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Exhibit D Users Manual per 2 1033 b3 | Users Manual | 2.71 MiB | September 10 2018 | |||
| 1 | Cover Letter(s) | September 10 2018 | ||||||
| 1 | Cover Letter(s) | September 10 2018 | ||||||
| 1 | ID Label/Location Info | September 10 2018 | ||||||
| 1 | External Photos | September 10 2018 | ||||||
| 1 | Internal Photos | September 10 2018 | ||||||
| 1 | Test Setup Photos | September 10 2018 | ||||||
| 1 | Test Report | September 10 2018 |
| 1 | Exhibit D Users Manual per 2 1033 b3 | Users Manual | 2.71 MiB | September 10 2018 |
IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com IONX Technical Data Installation Manual for the Edge E-Series Communications Management Unit (CMU) IONX LLC 515 S. Franklin St. West Chester, PA 19382 www.ionxlive.com 484.653.2600 _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 1 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 1) Warnings These instructions are not designed to imply or replace any operating or safety rules. It is the responsibility of the installer to understand and follow all company safety practices. WARNING In order to comply with hazardous classification, only those items specifically listed can be used and must be used only as shown. Substitution of components may affect intrinsic safety. WARNING Installation shall be carried out in accordance with the applicable code of practice by suitably-trained personnel. WARNING Repair of this equipment shall be carried out in accordance with the applicable code of practice. WARNING Any machining, drilling, and/or sanding related to the installation of this system should be pre-approved by the authorized department before work is started. WARNING If the equipment is likely to come into contact with aggressive substances, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected, thus ensuring that the type of protection is not compromised. WARNING RF Device: Unit cannot be painted or coated with any material. Coating can adversely affect the performance of the device. Unit shall be masked appropriately if post installation coating is required. WARNING EXPLOSION HAZARD: The equipment temperature Class is T4 and only certified for use in ambient temperatures. Product is rated from -40C to +55C and should not be used outside this range in an explosive environment. WARNING EXPLOSION HAZARD: Installation shall be carried out in accordance with the applicable code of practice by suitable trained personnel. WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD: Under certain extreme circumstances, the non-metallic parts incorporated in the enclosure of this equipment may generate an ignition-capable level of electrostatic charge. Therefore the equipment shall not be installed in a location where the external conditions are conducive to the build-up of electrostatic charge on such surfaces. This is particularly important if the equipment is installed in a zone 0 location. WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD: Suitable for hose down cleaning only. Do not clean unit with a dry cloth. Static can be generated when two dry parts are rubbed together. WARNING DO NOT OPEN WHEN EXPLOSIVE ATMOSPHERE IS PRESENT. Battery replacement shall be done in an area known to be non-hazardous. Use only replaceable battery pack IONX model 303382 (19 mAH) or 303406 (76 mAH). See battery replacement procedure in Appendix F. WARNING Products contain Primary Lithium batteries. Proper disposal procedures are required at end of life conditions. Use local regulatory disposal method for lithium Thionyl chloride batteries. For example, disposal procedure 49 CFR 173.185. _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 2 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 1) Avertissements Ces instructions ne sont pas conues pour impliquer ou remplacer des rgles d'utilisation ou de scurit. Il est de la responsabilit de l'installateur de comprendre et de suivre toutes les pratiques de scurit de l'entreprise. Instructions compltes pour utiliser CMU en franais en attente. AVERTISSEMENT Afin de se conformer la classification des matires dangereuses, seuls les lments spcifiquement numrs peuvent tre utiliss et doivent tre utiliss uniquement comme indiqu. La substitution de composants peut affecter la scurit intrinsque. AVERTISSEMENT L'installation doit tre effectue conformment au code de pratique applicable par du personnel dment form. AVERTISSEMENT La rparation de cet quipement doit tre effectue conformment au code de pratique applicable. AVERTISSEMENT Tout usinage, perage et / ou ponage li l'installation de ce systme doit tre pralablement approuv par le service autoris avant le dbut des travaux. AVERTISSEMENT Si l'quipement est susceptible d'entrer en contact avec des substances agressives, il est de la responsabilit de l'utilisateur de prendre les prcautions appropries qui empchent qu'il soit affect de manire ngative, garantissant ainsi que le type de protection n'est pas compromis. ATTENTION Dispositif RF: L'unit ne peut tre peinte ou revtue d'aucun matriau. Le revtement peut nuire aux performances de l'appareil. L'unit doit tre masque de manire approprie si un revtement post-installation est requis. ATTENTION DANGER D'EXPLOSION: La classe de temprature de l'quipement est T4 et seulement certifie pour une utilisation des tempratures ambiantes. Le produit est valu de -
onnement explosif. ATTENTION DANGER D'EXPLOSION: L'installation doit tre effectue conformment au code de pratique en vigueur par du personnel qualifi. ATTENTION DANGER DE CHARGE LECTROSTATIQUE POTENTIEL: Dans certaines circonstances extrmes, les pices non mtalliques incorpores dans l'enveloppe de cet quipement peuvent gnrer un niveau de charge lectrostatique capable d'amorage. Par consquent, l'quipement ne doit pas tre install dans un endroit o les conditions externes favorisent l'accumulation de charges lectrostatiques sur ces surfaces. Ceci est particulirement important si l'quipement est install dans un emplacement de la zone 0. ATTENTION DANGER DE CHARGE LECTROSTATIQUE POTENTIEL: Convient uniquement au nettoyage par tuyau. Ne nettoyez pas l'appareil avec un chiffon sec. Statique peut tre gnr lorsque deux parties sches sont frottes ensemble. ATTENTION NE PAS OUVRIR LORSQU'UNE ATMOSPHRE EXPLOSIVE EST PRSENTE. Le remplacement de la batterie doit tre effectu dans une zone connue comme non dangereuse. Utilisez uniquement une batterie remplaable IONX modle 303382 (19 mAH) ou 303406 (76 mAH). Voir la procdure de remplacement de la batterie l'annexe F. ATTENTION Les produits contiennent des batteries au lithium primaire. Des procdures d'limination appropries sont requises en fin de vie. Utiliser une mthode d'limination rglementaire locale pour les piles au lithium-chlorure de thionyle. Par exemple, procdure d'limination 49 CFR 173.185. _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 3 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 2 Unpacking the CMU Required Tools/Materials Description Securing self-drilling screws Securing CMU to bracket Tool Name
(Part No) 3/8 Magnetic Drive Socket T-27 Tamper-Resistant Torx driver If using a knife to cut the tape, do not let the blade extend more than inch inside of the cardboard box. 2.1 2.2 2.3
[WDL1]
Inspect shipping box/s to make sure there is no damage. Carefully unpack the shipping box making sure to open the top of the box. There will be instruction guide/s for modules associated with the system order. Open shipping box/s and verify that the internal contents match the shipping receipt. Contact IONX Support Center (Appendix C) in the event of any above problems.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 4 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 3 Activating the CMU Warning: NFC tag reader is not for use in potentially explosive atmospheres. Activate the CMU on a benchtop in a non-hazardous area. ATTENTION: Le lecteur d'tiquette NFC ne doit pas tre utilis dans des atmosphres potentiellement explosives. Activer la CMU sur une paillasse dans une zone non dangereuse. 3.1 Before starting 3.1.1 Confirm your email address is set-up in the IONX TARA system by emailing 3.1.2 tara@ionxlive.com with help in the subject line. If there is no reply, contact the IONX Support Center (Appendix C) to get your email address set-up to use TARA and IONXlive.net. 3.1.3 Download the IONX E-series application for NFC reader. 3.1.4 Start Ionx application. 3.2 Place NFC reader device near yellow label of CMU. This wakes the CMU from deep sleep. 3.3 Confirm device wake up message was received using IONX E-series application. 3.4 Alternately, some CMU devices may be activated by removing a magnet, under tape, on the top surface of the CMU. 3.5 Attach the CMU to the mounting plate or car using the supplied hardware. 3.6 See mechanical installation drawings in Appendix A for specific mounting details 3.7 If the CMU is being mounted to a hatch, be sure the hatch is closed after the CMU has been mounted (Figure 6). 3.8 Associate the CMU with the car according to Section 4. Figure 6: Final CMU connection to mounting plate _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 5 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4 Associating the CMU The IONX Totally Autonomous Reporting Agent (TARA) is used to associate the car number with the CMU. This is completed by email using an email-enabled smart phone or any computer with email access. 4.1 Before starting 4.1.1 Confirm your email address is set-up in the IONX TARA system by emailing 4.1.2 tara@ionxlive.com with help in the subject line. If there is no reply within 60 minutes, contact the IONX Support Center
(Appendix D) to get your email address set-up to use TARA and IONXlive.net. 4.2 Associating the Car Number to the CMU 4.2.1 Start a new email message To: type TARA@IONXLive.com Subject: type I or i period . The serial number of the CMU Period . The Car initials Period . The Car number which the CMU is installed on Period . Company Name Example: I.SerialNumber.CarInitial.CarNumber.CompanyName Example: I.E6AA015000.ABCX.1234.ABCRailroad Send the message 4.2.2 4.2.3 A response message confirming the installation will be sent from TARA (Figure 7) Success!
Unit E6AA015000 now installed on ABCX 1234 associated to ABC. If this is not correct -
Contact IONX Support at 484-653-2600.
**This is an automated report email, please do not reply directly to this message as it will be discarded. Figure 7: Sample Installation Response _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 6 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.2.4 The CMU is associated with the car number. The installation is complete. The car now can be released into service. 4.3 For replacing a device on a car, start a new email message To: type TARA@IONXLive.net Subject: type o o o o o o o o o R or r period . The serial number of the old replaced CMU Period . The serial number of the new CMU being installed Period . The Car initials Period . The Car number which the CMU is installed on Example: R.OldSerialNumber.NewSerialNumber.CarInitial.CarNumber Example: R.E5AC011001.E4AB011000.ABCX.1234 4.3.1 An email response message confirming the replacement will be sent from TARA. 4.3.2 To see details of all TARA email service commands, go to Appendix C. 4.4 Using the TARA web site 4.4.1 Click on the link below and log in using the same credentials you use to access the IONX web site:-
https://www.ionxlive.net/IonxLiveMassTARA/
Note: If you receive the error message User is not a valid TARA user, please contact IONX support to be added to the list of valid TARA users.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 7 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.4.2 After logging in, you should see the following screen. This is the Install tab and should be used if installing a device on a new car. If replacing a device on a car, please see the Replace command instructions in section 6.3.3.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 8 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.4.3 If installing only one device, fill in the serial number of the CMU to be installed, the car name and number (format ABCD 123456) and choose the customer name from the dropdown. Then press the Install button. The following message should be displayed:-
'Success! Unit <Serial Number> is now installed on <Car Mark> associated to
<Customer>. If this is not correct - Contact customer support at IONX - 484-653-
2600.'
If the above message is not displayed and an error message displayed which you do not understand, please capture the message and send to IONX Support for further investigation. Note that IONX installers will have access to all customers from the dropdown list.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 9 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.4.4 If installing multiple devices, please use the section at the bottom of the page. Up to five (5) devices can be installed at one time. Success messages will be displayed for all installed devices and they will be removed from the table. Unsuccessful installs will still remain in the table for correction and error messages will be displayed for them.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 10 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.5 Other TARA Web Site Commands. The TARA web site also can be used to send other TARA commands namely uninstall, replace, change, wireless sensor monitor (WSM), detailed status and change battery (certain customers). Below is a short description of each function. Note that descriptions for TARA commands not used during installation can be found in Appendix B. 4.5.1 Uninstall Used when uninstalling IONX CMU devices from cars. Enter the serial number and car name for the device to be uninstalled. Check the RMA check box if the device is to be returned to IONX and press the Uninstall button. If the RMA checkbox is selected, the unit will be moved to the IONX uninstalled fleet, otherwise it will be moved to the customer uninstalled fleet. Note that the car name entered must be in the format ABCD 123456 unless the customer is designated as a European customer. European customers may enter the car name in any format. For multiple uninstalls, up to 5 devices can be uninstalled using the Uninstall Multiple Devices table at the bottom of the web page above. _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 11 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.5.2 Change battery. See Appendix F. 4.5.3 Replace Used when replacing an IONX CMU device on a car with another IONX CMU. Enter old CMU serial number (to be replaced), new CMU serial number (replacement) and car name. Press the Replace button. Note that the car name must be of the format ABCD 123456 unless the customer is designated as a European customer.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 12 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 4.5.4 Wireless Sensor Monitor (WSM) For information purposes only. Car sets are CMU devices plus Wireless Sensor Nodes (WSNs). WSM is used to determine if a CMU is awake and all WSNs have joined the network. Following the instructions on the web page and then enter the IONX CMU serial number and press the Monitor button. A table of the WSNs (serial number, node number and status) for the car set should be displayed.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 13 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com 5 Miscellaneous Translations available upon request. Traductions disponibles sur demande.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 14 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix A: Mechanicals A.1 E4S and E5S Dimensions Warning: Mounting bracket is required for CMU-E4S and CMU-E5S models when commissioning for use in potentially explosive atmosphere. IONX part number 302262, Isolation mount bracket for ExS, is approved for use in explosive atmosphere. Attention: Le support de montage est requis pour les modles CMU-E4S et CMU-E5S lors de la mise en service pour une utilisation dans une atmosphre potentiellement explosive. Le numro de pice IONX 302262, support de montage d'isolation pour ExS, est approuv pour une utilisation en atmosphre explosive.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 15 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.2 E4S and E5S Installation with Bracket _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 16 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.3 E4S and E5S Installation with Magnetic Bracket and Safety Tether Required Tools/Materials for Safety Tether Description Crimps ferrules to wire rope Ferrules for wire rope Wire rope for safety tether Tool Name
(Part No) Electricians Crimping Pliers 1/16 inch or 1.58 mm Ferrules - 2 per tether 1/16 inch or 1.58 mm Wire Rope 6 foot each _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 17 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com STEP 1 CHOOSE A LOCATION FOR THE CMU BRACKET THAT WILL SEE A CLEAR VIEW OF THE SKY. THIS WILL ENSURE GOOD GPS RECEPTION. STEP 2 ENSURE MOUNTING SURFACE IS FREE OF ANY IMPERFECTIONS THAT MAY PREVENT THE MAGNETS FROM MATING FLUSH AND SECURING TO THE RAILCAR SURFACE. STEP 3 THREAD THE WIRE ROPE THROUGH THE FERRULE AND AROUND ONE OF THE BRACKET FEET AND BACK THROUGH THE FERRULE AS SHOWN BELOW. MAKE THE WIRE LOOP TAUT AROUND THE BRACKET FOOT SO THE SAFETY TETHER CAN NOT BE REMOVED OVER THE MAGNET. (SEE SECOND PHOTO BELOW) USE ELECTRICIAN PLIERS TO CRIMP THE FERRULE. STEP 4 TAKE CAUTION THAT THE TETHER DOES NOT CAUSE A TRIPPING HAZARD OR GET TANGLED IN OTHER EQUIPMENT. STEP 5 IF THE ENTIRE LENGTH OF THE WIRE ROPE IS NOT NEEDED, PULL THE EXCESS WIRE THROUGH THE SECOND FERRULE, CRIMP, AND CUT OFF ANY EXCESS WIRE ROPE. _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 18 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com DIFFERENT TYPES OF PLIERS THAT CAN BE USED - SHOWS THE FERRULES IN EACH PLIER TYPE
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 19 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.4 E4S and E5S Dome Mounted _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 20 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.5 E4S and E5S J-Bolt Mounting _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 21 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 22 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.6 E4X, E5X and E6S Dimensions
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 23 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.7 E4X, E5X and E6S Installation with Bracket
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 24 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.8 E4X, E5X, and E6X with the mounting bracket _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 25 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com A.9 E4X, E5X, and E6X Dome Mounted
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 26 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix B: Validating the Installation Validating the installation is an optional step that will allow new installers to confirm the installation was completed correctly. Validation is done with the IONX Totally Autonomous Reporting Agent (TARA) or with IONXlive.net. Before starting:
B.1. Contact the IONX Support Center (Appendix D) to make sure your email address is registered to use TARA and IONXlive.net. Install Validation using IONXlive.net B.2 B.2.1 Navigate to www.IONXlive.net and login if a username and password has been supplied. B.2.2 Using the tracking navigator tree view on the left (See Figure 8):
B.2.2.1 Find the unit being validated and click on the name. B.2.2.2 If you have not associated the CMU with the car name the unit will appear as the serial number on the website. B.2.2.3 If you have associated the car with the CMU the unit will appear as the car name on the website. B.2.2.4 If you cannot find the unit serial number or the car name in the tracking navigator please contact the IONX Support Center (Appendix D). Figure 8: Selection of a car with the tracking navigator _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 27 of 47 B.3 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com B.2.3 Select serial number or the car name. The message pane in the lower right will update with the latest messages (Figure 9) Figure 9: IONXlive.net displaying the latest asset information B.2.4 B.2.5 If the installation was completed successfully, there should be a recent message from the device. If the message does not show up on the website please contact the IONX Support Center (Appendix D). If a recent message is shown on IONXlive.net the installation was successful. Install validation using TARA Note: TARA is case insensitive. Upper case or lower case letters may be used in the subject line or address. B.3.1 Find the device serial number of the CMU being installed. B.3.2 Start a new email message To: type TARA@IONXLive.com Subject: type M or m followed by a period . And the CMU serial number
(See Figure 11) Example: M.SerialNumber Example: M.GA0004522A _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 28 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Figure 11: Sample Email Request to TARA Send the email message B.3.3 B.3.3.1 A response email will be sent from TARA confirming:
B.3.3.2 The subscription to TARA for the CMU B.3.3.4 Example Below-Figure 12 Figure 12: Sample Email Response from TARA B3.4 A second email will be sent from TARA, which is the most recent location report sent from the CMU. B.3.4.1 The message will likely show a location message from where the IONX production facility is located. B.3.4.2 Disregard this message B.3.4.3 See Figure 13 _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 29 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com B.3.5 B.3.6 Figure 13: Sample TARA Message TARA now is configured to monitor the CMU. Repeat the process for all the CMUs being installed today The installation was successful if you find TARA emails for power up messages time stamped the same time the CMU was activated.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 30 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix C: Replace command The IONX Totally Autonomous Reporting Agent (TARA) is used to associate the car number with the CMU. If an IONX GPS device has already been installed on the car and associated, the replace command will be used. This is completed by email using an email-enabled smart phone or any computer with email access. C.1 Before starting C.1.1 C.1.2 Confirm your email address is set-up in the IONX TARA system by emailing tara@ionxlive.com with help in the subject line. If there is no reply, contact the IONX Support Center (Appendix D) to get your email address set-up to use TARA and IONXlive.net. C.2 Associating the Car Number to the CMU. C.2.1 Start a new email message To: type TARA@IONXLive.net Subject: type o o o o o o o o o R or r period . The serial number of the old replaced CMU Period . The serial number of the new CMU being installed Period . The Car initials Period . The Car number which the CMU is installed on Example: R.OldSerialNumber.NewSerialNumber.CarInitial.CarNumber Example: R.1234A. E6AA015000.ABCX.1234 C.2.2 Send the message _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 31 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com C.2.3 A response message confirming the installation will be sent from TARA. See example email in below:
Success!
Unit 1234A has been replaced by E6AA015000 for ABCX.1234. If this has been done in error -
Contact Customer Service at IONX - 484-653-2600.
**This is an automated report email, responding to this message will re-issue the same command. Sample Installation Response C.2.4 The CMU is associated with the car number. The installation is complete. The car now can be released into service.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 32 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix D: General Information D1. IONX Support Center An IONX Customer Service Representative can be reached via the following communication methods:
Phone (local):
Phone (toll-free):
Fax:
Email:
+1-484-653-2600, press 1 for Customer Service
+1-888-519-4050
+1-484-653-2601 supportcenter@ionxlive.com D2. Forcing the CMU to call If there is a problem verifying messages on the website or through TARA, the CMU can be forced to call for 24 hours after removing the installation magnet. Place the installation magnet onto the indentation, where it was located, at the time of shipping for 30-seconds then remove. The CMU should send a report within 15-minutes. If TARA is active for the CMU and no reports are received by email or on the website, contact the IONX Support Center.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 33 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com D4. Overview of CMU physical features IONX Contact Information Intrinsic Safety Certification Reed Switch
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 34 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix E: Trouble Shooting E1. Missed Wake-up Message If the wakeup message does not show up through TARA within 30-minutes of the magnet being removed, another message can be forced to be transmitted within 24 hours of the installation magnet being removed. See Appendix D3 General Information on Forcing the CMU to Call. E2. Opening and closing the hatch is not triggering an alarm E.2.1 If CMU was not installed in its final position within the 5-minute mounting period window after removing the installation magnet, an open/close hatch will not trigger an alarm. Contact the IONX Support Center (Appendix D) so a Customer Service Representative can correct the home position of the CMU. E.2.2 The CMU configuration is not set correctly. The CMU may not have been configured to report open/close or tilt alarms inside facilities where authorized personal will typically be handling cars. Contact the IONX Support Center (Appendix D) so a Customer Service Representative can check the configuration of the CMU. E3. Unit does not appear on IONXlive.net E.3.1 If the asset does not appear on IONXlive.net it could be a limitation of the users login id. Contact the IONX Support Center (Appendix D) so a Customer Service Representative can check the permission level and adjust accordingly. E.3.2 Initially the asset will be shown on IONXlive.net as the CMU serial number. When the CMU is associated to an asset, the CMU serial number will be replaced by the car name. E4. Power up message missing on IONXlive.net If the CMU misses a power up message but has a recent message showing the current location, then the CMU is OK to install.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 35 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix F: Battery Replacement Required Tools/Materials Description Tool Name
(Part No) T-20 Torx driver with torque capability of 22-
24 in/lbs 7.2V Power Supply or Wall Wart
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 36 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Warning: Case can build up electrostatic charge. Clean the case by spraying with water. Do not use cloth to clean the CMU. Remove CMU to area known to be non-hazardous. Attention: Le botier peut accumuler une charge lectrostatique. Nettoyez le botier en pulvrisant de l'eau. N'utilisez pas de chiffon pour nettoyer le CMU. Retirer la CMU dans une zone connue comme non dangereuse. Warning: Do not open CMU in potentially explosive atmosphere. ATTENTION: N'ouvrez pas la CMU dans une atmosphre potentiellement explosive. F.1. Turn the CMUS unit over and remove the 4 T-20 Torx screws (IONX P/N 300842) that hold the lid in place. See Figure F.1 below. Figure F.1 T20 Screws
(300842) F.2. Carefully turn the unit over, being sure to hold the lid in place, as you do so.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 37 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.3. Remove the lid, and set it aside. Inspect the enclosure and seal as directed by Appendix G. Figure F.2 below. Figure F.2 _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 38 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.4. Carefully lift the power cable from beside the main board and disconnect the battery. Figure F3. F.5. Remove the battery pack, and set aside. Figure F.3 WARNING: DO NOT PLACE USED HAZARDOUS BATTERY PACKS IN THE TRASH. THESE SHOULD BE TAKEN TO A RECYLCING FACILITY THAT CAN PROPERLY DISPOSE OF THEM. ATTENTION: NE PLACEZ PAS LES PACKS DE BATTERIE DANGEREUX UTILISES DANS LA POUBELLE. CES DERNIERS DOIVENT ETRE UTILISES DANS UNE INSTALLATION DE RECYCLAGE QUI PEUT LES DISPOSER CORRECTEMENT.. F.6. Connect a 7.2V power supply or wall wart to the power cable of the core module for a minimum of 5 minutes (preferably more) to pre-charge the core, and prevent errors once the new battery is connected.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 39 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.7. Disconnect the power supply and select a new battery pack to install. WARNING: BATTERY PACK 303382: USE ONLY ON IONX MODELS E4S and E5S. WARNING: BATTERY PACK 303406: USE ONLY ON IONX MODELS E4X, E5X, and E6X. ATTENTION: BATTERY PACK 303382: N'UTILISER QUE SUR LES MODLES IONX E4S et E5S. ATTENTION: BATTERY PACK 303406: UTILISER UNIQUEMENT SUR LES MODLES IONX E4X, E5X et E6X. From your email account (the one you have registered for the IONXLive web site with), start a new email:
In the Subject line of the email, enter the command for TARA in the following format:
Enter TARA@ionxlive.net in the To recipient text box. o B.CMUSerialNumber.OldBatterySerialNumber.NewBatterySerialNumber When done, press Send. See Figure F.4 below. Figure F.4 F.8. Within a few minutes, TARA will email back with either an error message or a message to say that the command was successful. If successful, continue with Step 0 below. If an error message is received, start over at Step 0 above. If the error message persists, contact IONX Customer Service at (800) 621-
8442.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 40 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com F.9. Install the new battery pack from Step F.7 above into battery chamber so that the connector is facing main board, as shown in Figure F.5 below. Figure F.5 F.10. Connect the battery to the core module. F.11. Confirm device activation message was received using IONX E-series phone application. F.12 Tuck the serial and power cables in the case. F.13. Place the lid on the base enclosure as shown in Figure F.6 below. WARNING: ENSURE NO CABLES ARE PINCHED BETWEEN THE LID AND BASE WHEN COVERING. ATTENTION: ASSUREZ-VOUS QUE LES CBLES NE SONT PAS BRISS ENTRE LE COUVERCLE ET LA BASE LORS DE LA COUVERTURE. Battery Pack is Under Here Figure F.6 F.14. Press down on the lid around the edges to insure the O-Ring is fully seated. F.15. Turn assembly over, and using the 4 #8-16 Plastite screws you removed in step 0 above, attach lid to base enclosure. _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 41 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com WARNING: SLOWLY TURN THE SCREWS COUNTER-CLOCKWISE UNTIL YOU FEEL THEM CLICK INTO THE EXISTING THREAD BEFORE TIGHTENING TO ENSURE HOLE IS NOT RE-
THREADED. FAILURE TO DO THIS WILL STRIP THE THREADS. MISE EN GARDE: TOURNER LENTEMENT LES VIS DANS LE SENS ANTIHORAIRE JUSQU'
CE QUE VOUS VOUS SENTEZ CLIQUER DANS LE FILET EXISTANT AVANT DE LE SERRER POUR VOUS ASSURER QUE LE TROU NE SOIT PAS RETIR. LE FAIT DE NE PAS FAIRE CECI FERMERA LES FILS.. F.16. Tighten screws to a torque of 22.0-24.0 in/lbs.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 42 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix G: Inspection of Equipment for Return to Service G.1. Enclosure base and lid shall be free of cracks. G.2. Oring shall be free of cracks. If any part of the oring is removed, the oring gland must be cleaned to be free of particulates. G.3. Clean enclosure base top of oring surface with damp cloth. G.4. Clean enclosure lid oring bump out with damp cloth. G.5. Inspect power wires. Insulation shall be free of cracks. G.6 Inspect NFC antenna and wire. Both shall be free of cracks. G.7 Inspect circular Gore vent under enclosure base. Gore vent shall show no evidence of peeling, puncture or cracking. G.8 E6X version only: Inspect coax cable and antenna. Both shall be free of cracks. G.9 Replace any parts that fail inspection.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 43 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix H: Compliance Requirements Intrinsic Safety Compliance Conforms To UL STDS 913, 60079-0, & 60079-11 Certified To CSA STD C22.2 # 157, 60079-0, 60079-11, & 25 Electromagnetic Compliance FCC ID 2ADEPCMUE5-A applies to CMU devices marked CMU-E5X and CMU-E5S. FCC ID 2ADEPCMUE6-A applies to CMU devices marked CMU-E6X. FCC ID R17HE910 applies to CMU devices marked CMU-E4S, CMU-E4X, CMU-E5S, CMU-E5X and CMU-E6X. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Numro de certification d'Industrie Canada IC: 12436A-CMUE5A s'applique aux appareils CMU marqus CMU-E5X et CMU-E5S. Numro de certification d'Industrie Canada IC: 12436A-CMUE6A s'applique aux appareils CMU marqus CMU-E6X. Numro de certification d'Industrie Canada IC: 5131A-HE910 s'applique aux appareils CMU marqus CMU-E4S, CMU-E4X, CMU-E5S, CMU-E5X et CMU-E6X. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. Industry Canada Certification Number IC: 12436A-CMUE5A applies to CMU devices marked CMU-
E5X and CMU-E5S. Industry Canada Certification Number IC: 12436A-CMUE6A applies to CMU devices marked CMU-
E6X. Industry Canada Certification Number IC: 5131A-HE910 applies to CMU devices marked CMU-E4S, CMU-E4X, CMU-E5S, CMU-E5X and CMU-E6X. _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 44 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com This device complies with Industry Canadas license-exempt RSSs. Operation is subject to the following two conditions:
(1) This device may not cause interference; and
(2) This device must accept any interference, including interference that may cause undesired operation of the device.
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_____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 45 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com Appendix I: Declaration of Conformity _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 46 of 47 IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com IONX LLC 515 S. Franklin St. West Chester, PA 19382 www.ionxlive.com 484.653.2600 _____________________________________________________________________________________ 303350 Installation Manual E-Series CMU Confidential Revision: H Revision Date: 9-July-18 Process Owner: Engineering Page 47 of 47
| frequency | equipment class | purpose | ||
|---|---|---|---|---|
| 1 | 2018-10-09 | 2405 ~ 2480 | DSS - Part 15 Spread Spectrum Transmitter | Original Equipment |
| app s | Applicant Information | |||||
|---|---|---|---|---|---|---|
| 1 | Effective |
2018-10-09
|
||||
| 1 | Applicant's complete, legal business name |
IONX LLC
|
||||
| 1 | FCC Registration Number (FRN) |
0024016016
|
||||
| 1 | Physical Address |
300 Willowbrook Lane
|
||||
| 1 |
West Chester, Pennsylvania 19382
|
|||||
| 1 |
United States
|
|||||
| app s | TCB Information | |||||
| 1 | TCB Application Email Address |
d******@elitetest.com
|
||||
| 1 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
||||
| app s | FCC ID | |||||
| 1 | Grantee Code |
2ADEP
|
||||
| 1 | Equipment Product Code |
CMUE6-A
|
||||
| app s | Person at the applicant's address to receive grant or for contact | |||||
| 1 | Name |
E****** J******** M******
|
||||
| 1 | Title |
General Manager
|
||||
| 1 | Telephone Number |
48465********
|
||||
| 1 | Fax Number |
48465********
|
||||
| 1 |
e******@ionxlive.com
|
|||||
| app s | Technical Contact | |||||
| 1 | Firm Name |
Retlif Testing Laboratories
|
||||
| 1 | Name |
T**** H****
|
||||
| 1 | Physical Address |
101 New Boston Rd
|
||||
| 1 |
Goffstown, New Hampshire 03045
|
|||||
| 1 |
United States
|
|||||
| 1 | Telephone Number |
60349******** Extension:
|
||||
| 1 |
t******@retlif.com
|
|||||
| app s | Non Technical Contact | |||||
| 1 | Firm Name |
Retlif Testing Laboratories
|
||||
| 1 | Name |
T******** H********
|
||||
| 1 | Physical Address |
101 New Boston Rd
|
||||
| 1 |
Goffstown, New Hampshire 03045
|
|||||
| 1 |
United States
|
|||||
| 1 | Telephone Number |
60349******** Extension:
|
||||
| 1 |
t******@retlif.com
|
|||||
| app s | Confidentiality (long or short term) | |||||
| 1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
| 1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
| if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
| app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
| 1 | Is this application for software defined/cognitive radio authorization? | No | ||||
| 1 | Equipment Class | DSS - Part 15 Spread Spectrum Transmitter | ||||
| 1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Communications Manager Unit | ||||
| 1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
| 1 | Modular Equipment Type | Does not apply | ||||
| 1 | Purpose / Application is for | Original Equipment | ||||
| 1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
| 1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
| 1 | Grant Comments | Power listed is conducted. The antenna(s) used for this transmitter must not transmit simultaneously with any other antenna or transmitter, except in accordance with FCC multi-transmitter product procedures. Users and installers must be provided with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance. Approved for used with antenna(s) as listed in this filing. | ||||
| 1 | Is there an equipment authorization waiver associated with this application? | No | ||||
| 1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
| app s | Test Firm Name and Contact Information | |||||
| 1 | Firm Name |
Retlif Testing Laboratories
|
||||
| 1 | Name |
S******** W******
|
||||
| 1 | Telephone Number |
603-4******** Extension:
|
||||
| 1 |
S******@Retlif.com
|
|||||
| Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
| 1 | 1 | 15C | 2405.00000000 | 2480.00000000 | 0.0237000 | ||||||||||||||||||||||||||||||||||||
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC