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1 | Users Manual (AFS-1000C) | Users Manual | 876.99 KiB | January 06 2022 |
Operating Instructions and Parts Manual AFS-1000C Air Filtration System JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No. M-713000 Edition 3 12/2021 Copyright 2021 JET to avoid into a three-hole electrical receptacle. If an adapter is used to accommodate a two-
prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong. WARNING: Drilling, sawing, sanding or machining wood products generates wood dust and other substances known to the State of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask or other inhaling dust safeguards generated from wood products. Wood products emit chemicals known to the State of California to cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.6) Keep safety guards, panels, and doors in place, secured, and always closed when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards, install the panels and close the doors immediately after completion of maintenance. Maintain tools with care. Keep filters clean for the best and safest performance. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris do not use your hands. Do not use this air filtration unit with a damaged cord or plug. If the unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center. When ceiling mounted, bottom of filtration unit must be at least 7 feet from the floor. The mounts must be anchored to building structure which will support the weight of the air filtration unit. Never mount to surfaces such as dry wall or false ceiling grids. When bench top mounted, do not place this unit on an unstable surface, or where there is a risk of tipping over. Serious injury could occur if the unit tips over. To reduce risk of electric shock, do not expose filtration unit to water or rain. Do not use in high humidity environments. Doing so may cause electric shock and/or decreased performance of the unit. WARNING: Not suitable for use with solid-
state speed controls. Suitable for commercial or industrial use only. 1.0 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS AIR FILTRATION UNIT. electric shock, or injury:
1. To reduce the risk of fire, this equipment Read and understand the entire owner's manual before attempting assembly or operation. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. Replace the warning labels if they become obscured or removed. Do not use this air filtration system for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. Never duct a machine directly into the air filtration unit. To avoid a potentially dangerous situation, do not use this equipment to filter volatile fumes or smoke. Do not use filter flammable vapors. This air filtration unit is designed and intended for the filtration of air borne dust only. It is neither designed nor for any other purpose whatsoever. Keep visitors a safe distance from the work area. Keep children away. Make your workshop child proof with padlocks, master switches or by removing starter keys. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication. Make certain the switch is in the OFF position before connecting the machine to the power supply. Make certain the machine is properly grounded. Use recommended accessories; improper accessories may be hazardous. GROUND ALL TOOLS. If tool is equipped with three prong plug, it should be plugged intended to 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 2 WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint crystalline silica from bricks, cement and other masonry products arsenic and chromium from chemically treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to to http://www.p65warnings.ca.gov/ and http://www. p65warnings.ca.gov/wood. filter out microscopic particles. For more information go This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: The user is cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
1. This device may not cause interference. 2. This device must accept any interference, including interference that may cause undesired operation of the device. This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
Lappareil ne doit pas produire de brouillage;
Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. Cet quipement est conforme aux limites dexposition aux radiations IC CNR-102 tablies pour un environnement non contrl. Familiarize yourself with the following safety notices used in this manual:
possible machine damage. This means that if precautions are not heeded, it may result in minor injury and/or This means that if precautions are not heeded, it may result in serious, or possibly even fatal, injury. SAVE THESE INSTRUCTIONS 3 2.0 Table of contents Page Section 1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2 2.0 Table of contents ............................................................................................................................................ 4 3.0 About this manual .......................................................................................................................................... 5 4.0 Features ......................................................................................................................................................... 6 5.0 Specifications ................................................................................................................................................. 7 6.0 Setup .............................................................................................................................................................. 9 6.1 Unpacking and cleanup .............................................................................................................................. 9 6.2 Shipping contents ....................................................................................................................................... 9 6.3 Battery installation ...................................................................................................................................... 9 6.4 Installation .................................................................................................................................................. 9 7.0 Electrical connections .................................................................................................................................. 10 7.1 GROUNDING INSTRUCTIONS ............................................................................................................... 10 7.2 Extension cords ........................................................................................................................................ 10 8.0 Controls Functions ....................................................................................................................................... 11 8.1 Control Panel Buttons .............................................................................................................................. 11 8.2 RF Remote Control .................................................................................................................................. 11 9.0 Operation ..................................................................................................................................................... 12 10.0 User-maintenance ...................................................................................................................................... 13 10.1 Changing the Filters ............................................................................................................................... 13 10.2 Cleaning the Filters ................................................................................................................................ 13 10.2.1 Washable Filters .................................................................................................................................. 13 10.2.2 Dry Filters ............................................................................................................................................ 14 10.3 RF Remote Control Replacement .......................................................................................................... 14 10.4 Cleaning Sensors ................................................................................................................................... 14 10.5 Sensor Replacement .............................................................................................................................. 14 10.6 Control Board Replacement ................................................................................................................... 14 11.0 Troubleshooting ......................................................................................................................................... 15 12.0 Replacement Parts ..................................................................................................................................... 16 12.1.1 AFS Unit Exploded View .................................................................................................................. 16 12.1.2 AFS Unit Parts List ........................................................................................................................... 17 12.2.1 Display Module Assembly Exploded View ....................................................................................... 18 12.2.2 Display Module Assembly Parts List ................................................................................................ 18 12.3.1 Remote Control Assembly Exploded View ....................................................................................... 19 12.3.2 Remote Control Assembly Parts List ................................................................................................ 19 13.0 Electrical Connections 115V ...................................................................................................................... 20 14.0 Warranty and service ................................................................................................................................. 21 4 3.0 About this manual This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model AFS-
1000C Air Filtration System. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document. This manual is not intended to be an exhaustive guide to air filtration systems. Additional knowledge can be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority. If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com. Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it. operation! Failure to comply may cause serious injury!
Read and understand the entire contents of this manual before attempting assembly or Register your product online -
http://www.jettools.com/us/en/service-and-support/warranty/registration/
5 4.0 Features Two-filter system with air diffuser disperses outgoing air into a broader pattern Disposable electrostatic outer filter attracts more dust particles than standard filters Can be either bench-top or ceiling mounted Inner pocket filter is removable for easy cleaning o Four eye bolts provided for ceiling mount Large easy to read display panel clearly shows:
o Filter Status Patent Pending system monitors the condition of the filters Bright LED indicators notify the user of the filter status GOOD REPLACE SOON REPLACE o Fan Speed 6 levels o Timer setting 1 to 16 hours in 1-hour increments automatically shuts off when timer runs out High-efficiency Brushless DC motor Improved durability o o Quieter operation o More energy efficient Auto Mode:
o In Auto Mode the unit monitors ambient air quality using an integrated PM2.5 sensor and adjusts fan speed to compensate o More air flow when its needed to quickly improve air quality o Save energy and filter life when dust levels are low Patent Pending air flow design not only increases air volume but also decreases noise. High strength plastic construction:
o Reduced weight for ease of installation compared to sheet metal construction o Absorbs vibration for quieter operation o Impact resistant 6 Table 1 AFS-1000C 713000 SPECIFICATION BLDC (Brushless Direct Current Motor) 120V input, single phase only 600~1,100 RPM SJT 18 AWG x 3C, 6 ft, American Type NEMA (10A/125V) Air flow without filter
(CFM) 1 Sound rating @ 1m 1 450 10%
560 10%
670 10%
780 10%
890 10%
1000 10%
Rocker switch Six selectable speeds 1 ~ 16 (LED display) LED module Radio Frequency CR2032.3 Volt Button Cell 5.0 Specifications Model No. Stock No. Motor:
Motor type Horsepower Phase Electrical:
Voltage Frequency Listed FLA (full load amps) Motor speed range Power cord Power plug Overload protector Performance:
Fan Speed Control Panel:
On/off switch Speed control Timer Setting (Hour) Display Digital Remote Control:
Transmitter Battery Filters:
1 2 3 4 5 6 1/3HP 3PH 60Hz 3.8 A 5A 51dB 56dB 60dB 63dB 66dB 67dB 7 Outer Filter (stock # 708731) 5 Micron Replacement Electrostatic Out Filter (carton frame) Inner Filter (stock # 708733) 1 Micron Replacement Inner Filter Table 1 (cont.) 30 x 24 x 15 / in 33 x 27 x 19 / in 33Ibs (15 kg) 41.8lbs (19 kg) Corrugated Box and Styrofoam Dimensions and Weight:
Overall Dimension (L x W x H / in) Packing Dimension (L x W x H / in) Packing Material Net Weight (lbs.) Gross Weight (lbs.) L = length, W = width, H = height n/a = not applicable 1 Variable of 10%, for general information only, not to be viewed as fixed parameters for inspection purposes. The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations. 8 6.4 Installation 6.4.1 Overhead (ceiling) Overhead structure
(often ceilings) must be capable of supporting the weight of the air filtration unit and absorbing any vibrations arising from the unit. Appropriate fasteners must be used to secure to the ceiling. Failure to comply may cause serious injury. Never mount to surfaces such as dry wall, false ceiling grids, etc. When overhead mounting such as a ceiling, make sure chain and ceiling hooks are properly rated for hanging this unit. Refer to figure 6-2. After noting the direction of air flow, use the hole location dimension to place the anchors in the ceiling so that the chains hang as straight as possible. Clearance should be at least 7 feet from bottom of unit to the floor. 20-1/16 3 1 Air Flow
8 3
2 2 Figure 6-2 This unit will work best if located away from corners and heating/cooling vents. 6.4.2 Benchtop When bench top mounting is used, make sure that the surface is flat and level and does not allow the AFS to move over the surface which could allow it to fall. Verify that the bench is stable and secure and will not tip causing the AFS to fall. In either installation:
Route the power cord so that it will NOT become entangled in the machine in any way. Route the cord to the power supply in a way that does NOT create a trip hazard. Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 6.0 Setup 6.1 Unpacking and cleanup Inspect the Air Filtration Unit and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Air Filtration Unit is installed and running properly. Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. 6.2 Shipping contents Carton contents 1 Air Filtration Unit 1 Remote Control 1 CR2032 Battery 1 Manual and Warranty Card 4 Eye Bolts 6.3 Battery installation 1. Remove the battery cover on the rear of the remote control as shown in Fig. 6-1. 2. Install the supplied battery (CR2032) with the +
side facing upward (Fig. 6-1). 3. Replace the battery cover. Figure 6-1 9 Figure 7-1 7.2 Extension cords The use of extension cords is discouraged. Try to position machines within reach of the power source. If an extension cord must be used, make sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Ampere Rating More Than Not More Than 00 06 10 12 06 10 12 16 Volts Total length of cord in feet 120 25 50 100 150 18 18 16 16 16 16 14 12 AWG 16 14 14 12 12 14 Not Recommended Extension Cord Recommendations Table 2 7.0 Electrical connections Electrical connections should be made by a qualified electrician in compliance with all relevant codes. Failure to comply may cause serious injury. The AFS-1000C Air Filtration System is prewired for single phase, 120V power. It is provided with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 7-1. is recommended the AFS-1000C be that It connected to a 15 amp circuit with a circuit breaker or fuse. If fuses are used, they should be time-delay fuse marked D. Local codes take precedence over recommendations. 7.1 GROUNDING INSTRUCTIONS 1. All Grounded, Cord-connected Tools:
This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. If Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Repair or immediately. replace damaged or worn cord 2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure 7-
1. 10 8.0 Controls Functions 8.1 Control Panel Buttons When the Power switch (Fig. 8-1, A) is first turned ON, power is supplied to the electronics and the AFS unit is in the STANDBY state. All DISPLAYs are off. B Each press of the ON/OFF button (Fig. 8-1 and 8-2, B) cycles the AFS unit between STANDBY and ON. A The SPEED DISPLAY shows 1 bar for speed 1. Figure 8-1 The FILTER DISPLAY will illuminate the filter 8.2 RF Remote Control B Pressing the ON/OFF button once:
AFS Unit goes to ON state. The TIMER DISPLAY is blank. The fan starts to run at speed 1. status. Pressing the ON/OFF button again does the following:
AFS unit goes to STANDBY state. All DISPLAYS are off, and the fan stops. TIMER (control panel or remote) The TIMER buttons (Fig. 8-1 and 8-2) on the controls and the remote perform the exact same function under the exact same conditions. The TIMER may be set in 1-hour increments from 1 to 16 hours. When the timer expires, the fan will stop and the AFS will enter STANDBY state. When the timer is not being used, the TIMER display will be blank and the AFS will run continuously until the user changes the settings or stops the AFS. To activate the TIMER, pressing the TIMER + button. Pressing the TIMER + button again will increase the number by 1 each time the TIMER + button is pressed. Up to a maximum of 16 hours. Pressing the TIMER button will decrease the number by 1 each time the TIMER - button is pressed. Down to a blank display turning the TIMER Off and running the AFS continuously. If the display is already set and showing an hour time value, then pressing the TIMER + or button will add or subtract time from the already set value. When the TIMER + or button have been pressed, the number on the TIMER display will flash for 1 second and then show steady ON. Steady ON indicates the TIMER is set and the countdown has begun. Pressing and holding either the TIMER + or button (2 seconds) will advance the count quickly (changing every 0.2 seconds) until the button is released. The TIMER DISPLAY changes from blank to display flashing 1. This is 1 hour. Figure 8-2 POWER ON/OFF SWITCH A The Power ON/OFF switch (Fig. 8-1, A) is a rocker switch on the control panel used to supply power to the AFS electronic controls and thus the full AFS. In the OFF position, AC power is disconnected from the electronics. The AFS unit will Not turn On. In the ON position, AC power is connected to the electronics. The electronics are powered On in a STANDBY state awaiting user input via the ON/OFF button on either the control panel or the remote. ON/OFF BUTTON (control panel or remote) B The On/Off Button (Fig. 8-1 and 8-2, B) on the controls and the remote perform the exact same function under the exact same conditions. 11 FAN SPEED ADJUSTMENT (control panel or remote) The SPEED Buttons (Fig. 8-1 and 8-2) on the controls and the remote perform the exact same function under the exact same conditions. The SPEED display uses illuminated bars to indicate which speed level is active. The upper most illuminated bar is the current speed setting. The bars not lit are still available to increase fan speed if desired. Air flow at each fan SPEED setting is as follows:
Fan Speed Setting 1 2 3 4 5 6 CFM 450 10%
560 10%
670 10%
780 10%
890 10%
1000 10%
Table 3 When the AFS is turned ON, the fan will start and run at SPEED 1 until changed by the user. The SPEED display will show 1 bar. Pressing the SPEED + button will increase the Pressing the SPEED button will decrease the 9.0 Operation fan speed. fan speed. AUTOMATIC MODE NOTE: For best performance in AUTO mode, allow adequate air flow to the sensor on the bottom of the unit (see Fig. 8-3). In AUTO mode, the integrated sensor detects the air quality and adjusts the fan speed accordingly. Thereby reducing energy consumption when air quality is good and increasing the fan speed when dust is present. Pressing either the SPEED + or button will deactivate AUTO mode and return to manual mode. NOTE: In AUTO mode the unit may require several minutes to return to fan speed 1 once dust is detected. The unit intentionally ramps down slowly to ensure good shop air quality. FILTER STATUS INDICATOR (control panel) The FILTER status indicators are located on the control panel and are there to indicate the condition of the filters.
"GOOD" indicates that the filters are clean enough to provide effective filtration.
"REPLACE SOON" indicates that the filters are becoming clogged, reducing the units ability to effectively filter the shop air, and therefore will need to be cleaned/replaced soon. REPLACE" indicates that the filter is clogged to the point that it needs to be cleaned or replaced. NOTE: The Air Filtration Unit is designed to remove is not airborne non-metallic dust particles;
designed to take the place of a dust collection system. it Larger particles are trapped by the outer filter. Smaller particles are stopped by the fine mesh pockets of the inner filter. The air is then exhausted through the diffusion filter, which has a fibrous composition to help diffuse the air. Normal operation:
to ON. At the Control panel, place Power On/Off switch From either the Control panel or Remote, press the On/Off button. Set the SPEED as desired or select AUTO. If desired, set the TIMER to automatically turn off at a later time. At the end of the day/shift/leaving for an extended period of time, press the On/Off button to stop the fan. If leaving for a longer period of time such as weekend or vacation, turn the Power switch to Off as well. Sensor Figure 8-3 The AUTO buttons (Fig. 8-1 and 8-2) on the controls and the remote perform the exact same function under the exact same conditions. When the AUTO button is pressed, the AUTO button is illuminated, and the AFS is operating in AUTO mode. 12 10.0 User-maintenance Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. 10.1 Changing the Filters To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) before servicing or changing filters. Failure to comply may cause serious injury!
There are two filters that need to be changed. Filter life will vary depending on the amount of usage and the environment of your shop. Clogged filters will reduce the amount of air circulation. 1. Lift the filter up and pull outward on the bottom edge to remove the filter. 10.2 Cleaning the Filters To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) before servicing or changing filters. Failure to comply may cause serious injury!
This AFS is designed to remove airborne non-
metallic dust particles from the air. Cleaning is about removing those particles from the filter in the opposite direction from which it came. It is recommended to clean both filters at the same time. Whether using the Filter Status Indicator or a visual inspection, both filters should be cleaned to restore as much filtration ability as possible. Remove the filters from the AFS unit as described in 10.1 Changing the Filters. 10.2.1 Washable Filters Washable filters are those filters which may get wet and allowed to dry before returning to service. The replacement Washable Electrostatic Outer Filter
(P/N 708732) is a washable filter. Figure 10-1 2. Remove the inner filter by pulling straight out of the cabinet. 3. Remove any protective wrapping from the new filters. 4. Install the filters in reverse of the removal. The outer filter has directional air flow arrows printed on the frame which depicts the direction of air flow. Make sure it is facing the proper direction when installed. If no directional arrows are present, the inboard side of the filter will typically have metal support not used on the outboard side. NOTE: JET brand filters are recommended for best performance. 708731 ...... Electrostatic Outer Filter 708732 ...... Washable Electrostatic Outer Filter 708733 ...... Inner Three-Pocket Filter 708734 ...... Charcoal Filter 13 Figure 10-2 Inside of filter shown. Using a hose and spray nozzle with normal tap water pressure, spray the filter from the inside out. Opposite the operating air flow. This will rinse the larger loose particles out of the filter. Mix a mild detergent and water mixture (soap) such as dish soap. Mix a drop or two of dish soap and water into a spray bottle. If using a commercial electrostatic detergent, follow the label instructions. covered. Allow the soap to soak 1 to 2 minutes on the filter but do not allow the soap to dry. This will create a sticky film that is difficult to remove. Thoroughly rinse the soap out of the filter and the filter frame. Replacement Filters:
Spray the soap onto the entire filter until fully Allow all excess water to drain off the filter. While the filter does not need to be absolutely dry, do not return to service if water is dripping or droplets are still visible. Low pressure compressed air may be used to remove any remaining water from the filter. Install the filters in reverse of the removal. The outer filter has directional air flow arrows printed on the frame which depicts the direction of air flow. Make sure it is facing the proper direction when installed. If no directional arrows are present, the inboard side of the filter will typically have metal support not used on the outboard side. 10.2.2 Dry Filters Dry filters are those filters which should not get wet. The standard Electrostatic Outer Filter (P/N 708731) is a dry filter. Cleaning may be completed by vacuuming using a brush attachment on the vacuum hose. Lightly brush the vacuum brush nozzle over the input side of the filter. The brush will help then be the particles which will dislodge removed by the vacuum. Make several passes moving inline with the pleats of the filter. Visually inspect the filter while cleaning. If the filter material is worn, torn, or coming apart from the frame, it must be replaced. 10.3 RF Remote Control Replacement 2. DO NOT press the ON/OFF button. 3. Press and hold the SPEED (minus) and SPEED + (plus) buttons on the control panel at the same time and hold for two seconds. The screen flashes (0.5 seconds) and displays "---"
to enter the programming mode. 4. Press and hold the ON/OFF button of the REMOTE control until the panel is turned ON
("ON" is displayed), and the programming is complete. 5. 6. In the programming mode, press any other the the control panel button on programming mode. to exit In the programming mode, if the programming is not completed within seven seconds, you will leave the programming mode. 10.4 Cleaning Sensors Dust may accumulate on the sensor (see Fig. 8-3) and affect the performance in AUTO mode. Sensor may be cleaned with a dry cloth or compressed air. 10.5 Sensor Replacement The AFS unit ships from the factory with the sensor and control board calibrated and ready to use. In the event the sensor should need replacing, follow these instructions to calibrate the new sensor:
1. With the Power ON/OFF switch (Fig. 10-4, A) in the OFF position, press and hold the Timer-
DN(-) and Timer-UP(+) buttons simultaneously, then switch the Power ON/OFF switch to the ON position to enter the environment value setting mode. 2. The screen flashes and displays - -", the calibration is completed when the detected value is stable (- - disappears), and then returns to the standby state. B A Figure 10-3 The remote control provided with the AFS unit is programmed and ready to operate once the unit is installed. Verify that the batteries are installed in the remote. Follow these instructions if the remote is being replaced. 1. Place the Power switch in the ON position. Figure 10-4 10.6 Control Board Replacement In the event the control board needs replacing, follow the steps in Section 10.5 to calibrate the sensor with the new control board. Then follow these instructions to program the remote to operate with the new control board:
1. Recalibrate the sensor to the new control board. 2. Pair the new control board with the remote control, reference Section 10.3. 14 11.0 Troubleshooting Table 4 Symptom Probable Cause Remedy Power ON/OFF switch in the OFF position Move Power ON/OFF switch to the ON position. No incoming power AFS will not start Low voltage Check plug connection Verify there is power at the outlet, check breaker or fuse panel. Request voltage check form power company and correct low voltage condition. Power cord damaged Replace power cord. Control button or PCBA malfunction Contact JET customer service. Loose frame, parts, or fasteners Inspect and tighten as needed. Excessive vibration Impeller imbalance Motor imbalance Clean impeller (do not use solvents). If imbalance still occurs, replace impeller. Have motor tested by qualified personnel;
replace if needed. Weak batteries in remote Replace batteries. Unit not responding to remote control Radio frequency interference Identify sources of interference and eliminate them or relocate unit. Remote control or machine control panel malfunction Contact JET customer service. Filter not installed properly Reinstall filter. Unit not working efficiently; not cleaning air. Blocked air flow Inspect filter; replace if clogged remove blockage. Controls on unit not working Control button or PCBA malfunction Contact JET customer service. If screen displays A8 filter is not installed Install filter. Control may be in factory set-up mode Timer screen displays numbers / letters other than a countdown timer Loose connection on the control board Control button or PCBA malfunction
*Warning: Some corrections may require a qualified electrician. 15 Move power ON/OFF switch to the OFF position. Wait 30 seconds, then switch back to ON. Then press the On/Off button. Move power ON/OFF switch to the OFF position and unplug the unit. Check the electrical connections to the control board to ensure they are all seated properly. Replace control board. Contact JET customer service. 12.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-
274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 12.1.1 AFS Unit Exploded View 16 12.1.2 AFS Unit Parts List Index No Part No Description Size Qty 1 ................ AFS1000C-001 ......... Motor........................................................................ ..................................... 1 2 ................ AFS1000C-002 ......... Fan blade (Right) ..................................................... ..................................... 1 3 ................ AFS1000C-003 ......... Fan blade (Left) ....................................................... ..................................... 1 4 ................ AFS1000C-004 ......... Deflector .................................................................. ..................................... 2 5 ................ AFS1000C-005 ......... Air filter lower case .................................................. ..................................... 1 6 ................ AFS1000C-006 ......... Air filter upper case .................................................. ..................................... 1 7 ................ AFS1000C-007 ......... Air filter bezel ........................................................... ..................................... 1 8 ................ .................................. Display Module Assembly (SEE 12.2.1 for detail) ... ..................................... 1 9 ................ AFS1000C-009 ......... Nets ......................................................................... ..................................... 1 10 .............. 708733 ...................... Inner three-pocket filter ............................................ ..................................... 1 11 .............. 708731 ...................... Electrostatic outer filter ............................................ ..................................... 1 12 .............. AFS1000C-012 ......... Dust sensor cover .................................................... ..................................... 1 13 .............. AFS1000C-013 ......... Bottom cover............................................................ ..................................... 1 14 .............. AFS1000C-014 ......... Dust sensor.............................................................. ..................................... 1 15 .............. AFS1000C-015 ......... Power cord............................................................... ..................................... 1 16 .............. JET-79B .................... JET Stripe (7.67"X9.05").......................................... ..................................... 1 17 .............. AFS1000C-MD .......... Model Decal 1000C ................................................. ..................................... 1 18 .............. AFS1000C-018 ......... Warning label ........................................................... ..................................... 1 19 .............. AFS1000C-019 ......... Cable glands ............................................................ ..................................... 1 20 .............. .................................. Remote Control Assembly (SEE 12.3.1 for detail) .. ..................................... 1 21 .............. AFS1000C-021 ......... Eye bolt .................................................................... M6X20 .......................... 4 22 .............. AFS1000C-022 ......... Standoff ................................................................... M6X25 .......................... 4 23 .............. TS-1550041 .............. Flat washer .............................................................. M6 ............................... 13 24 .............. TS-1534032 .............. Screw, Pan Head, Phillips ....................................... M6X10 .......................... 5 25 .............. TS-2286202 .............. Screw, Pan Head, Phillips ....................................... M6X20 .......................... 2 26 .............. AFS1000C-023 ......... Hex head bolt .......................................................... M6X300 ........................ 6 27 .............. TS-1551041 .............. Spring washer .......................................................... M6 ................................. 7 28 .............. AFS1000C-024 ......... Screw, Pan Head, Phillips (Tapping screw) ............ M5X12 .......................... 8 29 .............. AFS1000C-025 ......... Flat head screw (Tapping screw) ............................ M4X10 .......................... 8 30 .............. AFS1000C-026 ......... Flat head screw (Tapping screw) ............................ M3X10 .......................... 1 31 .............. AFS1000C-027 ......... Motor Label (not shown) .......................................... ..................................... 1 32 .............. AFS1000C-028 ......... ID Label (not shown) ............................................... ..................................... 1 33 .............. AFS1000C-029 ......... Energy star Label (not shown) ................................. ..................................... 1 34 .............. AFS1000C-030 ......... Display cable (not shown) ....................................... ..................................... 1 35 .............. AFS1000C-031 ......... Dust sensor cable (not shown) ................................ ..................................... 1 36 .............. AFS1000C-HK .......... Hardware kit includes 4x item 21 (eye bolts) and item 20 (remote control assembly) ... 1 Replacement Filters:
.................. 708731 ...................... Electrostatic Outer Filter
.................. 708732 ...................... Washable Electrostatic Outer Filter
.................. 708733 ...................... Inner Three-Pocket Filter
.................. 708734 ...................... Charcoal Filter 17 12.2.1 Display Module Assembly Exploded View 12.2.2 Display Module Assembly Parts List Index No Part No Description Size Qty 8 ................ AFS1000C-DMA ....... Display Module Assembly........................................ ..................................... 1 8-1 ............. AFS1000C-DM1 ........ AC power switch ...................................................... ..................................... 1 8-2 ............. AFS1000C-DM2 ........ Display label ............................................................ ..................................... 1 8-3 ............. AFS1000C-DM3 ........ Auto button .............................................................. ..................................... 1 8-4 ............. AFS1000C-DM4 ........ Display cover ........................................................... ..................................... 1 8-5 ............. AFS1000C-DM5 ........ Display PCB............................................................. ..................................... 1 8-6 ............. AFS1000C-DM6 ........ Screw, Pan Head, Phillips (Tapping screw) ............ M3X6 ............................ 6 8-7 ............. AFS1000C-DM7 ........ Control module ........................................................ ..................................... 1 8-8 ............. AFS1000C-DM8 ........ Screw, Pan Head, Phillips (Tapping screw) ............ M4X10 .......................... 4 18 12.3.1 Remote Control Assembly Exploded View 12.3.2 Remote Control Assembly Parts List Index No Part No Description Size Qty 20 .............. AFS1000C-RCA ........ Remote Control Assembly ....................................... ..................................... 1 20-1 ........... AFS1000C-RC1 ........ Remote label............................................................ ..................................... 1 20-2 ........... AFS1000C-RC2 ........ Remote front case ................................................... ..................................... 1 20-3 ........... AFS1000C-RC3 ........ Remote PCB ............................................................ ..................................... 1 20-4 ........... AFS1000C-RC4 ........ Button cell ................................................................ CR2032 ......................... 1 20-5 ........... AFS1000C-RC5 ........ Remote rear case .................................................... ..................................... 1 20-6 ........... AFS1000C-RC6 ........ Battery cover............................................................ ..................................... 1 20-7 ........... AFS1000C-RC7 ........ Remote FCC label ................................................... ..................................... 1 19 13.0 Electrical Connections 115V d r o C r e w o P e s u F l a m r e h T 2 N C 2 N C 1 N C t r o o M l e u d o M l o r t n o C B C P y a p s D l i 20 h c t i w S r e w o P r o s n e S t s u D 14.0 Warranty and service JET warrants every product it sells against manufacturers defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website. JET products carry a limited warranty which varies in duration based upon the product. (See chart below) Accessories carry a limited warranty of one year from the date of receipt. Consumable items are defined as expendable parts or accessories expected to become inoperable within a reasonable amount of use and are covered by a 90 day limited warranty against manufacturers defects. Who is Covered This warranty covers only the initial purchaser of the product from the date of delivery. What is Covered This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning. Warranty Limitations Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification. How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website. More Information JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website. How State Law Applies This warranty gives you specific legal rights, subject to applicable state law. Limitations on This Warranty JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET branded products are not sold in Canada by JPW Industries, Inc. Product Listing with Warranty Period 90 Days Parts; Consumable items 1 Year Motors; Machine Accessories 2 Year Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year Woodworking Machinery Limited Lifetime JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand. 21 NOTES 22 NOTES 23 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com 24
1 | Users Manual (ISF-1000) | Users Manual | 1.32 MiB | January 06 2022 |
OPERATORS MANUAL INTELLIGENT SHOP AIR FILTRATION SYSTEM MODEL: ISF-1000 Baileigh Industrial Holdings LLC P.O. Box 531 Manitowoc, WI 54221-0531 Phone: 920.684.4990 Fax: 920.684.3944 Baileigh-Sales@jpwindustries.com REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operators Manual, resulting from accident, negligence, or other occurrence. 2021 Baileigh Industrial Holdings LLC Edition 1 12/2021 1.0 Important Safety Instructions When using an electrical appliance, basic precautions should always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS AIR FILTRATION UNIT. To reduce the risk of fire, electric shock, or injury:
1. Read and understand the entire owner's manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. Do not use this air filtration system for other than its intended use. If used for other purposes, Baileigh disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. 5. Never duct a machine directly into the air filtration unit. 6. To avoid a potentially dangerous situation, do not use this equipment to filter volatile fumes or smoke. 7. Do not use this equipment to filter flammable vapors. This air filtration unit is designed and intended for the filtration of air borne dust only. It is neither designed nor intended for any other purpose whatsoever. 8. Keep visitors a safe distance from the work area. Keep children away. 9. Make your workshop child proof with padlocks, master switches or by removing starter keys. 10. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol or any medication. 11. Make certain the switch is in the OFF position before connecting the machine to the power supply. 12. Make certain the machine is properly grounded. 13. Use recommended accessories; improper accessories may be hazardous. 14. GROUND ALL TOOLS. If tool is equipped with three prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong. 15. WARNING: Drilling, sawing, sanding or machining wood products generates wood dust and other substances known to the State of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask or other safeguards to avoid inhaling dust generated from wood products. Wood products emit chemicals known to the State of California to cause birth defects or other reproductive harm. (California Health and Safety Code Section 25249.6) 16. Keep safety guards, panels, and doors in place, secured, and always closed when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards, install the panels and close the doors immediately after completion of maintenance. 17. Maintain tools with care. Keep filters clean for the best and safest performance. 18. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris do not use your hands. 19. Do not use this air filtration unit with a damaged cord or plug. If the unit is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center. 20. When ceiling mounted, bottom of filtration unit must be at least 7 feet from the floor. The mounts must be anchored to building structure which will support the weight of the air filtration unit. Never mount to surfaces such as dry wall or false ceiling grids. 21. When bench top mounted, do not place this unit on an unstable surface, or where there is a risk of tipping over. Serious injury could occur if the unit tips over. 1 22. To reduce risk of electric shock, do not expose filtration unit to water or rain. 23. Do not use in high humidity environments. Doing so may cause electric shock and/or decreased performance of the unit. 24. WARNING: Not suitable for use with solid-state speed controls. 25. Suitable for commercial or industrial use only. WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint crystalline silica from bricks, cement and other masonry products arsenic and chromium from chemically treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to http://www.p65warnings.ca.gov/ and http://www. p65warnings.ca.gov/wood. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Caution: The user is cautioned that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
1. This device may not cause interference. 2. This device must accept any interference, including interference that may cause undesired operation of the device. This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
Lappareil ne doit pas produire de brouillage;
Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. Cet quipement est conforme aux limites dexposition aux radiations IC CNR-102 tablies pour un environnement non contrl. SAVE THESE INSTRUCTIONS 2 IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. Safety Instructions LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word DANGER, WARNING, or CAUTION is used with the safety alert symbol. NOTICE, which is not related to personal injury, is used without a symbol. DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Indicates a situation which, if not avoided, could result in property damage. 3 DANGERWARNINGCAUTIONNOTICE SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long-term respiratory damage. Be aware of the dust hazards associated with all types of materials. 4 2.0 Table of Contents 1.0 Important Safety Instructions ................................................................................................ 1 Safety Instructions...................................................................................................................... 3 2.0 Table of Contents ................................................................................................................. 5 3.0 About This Manual ............................................................................................................... 6 4.0 Features ............................................................................................................................... 7 5.0 Specifications ....................................................................................................................... 8 6.0 Setup ................................................................................................................................. 10 6.1 Unpacking and Clean Up ................................................................................................... 10 6.2 Shipping Contents .............................................................................................................. 10 6.3 Battery Installation .............................................................................................................. 10 6.4 Installation .......................................................................................................................... 11 6.4.1 Overhead (ceiling) ....................................................................................................... 11 6.4.2 Benchtop ..................................................................................................................... 11 7.0 Electrical Connections ........................................................................................................ 12 7.1 Grounding Instructions ....................................................................................................... 12 7.2 Extension Cords ................................................................................................................. 12 8.0 Controls Functions ............................................................................................................. 14 8.1 Control Panel Buttons ........................................................................................................ 14 8.2 RF Remote Control ............................................................................................................ 14 POWER ON/OFF SWITCH A ............................................................................................ 14 ON/OFF BUTTON (control panel or remote) B .................................................................. 14 TIMER (control panel or remote) .......................................................................................... 15 FAN SPEED ADJUSTMENT (control panel or remote) ........................................................ 15 AUTOMATIC MODE ............................................................................................................ 16 FILTER STATUS INDICATOR (control panel) ...................................................................... 17 9.0 Operation ........................................................................................................................... 17 10.0 User-Maintenance ............................................................................................................ 18 10.1 Changing the Filters ......................................................................................................... 18 10.2 Cleaning the Filters ......................................................................................................... 19 10.2.1 Washable Filters........................................................................................................... 19 10.2.2 Dry Filters ..................................................................................................................... 20 10.3 RF Remote Control Replacement .................................................................................... 20 10.4 Cleaning Sensors ............................................................................................................ 20 10.5 Sensor Replacement ....................................................................................................... 21 10.6 Control Board Replacement ............................................................................................ 21 11.0 Troubleshooting .............................................................................................................. 22 12.0 Replacement Parts .......................................................................................................... 24 12.1.1 ISF Unit Exploded View ............................................................................................. 24 12.1.2 ISF Unit Parts List ..................................................................................................... 25 12.2.1 Display Module Assembly Exploded View ................................................................. 26 12.2.2 Display Module Assembly Parts List .......................................................................... 26 12.3.1 Remote Control Assembly Exploded View ................................................................. 27 12.3.2 Remote Control Assembly Parts List ......................................................................... 27 13.0 Electrical Connections 115V............................................................................................ 28 14.0 Warranty and Service ...................................................................................................... 29 5 3.0 About This Manual This manual is provided by Baileigh, covering the safe operation and maintenance procedures for a Baileigh Model ISF-
1000 Air Filtration System. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document. This manual is not intended to be an exhaustive guide to air filtration systems. Additional knowledge can be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority. If there are questions or comments, please contact your local supplier or Baileigh. Baileigh can also be reached at our web site: www.baileigh.com. Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it. Failure to comply may cause serious injury!
Read and understand the entire contents of this manual before attempting assembly or operation!
Register your product online -
https://www.baileigh.com/support-us/product_registration 6 4.0 Features Two-filter system with air diffuser disperses outgoing air into a broader pattern Disposable electrostatic outer filter attracts more dust particles than standard filters Can be either bench-top or ceiling mounted Inner pocket filter is removable for easy cleaning o Four eye bolts provided for ceiling mount Large easy to read display panel clearly shows:
o Filter Status Patent Pending system monitors the condition of the filters Bright LED indicators notify the user of the filter status GOOD REPLACE SOON REPLACE o Fan Speed 6 levels o Timer setting 1 to 16 hours in 1-hour increments automatically shuts off when timer runs out High-efficiency Brushless DC motor Improved durability o o Quieter operation o More energy efficient Auto Mode:
o In Auto Mode the unit monitors ambient air quality using an integrated PM2.5 sensor and adjusts fan speed to compensate o More air flow when its needed to quickly improve air quality o Save energy and filter life when dust levels are low Patent Pending air flow design not only increases air volume but also decreases noise High strength plastic construction:
o Reduced weight for ease of installation compared to sheet metal construction o Absorbs vibration for quieter operation o Impact resistant 7 5.0 Specifications Model No. Stock No. Motor:
Motor type Horsepower Phase Electrical:
Voltage Frequency Listed FLA (full load amps) Motor speed range Power cord Power plug Overload protector Performance:
Fan Speed 1 2 3 4 5 6 Control Panel:
On/off switch Speed control Timer Setting (Hour) Display Digital Remote Control:
Transmitter Battery Table 1 ISF-1000 1231260 SPECIFICATION BLDC (Brushless Direct Current Motor) 120V input, single phase only 600~1,100 RPM SJT 18 AWG x 3C, 6 ft. American Type NEMA (10A/125V) 1/3HP 3PH 60Hz 3.8 A 5A 51dB 56dB 60dB 63dB 66dB 67dB 8 Air flow without filter
(CFM) 1 Sound rating @ 1m 1 450 10%
560 10%
670 10%
780 10%
890 10%
1000 10%
Rocker switch Six selectable speeds 1 ~ 16 (LED display) LED module Radio Frequency CR2032.3 Volt Button Cell Inner Filter (stock # 708733) 1 Micron Replacement Inner Filter Filters:
Table 1 (cont.) Outer Filter (stock # 708731) 5 Micron Replacement Electrostatic Out Filter (carton frame) Inner Filter (stock # 708733) 1 Micron Replacement Inner Filter Dimensions and Weight:
Overall Dimension (L x W x H/mm) 765 x 615 x 390 /mm Packing Dimension (L x W x H/mm) 830 x 688 x 490 /mm Packing Material Net Weight (lbs.) Gross Weight (lbs.) Corrugated Box and Styrofoam 33Ibs (15 kg) 41.8lbs (19 kg) 1 Variable of 10%, for general information only, not to be viewed as fixed parameters for inspection purposes. L = length, W = width, H = height n/a = not applicable The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Baileigh reserves the right to change specifications at any time and without prior notice, without incurring obligations. 9 Read and understand the entire contents of this manual before attempting assembly or operation. Failure to comply may cause serious injury. 6.0 Setup 6.1 Unpacking and Clean Up Inspect the Air Filtration Unit and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Air Filtration Unit is installed and running properly. Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. 6.2 Shipping Contents Carton contents 1 Air Filtration Unit 1 Remote Control 1 CR2032 Battery 1 Manual and Warranty Card 4 Eye Bolts 6.3 Battery Installation 1. Remove the battery cover on the rear of the remote control as shown in Fig. 6-1. 2. Install the supplied battery (CR2032) with the + side facing upward (Fig. 6-1). 3. Replace the battery cover. Figure 6-1 10 6.4 Installation 6.4.1 Overhead (ceiling) Overhead structure (often ceilings) must be capable of supporting the weight of the air filtration unit and absorbing any vibrations arising from the unit. Appropriate fasteners must be used to secure to the ceiling. Failure to comply may cause serious injury. Never mount to surfaces such as dry wall, false ceiling grids, etc. When overhead mounting such as a ceiling, make sure chain and ceiling hooks are properly rated for hanging this unit. Refer to figure 6-2. After noting the direction of air flow, use the hole location dimension to place the anchors in the ceiling so that the chains hang as straight as possible. Clearance should be at least 7 feet from bottom of unit to the floor. 20-1/16 3 1 Air Flow
8 3
2 2 This unit will work best if located away from corners and heating/cooling vents. 6.4.2 Benchtop Figure 6-2 When bench top mounting is used, make sure that the surface is flat and level and does not allow the ISF to move over the surface which could allow it to fall. Verify that the bench is stable and secure and will not tip causing the ISF to fall. In either installation:
Route the power cord so that it will NOT become entangled in the machine in any way. Route the cord to the power supply in a way that does NOT create a trip hazard. 11 7.0 Electrical Connections codes. Failure to comply may cause serious injury. Electrical connections should be made by a qualified electrician in compliance with all relevant The ISF-1000 Air Filtration System is prewired for single phase, 120V power. It is provided with a plug designed for use on a circuit with a grounded outlet that looks like the one pictured in Figure 7-1. It is recommended that the ISF-1000 be connected to a 15 amp circuit with a circuit breaker or fuse. If fuses are used, they should be time-delay fuse marked D. Local codes take precedence over recommendations. 7.1 Grounding Instructions 1. All Grounded, Cord-connected Tools:
This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury. Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Repair or replace damaged or worn cord immediately. 2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure 7-1. Figure 7-1 12 7.2 Extension Cords The use of extension cords is discouraged. Try to position machines within reach of the power source. If an extension cord must be used, make sure it is heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 2 shows correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Ampere Rating More Than Not More Than 00 06 10 12 06 10 12 16 Volts Total length of cord in feet 120 25 50 100 150 18 18 16 16 16 16 14 12 AWG 16 14 14 12 12 14 Not Recommended Extension Cord Recommendations Table 2 13 B B A B B 8.0 Controls Functions 8.1 Control Panel Buttons B A 8.2 RF Remote Control Figure 8-1 POWER ON/OFF SWITCH A Figure 8-2 The Power ON/OFF switch (Fig. 8-1, A) is a rocker switch on the control panel used to supply power to the ISF electronic controls and thus the full ISF. In the OFF position, AC power is disconnected from the electronics. The ISF unit will Not turn On. In the ON position, AC power is connected to the electronics. The electronics are powered On in a STANDBY state awaiting user input via the ON/OFF button on either the control panel or the remote. ON/OFF BUTTON (control panel or remote) B The On/Off Button (Fig. 8-1 and 8-2, B) on the controls and the remote perform the exact same function under the exact same conditions. When the Power switch (Fig. 8-1, A) is first turned ON, power is supplied to the electronics and the ISF unit is in the STANDBY state. All DISPLAYs are off. 14 Each press of the ON/OFF button (Fig. 8-1 and 8-2, B) cycles the ISF unit between STANDBY and ON. Pressing the ON/OFF button once:
ISF Unit goes to ON state. The TIMER DISPLAY is blank. The fan starts to run at speed 1. The SPEED DISPLAY shows 1 bar for speed 1. The FILTER DISPLAY will illuminate the filter status. Pressing the ON/OFF button again does the following:
ISF unit goes to STANDBY state. All DISPLAYS are off, and the fan stops. TIMER (control panel or remote) The TIMER buttons (Fig. 8-1 and 8-2) on the controls and the remote perform the exact same function under the exact same conditions. The TIMER may be set in 1-hour increments from 1 to 16 hours. When the timer expires, the fan will stop and the ISF will enter STANDBY state. When the timer is not being used, the TIMER display will be blank and the ISF will run continuously until the user changes the settings or stops the ISF. To activate the TIMER, pressing the TIMER + button. The TIMER DISPLAY changes from blank to display flashing 1. This is 1 hour. Pressing the TIMER + button again will increase the number by 1 each time the TIMER + button is pressed. Up to a maximum of 16 hours. Pressing the TIMER button will decrease the number by 1 each time the TIMER - button is pressed. Down to a blank display turning the TIMER Off and running the ISF continuously. If the display is already set and showing an hour time value, then pressing the TIMER + or button will add or subtract time from the already set value. When the TIMER + or button have been pressed, the number on the TIMER display will flash for 1 second and then show steady ON. Steady ON indicates the TIMER is set and the countdown has begun. Pressing and holding either the TIMER + or button (2 seconds) will advance the count quickly (changing every 0.2 seconds) until the button is released. FAN SPEED ADJUSTMENT (control panel or remote) The SPEED Buttons (Fig. 8-1 and 8-2) on the controls and the remote perform the exact same function under the exact same conditions. The SPEED display uses illuminated bars to indicate which speed level is active. The upper most illuminated bar is the current speed setting. The bars not lit are still available to increase fan speed if desired. 15 Air flow at each fan SPEED setting is as follows:
Fan Speed Setting 1 2 3 4 5 6 Table 3 CFM 450 10%
560 10%
670 10%
780 10%
890 10%
1000 10%
When the ISF is turned ON, the fan will start and run at SPEED 1 until changed by the user. The SPEED display will show 1 bar. Pressing the SPEED + button will increase the fan speed. Pressing the SPEED button will decrease the fan speed. AUTOMATIC MODE NOTE: For best performance in AUTO mode, allow adequate air flow to the sensor on the bottom of the unit (see Fig. 8-3). The AUTO buttons (Fig. 8-1 and 8-2) on the controls and the remote perform the exact same function under the exact same conditions. When the AUTO button is pressed, the AUTO button is illuminated, and the ISF is operating in AUTO mode. In AUTO mode, the integrated sensor detects the air quality and adjusts the fan speed accordingly. Thereby reducing energy consumption when air quality is good and increasing the fan speed when dust is present. Pressing either the SPEED + or button will deactivate AUTO mode and return to manual mode. NOTE: In AUTO mode the unit may require several minutes to return to fan speed 1 once dust is detected. The unit intentionally ramps down slowly to ensure good shop air quality. Figure 8-3 16 FILTER STATUS INDICATOR (control panel) The FILTER status indicators are located on the control panel and are there to indicate the condition of the filters.
"GOOD" indicates that the filters are clean enough to provide effective filtration.
"REPLACE SOON" indicates that the filters are becoming clogged, reducing the units ability to effectively filter the shop air, and therefore will need to be cleaned/replaced soon. REPLACE" indicates that the filter is clogged to the point that it needs to be cleaned or replaced. 9.0 Operation NOTE: The Air Filtration Unit is designed to remove airborne non-metallic dust particles; it is not designed to take the place of a dust collection system. Larger particles are trapped by the outer filter. Smaller particles are stopped by the fine mesh pockets of the inner filter. The air is then exhausted through the diffusion filter, which has a fibrous composition to help diffuse the air. Normal operation:
At the Control panel, place Power On/Off switch to ON. From either the Control panel or Remote, press the On/Off button. Set the SPEED as desired or select AUTO. If desired, set the TIMER to automatically turn off at a later time. At the end of the day/shift/leaving for an extended period of time, press the On/Off button to stop the fan. If leaving for a longer period of time such as weekend or vacation, turn the Power switch to Off as well. 17 4. Always disconnect power to the machine before performing maintenance. Failure to do this may 10.0 User-Maintenance result in serious personal injury. 10.1 Changing the Filters before servicing or changing filters. Failure to comply may cause serious injury!
To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) There are two filters that need to be changed. Filter life will vary depending on the amount of usage and the environment of your shop. Clogged filters will reduce the amount of air circulation. 1. Lift the filter up and pull outward on the bottom edge to remove the filter. 2. Remove the inner filter by pulling straight out of the cabinet. 3. Remove any protective wrapping from the new filters. Figure 10-1 Install the filters in reverse of the removal. The outer filter has directional air flow arrows printed on the frame which depicts the direction of air flow. Make sure it is facing the proper direction when installed. If no directional arrows are present, the inboard side of the filter will typically have metal support not used on the outboard side. Replacement Filters:
NOTE: Baileigh brand filters are recommended for best performance. 708731 ...... Electrostatic Outer Filter 708732 ...... Washable Electrostatic Outer Filter 708733 ...... Inner Three-Pocket Filter 708734 ...... Charcoal Filter 18 10.2 Cleaning the Filters before servicing or changing filters. Failure to comply may cause serious injury!
To reduce the risk of injury, disconnect the air filtration system from the power source (unplug) This ISF is designed to remove airborne non-metallic dust particles from the air. Cleaning is about removing those particles from the filter in the opposite direction from which it came. It is recommended to clean both filters at the same time. Whether using the Filter Status Indicator or a visual inspection, both filters should be cleaned to restore as much filtration ability as possible. Remove the filters from the ISF unit as described in 10.1 Changing the Filters. 10.2.1 Washable Filters Washable filters are those filters which may get wet and allowed to dry before returning to service. The replacement Washable Electrostatic Outer Filter (P/N 708732) is a washable filter. Figure 10-2 Inside of filter shown Using a hose and spray nozzle with normal tap water pressure, spray the filter from the inside out. Opposite the operating air flow. This will rinse the larger loose particles out of the filter. Mix a mild detergent and water mixture (soap) such as dish soap. Mix a drop or two of dish soap and water into a spray bottle. If using a commercial electrostatic detergent, follow the label instructions. Allow the soap to soak 1 to 2 minutes on the filter but do not allow the soap to dry. This will create a sticky film that is Spray the soap onto the entire filter until fully covered. difficult to remove. Thoroughly rinse the soap out of the filter and the filter frame. Allow all excess water to drain off the filter. While the filter does not need to be absolutely dry, do not return to service if water is dripping or droplets are still visible. Low pressure compressed air may be used to remove any remaining water from the filter. Install the filters in reverse of the removal. The outer filter has directional air flow arrows printed on the frame which depicts the direction of air flow. Make sure it is facing the proper direction when installed. If no directional arrows are present, the inboard side of the filter will typically have metal support not used on the outboard side. 19 10.2.2 Dry Filters Dry filters are those filters which should not get wet. The standard Electrostatic Outer Filter (P/N 708731) is a dry filter. Cleaning may be completed by vacuuming using a brush attachment on the vacuum hose. Lightly brush the vacuum brush nozzle over the input side of the filter. The brush will help dislodge the particles which will then be removed by the vacuum. Make several passes moving inline with the pleats of the filter. Visually inspect the filter while cleaning. If the filter material is worn, torn, or coming apart from the frame, it must be replaced. 10.3 RF Remote Control Replacement The remote control provided with the AFS unit is programmed and ready to operate once the unit is installed. Verify that the batteries are installed in the remote. Figure 10-3 Follow these instructions if the remote is being replaced. 1. Place the Power switch in the ON position. 2. DO NOT press the ON/OFF button. 3. Press and hold the SPEED (minus) and SPEED + (plus) buttons on the control panel at the same time and hold for two seconds. The screen flashes (0.5 seconds) and displays "---" to enter the programming mode. 4. Press and hold the ON/OFF button of the REMOTE control until the panel is turned ON ("ON" is displayed), and the programming is complete. 5. In the programming mode, press any other button on the control panel to exit the programming mode. 6. In the programming mode, if the programming is not completed within seven seconds, you will leave the programming mode. 10.4 Cleaning Sensors Dust may accumulate on the sensor (see Fig. 8-3) and affect the performance in AUTO mode. Sensor may be cleaned with a dry cloth or compressed air. 20 10.5 Sensor Replacement The AFS unit ships from the factory with the sensor and control board calibrated and ready to use. In the event the sensor should need replacing, follow these instructions to calibrate the new sensor:
1. With the Power ON/OFF switch (Fig. 10-4, A) in the OFF position, press and hold the Timer-DN(-) and Timer-UP(+) buttons simultaneously, then switch the Power ON/OFF switch to the ON position to enter the environment value setting mode. 2. The screen flashes and displays - -", the calibration is completed when the detected value is stable (- - disappears), and then returns to the standby state. B B B A Figure 10-4 10.6 Control Board Replacement In the event the control board needs replacing, follow the steps in Section 10.5 to calibrate the sensor with the new control board. Then follow these instructions to program the remote to operate with the new control board:
1. Recalibrate the sensor to the new control board. 2. Pair the new control board with the remote control, reference Section 10.3. 21 11.0 Troubleshooting Table 4 Symptom Probable Cause Remedy Power ON/OFF switch in the OFF position Move Power ON/OFF switch to the ON position. No incoming power ISF will not start Low voltage Check plug connection Verify there is power at the outlet, check breaker or fuse panel. Request voltage check form power company and correct low voltage condition. Power cord damaged Replace power cord. Control button or PCBA malfunction Contact Baileigh customer service. Loose frame, parts, or fasteners Inspect and tighten as needed. Excessive vibration Impeller imbalance Motor imbalance Clean impeller (do not use solvents). If imbalance still occurs, replace impeller. Have motor tested by qualified personnel;
replace if needed. Weak batteries in remote Replace batteries. Unit not responding to remote control Radio frequency interference Identify sources of interference and eliminate them or relocate unit. Remote control or machine control panel malfunction Contact Baileigh customer service. Filter not installed properly Reinstall filter. Unit not working efficiently; not cleaning air. Blocked air flow Inspect filter; replace if clogged remove blockage. Controls on unit not working Control button or PCBA malfunction Contact Baileigh customer service. If screen displays A8 filter is not installed Install filter. Control may be in factory set-up mode Timer screen displays numbers / letters other than a countdown timer Loose connection on the control board Move power ON/OFF switch to the OFF position. Wait 30 seconds, then switch back to ON. Then press the On/Off button. Move power ON/OFF switch to the OFF position and unplug the unit. Check the electrical connections to the control board to ensure they are all seated properly. 22 Symptom Probable Cause Remedy Table 4 (cont.) Timer screen displays numbers / letters other than a countdown timer Control button or PCBA malfunction Replace control board. Contact Baileigh customer service.
*Warning: Some corrections may require a qualified electrician. 23 12.0 Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. 12.1.1 ISF Unit Exploded View 24 12.1.2 ISF Unit Parts List Index No Part No Description Size Qty 1 ................ AFS1000C-001.......... Motor ........................................................................ ..................................... 1 2 ................ AFS1000C-002.......... Fan blade (Right) ..................................................... ..................................... 1 3 ................ AFS1000C-003.......... Fan blade (Left) ....................................................... ..................................... 1 4 ................ AFS1000C-004.......... Deflector .................................................................. ..................................... 2 5 ................ ISF1000-AFLC .......... Air filter lower case .................................................. ..................................... 1 6 ................ AFS1000C-006.......... Air filter upper case .................................................. ..................................... 1 7 ................ AFS1000C-007.......... Air filter back case ................................................... ..................................... 1 8 ................ AFS1000C-DMA........ Display Module Assembly (SEE 12.2.1 for detail) ... ..................................... 1 9 ................ AFS1000C-009.......... Nets ......................................................................... ..................................... 1 10 .............. 708733 ...................... Inner three-pocket filter ............................................ ..................................... 1 11 .............. 708731 ...................... Electrostatic outer filter ............................................ ..................................... 1 12 .............. ISF1000-12................ Dust sensor cover .................................................... ..................................... 1 13 .............. ISF1000-13................ Bottom cover ............................................................ ..................................... 1 14 .............. AFS1000C-014.......... Dust sensor .............................................................. ..................................... 1 15 .............. AFS1000C-015.......... Power cord ............................................................... ..................................... 1 16 .............. ISF1000-BS ............... Baileigh Stripe (13X5) ........................................... ..................................... 2 17 .............. AFS1000C-018.......... Warning label ........................................................... ..................................... 1 18 .............. AFS1000C-019.......... Cable glands ............................................................ ........................................ 19 .............. ISF1000-RCA ............ Remote Control Assembly ....................................... ..................................... 1 20 .............. AFS1000C-021.......... Eye bolt .................................................................... M6X20 ........................... 4 21 .............. AFS1000C-022.......... Standoff ................................................................... M6X25 ........................... 4 22 .............. TS-1550041............... Flat washer .............................................................. M6 ............................... 13 23 .............. TS-1534032............... Cylindrical screw ...................................................... M6X10 ........................... 5 24 .............. TS-2286202............... Cylindrical screw ...................................................... M6X20 ........................... 2 25 .............. AFS1000C-023.......... Hex head bolt ........................................................... M6X300 ......................... 6 26 .............. TS-1551041............... Spring washer .......................................................... M6 ................................. 7 27 .............. AFS1000C-024.......... Cylindrical screw (Tapping screw) ........................... M5X12 ........................... 8 28 .............. AFS1000C-025.......... Flat head screw (Tapping screw) ............................. M4X10 ........................... 8 29 .............. AFS1000C-026.......... Flat head screw (Tapping screw) ............................. M3X10 ........................... 1 30 .............. ISF1000-027.............. Motor Label (not shown) .......................................... ...................................... 1 31 .............. ISF1000-028.............. ID Label (not shown) ................................................ ..................................... 1 32 .............. AFS1000C-029.......... Energy star Label (not shown) ................................. ..................................... 1 33 .............. AFS1000C-030.......... Display cable (not shown) ........................................ ..................................... 1 34 .............. AFS1000C-031.......... Dust sensor cable (not shown) ................................ ..................................... 1 35 .............. ISF1000-HK............... Hardware Kit (Include 4 eye bolts and Remote Control Assembly - not shown) ............ 1 Replacement Filters:
.................. 708731 ...................... Electrostatic Outer Filter
.................. 708732 ...................... Washable Electrostatic Outer Filter
.................. 708733 ...................... Inner Three-Pocket Filter
.................. 708734 ...................... Charcoal Filter 25 12.2.1 Display Module Assembly Exploded View 12.2.2 Display Module Assembly Parts List Index No Part No Description Size Qty 8 ................ AFS1000C-DMA........ Display Module Assembly ........................................ ..................................... 1 8-1 ............. AFS1000C-DM1 ........ AC power switch ...................................................... ..................................... 1 8-2 ............. AFS1000C-DM2 ........ Display label ............................................................ ..................................... 1 8-3 ............. AFS1000C-DM3 ........ Auto button .............................................................. ..................................... 1 8-4 ............. AFS1000C-DM4 ........ Display cover ........................................................... ..................................... 1 8-5 ............. AFS1000C-DM5 ........ Display PCB ............................................................. ..................................... 1 8-6 ............. AFS1000C-DM6 ........ Cylindrical screw (Tapping screw) ........................... M3X6 ............................. 6 8-7 ............. AFS1000C-DM7 ........ Control module ........................................................ ..................................... 1 8-8 ............. AFS1000C-DM8 ........ Cylindrical screw (Tapping screw) ........................... M3X10 ........................... 4 26 12.3.1 Remote Control Assembly Exploded View 12.3.2 Remote Control Assembly Parts List Index No Part No Description Size Qty 19 .............. ISF1000-RCA ............ Remote Control Assembly ....................................... ..................................... 1 19-1 ........... ISF1000-RC1 ............ Remote label ............................................................ ..................................... 1 19-2 ........... AFS1000C-RC2 ........ Remote up case ....................................................... ..................................... 1 19-3 ........... AFS1000C-RC3 ........ Remote PCB ............................................................ ..................................... 1 19-4 ........... AFS1000C-RC4 ........ Button cell ................................................................ CR2032 ......................... 1 19-5 ........... AFS1000C-RC5 ........ Remote down case .................................................. ..................................... 1 19-6 ........... AFS1000C-RC6 ........ Battery cover ............................................................ ..................................... 1 19-7 ........... AFS1000C-RC7 ........ Remote FCC label ................................................... ..................................... 1 27 d r o C r e w o P 13.0 Electrical Connections 115V r o t o M l e u d o M l o r t n o C e s u F l a m r e h T 2 N C B C P y a p s D i l 2 N C 1 N C h c t i w S r e w o P 28 r o s n e S t s u D 14.0 Warranty and Service Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyers payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyers rights to inspect or reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned Goods Authorization (RGA) number before returning any goods to Seller. Goods returned without an RGA will be refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods. Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee equal to 30% of the invoice price. Specifications. Seller may, at its option, make changes in the designs, specifications or components of the Goods to improve the safety of such Goods, or if in Sellers judgment, such changes will be beneficial to their operation or use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing, in which event Seller may impose additional charges to implement such changes. Limited Warranty. Seller warrants to the original end-user that the Goods manufactured or provided by Seller under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective Goods or refund to the original end-
user the purchase price for such defective Goods. Goods are not eligible for replacement or return after a period of 10 days from date of receipt. The foregoing warranty is Sellers sole obligation, and the original end-users exclusive remedy, with regard to any defective Goods. This limited warranty does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse, abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in accordance with the instruction manual or technical guidelines provided by Seller. EXCLUSION OF OTHER WARRANTIES. THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN. Limitation of Liability. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYERS REMEDY WITH RESPECT TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE AMOUNT PAID BY THE BUYER FOR THE GOODS. Force Majeure. Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to causes beyond Sellers reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities, governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Sellers reasonable control. In the 29 event of any such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay. Installation. If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits, causes of action, claims and expenses (including actual attorneys fees and costs) arising directly or indirectly out of Buyers failure to properly install the Goods. Work By Others; Safety Devices. Unless agreed to in writing by Seller, Seller has no responsibility for labor or work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or provision of Goods. Buyer is solely responsible for furnishing and requiring its employees and customers to use all safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction sheets furnished by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods. Remedies. Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity. Attorneys Fees. In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith, including Sellers actual attorney fees and costs. Governing Law/Venue. This Agreement shall be construed and governed under the laws of the State of Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives any right it may have to assert the doctrine of forum non conveniens or to object to venue to the extent that any proceeding is brought in accordance with this section. Each party consents to and waives any objection to the exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent permitted by applicable law the right to a trial by jury. Summary of Return Policy. 10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted after this time. You must obtain a Baileigh issued RGA number PRIOR to returning any materials. Returned materials must be received at Baileigh in new condition and in original packaging. Altered items are not eligible for return. Buyer is responsible for all shipping charges. A 30% re-stocking fee applies to all returns. Baileigh Industrial Holdings LLC makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial Holdings LLC reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability. For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at Baileigh-Service@jpwindustries.com 30 BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC, WI 54220 PHONE: 920. 684. 4990 FAX: 920. 684. 3944 www.baileigh.com 31
1 | Label & Label location | ID Label/Location Info | 138.12 KiB | January 06 2022 |
Model number: AFS-1000C / ISF-1000 AFS-1000C / ISF-1000 only color different. Label location
1 | Authorization Letter | Cover Letter(s) | 18.09 KiB | January 06 2022 |
a2 JEW GPW INDUSTRIES / ) Authority to Act as Agent Date: 2021/10/14 Bureau Veritas Consumer Product Services, Inc. 715 Montague Expressway Milpitas, CA 95035 USA To Whom It May Concern:
Intertek Testing Services Taiwan Ltd (Rico Deng) is authorized to act on our behalf, until otherwise notified, for applications to Bureau Veritas Consumer Product Services, Inc. We certify that we are not subject to denial of federal benefits, that includes FCC benefits, pursuant to Section 5301 of the Anti-Drug Abuse Act of 1988, 21 U.S.C. 862. Further, no party, as defined in 47 CFR 1.2002 (b), to the application is subject to denial of federal benefits, that includes FCC benefits, Thank you, Name: Jeff Konkle LLP 2 CCX. Company: JPW Industries Address: 427 New Sanford Road LaVergne, TN 37086 United States Phone: (615) 287-5895 E-Mail: JKonkle@jpwindustries.com
1 | LTC Request Letter | Cover Letter(s) | 18.15 KiB | January 06 2022 |
(JPW INDUSTRIES / ~
Date: 2021/10/14 To: Federal Communications Commission Office of Engineering and Technology Equipment Authorization Division 7345 Oakland Mills Road Columbia, Maryland 21046 Subject: Confidentiality Request for FCC ID: 2AX7WAFS1000C To Whom It May Concern:
Pursuant to sections 0.457 and 0.459 of CFR 47, we respectfully request permanent confidential treatment of the following Exhibits accompanying this application as:
Block Diagram Schematics Operational Description The above materials contain trade secrets and proprietary information not customarily released to the public. The public disclosure of these materials may be harmful to the applicant and provide unjustified benefits to its competitors. Sincerely, x Name: Jeff Konkle OD 4 <
Company: JPW Industries Address: 427 New Sanford Road LaVergne, TN 37086 United States Phone: (615) 287-5895 E-Mail: JKonkle@jpwindustries.com
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2022-01-06 | 315.1 ~ 315.1 | DSC - Part 15 Security/Remote Control Transmitter | Original Equipment |
app s | Applicant Information | |||||
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1 | Effective |
2022-01-06
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1 | Applicant's complete, legal business name |
JPW Industries
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1 | FCC Registration Number (FRN) |
0030202063
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1 | Physical Address |
427 New Sanford Road
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1 |
LaVergne, TN
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1 |
United States
|
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app s | TCB Information | |||||
1 | TCB Application Email Address |
c******@bureauveritas.com
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1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
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app s | FCC ID | |||||
1 | Grantee Code |
2AX7W
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1 | Equipment Product Code |
AFS1000C
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app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
J**** K********
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||||
1 | Telephone Number |
1-615********
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1 | Fax Number |
1-615********
|
||||
1 |
J******@jpwindustries.com
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|||||
app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DSC - Part 15 Security/Remote Control Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Air Filtration System | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
Intertek Testing Services Taiwan Ltd.
|
||||
1 | Name |
L**** S******
|
||||
1 | Telephone Number |
886-2********
|
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1 | Fax Number |
886-2********
|
||||
1 |
l******@intertek.com
|
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Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15.231 | 315.10000000 | 315.10000000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC