Record of modification Version Date 0.0 2012.06.05 DESCRIPTION Draft 0.1 2012.07.10 Add also the spacer+double sided adhesive 0.2 2012.07.30 Add mechanical and specification for spacer + adhesive 0.3 2012.08.06 Update the adhesive from one to two for Page 10 0.4 2012.08.08 Add HuiTongs type number YKJ2081-R01CKD 0.5 2012.08.15 Update spacer drawing Add HuiTongs type number YKJ2081-R01SKD Add EMC standards (CEANATELCNCFCC) Remarks YKJ2081-R01214 Version:V0.5 HUITONG 1 Scope 2013 TPV F240 RF4CE This document defines the functional requirement and technical performance specifications for 2K13 RF4CE Module across all the projects. For Platform The 2K13 across Module has the following functions:
RF4CE 1 SSB micon ADC input 1 1 Application Circuit 8 1 RF4CE antenna 2 Appearance and structure According to designing drawing 3 Components and materials According to designing Specification The module complies with ROHS and Philips Banned Substances. Must obey RoHS and PVC&BFR Free. Plastic material fulfills UL-V0 or real V1 classification. Refer to XTP-0063/04 for the BG CD flammability policy. 4 Connector Pin Description Description
+3.3V NG IR-IRQ-RXD-RF4CE GND RXD-RF4CE GND TXD-RF4CE RESETn Connector 1C21 8pin Mo PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 YKJ2081-R01314 Version:V0.5 HUITONG 5 Electrical performances Condition Item Operating voltage Normal operating
+3V3 DC supply Ripple and Voltage drop/rise sustainability 5-1 Ripple (+3.3V) Specification Qty DC 3.3V5%
frequency range The module should be sustainable to a power su pply ripple of (0 ~330 mVp-
p) , 250KHz. All fu nctions w ork normally, no fu nctional di sruption noticable of 0Hz ~
Pollution ripple from LE to +3V3 DC supply line in Operation mode
'Pollution ripple from LE to +3V3 DC supply line in Standby mode 50mVp-p 50mVp-p Constant voltage DC 3.3V 3.3V 3.3V : max 50mA 3.3V DC typ <3.2mA 5-2 Operating current 5-3 quiescent current Co-existance with Wifi and Wireless Router RF4CE Control distance*
5-4 RF4CE Test with sensor board and RF4CE RC
(measured on 2425MHZ ch15, 2450MHz ch20, 2475MHz ch25):
Resistance Test on PCB UN-D1235 Megaohmmeter, 1KV DC, 50 - 100mm apart PER< 10% @ 70dB pathloss Tested with Wifi and Wireless Router in a shield room 14 meter (tbc) Tested with reference RF4CE remote Controller, the TV shall be well functioning without noticeable delay for at least 14 meters away from TV regardless RC firing Monitor received packets on the sensor board from RC at 10 meter distance:
Max 70dB pathloss (= free-air pathloss, 60dB + combined antenna losses in RC+sensor board
<10dB) with max 10%PER Resistance must exceeded 50M ohms 50M 5 5 5 5 5 5-5 YKJ2081-R01414 Version:V0.5 HUITONG 5-6 5-7 5-8 5-9 Power cycling On/Off test MTBF
(Mean Time Between Failure) Cold Test at -
10degC IEC68-2- 1, UAN- D636 Thermal cyclic 5-10 Electric Discharge Test to IEC61000-4-2 5-11 EM immunity and radiation EM 5-12 Safety 300,000 cycles On/Off with 1 sec per cycle. Supply voltage of module set at nominal.
,300000 \,1 1 No electrical and functionality failures. Rating voltage DC5.0V/3.3V 5.0V /3.3V 100ppm = 10 000 000hr Set the cold chamber to -10C and place the product in the chamber for 15hrs. Then, switch on the product under -10C for 1hr with min, max and nominal supply voltages, i.e, 4.75V/3.14V5.0V/3.3V and 5.25V/3.46V.
-10 15 -10 4.75V/3.14V,5.0V/3.3V,5.25V/3.46V 1 Thermal cyclic between -20C and +85C with 5C/min transition and 30 minutes dwell time (stopped after 8 cycles) Monitoring output voltage from LE in operating mode. Remark: operational tested Air discharge:
(4 to 15)KV in steps of 1KV;
25 5 degrees, < 50%RH, 2KV to 8KV in steps of 1KV, 10x discharge +ve & -ve. Interval 1 sec min. between discharges. Both "ON" & "Standby" mode. According to Emission-EN55013, Immunity-EN55020, Mains Harmonic-EN61000-3-2/3, EMF-EN62311, Radiated P-EN300328 1.7.1, EMC-EN301489-1/17 CE (including Russia). ANATEL(Brazil) CNC (Argentina) FCC (Uruguay and Paraguay) According to IEC/EN60065 and Burs or sharp edges must be rem oved in order to av oid injuries during handling of the products. Plastic material fulfills UL-
V0 or real V1 clas sification. Refer to XTP-0063/04 for the BG CD flammability policy. No electrical and functionality failures. No false triggering or malfunction, to be tested on Module level No electrical arcing. No functional default or parts damaged. No functional default and noninterference with other equipment. In order to guarantee EMI system level compliance, the reference value for modules is to comply with 6dB margin (QP). Fulfill international standard 5 5 5 5 5 5 5 YKJ2081-R01514 Version:V0.5 HUITONG 6 Mechanical Performance test Condition Item 6-1 Thermal Cyclic +
Vibration test 1. T1 = +85C, T2 = -20C Temp. change rate: 3C per minute 25 cycles, period time: 50 min 10 min 2. Follow by Chassis Vibration test
(non operational, fix to table) Frequency: 10 - 55 - 10 Hz No. of cycles: 6 Amplitude: 0.35mm (0-P) Direction: X, Y, Z Test duration: 30 min per direction 3. Repeat pt. (1) and (2). Total: 2 cycles Remark: non-operational tested 6-2 Shock Test Module Unpack Test Pulse shape: half sine Pulse duration: 11 msec No. of shocks: 3 per direction No. of direction: 6 Peak acceleration: 80g, 11 msec Remark: non-operational tested Specification Qty No functional failure or mechanical damages on the products is allowed No functional failure or mechanical damages on the products is allowed 5 5 5 10g Bump Test Non operational, fix to table 10g, 16ms, 1000 times, No. of direction: 1 1 - 3 bump / sec Remark: non-operational tested No functional failure or mechanical damages on the products is allowed 6-3 YKJ2081-R01614 Version:V0.5 HUITONG 7 Environmental test Item Condition Specification Qty Check that function is not affected by the respective wireless signal at less than 5 meter from module in all direction:
1. Infra-Red transmission from Remote Control 2. Personal Computer controlling the router (Wi-Fi) link. Real-time spectrum analyzer , Personal Computer, Wi-Fi Router, TV Remote Controller. Place the product in the temperature and humidity chamber. And set chamber as follows:
Every cycle last for 6hrs with 3hrs at
-25 & 3hrs at +70.Repeat the test for 5 cycles. 3 -253 705 Remark: non-operational tested No interference to the expected function of the key. No functional failure is allowed after 1hrs recovery at ambient temperature. 1 Set the heat chamber to 70 and place the functional product in the chamber for 96 hrs.
+70 96 Remark: non-operational tested No functional failure is allowed after 1 hrs recovery at ambient temperature. 1 7-1 Interference Test 7-2 Temperature Cycle Storage Test acc. To IEC68-2-14 Nb 7-3 High Temperature Storage Test acc. To IEC89-2-2 Ba 7-4 Cyclic Humidity 40 C. 93%RH for 12 hrs; 25 C. 98%RH for 12 hrs (Check Module 1 hr/day). Nominal supply voltage. Duration: 21 days. No water vapour condensation, corrosion on PCBA. According to XTW-
0053. No major defect, malfunction & data corruption. Cyclic Environment
/ Stress Test
24hrs On/Off switching cycle (4-1-4-1-
4-1-4-5); 55 C 40%RH for 14hrs (day), then +5 C 85%RH for 10hrs (night). Nominal supply voltage. No major failure as in XTW-0053, no data corruption & hardware failure. 7-5 5 5 5 5 5 YKJ2081-R01714 Version:V0.5 HUITONG 7-6 Low Temperature Storage Test acc. To IEC68-2-
1 Ab Set the cold chamber to 25 and place the functional product in the chamber for 96 hrs. 25 96 Remark: non-operational tested 7-7 Overstress Test 21 days
( WI DV0003-
EE-T1-W01) 21 Put the model in the temperature and humidity chamber. Set the chamber to 70C and 95%RH for 21days. Then, do ON/OFF testing inside chamber for 4hrs ON and 1hr OFF
+70(95% RH) 21 4 1 Packed Transportation Test: Vibration Test Frequency: 10-55Hz ( 3min.each ) Accelation:14.7m/s2 Amplitude:0.2-19.8mm Up to down 2h Right to left 2h Vibrated Direction Test time 10-55Hz 3 14.7m/s2 0.2-19.8mm 2h 2h 2h Front to back 2h Packed Transportation Test: Drop Test Place the functional products in the packaging box and drop the box from a height of 60 cm to the ground. The test is performed in 3 axis,1 corner and 1 edge. 60cm 3 7-8 7-9 No functional failure is allowed after 1 hrs recovery at ambient temperature. 1 No electrical and functionality failures Note: Inspection of discoloured PCB, cracked of affected solder joints and components need to be done after the test. No functional failure or mechanical damages on the products is allowed No functional failure or mechanical damages on the products is allowed 5 5 1 1 8 Temperature range Storage temperature range -25~7040%95%RH working temperature range -10~6040%95%RH YKJ2081-R01814 Version:V0.5 HUITONG 14. PACKING GWA4.172. WX ESD bag transparent PET dissicant 25*4 3 U 7 2 C 1 1C02 D D C D S S V V 3
. 3 T E S E R 10 5 2 C 2 U 6 2 C 1 T A PHILIPS RF board YKJ2081-R01 P/O#**********
CTN:***/***
Photo label NAME MODEL GROSS W./NET W. SIZE(L)X(W)X(H)
DATE:
QTY: 800 JIANGSU HUITONG GROUP CO.LTD MADE IN CHINA NAME XXXXX GROSS kg DATE:
W./NET kg
W. MODEL YKJ2081-R01 SIZE(L)X(W)X(H) QTY: 1000 JIANGSU HUITONG GROUP CO.LTD MADE IN CHINA explain:
1 All the dimension is inner dimension 2 The box should be produced according to requirement GB-6543-86,BD-1.3,code 0201 3 Adopt double-layer corrugated paper with 5mm thick to produce box, the surface use A-class,the inner face use C-class. 4 The quantity of per unit should be 25*4*101000pcs. Packing YKJ2081-R01 GWA4.172. WX 1 1 YKJ2081-R011414 Version:V0.5 HUITONG Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help. FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including interference that may cause undesired operation. FCC Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator & your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. This device is intended only for OEM integrators under the following conditions:
1. The antenna must be installed such that 20 cm is maintained between the antenna and users, and 2. The transmitter module may not be co-located with any other transmitter or antenna. Declaration the Restriction of this Limited Module Approval:
According to FCC Part 15 Subpart C Section 15.212, the radio elements of the modular transmitter must have their own shielding. However, due to the modular assembled inner TV set, it neednt install its RF shielding, this module is granted as a Limited Modular Approval. When this Module is installed into the end product, a Class II Permissive Change or a New FCC ID submission may be required to ensure the full compliance of FCC relevant requirements. End Product Labelling The final end product must be labelled in a visible area with the following" Contains FCC ID: PUWJSHT-SB-2K13 ". The FCC part 15.19 statement below has to also be available on the label: This device complies with Part 15 of FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation. Manual Information to the End User The OEM integrator has to be aware not to provide information to the end user regarding how to install or remove this RF module in the users manual of the end product which integrates this module.