over and attach the lid to the base using the T-20 torx screws that were removed. WARNING: SLOWLY TURN THE SCREWS COUNTER-CLOCKWISE UNTIL YOU FEEL THEM CLICK INTO THE EXISTING THREAD BEFORE TIGHTENING TO ENSURE HOLE IS NOT RE-THREADED. FAILURE TO DO THIS WILL STRIP THE THREADS. MISE EN GARDE: TOURNER LENTEMENT LES VIS DANS LE SENS ANTIHORAIRE JUSQU' CE QUE VOUS SENTEZ CLIQUER DANS LE FILET EXISTANT AVANT DE LE SERRER POUR VOUS ASSURER QUE LE TROU NE SOIT PAS RETIR. LE FAIT DE NE PAS FAIRE CECI FERMERA LES FILS. 17. Tighten screws to a torque of 2.5-2.7 N-m [22.0-24.0 in-lbs]. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 28 of 36 Appendix F: Inspection of Equipment for Return to Service 1. Enclosure base and lid shall be free of cracks. 2. O-ring shall be free of cracks. If any part of the o-ring is removed, the o-ring gland must be cleaned to be free of particulates. 3. Clean top edge of enclosure base and o-ring surface with damp cloth. 4. Clean enclosure lid o-ring bump-out with damp cloth. 5. Inspect power wires. Insulation shall be free of cracks. 6 Inspect NFC antenna and wire. Both shall be free of cracks 7 Inspect circular Gore vent under enclosure base. Gore vent shall show no evidence of peeling, puncture, or cracking. 8 E6X version only: Inspect coax cable and antenna. Both shall be free of cracks. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 29 of 36 Appendix G: Compliance Requirements E-Series CMU and WSN-4 series wireless sensors are produced for Amsted Digital Solutions, Inc. by:
IONX, LLC 300 Willowbrook Ln, Suite 320 West Chester, PA 19382 USA Intrinsic Safety Compliance Conforms To:
UL STDS 913, 60079-0, & 60079-11 Certified To:
CSA STD C22.2 # 157, 60079-0, 60079-11, & 25 Electromagnetic Compliance For Part Numbers C04S2IS-NA3010 and C04X8IS-NA3010:
FCC ID RI7HE910 applies. For Part Numbers C05S2IS-NA3010 and C05X8IS-NA3010:
FCC ID 2ADEPCMUE5-A applies. FCC ID RI7HE910 applies. For Part Number C06X8IS-NA3010:
FCC ID 2ADEPCMUE6-A applies. FCC ID RI7HE910 applies. For Part Number C04S2IS-NA4011 and C04X8IS-NA4011:
FCC ID RI7ME910C1WW applies. For Part Number C05S2IS-NA4011 and C05X8IS-NA4011:
FCC ID 2ADEPCMUE5-B applies. FCC ID RI7ME910C1WW applies. For Part Number C06X8IS-NA4011:
FCC ID 2ADEPCMUE6-B applies. FCC ID RI7ME910C1WW applies. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE: THE GRANTEE IS NOT RESPONSIBLE FOR ANY CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE PARTY RESPONSIBLE FOR COMPLIANCE. SUCH MODIFICATIONS COULD VOID THE USERS AUTHORITY TO OPERATE THE EQUIPMENT. NOTE: This equipment complies with the FCC RF radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20cm between the radiator and any part of your body. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 30 of 36 Pour le Numro de Pice C04S2IS-NA3010 et C04X8IS-NA3010:
Numro de certification d'Industrie Canada IC: 5131A-HE910 s'applique. Pour le Numro de Pice C05S2IS-NA3010 et C05X8IS-NA3010:
Numro de certification d'Industrie Canada IC: 12436A-CMUE5A s'applique. Numro de certification d'Industrie Canada IC: 5131A-HE910 s'applique. Pour le Numro de Pice C06X8IS-NA3010:
Numro de certification d'Industrie Canada IC: 12436A-CMUE6A s'applique. Numro de certification d'Industrie Canada IC: 5131A-HE910 s'applique. Pour le Numro de Pice C04S2IS-NA4011 et C04X8IS-NA4011:
Numro de certification d'Industrie Canada IC: 5131A-ME910C1WW s'applique. Pour le Numro de Pice C05S2IS-NA4011 et C05X8IS-NA4011:
Numro de certification d'Industrie Canada IC: 12436A-CMUE5B s'applique. Numro de certification d'Industrie Canada IC: 5131A-ME910C1WW s'applique. Pour le Numro de Pice C06X8IS-NA4011:
Numro de certification d'Industrie Canada IC: 12436A-CMUE6B s'applique. Numro de certification d'Industrie Canada IC: 5131A-ME910C1WW s'applique. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes:
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. Cet appareil na pas dantenne externe. REMARQUE: Cet quipement est conforme aux limites d'exposition aux rayonnements RF d'Industrie Canada tablies pour un environnement non contrl. Cet quipement doit tre install et utilis une distance minimale de 20 cm entre le radiateur et toute partie de votre corps. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 31 of 36 For Part Numbers C04S2IS-NA3010 and C04X8IS-NA3010:
Industry Canada Certification Number IC: 5131A-HE910 applies. For Part Numbers C05S2IS-NA3010 and C05X8IS-NA3010:
Industry Canada Certification Number IC: 12436A-CMUE5A applies. Industry Canada Certification Number IC: 5131A-HE910 applies. For Part Number C06X8IS-NA3010:
Industry Canada Certification Number IC: 12436A-CMUE6A applies. Industry Canada Certification Number IC: 5131A-HE910 applies. For Part Number C04S2IS-NA4011 and C04X8IS-NA4011:
Industry Canada Certification Number IC: 5131A-ME910C1WW applies. For Part Number C05S2IS-NA4011 and C05X8IS-NA4011:
Industry Canada Certification Number IC: 12436A-CMUE5B applies. Industry Canada Certification Number IC: 5131A-ME910C1WW applies. For Part Number C06X8IS-NA4011:
Industry Canada Certification Number IC: 12436A-CMUE6B applies. Industry Canada Certification Number IC: 5131A-ME910C1WW applies. This device complies with Industry Canadas license-exempt RSSs. Operation is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired operation of the device. This device has no external antenna. NOTE: This equipment complies with the Industry Canada RF radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 20cm between the radiator and any part of your body. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 32 of 36 Appendix H: Declaration of Conformity _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 33 of 36 Cautions These instructions are not designed to imply or replace any operating or safety rules. It is the responsibility of the installer to understand and follow all company safety practices. WARNING In order to comply with hazardous classification, only those items specifically listed can be used and must be used only as shown. Substitution of components may affect intrinsic safety. WARNING Installation shall be carried out in accordance with the applicable code of practice by suitably trained personnel. WARNING Repair of this equipment shall be carried out in accordance with the applicable code of practice. WARNING Any machining, drilling, and/or sanding related to the installation of this system should be pre-approved by the authorized department before work is started. WARNING If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection is not compromised. WARNING RF Device: Unit cannot be painted or coated with any material. Coating can adversely affect the performance of the device. Unit shall be masked appropriately if post installation coating is required. WARNING EXPLOSION HAZARD: The equipment temperature Class is T4 and only certified for use in ambient temperatures. Product is rated from -40 C to +55 C and should not be used outside this range in an explosive environment. WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD: Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic charge. Therefore, the equipment shall not be installed in a location where the external conditions are conducive to the build-up of electrostatic charge on such surfaces. This is particularly important if the equipment is installed in a zone 0 location. WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD: Suitable for hose down cleaning only. Do not clean unit with a dry cloth. Static can be generated when two dry parts are rubbed together. WARNING DO NOT OPEN WHEN EXPLOSIVE ATMOSPHERE IS PRESENT. Battery replacement shall be done in an area known to be non-hazardous. Use only replaceable battery pack ADS model 303382 (19 mAH) or 303406 (76 mAH). See battery replacement procedure in Appendix E. WARNING Products contain Primary Lithium batteries. Proper disposal procedures are required at end of life conditions. Use local regulatory disposal method for lithium Thionyl chloride batteries. For example, disposal procedure 49 CFR 173.185 or Directive 2006/66/CE. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 34 of 36 Avertissements Ces instructions ne sont pas conues pour impliquer ou remplacer des rgles d'utilisation ou de scurit. Il est de la responsabilit de l'installateur de comprendre et de suivre toutes les pratiques de scurit de l'entreprise. Instructions compltes pour utiliser CMU en franais en attente. AVERTISSEMENT Afin de se conformer la classification des matires dangereuses, seuls les lments spcifiquement numrs peuvent tre utiliss et doivent tre utiliss uniquement comme indiqu. La substitution de composants peut affecter la scurit intrinsque. AVERTISSEMENT L'installation doit tre effectue conformment au code de pratique applicable par du personnel dment form. AVERTISSEMENT La rparation de cet quipement doit tre effectue conformment au code de pratique applicable. AVERTISSEMENT Tout usinage, perage et / ou ponage li l'installation de ce systme doit tre pralablement approuv par le service autoris avant le dbut des travaux. AVERTISSEMENT Si l'quipement est susceptible d'entrer en contact avec des substances agressives, il est de la responsabilit de l'utilisateur de prendre les prcautions appropries qui empchent qu'il soit affect de manire ngative, garantissant ainsi que le type de protection n'est pas compromis. ATTENTION Dispositif RF: L'unit ne peut tre peinte ou revtue d'aucun matriau. Le revtement peut nuire aux performances de l'appareil. L'unit doit tre masque de manire approprie si un revtement post-installation est requis. ATTENTION DANGER D'EXPLOSION: La classe de temprature de l'quipement est T4 et seulement certifie pour une utilisation des tempratures ambiantes. Le produit est valu de -40 C +
55 C et ne doit pas tre utilis en dehors de cette plage dans un environnement explosif. ATTENTION DANGER D'EXPLOSION: L'installation doit tre effectue conformment au code de pratique en vigueur par du personnel qualifi. ATTENTION DANGER DE CHARGE LECTROSTATIQUE POTENTIEL: Dans certaines circonstances extrmes, les pices non mtalliques incorpores dans l'enveloppe de cet quipement peuvent gnrer un niveau de charge lectrostatique capable d'amorage. Par consquent, l'quipement ne doit pas tre install dans un endroit o les conditions externes favorisent l'accumulation de charges lectrostatiques sur ces surfaces. Ceci est particulirement important si l'quipement est install dans un emplacement de la zone 0. ATTENTION DANGER DE CHARGE LECTROSTATIQUE POTENTIEL: Convient uniquement au nettoyage par tuyau. Ne nettoyez pas l'appareil avec un chiffon sec. Statique peut tre gnr lorsque deux parties sches sont frottes ensemble. ATTENTION NE PAS OUVRIR LORSQU'UNE ATMOSPHRE EXPLOSIVE EST PRSENTE. Le remplacement de la batterie doit tre effectu dans une zone connue comme non dangereuse. Utilisez uniquement une batterie remplaable ADS modle 303382 (19 mAH) ou 303406 (76 mAH). Voir la procdure de remplacement de la batterie l'annexe E. ATTENTION Les produits contiennent des batteries au lithium primaire. Des procdures d'limination appropries sont requises en fin de vie. Utiliser une mthode d'limination rglementaire locale pour les piles au lithium-chlorure de thionyle. Par exemple, procdure d'limination 49 CFR 173.185 ou Directive 2006/66/CE. _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 35 of 36 DOCUMENT REVISION HISTORY AND APPROVALS Document History and Approvals are electronic and stored in Arena. Amsted Digital Solutions Inc. 300 Willowbrook Lane, Suite 320 West Chester, PA 19382 www.amsteddigital.com 484.653.2600 _____________________________________________________________________________________ 303550 Installation Manual E-Series CMU Confidential Revision: S Revision Date: 14-Apr-2020 Process Owner: Engineering Page 36 of 36
1 | Label Location | ID Label/Location Info | 364.92 KiB | May 13 2020 |
gas and dust atmosphere Curit Intrinsque Ex ia jon 1. Groups A-G T4 Zone 0 AEx ia liC T4 Ga AEx ia IC T135C Da information Ex ia lIC T135C Da from the edge WARNING -
THIS IS A REMOTE L\ weit MON ITORING DEVICE IECEx ETL 17.0037X _ITS17ATEX22312X, For ao: | socenmeesse G10 C Coss FCC and Industry Canada Label Location interfer and (2) this accept any interference receiv:
including interference that may cause undesired operation. ted Ty |
PN COBXBIS-NAO11 UM) E6Bcaaa1 Day/Year : 0352020 JONX West Chester PA USA Patent www.amstedrail.com/patents
1 | Label Sample | ID Label/Location Info | 399.27 KiB | May 13 2020 |
H G F E D C B A 4 3 DO NOT MEASURE OFF THIS PRINT IF IN DOUBT ASK 2 1 3.2mm R.13in TYP 38.1mm 1.50in 38.1mm 1.50in NOTES UNLESS OTHERWISE SPECIFIED:
1. LABEL MUST BE UV RESISTANT, WEATHERPROOF, AND MEET CSA STANDARD C22.2 NO. 0.15 LABEL TO BE WHITE WITH BLACK TEXT. MATERIAL: TAILORED LABEL PRODUCTS TLP-336 / TLP-926 UL FILE NUMBER MH16736 2. 3. OR EQUIVALENT. 25m [1.0MIL] CLEAR OVERLAMINATE W/PERMANENT ADHESIVE 50m [2.0MIL] WHITE GLOSS POLYESTER W/PERMANENT ADHESIVE 4. 5. 6. RIBBON: ZEBRA 5100 PRODUCT MUST BE ROHS COMPLIANT. CONTINUOUS OPERATING TEMPERATURE -40 C TO 80 C MATERIAL / FINISH MATERIAL:
FINISH:
SEE NOTES 3 & 4 UNLESS OTHERWISE SPECIFIED :
THIS DRAWING REPLACES:
DIMENSIONS ARE IN MILLIMETERS
[INCHES] OR DEGREES 3RD ANGLE PROJECTION LINEAR & ANGULAR TOLERANCES ANGULAR: 1 MILLIMETERS XX XX.X XX.XX X.XXX 0.50 0.25 0.12 0.05
[INCHES]
[X.X]
[X.XX]
[X.XXX]
[X.XXXX]
.020
.010
.005
.002
REFERENCE PART NO.:
DRAWN:
S. YAO CHECKED:
CARL SWARTZ 04/21/2020 SIZE DWG NO. 04/20/2020 DATE DATE TITLE A LABEL, FCC/IC, E6X, ME-910, 4G 303759 GEOMETRIC DIMENSIONS AND TOLERANCES PER ANSI Y14.5M-1994 PROJECT ENGINEER:
DATE JEFF THAWLEY 3/12/18 SCALE:
2:1 SHEET 1 OF 1 4 3 2 REV D A 1 NOTICE OF CONFIDENTIALITY:
THIS DOCUMENT AND THE INFORMATION CONTAINED IN IT ARE CONFIDENTIAL AND ARE THE PROPERTY OF IONX AND ADS. THEY MAY NOT BE IN ANY WAY DISCLOSED, COPIED OR USED BY ANYONE EXCEPT AS EXPRESSLY AUTHORIZED BY IONX AND ADS. THE DOCUMENT SHOULD ALWAYS BE KEPT IN A SECURE PLACE, AND SHOULD BE DESTROYED OR RETURNED TO IONX OR ADS WHEN IT IS NO LONGER NEEDED. SEE DATABASE FOR CHANGE HISTORY AFTER INITIAL RELEASE 300 WILLOWBROOK LANE, SUITE 320 WEST CHESTER, PA 19382 484-653-2600 WWW.IONXLIVE.COM H G F E D C B
1 | Confidentiality Letter | Cover Letter(s) | 183.63 KiB | May 13 2020 |
io NJ x Edward J. Mansfield, P.E. General Manager 484 653 2600 (office) emansfield@ionxlive.com Federal Communications Commission Authorization and Evaluation Division AADC M.LlaeA AAtIl~e Daa ANTI VGNIGIIN WETS Nw Columbia, MD 21046 April 27, 2020 Confidentiality Request regarding application for certification of FCC ID: 2ADEPCMUE6-B Pursuant to Sections 0.457 and 0.459 of the Commissions Rules, we hereby request confidential treatment of information accompanying this application as outlined below:
agate we Pd EAMIDIL Type Fue Nate Block Diagram 2ADEPCMUE6-B BIkDia.pdf Schematic 2ADEPCMUE6-B Schem.pdf Operational Description 2ADEPCMUEE-B OpDes.pdf The above materials contain trade secrets and proprietary information not customarily released to the public. The public disclosure of these materials may be harmful to the applicant and provide unjustified benefits to its competitors. The applicant understands that pursuant to Section 0.457 of the Rules, disclosure of this application and all accompanying aocumentation will not be made perore tne date oF the Grant for this application. Sincerely, gee se ae Edward J. Mansfield, P.E. General Manager IONX, LLC
1 | Model Cover Letter | Cover Letter(s) | 145.94 KiB | May 13 2020 |
Edward J. Mansfield, P.E. General Manager 484 653 2600 (office) emanstield@ionxlive.com Federal Communications Commission Authorization and Evaluation Division 1435 Oakland Mills Road Columbia, MD 21046 April 29, 2020 Dear Sir or Madam, This application for FCC ID: 2ADEPCMUE6-B will cover one model: CMU-E6X. The Communication Management Unit is a tracking device using a GNSS receiver, and a 4G/2G cellular modem. A wireless mesh network manager is included to connect local sensors. A wireless mesh mote is included that communicates to a local manager for fleet management. CMU-E6X has a large case that contains eight D-size lithium batteries. Sincerely, Edward J. Mansfield, P.E. General Manager IONX, LLC
1 | Power of Attorney Letter | Cover Letter(s) | 168.16 KiB | May 13 2020 |
MONX Edward J. Mansfield, P.E. General Manager 484 653 2600 (office) emansfield@ionxlive.com Federal Communications Commission Authorization and Evaluation Division AAQC Nabland Mille Dasad aes Ser ears ine Esse Sse Columbia, MD 21046 April 29, 2020 SUBJECT: FCC Application for FCC ID: 2ADEPCMUE6-B To Whom It May Concern:
ie De ee ce ech ee esen cere er i ce eee Nic ocr er tea A re A A ne ee ee Re eR Be ee Ve, te UNIV olpiieu, Herenvy GULIIVETZS MILEAGE INSTR Gk PVE RIE FCOLINIE, LGM GLUES MEE UME MENG, bY GM Mly bY Lit Federal Communications Commission on our equipment. Any and all acts carried out by Retlif Testing Laboratories on our behalf shall have the same effect as acts of our own. This is to advise that we are in full compliance with the Anti- Drug Abuse Act. We, the applicant, are not subject to a denial of federal benefits pursuant to Section 5301 of the Anti-Drug Act of 1988, 21 USC853a, and no party to the application is subject to a denial of federal benefits pursuant to that section. Regards, EF 90 AO LZ Edward J. Mansfield, P.E. General Manager IONX, LLC
1 | Parts List | Parts List/Tune Up Info | 233.95 KiB | May 13 2020 |
IONX LLC 300 Willowbrook Lane, Suite 320 West Chester, PA 19382 Run by Name: Carl Swartz Email: cswartz@ionxlive.com Workspace: IONX Production Date: Aug 05, 2019 2ADEPCMUE6-B PartsLst level item_number 0 CMU-E6X Run Description: Item Number: CMU-E6X, Item Name: Edge E6 Extended life-Asset Monitoring Device with Mesh Overlay, Revision: D item_name Edge E6 Extended life-Asset Monitoring Device with Mesh Overlay revision D description Edge E6 Extended life-Asset Monitoring Device with wireless sensor and Mesh Overlay capability 213162 Silicone Foam Pad, .75" x .75" with PSA B Old P/N 445-00058 quantity unit_of_measure line_number reference_designator bom_notes 213623 Silicone Foam Pad, .75" x .75"x.063" Thk w/
B backing PSA backing 214570 Label, IS, substitution warning 258464 Label, AAR compliance, yellow 300842 Screw, Plastite 48-2, 8-16 x .75, Pan Head, Torx, 18-8 SS 300994 Shipping Carton, T4X / T5X, Inner 300995 Shipping Carton, T4X / T5X, Outer 301269 Label, blank, 2"x1", White, Thermal transfer imprintable polyester 301537 Tape, VHB 4905 Clear, 3/4 in x 72 yd 20.0 A mil IS_Ed6 303406 Battery Pack, LiSOCL2, 7.2V 76AHr, 303375 PCBA, Battery Board Ed6 300753 Res, thick film, 0.33 ohm, 1W, 1%, 1210 303374 FAB, Battery Board Ed6 303378 FUSE BOARD MNT 630MA 125VAC/VDC B C E B A A A E D A C3 A G C5 Silicone Foam Pad, .75" x .75"x.063" Thk w/
PSA backing Continuous operating temperature range -40C to 105C (min.) Label, IS, substitution warning Label, AAR compliance, yellow Screw, Plastite 48-2, 8-16 x .75, Pan Head, Torx, 18-8 SS Shipping Carton, T4X / T5X, Inner Shipping Carton, T4X / T5X, Outer Label, blank, 2"x1", White, Thermal transfer imprintable polyester with extra aggressive 2 mil Heavy Coat Weight (HCW) acrylic adhesive. UL file MH16411. Maximum operating temperature 100C. 3M VHB Tape 4905 Clear, 3/4 in x 72 yd 20.0 mil Battery Pack, LiSOCL2, 7.2V 76AHr, IS_Ed6 (8 D Cells) PCBA, Battery Board Ed6 Fabrication Files for the Battery Board upgrades to meet the Edition 6 standards FUSE BOARD MNT 630MA 125VAC/VDC IS and RoHS Requirements Schematic for the Battery Board to meet Edition 6 of IEC 60079-11 Standard Cable Assembly, Battery Pack, 7.2V, E-
Series UL File E28476 COT is -40C to 105C. EA 14 EA 4 EA 1 EA 1 EA 10 EA 4 EA 1 EA 1 EA 0.75 IN 1 EA 1 EA 8 EA 1 EA 1 EA 12 EA 1 EA 0 EA 1 EA 1 EA 2 EA 303524 DIODE SCHOTTKY 40V 2A SMA 3A parts acceptable 3 740-00014 3 780-00034 IS and RoHS Requirements SCH, Battery Board, Ed6 303376 Cable Assembly, Battery Pack, 7.2V, E-
B 300871 Connector, Receptacle, 3mm, 2pos, Mate-n-
A Series lok Crimp 300872 Connector, Socket, 20-24 AWG, Gold A UL File E28476 COT is -40C to 105C. 1 1 1 1 1 1 1 1 1 1 2 3 3 3 3 2 3 3 7 8 16 11 10 13 14 18 20 6 1 2 IS Part IS Part IS part IS part IS PART IS PART IS PART IS DOCUMENT IS part R1,R2,R3,R4,R5,R6,R7,R8 F1 D1,D2,D3,D4,D5,D6,D7,D8,D9,D10,D11,D1 2 IS PART 3 3 2 2 2 2 2 2 2 2 2 2 2 3 3 303546 SILICON WIRE 24AWG BLK 500'
303547 SILICON WIRE 24AWG RED 500'
303413 ITW Formex GK Polypropylene Sheet, 0.45mm (.017") Thick, Black 303414 ITW Formex GK Polypropylene Sheet, 0.76mm (0.030") Thick, Black 303415 ITW Formex GK Polypropylene Sheet, 1.57mm (0.062") Thick, Black 303416 Heat Shrink, PVC, 160mm x 6mil, Clear 303546 SILICON WIRE 24AWG BLK 500'
303547 SILICON WIRE 24AWG RED 500'
A A B B B B A A 303553 Epoxy, Potting Compound, EP1282 Clear, 2-
A part, 50ml Tubes 303583 Heatshrink, 1/8", 1/16"R, Black, LSZH A Polyolefin 303602 Label, blank, 2"x2", White, Thermal transfer A imprintable polyester 303623 Battery, Li-SOCI2, 3.6V, 19Ah, D-cell 303665 Miscellaneous Packaging Materials for CMU A A Battery Assemblies 303656 Heat Shrink, Polyolefin, 3.18mm (0.125"), B Black 303657 Tape, Kapton polyamide film, 19.1mmW A
(3/4"W), Amber 0.55mm insulation thickness, UL3239 style, REI HSING WIRE CO LTD UL file E108485, Continuous operating temperature -50C to 150C. 0.55mm insulation thickness, UL3239 style, REI HSING WIRE CO LTD UL file E108485, Continuous operating temperature -50C to 150C. ITW Formex GK Polypropylene Sheet, .017"
Thick. UL file E121855. Maximum operating temperature 115C. ITW Formex GK Polypropylene Sheet, .030"
Thick. Ul file E121855. Maximum operating temperature 115C. ITW Formex GK Polypropylene Sheet, .062"
Thick. Ul file E121855. Maximum operating temperature 115C. Heat Shrink, PVC, 160mm x 6mil, Clear, UL File E129478, Continuous operating temperature -40C to 185C. 0.55mm insulation thickness, UL3239 style, REI HSING WIRE CO LTD UL file E108485, Continuous operating temperature -50C to 150C. 0.55mm insulation thickness, UL3239 style, REI HSING WIRE CO LTD UL file E108485, Continuous operating temperature -50C to 150C. Epoxy, Potting Compound, EP1282 Clear, 2-
part, 50ml Tubes UL File E186034. Continuous Operating Temperature -40C to 140C. 1.5mm thickness, HB rated, RTI for mechanical impact is 90C Heatshrink, 3.2mm (1/8"), 1.6mm (1/16"R), Black, LSZH Polyolefin, UL file E38155. Continuous operating temperature -40C to 125C. Label, blank, 50.8mm X 50.8mm [2"x2"], White, Thermal transfer imprintable polyester with extra aggressive 2 mil Heavy Coat Weight (HCW) acrylic adhesive. UL file MH16411. Maximum operating temperature 100C. As required adhesive and insulating materials suitable for use in battery packs 303382 and 303406 Heat Shrink, Polyolefin, 3.18mm (0.125"), Black, UL File E38155, Continuous operating temperature -55C to 125C. Tape, Kapton polyamide, 19.1mm W
(3/4"W), Amber, UL file E124809, Continuous operating temperature -73 to 260C 100 EA 100 EA 3 AR 1 AR 1 AR 1 AR 1 EA 1 EA 1 ML 1 FT 1 EA 8 EA 1 EA 1 AR 1 AR 5 6 9 7 3 0 11 12 10 4 14 EA = mm IS Part EA = mm IS Part IS part IS part IS part SHRINK1 TAPE2 IS part As required For battery terminals Potting dam 3 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 2 740-00018 E Series Battery Pack Serialization 303658 Tape, Acrylic adhesive transfer tape 9082, A Clear 303429 Enclosure Lid, ExX 303430 Enclosure Base, ExX 303446 Screw, Plastite 48-2, 6-19 x .38, Pan Head, Torx, 18-8 SS 303456 Label, IS-Warning, E Series, French 303457 Label, IS, Substitution Warning, French 303458 Label, IS, E-Series 303493 Imprint Spec, Label, Serial Number 303550 Intrinsic Safety Manual E-series CMU 303551 Label, IS-Warning, E Series 303586 O-Ring, 3/32 Thk x 8-3/16 ID, 30 Durometer, Silicone 303589 Breather, GoreTex, 14mm dia, self adhesive, Black 1 XX = 06 Option PCBA, EMU, XX = 06 Option 2 PCBAC3-06-NA-4-0-1 PCBA, EMU, E6 4G/2G GG0 NA Configuration 3 PCBAC3-XX-UU-T-P-M PCBA, CMU3, Main Board w/ options 4 128M Flash Option U210 or U211 - NOT IC FLASH 128M 133 MHz Both 300291 Sealant, Silicone-Fast Tack 3165 Grey Tape, Ultra High Temperature Acrylic adhesive transfer tape 9082, Clear, UL file MH17478, Maximum operating temperature 120C Drawing defining the requirements for serial numbers for E series battery packs Enclosure Lid, ExX Enclosure Base, ExX Screw, Plastite 48-2, 6-19 x .38, Pan Head, Torx, 18-8 SS Label, IS-Warning, E Series, French Label, IS, Substitution Warning, French Label, IS, E-Series Imprint Spec, Label, Serial Number Intrinsic Safety Manual, E4S, E5S, E4X, E5X, E6S Label, IS-Warning, E Series O-Ring, 3/32 Thk x 8-3/16 ID, 30 Durometer, Silicone Breather, GoreTex, 14mm dia, self adhesive. Continuous operating temperature -40C to 100C. UL file E332853. This is the PCBA for the Primary Cell Phone Communication Type, with the Smart Mesh Internet Protocol Manager Option Installed and SMIP E6 Mote daughter board installed. This is the PCBA for the E-series CMU-E6, Primary Cell Phone, SMIP Manager and Mote, North American SIM, 2G/4G Cell Modem, Giant Gecko Rev 0, and External memory populated. PCBA, CMU, Main Board w/ options XX is Aux Comm UU is SIM card Installation T-
cell modem chip P - processor M - memory Stuff either U210 or U211. Other part is NOPOP. Old P/N 415-00002, Continuous operating temperature -45C to 200C. UL File E40195. 1 AR 1 EA 1 EA 1 EA 6 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 AR 2 EA 3 EA 1 EA 1 EA A E B A C B E B Q C A A C A D B A D D B C 300795 Cap, MLC, 1uF, 16V, X7R, 0805, +/-10%
300800 CAP CER 47UF 16V 20% X5R 1210 300810 Diode, Schottky, 20V, 2A, SOD-323 300816 Inductor, 4.7uH, 5.6A, 20%, 10.2x10.2x4.5mm metal composite, shielded Tape1 0 N/A 2 1 9 32 31 30 17 27 15 4 3 5 67 40 RTV 6 C701, C725 7 C342, C700, C724 33 D720 59 L720 As required. For positioning parts before potting Serial number includes supplier number and code for battery manufacturer IS Part IS Part IS Part IS Part IS Part IS Part IS Part User Manual One copy per shipment IS Part IS Part IS Part IS part E-series CMU-E6, Primary Cell Phone, SMIP Manager and Mote, North America SIM, 2G/4G Cell Modem, Giant Gecko Rev 0, and External memory populated PCBA to be assembled per options defined in Item part number Two footprints - only one gets stuffed Seal around and over C611 and L720 to trap air inside part. 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 300884 Cable Assembly, Power, 3.2A, 250V C 1 EA 5 CA1 Attach to P70, RED 1, BLK 2 Cable Assembly, Power, 3.2A, 250V Red wire Alpha Wire 6712 UL Style 11028, UL File E163869, COT -40C to 105C. 2. Black wire Alpha Wire 6712 UL Style 11028, UL File E163869, COT -40C to 105C Connector housing TE connectivity P/N 1445049-2 UL File E28476 COT is -40C to 105C. Connector contact TE connectivity P/N 1-794612-2 UL File E28476 COT is -
40C to 105C 401 PRISM is a low viscosity, fast curing, single component cyanoacrylate adhesive. It is specifically formulated for difficult to bond substrates and is less dependent on surface moisture for cure speed than other standard CA grades. 20 gram bottle. Continuous operating temperature -40 to 85C. 301159 CAP CER 47PF 50V 5% NP0 0402 B 21 EA 301200 Loctite 401 Cyanoacrylate Adhesive, .7oz B
(20g) bottle, Clear 0.001 AR 0 2 drops for NFC antenna 301487 CAP CER 0.1UF 50V 10% X7R 0402 C CAP CER 0.1UF 50V 10% X7R 0402 43 EA NOPOP C211 301523 IC ACCEL 8G DIG LO PWR 3AX 16LGA 301537 Tape, VHB 4905 Clear, 3/4 in x 72 yd 20.0 B A mil IC ACCEL 8G DIG LO PWR 3AX 16LGA 3M VHB Tape 4905 Clear, 3/4 in x 72 yd 20.0 mil 301759 FUSE BOARD MNT 125MA 125VAC/VDC A FUSE BOARD MNT 125MA 125VAC/VDC 301762 IC ACCEL 200G DIG LO PWR 3AX 16LGA C IC ACCEL 200G DIG LO PWR 3AX 16LGA 301765 FILTER CHIP 1000 OHM 250MA 0402 B FILTER CHIP 1000 OHM at 100MHz 250MA 0402 B 301775 RES SMD 1K OHM 1% 1/10W 0402 B 301778 RES SMD 18.7K OHM 1% 1/10W 0402 B 301781 RES SMD 63.4K OHM 1% 1/10W 0402 B 301782 RES SMD 845K OHM 1% 1/16W 0402 B 301783 CAP CER 22PF 50V 5% NP0 0402 B 301785 CAP CER 68PF 50V 5% NP0 0402 301788 CAP CER 6.2PF +/-0.25pF 50V NP0 0402 B RES SMD 1K OHM 1% 1/10W 0402 RES SMD 18.7K OHM 1% 1/10W 0402 RES SMD 63.4K OHM 1% 1/10W 0402 RES SMD 845K OHM 1% 1/16W 0402 CAP CER 22PF 50V 5% NP0 0402 CAP CER 68PF 50V 5% NP0 0402 CAP CER 6.2PF +/-0.25pF 50V NP0 0402 1 EA 1.25 IN 1 EA 1 EA 22 EA 3 EA 1 EA 2 EA 1 EA 2 EA 3 EA 4 EA 7 EA 1 EA 1 EA 1 EA 301789 CAP CER 100UF 10V 20% X5R 1210 CAP CER 100UF 10V 20% X5R 1210 17 C341,C603,C604,C609, C610,C612,C730 301791 CAP CER 56nF 16V 10% X7R 0402 301792 CAP CER 1nF 25V 5% NP0 0402 301797 IC REG LDO 1.8V 0.15A TSOT23-5 CAP CER 56nF 16V 10% X7R 0402 CAP CER 1nF 25V 5% NP0 0402 IC REG LDO 1.8V 0.15A TSOT23-5 19 C182 20 C728 48 U341 B B C B Apply 1.25" tape to separate C780-C782 from modem U600, before applying low pressure mold IS PART 25 C220, C223, C229, C600, C601, C605, C606, C616, C631, C632, C633, C641, C707, C709, C710, C732, C734, C783, C785, C789, C791 10 C103, C104, C105, C106, C107, C108, C117, C118, C130, C201, C203, C216, C221, C249, C302, C304, C321, C322, C330, C331, C343, C345, C347, C400, C402, C410, C412, C421, C422, C453, C630, C640, C690, C691, C706, C708, C722, C723, C731, C733, C784, C788, C790 46 U400 43 41 F70 47 U410 62 FB94, FB95, FB96, FB97, FB98, FB99, FB119, FB120, FB420, FB801, FB802, FB803, FB804, FB805, FB806, FB807, FB808, FB809, FB810, FB811, R401, R410 80 R130, R199, R431 82 R721 84 R720, R723 85 R722 14 C222, C726 15 C70, C703, C729 16 C307, C308, C608, C615 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 301801 IC NFC/RFID TAG 64KB EEPROM 8SOI 301809 IC BUS TRANSCVR 4BIT 16-UQFN 301812 IC LOAD SWITCH LV DUAL SOT23-8 301813 IC SWITCH SPDT SC70-6 301832 Supercap, 120mF, 20%, 5.5V IC NFC/RFID TAG 64KB EEPROM 8SOI IC BUS TRANSCVR 4BIT 16-UQFN IC LOAD SWITCH LV DUAL SOT23-8 IC SWITCH SPDT SC70-6 ESR = 140 mOhm 20x18x3mm -40 to +85C 301837 RES SMD 226K OHM 1% 1/10W 0402 301838 CAP CER 0.22UF 10% 10V X7R 0402 303335 0805 PROBE PAD RES SMD 226K OHM 1% 1/10W 0402 CAP CER 0.22UF 10% 10V X7R 0402 SMD 0805 TEST PROBE PAD 303346 CONN UMC JACK STR 50 OHM SMD CONN UMC JACK STR 50 OHM SMD 303390 CAP CER 0.5PF +/-0.05pF 50V NP0 0402 B CAP CER 0.5PF +/-0.05pF 50V NP0 0402 303351 CAP CER 22UF 10V 20% X5R 0805 303371 Technomelt PA 678 Thermoplastic Polyamide 6dB 303389 Antennas LTE 700-LTE 2400MHz Max RL -
A 303391 RES SMD 100 OHM 1% 1/10W 0603 303392 CAP CER 2.2PF 50V NP0 0402 303393 FIXED IND 3.3NH 300MA 190 MOHM 303394 FIXED IND 15NH 5% 300MA 460 MOHM 303395 RF Shield, E-Series CMU Board 303397 CAP CER 12PF 5% 50V NP0 0402 303483 Solid Silicone Pad, .75" x .75"x.031" Thk, Red,, 30 Durometer w/ PSA backing CAP CER 22UF 10V 20% X5R 0805 Technomelt PA 678 Thermoplastic Polyamide, UL file E182771, Continuous operating temperature -40C to 140C. Antennas LTE 700-LTE 2400MHz Max RL -
6dB, Continuous operating temperature -
40C to 125C RES SMD 100 OHM 1% 1/10W 0603 CAP CER 2.2PF 50V NP0 0402 FIXED IND 3.3NH 300MA 190 MOHM FIXED IND 15NH 5% 300MA 460 MOHM RF Shield, E-Series CMU Board 0.3mm Thick Nickel Silver 770 Half Hard CAP CER 12PF 5% 50V NP0 0402 Solid Silicone Pad, .75" x .75"x.031" Thk, Red, 30 Durometer w/ PSA backing, Continuous operating temperature range -
40C to 105C (min.) 303512 CAP CER 0.022UF 10% 35V X7R 0402 303513 FERRITE BEAD 26 OHM 0603 303525 Res, thick film, 0 ohm, 1/16W, 1%, 0402 303526 IC, switching regulator, buck-boost, LTC3112, TSSOP-20 303530 FERRITE BEAD 220 OHM at 100 MHz 0603 303531 Oscillator, 32.768KHz, 3.3V 303534 RES 100K OHM 1/16W 1% 0402 SMD 303535 RES 1K OHM 1/10W 1% 0603 SMD AUTOMOTIVE 303536 RES SMD 10K OHM 1% 1/10W 0402 CAP CER 0.022UF 10% 35V X7R 0402 FERRITE BEAD 26 OHM 0603 0 ohm 0402 LTC3112, TSSOP-20 FERRITE BEAD 220 OHM at 100 MHz 0603
'-40 to +85C RES 100K OHM 1/16W 1% 0402 SMD RES 1K OHM 1/10W 1% 0603 SMD AUTOMOTIVE RES SMD 10K OHM 1% 1/10W 0402 303537 RES SMD 274K OHM 1% 1/10W 0402 303538 RES 1.2M OHM 1% 1/10W 0402 RES SMD 274K OHM 1% 1/10W 0402 RES 1.2M OHM 1% 1/10W 0402 303540 Switch, Reed, 0.5A, 10-15 AT, SMT 303541 TRANS 2NPN 65V 0.1A SOT363 TRANS 2NPN 65V 0.1A SOT363 B B A C A B B A A C C C B A A G B A B A A A A A B A A A A A B A 2 EA 0.25 LB 1 EA 4 EA 2 EA 1 EA 1 EA 1 EA 1 EA 8 EA 0 EA 1 EA 1 EA 3 EA 1 EA 1 EA 1 EA 0 EA 2 EA 1 EA 1 EA 2 EA 4 EA 1 EA 3 EA 1 EA 4 EA 9 EA 7 EA 2 EA 16 EA 1 EA 1 EA 50 U220 53 U321, U331, U652, U691 54 U240, U450 55 U721 21 C611 87 R725 12 C424 69 TP101, TP240, TP340, TP445, TP450, TP520, TP606, TP700 31 24 C401, C411 70 3 A620 26 C622 88 R605, R784, R789 27 R624 60 C623 65 L620 38 28 C613, C614 42 J620 - Only installed for design qualification testing. Material Used for encapsulating Electronics IS PART L623 NOPOP NOPOP SHLD700 Place Pad over C611 to protect from high temperature molding process C120, C121, C202, C204, C212, C213, C244, C248, C301, C303, C323, C344, C423, C452, C602, C607, C642 95 C702 96 L721, L722 75 R342, R343, R344, R705 44 U720 64 l80, L601, L602 71 X130 77 R210, R211, R660, R663 78 R320, R640, R654, R655, R656, R657, R692, R693, R694 81 R224, R225, R308, R422, R423, R645, R704 83 R703, R724 86 R430, R601, R602, R603, R604, R701, R780, R781, R782, R783, R785, R786, R787, R788, R790, R791 92 S430 93 T660 IS PART 303508 CAP CER 2.2UF 10% 10V X6S 0402 CAP CER 2.2UF 10% 10V X6S 0402 24 EA 11 C97, C98, C99, C100, C101, C102, C119, 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 303542 IC OPAMP GP 3KHZ RToR TSOT23-5 303544 IC REG BUCK ADJ 0.3A SYNC 10MSOP 303545 Res, thick film, 10.0K, 1/10W, 1%, 0603
'-40 to 125C IC REG BUCK ADJ 0.3A SYNC 10MSOP A A A A B A A B C A A A A A A A A A 303557 RES 35.7 Ohm 1% 2W 2512 303565 Diode, Schottky, 40V, 3A, SMB 303615 Wire, 26AWG, 7/34, 150V, IR XLPVC, White, 1000 FT 303617 RF ANTENNA GPS/Glonass, Patch, 18x18x4mm 303621 CAP CER 10UF 10V 10% X5R 0805 AUTOMOTIVE 303632 FAB, CMU3 board 303637 IC MAGNETOMETER IIS2MDC XYZ DIGITAL 12DFN 303638 MOSFET N-CH 50V 0.2A SOT-23 303639 MOSFET P-CH 20V 8A 8-SOIC 303640 CAP FEEDTHRU 0.01UF 100V 1206 303642 IND 10UH 20% 700MA 380 MOHM 1210 303671 MOD RX SE873Q5 GNSS 24LCC 303672 DIODE ZENER 6.2V 5% 200MW SMINI2 303677 DIODE ZENER 6.2V 5% 5W DO214AA(SMB) 303689 CAP CER 0.01uF 500V 20% X7R 0805 303690 CAP CER 47PF 10% 500V X8G 0603 Hi-Q B 303691 Supercap, 10F-12F, 2.7V, 10x30mm, radial, A
-20/+10%
303725 FIXED IND 13nH 3% 400mA 260 mOHM A 303742 NFC STAMP FLEX ANTENNA 55X45MM A 3 EA 1 EA 20 EA 2 EA 4 EA 1 ROL 1 EA 1 EA 1 EA 0 EA 1 EA 1 EA 1 EA 1 EA 1 EA 18 EA 6 EA 4 EA 4 EA 3 EA 1 EA 1 EA RES 35.7 Ohm or 36 Ohm 1% 2W 2512 Diode, Schottky, 40V, 3A, SMB 0.25mm insulation thickness, UL1429 style, Alpha Wire UL file E163869, CSA AWM I A/B FT1, Continuous operating temperature
-55C to 80C RF ANTENNA 1.56-1.61GHz, Patch, 18x18x4mm, Continuous operating temperature is -40C to 85C. CAP CER 10UF 10V 10% X5R 0805 AUTOMOTIVE Fabrication files for the CMU3 Main circuit board with LTE-2G Cellular modem IC MAGNETOMETER XYZ DIGITAL 12DFN MOSFET N-CH 50V 0.2A SOT-23 Thermal resistance 380 C/W MOSFET P-CH 20V 8A 8-SOIC. Thermal resistance with copper under part is 105 C/W CAP FEEDTHRU 0.01UF 100V 1206 Shielded Inductor for Power Line MOD RX SE873Q5 GNSS 24LCC DIODE ZENER 6.2V 5% 200MW SMINI2 DIODE ZENER 6.2V 5W 5%
DO214AA(SMB) CAP CER 0.01UF 500V 20% X7R 0805, -55 to 125C, 1.4mm thick 47pF 10% 500V Ceramic Capacitor X8G 0603 (1608 Metric) High Reliability DCRmax <= 85mohm ACRmax <= 60mohm Ileak <= 30uA Icont(max) >= 3.5A Ipeak(max) >= 7.7A Temp = -40 to 70C FIXED IND 13nH 3% 400mA 260 mOHM NFC STAMP FLEX ANTENNA 55X45MM, without ferrite, Continuous operating temperature is -30C to 85C. 13.56 MHz, 2.59 uH, 0.17mm thick 45 U601, U780, U781 49 U700 74 R321, R322, R323, R324, R325, R326, R327, R329, R331, R332, R661, R662, R717, R718, R727, R728, R729, R730, R731, R732 IS PART 76 R70, R71 32 D70, D71, D72, D73 4 Cable1 IS PART IS PART Two 4.75 inch length wires, +/- 0.25 inch, strip per antenna A220 1 A300 13 C705 72 FAB 51 94 Q702 98 Q701 IS PART NOPOP U420 61 EMI1 63 L700 57 U302 34 D303, D304, D305, D306, D307, D308, D309, D310, D311, D312, D717, D718, D727, D728, D729, D730, D731, D732 IS PART 36 D301, D302, D701, D702, D721, D722 IS PART 9 C225, C226, C227, C228 IS PART 23 C305, C306, C620, C621 8 C780, C781, C782 IS PART C625 only installed for Design qualification 66 L621 2 A220 Attach with Cable1 4 4G_AUX_COMM_MODULE-XX 4G Auxiliary Communications module for the EMU A 1 EA 91 IS PART - T5 components soldered to board, other configurations soldered to header AUX1 5 06_4G_COMM_OPTION 6 4G_DUST_MANAGER_SUB-CIRCUIT 06_4G_Communications_Option for E-
series 4G_Dust Mesh Network Manager Sub Circuit 301487 CAP CER 0.1UF 50V 10% X7R 0402 301761 Crystal 32.7680kHz 20ppm 12.5pF 90 kOhm -40C - 85C Surface Mount 2-SMD 301765 FILTER CHIP 1000 OHM 250MA 0402 301772 Crystal 20.0000MHz 10ppm 10pF 50 Ohm -
A 60C - 105C Surface Mount HC49/US Auxiliary Communications module for the EMU 04=Primary Cell Phone 05=Primary Cell Phone and Local WSN Manager 06=Primary Cell Phone, Local WSN Manager and Intra-Train Network 07=Primary Cell Phone, Local WSN Manager and Bluetooth Module 08=Primary Cell Phone, Local WSN Manager and WIFI Module 09=Primary Cell Phone, Local WSN Manager and Satellite Module 06_4G_Communications_Option BOM structure 4G_Dust Mesh Network Manager Sub Circuit CAP CER 0.1UF 50V 10% X7R 0402 Crystal 32.7680kHz 20ppm 12.5pF 90 kOhm -40C - 85C Surface Mount 2-SMD FILTER CHIP 1000 OHM at 100MHz 250MA 0402 Crystal 20.0000MHz 10ppm 10pF 50 Ohm -
60C - 105C Surface Mount HC49/US 1 EA 1 EA 2 EA 1 EA 6 EA 1 EA 2 EA 4 EA 1 EA 1 EA 1 EA 1 EA 1 EA 3 EA 1 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA B 301775 RES SMD 1K OHM 1% 1/10W 0402 B 301781 RES SMD 63.4K OHM 1% 1/10W 0402 B 301785 CAP CER 68PF 50V 5% NP0 0402 301788 CAP CER 6.2PF +/-0.25pF 50V NP0 0402 B RES SMD 1K OHM 1% 1/10W 0402 RES SMD 63.4K OHM 1% 1/10W 0402 CAP CER 68PF 50V 5% NP0 0402 CAP CER 6.2PF +/-0.25pF 50V NP0 0402 301790 CAP CER 0.47UF 10V 10% X5R 0402 301791 CAP CER 56nF 16V 10% X7R 0402 C B CAP CER 0.47UF 10V 10% X5R 0402 CAP CER 56nF 16V 10% X7R 0402 1 EA 10 EA A 301807 SAW FILTER RF 2441.8MHZ SM3030-6 A 301812 IC LOAD SWITCH LV DUAL SOT23-8 B 301838 CAP CER 0.22UF 10% 10V X7R 0402 B 303508 CAP CER 2.2UF 10% 10V X6S 0402 A 303525 Res, thick film, 0 ohm, 1/16W, 1%, 0402 303539 Inductor, 2.2uH, 120mA, 0603, +/-20%
A 303690 CAP CER 47PF 10% 500V X8G 0603 Hi-Q B Manager, SmartMesh IP, DUST, Local Sensor Manager A 301800 IC SMARTMESH IP MNGR 2.4GHZ 72QFN A Firmware, SmartMesh IP, DUST LTC5800 IPM Manager w/ FUSE TABLE 1.4.2.2 Firmware, SmartMesh IP, DUST LTC5800 IWR Manager FUSE_TABLE, SmartMesh IP, DUST LTC5800 IPM Manager EMU board 1.4.2.2 SAW FILTER RF 2441.8MHZ SM3030-6 IC LOAD SWITCH LV DUAL SOT23-8 CAP CER 0.22UF 10% 10V X7R 0402 CAP CER 2.2UF 10% 10V X6S 0402 0 ohm 0402 Old P/N 155-00004 47pF 10% 500V Ceramic Capacitor X8G 0603 (1608 Metric) High Reliability Local Sensor Manager for the EMU series product IC SMARTMESH IP MNGR 2.4GHZ 72QFN Firmware, SmartMesh IP, DUST LTC5800 IPM Manager w/ FUSETABLE Created for the EMU project Firmware, SmartMesh IP, DUST LTC5800 IWR Manager This is the FUSE TABLE for the DUST SmartMesh IP Manager on the EMU boards. This file defines the crystals and tuning for board stackup. This file may need to be created for different PCB boards. 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 7 Mgr, SmartMesh IP, DUST 8 510-00037 9 510-00034 9 510-00036 A A C A B A A 6 T5_Defined_In_SubCircuit IS PART IS PART C513, C514 X530 FB550, FB551, FB552, FB553, FB554, FB555 X520 R502, R503 R505, R508, R509, R523 C530 C519 C507 C503, C504, C505, C506, C508, C509, C510, C511, C515, C516 SAW580 U520 C517 C512, C520, C521 R506 L501 C583, C584 U500 IS PART 6 830-00044 PCBA, E6-MOTE for 4G CMU PCBA, E6-MOTE for 4G CMU 1 EA T6_Module IS PART 7 175-00016 7 7 7 7 FAB, E6-MOTE for EMU FAB, E6-MOTE for EMU 300800 CAP CER 47UF 16V 20% X5R 1210 301488 CAP CER 4.7UF 6.3V 10% X5R 0402 301631 CAP CER 10PF 5% 50V NP0 0402 301741 CBL PLUG-OF-NAILS 10-PIN TC2050 CAP CER 4.7UF 6.3V 10% X5R 0402 CAP CER 10PF 5% 50V NP0 0402 CBL PLUG-OF-NAILS 10-PIN TC2050 301761 Crystal 32.7680kHz 20ppm 12.5pF 90 kOhm -40C - 85C Surface Mount 2-SMD Crystal 32.7680kHz 20ppm 12.5pF 90 kOhm -40C - 85C Surface Mount 2-SMD F D B B B A B B B A C B A B A B C C B B C A A A A 301765 FILTER CHIP 1000 OHM 250MA 0402 301772 Crystal 20.0000MHz 10ppm 10pF 50 Ohm -
A 60C - 105C Surface Mount HC49/US 301775 RES SMD 1K OHM 1% 1/10W 0402 301781 RES SMD 63.4K OHM 1% 1/10W 0402 301786 CAP CER 1PF 10% 50V NP0 0402 301790 CAP CER 0.47UF 10V 10% X5R 0402 301791 CAP CER 56nF 16V 10% X7R 0402 301812 IC LOAD SWITCH LV DUAL SOT23-8 301838 CAP CER 0.22UF 10% 10V X7R 0402 303359 FIXED IND 3.6NH 170MA 500 MOHM 303360 FIXED IND 2.7NH 220MA 300 MOHM 303361 HEADER, 16pin, 2row, 79mil pitch, 250mil spacing 303362 XFRMR BALUN RF 2.4GHZ SMD 303364 SmartMeshIP MOTE 72QFN w/ Software 303363 SMARTMESH IP MOTE 2.4GHZ 72QFN Firmware, SmartMesh IP, DUST LTC5800 IPM E6 Mote with FuseTable FUSE_TABLE, SmartMesh IP, DUST LTC5800 IPM Mote E6 board Firmware, SmartMesh IP, DUST LTC5800 IPM Mote 303365 IC, PA-LNA, 2.4GHz Front End Module 303366 CAP CER 100PF 5% 50V C0G 0402 303388 HEADER, 4pin, 2row, 79mil pitch, 250mil spacing A A B 1.4.1.8 1.4.1 303525 Res, thick film, 0 ohm, 1/16W, 1%, 0402 303536 RES SMD 10K OHM 1% 1/10W 0402 303539 Inductor, 2.2uH, 120mA, 0603, +/-20%
303560 2.4GHz Patch Antenna (25*25*4mm) with 400mm RG-188A Open/Strip/Tin 2/2/2mm 1 EA 1 EA 4 EA 6 EA 0 EA 1 EA 9 EA 1 EA 3 EA 5 EA 2 EA 1 EA 16 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 2 EA 1 EA FILTER CHIP 1000 OHM at 100MHz 250MA 0402 Crystal 20.0000MHz 10ppm 10pF 50 Ohm -
60C - 105C Surface Mount HC49/US RES SMD 1K OHM 1% 1/10W 0402 RES SMD 63.4K OHM 1% 1/10W 0402 CAP CER 1PF 10% 50V NP0 0402 CAP CER 0.47UF 10V 10% X5R 0402 CAP CER 56nF 16V 10% X7R 0402 IC LOAD SWITCH LV DUAL SOT23-8 CAP CER 0.22UF 10% 10V X7R 0402 FIXED IND 3.6NH 170MA 500 MOHM FIXED IND 2.7NH 220MA 300 MOHM HEADER, 16pin, 2row, 79mil pitch, 250mil spacing, UL file E111594, Continuous operating temperature is -55C to 125C XFRMR BALUN RF 2.4GHZ SMD SmartMeshIP MOTE 72QFN w/ Software SMARTMESH IP MOTE 2.4GHZ 72QFN Firmware, SmartMesh IP, DUST LTC5800 IPM E6 Mote with FuseTable FUSE_TABLE, SmartMesh IP, DUST LTC5800 IPM Mote E6 board Firmware, SmartMesh IP, DUST LTC5800 IPM Mote IC, PA-LNA, 2.4GHz Front End Module CAP CER 100PF 5% 50V C0G 0402 HEADER, 4pin, 2row, 79mil pitch, 250mil spacing, UL file E111594, Continuous operating temperature -55 to 125C 0 ohm 0402 RES SMD 10K OHM 1% 1/10W 0402 Old P/N 155-00004 2.4GHz Patch Antenna (25*25*4mm) with 400mm RG-188A coax cable Open/Strip/Tin 2/2/2mm. Cable per MIL-C-17D/69B RG 188A/U. Continuous operating temperature 40 to 85C. Cable diameter is 2.67mm
[0.105] OD. Tolerance is 0.13mm [0.005]. 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 8 510-00040 9 510-00038 9 510-00039 C79 C10,C12,C20,C70 C17,C61,C72,C74,C76,C78 J1, J2 NOPOP, Cable Assembly is for Programming and Debug Purposes FB2,FB3,FB4,FB5,FB6,FB7,FB8,FB9,FB10 R2, R3, R21 R4,R5,R6,R23,R24 C80,C81 C5 C1,C2,C3,C4,C6,C7,C8,C9,C13, C15,C16,C22,C71,C73,C75,C77 U20 C14, C90 L72 L80 H1 X2 X1 T60 U1 U70 C60 H2 R1, R71 R22 L1,L70 RF1 Used for mechanical alignment Solder BNC cable to PCB footprint at a 45 degree angle. 303690 CAP CER 47PF 10% 500V X8G 0603 Hi-Q B 47pF 10% 500V Ceramic Capacitor X8G 0603 (1608 Metric) High Reliability 2 EA C130,C131 IS PART 7 780-00066 SCH, E6-MOTE for 4G CMU 4 780-00061 Schematic, CMU3 4 CELL_MODEM-T Cell modem, GSM, quad band, 910 family C 5 4_CELL_MODEM_OPTION 4_Cell_Modem_Option for E-series CMU 6 ME910C1-WW Cell modem, LTE-GSM, ME910C1-WW 4 Memory_8SOIC-M Memory_RAM_8SOIC 5 1_MEMORY_OPTION 1_Memory_Option for E-series CMU 6 4 Processor_100LQFP14x14-P 301756 IC SRAM 1MBIT 20MHZ 8SOIC Processor with a 100LQFP 14x14mm package size 5 0_PROCESSOR_OPTION 0_Processor_Option for E-series CMU 6 301773 IC MCU 32BIT 1024KB FLSH 100LQFP 4 SIM_CARD-UU SIM CARD-UU for Cell Modem 5 NA_SIM_OPTION NA SIM Option for E-series CMU A D A B B A B B A A C B E Generated for IONX Production by Arena. All information contained in this document is proprietary and confidential. Schematic for the E6-MOTE used in the EMU using the DUST Eterna Manager with no external flash or memory. 4G CMU uses 47pF 10% capacitors. Schematic for the CMU3 board. this board is designed with ME910-WW LTE and 2G cellular modem. This is an item used as a placeholder for various 910 modem configurations offered by 4_Cell_Modem_Option for 2G/4G Modem place holder for BOM structure Cell modem, LTE-GSM, ME910C1-WW Without GNSS AT+CGMR Firmware version M0B.800003 This is a placeholder for various RAM memory configurations. 1_Memory_Option place holder for BOM structure IC SRAM 1MBIT 20MHZ 8SOIC This is a place holder for the possibility of changing processors out depending on required functionality. 0_Processor_Option place holder for BOM structure IC MCU 32BIT 1024KB FLSH 100LQFP COT -40C to 85C This is a placeholder for the SIM Card selection on the EMU product. North American SIM_Option for E-series CMU North American Option, 2G-3G SIM Card, Embedded, SLM76CF5120P, 8 pin, VQFN-
8-1 0 EA 0 EA 1 EA 1 EA 1 EA 2 EA 1 EA 2 EA 1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 89 73 U600 U600 U600 68 U201, U202 U201, U202 58 U101 U101 U101 90 U630 T designates what item in the sub-assembly to install. 4 Option is 4G/2G cellular module 3 Option is Universal 2/3G Chip Memory Populated U201, U202 Option 1 populates these parts 0 Option is for Giant Gecko Rev 0 UU in the part number defines what country code will go into the product. U630 North America SIM 6 301701-NA3 NA3 SIM Option for E-series CMU U630 North American SIM
frequency | equipment class | purpose | ||
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1 | 2020-05-13 | 2405 ~ 2480 | DSS - Part 15 Spread Spectrum Transmitter | Original Equipment |
app s | Applicant Information | |||||
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1 | Effective |
2020-05-13
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1 | Applicant's complete, legal business name |
IONX LLC
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1 | FCC Registration Number (FRN) |
0024016016
|
||||
1 | Physical Address |
300 Willowbrook Lane Suite 320
|
||||
1 |
300 Willowbrook Lane
|
|||||
1 |
West Chester, PA
|
|||||
1 |
United States
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
T******@TIMCOENGR.COM
|
||||
1 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
2ADEP
|
||||
1 | Equipment Product Code |
CMUE6-B
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
E******** J****** M******
|
||||
1 | Title |
General Manager
|
||||
1 | Telephone Number |
48465********
|
||||
1 | Fax Number |
48465********
|
||||
1 |
e******@ionxlive.com
|
|||||
app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DSS - Part 15 Spread Spectrum Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Communications Management Unit | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | Yes | ||||
1 | Grant Comments | Output Power listed is conducted. The antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not transmit simultaneously with any other antenna or transmitter, except in accordance with FCC multi-transmitter product procedures. | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
Retlif Testing Laboratories
|
||||
1 | Name |
R****** R****
|
||||
1 | Telephone Number |
215-2******** Extension:
|
||||
1 |
R******@Retlif.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | 2405.00000000 | 2480.00000000 | 0.0230000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC