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1 2 | Users Manual | Users Manual | 2.62 MiB | April 16 2020 / April 17 2020 |
PS-800 Panel operation INSTRUCTION MANUAL Contents CHAPTER I INTRODUCTION TO CONTROL SYSTEM ......................................................... 1 OVERVIEW ............................................................................................................................................................................................................. 1 FUNCTIONAL DESCRIPTION ............................................................................................................................................................ 1 NOTES.................................................................................................................................................................................................... 2 Safety Instruction ........................................................................................................................2 Work Environment ......................................................................................................................3 Power Supply Requirement ........................................................................................................3 Grounding Requirement .............................................................................................................3 CHAPTER II DESCRIPTION OF MAIN INTERFACE .............................................................. 5 SYSTEM POWER-UP ........................................................................................................................................................................... 5 MAIN INTERFACE OF PROCESSING ................................................................................................................................................ 5 Display Instruction for Main Interface of Processing ..................................................................5 Test Interface Display Description ..............................................................................................8 Display Instruction for Manual Frame Movement Interface ......................................................10 Display Instruction for Reference Setup Interface ....................................................................12 Process Statistics Interface Display Instruction ........................................................................14 MAIN MENU INTERFACE .............................................................................................................................................................................. 15 CHAPTER III FILE MANAGEMENT .................................................................................... 17 MEMORY FILE MANAGEMENT .....................................................................................................................................................17 MANAGEMENT OF FILES IN USB FLASH DISK .......................................................................................................................18 CHAPTER IV FILE EDITING ............................................................................................... 20 MAIN INTERFACE OF FILE EDITING ............................................................................................................................................20 CAPTURING GRAPHS .......................................................................................................................................................................20 IDLE CAPTURE ..................................................................................................................................................................................23 SINGLE NEEDLE ACQUISITION ......................................................................................................................................................24 STRAIGHT LINE CAPTURE .............................................................................................................................................................24 RECTANGLE CAPTURE ....................................................................................................................................................................25 POLYLINE SEGMENT CAPTURE ....................................................................................................................................................25 ARC CAPTURE ...................................................................................................................................................................................26 CIRCLE CAPTURE .............................................................................................................................................................................27 CURVE CAPTURE ...........................................................................................................................................................................28 MULTIPLE CURVES ....................................................................................................................................................................................... 28 REINFORCEMENT PRESET ...........................................................................................................................................................30 FUNCTION CODE ............................................................................................................................................................................32 GRAPH EDITING .............................................................................................................................................................................35 CHAPTER V PARAMETER FILE ........................................................................................ 45 CHAPTER VI USER PARAMETERS ...................................................................................... 47 USER PARAMETERS INTERFACE ............................................................................................................................................................... 47 INTRODUCTION TO USER SETTING PARAMETERS ..................................................................................................................49 CHAPTER VII MACHINE PARAM ............................................................................................. 61 MACHINE PARAM INTERFACE ................................................................................................................................................................... 61 INTRODUCTION TO SETTING UP MECHANICAL PARAMETERS ................................................................................. 63 CHAPTER VIII ASSIST SETTING ...................................................................................... 72 ASSIST SETTING INTERFACE ....................................................................................................................................................................... 72 INPUT TEST ........................................................................................................................................................................................73 OUTPUT TEST ....................................................................................................................................................................................73 NETWORK SETTINGS ......................................................................................................................................................................75 DATE SETTINGS ................................................................................................................................................................................76 LOCK SETTINGS................................................................................................................................................................................77 SYSTEM LANGUAGE .......................................................................................................................................................................78 SYSTEM UPGRADE ...........................................................................................................................................................................79 DRIVER PREVIEW .............................................................................................................................................................................81 TEST TRANSFER .............................................................................................................................................................................81 CHAPTER IX MACHINE STATE ........................................................................................................ 83 APPENDIX I: INFORMATION PROMPT AND SOLUTIONS............................................... 84 APPENDIX II: QUICK START GUIDE ................................................................................. 89 Chapter I Introduction to Control System Overview company!
Thank you very much for using the automatic template sewing machine control system of our This system can match with the various types of template machine, satisfying different sewing requirements with satisfactory sewing effect for all sorts of cloth!
Before using, please read the Instruction carefully to ensure the correct use of this system. Please keep the instruction appropriately in order to check at any time. In case of discrepancies between actual machine and this Instruction due to different machine configurations and software update, the operating functions shall prevail. Functional Description 1() One machine with multi-purpose, simple operation Full automatic template sewing machine can replace many kinds of special machinery such as traditional flat sewing machine, long arm sewing machine, bartack sewing machine, embroidery machine, etc. in certain circumstances to achieve multi-usage After placing the template well, the operating personnel only needs to press the start key, automatic processing can be completed, the operation is quite simple With standardized operation; the machine can work out amazing effects for a variety of stitches and a variety of fabric!
(2) The man-machine interface is friendly and easy to use 7 inches color LCD touch screen, with clear display, easy to touch Support display in ChineseVietnameseKoreanJapanese and English Up to 256M (or 128M) file storage space, to store and process many files Convenient file Collection (template making), modification, management functions
(3) Precise motion control technology with efficient sewing Using international advanced DSP chip, fast system run speed, high hardware integration, stable performance 1 Support step-by-step, closed loop step-by-step, brushless DC, servo drive, using smooth curve for speed governing, smooth operation Compact mechanical structure, good rigidity, high sewing position precision, low noise
(4) The upper computer graphics editing software is easy to use Such files in dxf, dst, dsb, ai, plt, edi, tzf format that are generated by software such as Autocad, Coredraw are easily converted into processing files The software has comprehensive graphics editing functions, supports layer editing and adding various kinds of special sewing stitch lines With common control instruction set, customizable control instruction (functional code), high dexterity of action For each layer, each graphic, each stitch point, a variety of mechanical control commands can be inserted into, to meet the diversified and precise automatic sewing requirement
(5) Rich user parameter settings, comprehensive auxiliary functions Detail settings can be carried out for various mechanical actions Point position, painting line, automatic mold slot opening function of some equipment can be extended Support automatic identification of template, U Disk system updates, broken threads detection, continue sewing in power down, processing statistics, forecast for lack of bobbin thread, system self-test, parameter backup and recovery, encryption lock machine... Notes Safety Instruction safety matters:
Note:
In order to avoid the possible risk and prevent damage to the device, please observe the following Please don't carry out maintenance and debugging to electric system by non-specialists, this will reduce the safety performance of equipment, enlarge the fault, and even cause harm to the personnel and property losses. 2 Some parts inside the case have high pressure; after the system is powered on, please do not open the case cover, in order to avoid accidental injury. Please do not pile up sundry around the control box, and in the process of using; remove dust on the surface of control box and the filter regularly, so as to keep good ventilation for the system, which is good for heat dissipation. Without authorization of the company, please do not make any change to the product arbitrarily, and the company shall not hold any responsibility for the consequences!
If it really needs to open the case cover, it must be carried out5 minutes after cutting off power and guided by professionals to contact components inside the electrical cabinet!
Warning:
Danger:
When the machine is at work, it is forbidden to contact with any moving part or open the control equipment, plug or pull out motor interface, otherwise it may cause personal injury or the machine not to work!
It is forbidden for electrical equipment to work in places with humidity, dust, corrosive gas, flammable and explosive gas, otherwise it may cause electric shock or fire!
Work Environment Solid, level ground installation Good ventilation, healthy environment, less dust Temperature in work space: 5 to 40 Relative humidity in work space: 30% to 90% without condensation Power Supply Requirement Single-phase AC220V/50 to 60 HZ fluctuation is more than 10%
Grounding Requirement It needs to be equipped with the voltage regulation equipment when the power grid voltage Equipment power is between 1.0 to 2.0KW according to different machine configuration In order to prevent electric shock or fire accident of electrical equipment due to causes such 3 as electric leakage, over voltage, insulation, etc., please make sure the electronic control with reliable grounding The grounding resistance should be less than 100 ohms, conductor length within 20 meters, conductor cross-sectional area greater than 1.0 square millimeters 4 Chapter II Description of Main Interface System Power-up Upon system power-up, the HMI displays the boot screen, when the spindle will automatically rotate for testing and reset other parts. The reset action is related to power-up reset parameters setup. Main Interface of Processing Display Instruction for Main Interface of Processing The main interface of processing is automatically activated after the display of boot logo. The main interface of processing is shown below:
Prompt message area Whether current time is in sync with the network List of memory files Processing file preview area Total stitch count of processing file and the current processing stitch count Fig. 2-1 Main interface of processing Touch key Key functions in the main interface of processing are described as follows:
Processing file preview area: Show the currently selected file graph; click to switch between full graph (scale for optimal display) and at ratio (actual ratio to the processing range). When the processing graph is greater than 8,000 stitches, only full graph display mode is available. List of memory files: Show the list of memory files; click to choose different processing files.
:lock file" key: Lock the currently processed file to prevent misoperation. Once a file is 5 Current processing file name and the length & width Lock file icon Working speed of spindle Length of bottom thread used Processed quantity Indicator lamp USB flash disk locked up, other processing files can't be chosen, when icon will appear in the preview area. Click once to lock, and click again to unlock. Note: Automatic template recognition will work only in the locked state of "lock file". The recognized template is displayed in the "prompt message area", and the corresponding numbered file will be automatically selected. If the "template recognition mode" is set to "by file name", electronic tag (identifier) will be used to match the file name; if it is set to "by serial number of file", the serial number of file will be matched using a code scanner.
: The needle-threading function. After entering the threading state, the pressing foot is automatically lowered and the starting operation is automatically locked to prevent accidental start-up.
: "Acceleration" key. The rotating speed of spindle increases by 100 rpm. If this key is pressed and held (long-pressed), the speed will increase continuously until the set max speed is reached. Arbitrary change to rotating speed can be prohibited by setting a password.
: "Deceleration" key. The rotating speed of spindle decreases by 100 rpm. If this key is pressed and held, the rotating speed will decrease continuously until the set min. speed is reached. Arbitrary change to rotating speed can be prohibited by setting a password.
: Display the current spindle speed. Click to pop up the File Speed setting interface to set the independent speed of the current file. If set to 0, it means no independent processing speed.
: "Bottom thread statistics" key. Show the used length of bottom thread. Press the key to enter the processing statistics interface.
: "Processing statistics" key. Show the finished quantity. Press the key to enter the processing statistics interface.
: "Main menu" key, Press the key to get into main menu interface.
: "Try" key, It is used to simulate the processing process based on graphical trajectory. When this key is depressed, XY axes rotate while the spindle is stationary.
: "Segment fast reverse" key, Manually move back without load to the starting point of 6 the previous continuous curve. Return without load means the spindle remains stationary while XY axes move. This key is used to preview the designated needle location or start the processing from the designated needle location.
:"Segment fast forward" key,Manually move forward to the starting point of next continuous curve, when the spindle remains stationary.
:"Single needle return without load" key: Press the key, and one stitch will retract at single step without load; continuous backward movement is activated when this key is pressed and held.
:"Single needle forward without load" key: Press the key, and one stitch will go forward at single step without load; continuous forward movement is activated when this key is pressed and held.
:"Total stitch count setup key: The number in the upper line indicates the stitch count of processing file, while the number in the lower line indicates the current stitch count. Press the key, when the Jump stitch setup window pops up. Note: Jump Stitch window description: : Number input for set value;
: The set value returns to 0;
: The set value plus 1;
: The set value minus 1;
: Delete a digit from right to left
: Cancel current modification;
: Confirm current modification;
server has been established
: Connection with wireless network has been established;
: Connection with cloud
:"Page left" key, Turn the page to the left to view memory files.
:"Page right" key, Turn the page to the right to view memory files.
:"File" key, View all memory files.
:"Reset" key, Press the key, when the shafts start to rotate, while the machine is reset.
:"Reference" key, Press the key to get into XY axes reference point setup page. 7 of press frame. of press foot. software.
:"Manual press frame up/down" key, Press the key to switch between lifting and pressing
:"Manual press foot up/down" key, Press the key to switch between lifting and pressing
:"Press foot thread clamp setup key, Set press foot height or thread clamp strength. Note:
This function is not available unless the press foot type is set to motorized press foot in parameter
:"Next interface key, Press the key to get into test interface. Test Interface Display Description Bottom thread winding and other manual operations can be performed in the processing assist interface. Key functions in the assist interface are described as follows:
: Auto hook change. If the machine is designed with auto hook change feature, signal will be output for rotating hook change when the key is depressed.
:"Bottom thread winding on/off" key: Press the key to switch between allow and prohibit. Activate Allow and press the "Start" switch to start the winding operation, when the spindle will wind the thread at the speed set in this page. The winding will stop if the start switch or is depressed again or the set winding time elapses. Prohibit means thread winding is 8 prohibited.
: Sh how current rotational s speed of spi ndle.
: Sh how current angle of sp pindle (0-99 9).
Set the win nding speed of spindle.
: S Spindle REV V key: Pre ess the key, when the sp pindle starts s to reverse and move s slowly.
: S Spindle FW WD key: Pre ess the key,
, when the s spindle start ts to rotate f forward slow wly.
: N Needle rod u up/down k key: Press th he key to sw witch betwee en upper pos sition (the h highest point t of needle) a and lower p position (the e lowest poi nt of need).
: T Trim key:
Press the ke ey, when th he machine s sews one sti itch to reali ze a comple ete trim operation.
: Press the key, wh hen the corre esponding o output is turned on; l lift the key, when the o output is tur rned off.
: Pr ress the key y, when the c correspondi ing IO outp ut function is always ON; press a again to turn n off the ou utput. For so ome electric c control, th e LED lamp p will be alw ways ON. Note: P Please don't press and h hold the elec ctromagnet control outp put for long g (e.g.
); oth herwise, the e electromag gnet connec cted with thi s output ma ay get damag ged due to o overheating!
: Z oom, increa ase, decreas se, and set th he stitch len ngth for eac h line segm ment of the c current drawing. Th he interface e is as follow ws:
9
:To reduce or en nlarge the c current grap phics as a wh hole, the wi idth and len ngth are the actual width h and length h of the red duced or enl arged graph hics.
: Fo or the begin nning or end d of each li ne segment t of the curr rent figure, the change e edles increa ases or decr reases.It me eanis to incr rease if the v value is ength of the me functiona e stitching n al code instr needle of the ructions inse e current fig erted by use gure. Reserv ers after mo ved odifying the e depends on greater than Commands length of ne n the stitch l n 0, and vic
: M s means that eedle spacin ength of ne e versa. Modify the le t retain som ng
: Press the key to g get into the suspension position int terface that is used to s set the positions (u up to 6) of s suspension d during sewi ing operatio on.
: Previ ious interfa ce key,Pre ess the key t o go back to o the main i interface of processing.
: Manu ual frame m movement k key,Press th he key to get t into the ma anual frame e movement t operation in nterface. Thread d winding: P Press touch h key Start at the bott tom of the s screen in thi is interface, and confirm, wh hen the spin ndle motor w will rotate f for thread w winding at th he set speed d, while key appears at o original pos sition of
; click this key to stop windin ng operation n. The wind ding operation c an also be s stopped by p pressing S tart and E Emergency stop button ns. The spe ed can be regulated th hrough during winding op peration. Display y Instructi ion for M Manual Fr rame Mov vement In nterface Click o on a and successive ly in the ma ain interface e of process sing to get in nto the manual fram me moveme ent interface e. In the ma anual frame movement interface, it ts possible e to move the frame m manually an nd control th he rotation o of each shaf ft. 10 Display of the angular position of spindle X/Y/Z coordinates display Shafts 1, 2 and 3 coordinates display Direction key: The frame can be moved in 8 directions Key depression speed switchover; 3 speeds are available Key functions in the manual frame movement interface are described as follows:
: Frame movement speed switching key,Click to switch among low, medium and high speeds. Correspond to patterning speeds 1, 2 and 3 in user parameters.
: 8 direction keys,Move in X and Y directions. Z+, Z-, shaft 1+, ... shaft 3-: Rotate corresponding shafts manually; some of the shafts have no effect on certain machines.
:The default is No, indicating that the manual frame-shift operation cannot be performed before resetting. You can select Yes to perform a temporary manual frame-shift operation before reset. If it has been reset, this function is invalid.
: The current X and Y coordinates are set to the stop coordinates of X and Y axes after resetting.
: Enter the head offset interface for setting the offset position of heads 2 and 3 in relation to head 1. Head 1 is a sewing head. Desired functions such as laser cutting head and brush head can be assigned to heads 2 and 3. 11 Click
, when the coordinates of head 1 become the coordinates employed in
. Set the values of heads 2 and 3 in relation to head 1 below, and will change correspondingly; click OK to save the settings.
: Needle rod up/down keyPress the key to switch between upper position (the highest point of needle) and lower position (the lowest point of need).
:"Return" keyPress the key to return to the previous operation interface. Display Instruction for Reference Setup Interface Click in the main interface of processing to get into the reference point setup interface. The template reference point can be set in this interface.
: Lifting function is mainly used for "rotary head" type machine, outputting IO corresponding to the set parameters (P249). High and low level switch each other.
: As mentioned earlier (all foot pressing functions on the interface are the same) 12 Reason for reference point setup:When the processing file generated through the software in upper computer is imported into the memory and previewed for the first time, the system puts the file at the center of the processing range (click the Processing file preview area to switch the display mode), and writes this position information into processing file. As shown in the figure below:
The fabricated template is placed on workbench in the position that may be as shown in the figure below:
Hence, it's necessary to align reference point 1 with A, and reference point 2 with B. Adjust the position of processing pattern in the system so that it corresponds to the template slotting position. Detailed steps are as follows:
1) Select the file for which the reference point should be set up in the main interface of processing, and place the corresponding template. Click to enter the reference point setup interface, and the system will automatically move the frame to reference point 1. If dual reference points are set up in upper computer software, the upper left corner of the interface will indicate "set up reference point 1". See whether the reference point 1 is located at template slot A; in the case of offset, click the arrow keys to move the point until they coincide with each other. 2) Click to finish the setup of reference point 1. The system automatically moves frame 13 to reference point 2, when the upper left corner of interface indicates "set up the second reference point". Click direction keys to move the frame so that reference point 2 coincides with the position of template B. To return to re-set reference point 1, click key to switch to reference point 1 for setup. 3) Click to finish the setup of reference point 2, when the system automatically returns to the main interface of processing. The system will write this position into processing file, while the processing preview area pattern will be adjusted to correspond to the position of template. Upon the completion of reference point alignment, additional alignment is not needed as long as you don't modify this file and template. If the upper computer does not set up dual reference points, the sewing start point will be taken as reference point 1 by default, in which case the system will return to main interface of processing after the alignment of reference 1. By setting up system parameters, it is possible that reference alignment is not needed at the first use. Please consult the manufacturer for detailed settings. Process Statistics Interface Display Instruction Click or in the main interface of processing to enter the processing statistics interface. In this interface, you can view the processing quantity, time, bottom thread length and other information. The interface is described as follows:
Total number of files completed by history:
The number on the left represents the total number of processing times accumulated; The number on the right represents the total number of processing times in 7 days of the current figure. Click "Clear" to clear the total number of both processing times and 7 days of the current graphics. 14 Total number of files completed by today:
The number on the left indicates the total number of processing times accumulated on that day. The number on the right indicate the cumulative number of processing times on the day of the current figure. Click "Clear" to clear the total number of processing times of the current graphics and the number of file processing times. Use length of bobbin thread(mm): Refers to the length of the baseline that has been used up. After setting it to the,it will accumulate baseline length of the current file when processing begins. Total length of bobbin thread(mm): Refers to the total length of the initial bottom line in the spindle. When winding, it can be estimated that the total length is equal to the average circumference of the spindle multiplied by the speed multiplied by the winding time Current value of Counter: Refers to the total number of processed documents. Each time the processing is completed, it will automatically add 1, which cannot be closed. Total number of Counter: Refers to the target number of times a processing document has been completed. Working time: Show the total processing time. Just count "working..." state time. Today's work time: Show the processing time of the day. Click Clear to clear 0. Work time yesterday: It shows the processing time yesterday. Click Clear to clear 0.
: Refers to the error margin of the remaining length of the baseline. (Baseline length detection device for special purpose).
: The blue character in the lower left corner indicates the last processing time.
: The white words in the lower left corner indicate the total time of starting this time. Main Menu Interface the figure:
Press key in main interface of processing to enter the main menu interface, as shown in 15 File management: Manage, import and export the files in memory and USB flash disk. File edition: Create new sewing graphs or edit & modify original graphs. Parameter file: Write parameters into the system, and export system parameters in the form of file; the transfer of files between memory and USB flash disk, etc. User parameters: The parameters frequently used by user; parameters are adjusted based on processing requirements to realize convenient processing and improve processing efficiency. Machine parameters: Only accessible to machine assemblers. Assist settings: Used for processing assist settings and testing, etc. Network file: (Temporarily unavailable) Machine state: For remote administration device to report various status of machine for solutions. 16 Chapter III File Management File management is performed to import, export and delete files in USB flash disk and memory. The system only recognizes the processing files with extensions .SLW. Processing files are created with PC graph edition software delivered with machine or through file capture. Memory File Management figure below:
Press key in main menu interface to enter file management interface as shown in the The system memory can store up to 999 processing files, of which the total size shall not exceed 128M. Support file names in Chinese and English (case sensitive); each file name can consist of up to 15 Chinese characters or 30 characters (the displayed number of characters may vary depending on the interface). In the case of wrong format of processing file or file corruption, no preview is displayed here. Key description:
Click to select a file, when the selected file turns red; the selected file shall be handled as needed.
: Copying file, Copy the currently selected file. File copy can be created by clicking Copy and entering the new file name.
: Deleting selected file, Delete the currently selected one or more files.
: Sorting file, Insert the currently selected one or more files into designated location. For example, select 002:TEST2, click
, enter 1 into the pop-up dialog box, and click "OK". The file ranks first and turns into 001:TEST2.
: Electronic tag and barcode write key, The function is determined by User parameters -
Other settings - Template recognition mode: By file name/file number. 17 If the r recognition is by file n number, it m means the p processing f file is match hed by scann ning barcode e with scanne er. Method o of binding p processing fi ile to barcod de: Click thi is key after s selecting the e processing g file, enter th he desired b barcode valu ue into the p pop-up Bar rcode wind dow, and cli ck OK to re eturn. At thi s point, the s et barcode i is displayed d on the grap ph. If By y file name is selected
, it means th he file name e in IC card d is recogniz zed using el lectronic tag g reader so a s to match processing file. Metho od of bindin ng processin ng file to el lectronic tag g: Click thi s key after se electing the processing g file, and cl lick Yes i n the pop-u up confirma ation window w; when the e card reader r beeps once e, it means t the file nam me has been s successfully y written int to electroni c tag; at thi s point, the in nterface title e bar shows s that file na ame.
Select all fi iles, Select a all files und der the direc ctory.
Export file,
, Copy one o or more file es from the memory int to the root d directory of f USB flash disk. If f a file exists s with the sa ame name in n the USB f flash disk, a message w ill appear re eading The e file alre eady exists. Do you wa ant to overw write it?
: Th he current st torage spac ce occupanc y ratio, thro ough which you can ma ake clear un nderstanding g of the stora age occupan ncy.
File in USB B flash disk,
, Click to en nter the U-
-disk file in nterface. Manage ement of Files in U USB Flash h Disk Insert the USB fla ash disk, an nd press key in m memory man nagement in nterface to s switch to the e USB flash d disk file ma anagement i interface as shown in th he figure:
USB fl lash disk fil e managem ment support ts up to 15 C Chinese cha aracters or 3 30 character rs display. I f USB flash disk is acce essed throug gh file man agement, th he files and folders in . slw format s under roo ot directory of f the USB f flash disk ar re displayed d by default;
; if USB fla ash disk is a accessed thro ough 18 parameter file, the files and folders in .xhp format under root directory of USB flash disk will be displayed by default. Support multi-level folder operation; it is recommended that folders be used for classification management where there are a lot of files. Click to select a file, when the selected file turns red; the selected file shall be handled as needed. Key description:
:Import files, Copy the selected one or more files from USB flash disk to the memory space, and replace the file with the same name (if any).
:"Delete" key,Delete one or more selected files.
: Select all the files in the U-disk directory with the full key.
:Memory file, Click to return to the memory file interface.
:"Return" key,Return to the main menu interface or parent folder.
:Click back to the previous directory. Note: If the processing file in .SLW format can't be recognized or imported, Please upgrade the motherboard program directly to the latest version. See section 8.8. 19 Chapter IV File Editing File capture (patterning) is used to create new processing files, or to add sewing paths, etc. to existing processing files. Where it's necessary to create complex and accurate graphs, the included sewing control software is recommended for better results. Main Interface of File Editing Press key in the main menu interface to enter the main interface of file editing as shown in the figure:
: Create new capture file.
: Make modification or other edits based on the file selected in the main processing interface. Capturing Graphs below:
Pressing in file editing interface pops up a new file naming window. See the figure 20 After entering the name, press or to enter graph capture interface as shown in the figure below:
The function keys of capture interface are as follows:
"PX", "PY": Indicate the X and Y coordinates of current cursor point with respect to the
"AX", "AY": Indicate the coordinates of current cursor point with respect to the absolute origin.
: The distance between stitches in sewing settings; the default is 3.0mm, while the
, Frame movement speed switching key: Click to switch among low, medium and
: "Graph Edit" key.The key will only light up when graph is captured. Press the key to previous capture point. range is 1~50mm. high speeds. enter the curve editing interface for curve editing.
: Reinforcement preset key, key into reinforcement preset settings, open preset and click
"OK", collection page "Reinforcement preset" into blue characters. Close the default and click
"Cancel" to change the "Reinforce the default" of the collection page to black, and the default is
"Close". When the reinforcement preset is set up, the corresponding reinforcement is automatically carried out for each new line segment collected. If you want to reinforce the edited graphics, you can operate in "Graph Edit".
: "Spiral Line" key.The key setup requirements automatically generate helix graph. 21
: "Multi-Graph "key. Press the key to get into multiple sewing settings.
: Single needle acquisition key, acquisition needle length, the maximum length is not more than 12.7 mm. straight line.
: "Idle capture" key. Press the key once; when the background turns yellow, the current capture segment is idle. It is displayed with dotted line.
: Press the key once, when the background turns yellow, the current capture segment is
: Press the key once, when the background turns yellow, the current capture segment is rectangle (determined with 2 points). polyline segment.
(arc determined with 3 points). circle (circle determined with 3 points).
: Press the key once, when the background turns yellow, the current capture segment is
: Press the key once, when the background turns yellow, the current capture segment is arc
: Press the key once, when the background turns yellow, the current capture segment is
: Press the key once, when the background turns yellow, the current capture segment is curve (curve determined with more than 3 points).
: "Zoom-out" key.Press the key to zoom out of the captured file graph. Click on the graph preview area to move the graph.
: "Zoom-in" key.Press the key to zoom into the captured file graph.
: "Display switch" key.Press the key to switch between full-scale display and proportional display.
: "Insert function" key.Press the key to access function code inserting operation.
: "Cancel capture" key. Press the key once to cancel the capture of previous step. 22
: "Curve generation" key.When polyline segment and curve are captured, press the key to finish the capture of current segment.
: "Capture" key. Press the key to determine the current cursor location or finish the capture of current segment. If some areas of the generated graphs go beyond the processing range, they can't be generated.
:"Save file" key.Press the key to save the current capture file. The saved file can be displayed directly in the preview area of main interface. Idle Capture Press ykine "capture graph interface, when the key background turns yellow (idle mode is activated automatically when the capture interface is activated for the first time), which means the current segment of capture is in idle mode (idle: Only frame is moved, while the spindle is not sewn) as shown in the figure below:
In the case of idle capture, two points generate an idle segment. The absolute origin or the end point of previous capture segment is the first point of idle capture and displayed as red cursor. Press the key to move cross cursor to desired position, and press key to generate idle segment. If it's necessary to insert function code at the end of this segment, please refer to the operation procedure for function code setup. This operation can be performed at any time before the generation of graph. 23 Single needle a acquisiti on Depre ss the key in mai in interface of file capt ture, when t the key back kground tur rns yellow, which mean ns the captu ure of curren nt segment is in line se egment mod de as shown n in the figur re:
Taking g the length h of one nee edle per acqu uisition as a a line segme ent, the max ximum leng gth is 12.7 mm, and th he acquisitio on of more t than 12.7 m mm is invalid d. Please ref fer to PX, P PY value op peration in the upper ri ight corner. Click on th he k key to create e a needle l ength, press s the k key to enlarge it, y you can clea arly see the collected li ine segment t. Straigh ht Line C Capture e Depre ss the key in main n interface o of file captu ure, when th he key backg ground turn ns yellow, which mean ns the captu ure of curren nt segment is in straigh ht line mode e as shown i in the figure e:
24 In the case of stra aight line ca apture, two p points gene rate a segm ment of straig ght line. The ab bsolute orig gin or the en nd point of p previous cap pture segme ent is the fir rst point of straight line e capture. Pre ess the key to move cu rsor to desir red position n, and press key y to generat te straight line. Rectan ngle Cap pture Press key in main interf face of file c capture, wh hen the key b background d turns yello ow, which means the c current segm ment captur re is in recta angle mode as shown in n the figure
In the case of rect tangle captu ure, two poin nts with diff ferent X and d Y coordina ates generate e a rectangle e. The a absolute ori igin or the e end point o f previous c capture seg gment is the e first point of rectangl le capture. Pr ress the key y to move cu ursor to des sired positio on, and pres ss ke ey to genera ate rectangle e. Polylin ne Segme ent Capt ture Press ykien ma ain interface e of file cap pture, when n the key ba ackground tu urns yellow w, which means the c current segm ment captur re is in polyl line segmen nt mode as s shown in th he figure:
25 In the case of polyline segment capture, up to 127 consecutive points can be handled, and the line segment will be generated by two points determining straight line. The absolute origin or the end point of previous capture segment is the first point of polyline segment capture. Press the key to move cursor to desired position, press key to identify the capture point, and move for several times to determine capture points; upon completion, press key to generate the polyline segment linking the points up. Arc Capture Press ykien main interface of file capture, when the key background turns yellow, which means the current segment capture is in arc mode as shown in the figure:
In the case of arc capture, any 3 points that are not in the same straight line generate an arc: The first point is the start point of arc, the second point being the height reference point of arc, and the third 26 point being the end point of arc. The absolute origin or the end point of previous capture segment is the first point of arc capture. Press the key to move cursor to desired position, and press key to identify the arc height reference point; press key to move to the desired position, and press key to determine the end point of arc to generate the arc. To draw accurate arc, reference coordinate values are needed, and it's necessary to make the height reference point in the perpendicular bisector of line between start point and end point. Circle Capture Press eyk in main interface of file capture, when the key background turns yellow, which means the current segment capture is in circle mode as shown in the figure:
In the case of circle capture, any 3 points that are not in the same straight line generate a circle. The processing sequence: The first point (start point) > The second point > The third point > The first point (end point). The absolute origin or the end point of previous capture segment is the first point of circle capture
(the start point and end point of circle). Press the key to move cursor to desired position, and press to identify the second reference point; press the key to move to the desired position, and press key to determine the third reference point to generate the circle automatically. In the meantime, the press frame moves to the start point of circle. 27 Where accurate circle is needed, it is recommended that the distance between the first and second points should be the diameter of circle; the third point should be in the perpendicular bisector of the diameter line determined by the first and second points, and its distance from the diameter line should be the radius of circle. Curve Capture Press ykien main interface of file capture, when the key background turns yellow, which means the current segment capture is in curve mode as shown in the figure:
In the case of curve capture, up to 127 consecutive points can be handled, and the Bezier is generated by the degree of arc of the neighboring 4 points. The capture point shall be as dense as possible at the turning so as to achieve optimal curve effect. The capture of less than 3 points can generate curve. The absolute origin or the end point of previous capture segment is the first point of curve capture. Press the key to move to desired position, press key to identify the capture point, and move for several times to determine capture points; upon completion, press key to generate the curve. In the case of file capture, if the current capture curve (except idle and straight line capture) requires multiple sewing, it's necessary press key to get into multi-curve setup interface as Multiple Curves shown in the figure:
28 next capture.
: State ON/OFF.Determine whether multi-curve sewing is employed or not for
: Mode selection. There are two modes available for selection, i.e. internal shrinkage and external expansion. Internal shrinkage means the offset shrinkage at designated spacing based on capture graph; external expansion refers to the offset expansion at designated spacing based on capture graph.
: Indicate the increased number of curves; the range of entry: 1~20.
: Indicate the distance between stitch threads; the range of entry: 0.1~20.0mm. Select multiple sewing as needed, and set the offset distance and the number of offset layers. Upon completion of the setup, press key to save current settings and go back to the main interface of capture graph. For instance: Set the state to "ON", the mode to "internal shrinkage", the number of layers to "5", and the spacing to "3.0"; click "OK" and perform a "rectangle capture" to get the curve as shown below;
all the 5 rectangles inside are generated on a multi-curve basis. 29 Reinforcement Preset If current file capture segment requires start & end or overlap reinforcement sewing, press key to enter reinforcement setup interface as shown in the figure below. Upon completion of setup, the key must be depressed to put the settings into force. If the subsequent graphs require no reinforcement, you can click or set the value to 0, and press
. Reinforcement mode selection: There are three reinforcement modes available, i.e. backstitch, shrinkage suture, and lambdoidal suture. Backstitch: Perform overhanding near the start point or end point of sewing curve for reinforcement. Set the backstitch count and stitch count as needed. If the set value is 0, no backstitch will be performed. Upon completion of the setup, press key to save current settings. 30 Closed graph reinforcement means to sew designated number of stitches forward after the end point (i.e. stitch start point) is reached, and then return to the stitch start point; overlapping reinforcement is performed between these two points. Closed graphs refer to enclosed graphs composed of circle, rectangle, and polygon whose start points are completely coincident with end points. Shrinkage suture: The stitch length is reduced based on the default stitch length for bar tacking sewing. If the default stitch length is 3mm, the parameters set as shown in the figure below mean all stitch lengths within the distance of 9mm from start point of curve are 1.5mm, while the stitch length in other parts is 3mm by default. Repeated stitches are required at the end of the line segment. Lambdoidal suture: V or N-shaped bar tacking sewing. The parameters set as shown in the left figure below bring about the reinforcement effect shown in the right figure. 31 Function Code If it's necessary to add function code the latest completed capture segment during file capture, you can press key to enter function code setup interface as shown in the figure:
32 There are 25 function codes:
Set the IO number to be output and its high and low levels; when the function code is encountered, the corresponding IO outputs corresponding level. Set the level for which the entered IO number should be detected. If the function code is encountered, subsequent operations shall be performed when the corresponding IO is at high or low Set the delay time. The delay time that corresponds to the "single point" or "all level. points" function code. at upper stop position. stops at lower stop position. Move directly to the set sub-origin position. Return to the stop position after reset. Upper pause function code; when this function code is encountered, the spindle stops Lower pause function code; when this function code is encountered, the spindle
"spindle speed" instruction.It changes the current working sewing speed temporarily. The "idle speed" command temporarily changes the current working idle speed. The "Recovery Speed" instruction restores the speed at which the preamble is modified by the "Spindle Speed" instruction to the working speed set by the interface. Trim function code; when this function code is encountered, the thread is cut without stopping the spindle. stops at upper part. stopping at upper part. when this function code is encountered, the press frame goes up, while the spindle when this function code is encountered, the press frame goes down without spindle 33 The "Z Axes speed" instruction temporarily changes the speed of Z axis.
"Rotate along the trajectory" command, "Cutting trajectory" is used for rotary cutting of cutter, and "Sewing trajectory" is used for rotary sewing of machine head. The "Rotation Enabler" command temporarily closes or turns on the "Rotation along the Track" function. Detection of the current frame pressing state, when the frame pressing is lifting state, stop working and error "frame pressing is not pressed down". Absolutive motion function code; when this function code is encountered, XY move absolutive to each other.
"Pressure foot height" command, temporarily changes the pressure foot height. Cancel the next trimming operation. Motor thread clamp function code; the thread clamp strength when the function code is encountered. code is encountered. Motor thread clamp function code; the thread clamp strength when the function Knee start function code; when this function code is encountered, knee is started Knee speed function code; when this function code is encountered, the spindle rotates at the function code speed. Knee end function code; when this function code is encountered, knee sewing comes to an end while the sewing speed is restored. Press the key to add function code as needed; choose "single point" or "all points" for adding function code; select necessary instructions; set the corresponding requirements; click "Save" to add. Alternatively, you can edit the graphs in capture graph interface, click to enter graph editing interface, use to choose the graphs to be handled (the graphs turn blue when chosen), 34 and click to get into the following interface:
The graph is displayed in the form of needle points in this interface; select the position you want to edit (when a certain needle point turns red), when function codes can be added, edited, deleted and removed at the location of that needle point. When a function code is assigned to a certain point, that point will turn green. Click on this point, when the set function code appears on the right. Graph Editing
"Curve editing" means to edit the captured graphs more comprehensively. light up after the graph is edited, which indicates the editing is available. Click to enter the following interface:
The function keys can't be edited unless the graphs to be handled are selected (turn blue if chosen) using
. 35
: Revoke key, back to the state before the last modification.
: Delete the currently selected graph
:Set the stitch length of graph to be handled (the stitch length ranges from 1 to 50)
:Reverse the sewing process of the selected graph, that is to say, the stitching is performed in reverse order. replicated image, as follows:
: Select the image to be copied and set its offset, that is, determine the location of the The effect before and after copying is as follows:
36
: There are three reinforcing modes: inverted joint, shrinkage joint and herringbone joint. See 4.12 for details.
: Key to insert function code . See 4.13 for details.
: According to the set number of rows and columns and spacing, the alignment graph is automatically copied. Represents the direction and arrangement of array graphics. In mode 1, the graph matrix is generated according to the set number of rows, row spacing, column number and column spacing. The first point (X1, Y1) represents the offset of the initial position of the array. is calculated. In mode 2, according to the number of rows, columns and array area, the row spacing and column spacing are automatically calculated and the graph matrix is arrayed. The array region is the starting position of the first (X1, Y1) array and the height and width of the second (X2, Y2) array. The two points are diagonal vertices of the positive rectangle, and then the array region of the positive rectangle In mode 3, according to the set number of rows, columns and array area, automatically calculate row spacing and column spacing and array graphics matrix. The array region is the starting position of the first (X1, Y1) array, the width and tilt angle of the second (X2, Y2) array, and the height of the third (X3, Y3) rectangular region. The rectangular (rectangular or non-rectangular) array region is calculated from the three points. Note: Click 2 to switch different modes 37
: Click th his key afte er selecting t the graph, w when all nee edle points are displaye ed on the graph; the i interface is as follows:
A cert ain needle p point can be e added, del leted, transl ated or chan nged. (Whe en a point tu urns green, i it means the f function cod de has been n assigned to o that point)
) Add n needle point t and transla ation needle e point: Sel lect this fun nction, then select a po oint through h
, t the selected d needle poi int becomes s red, move the cursor t to the posit ion where n needle point t needs to be added or tr ranslation ne eedle point through the e direction k key, and the n click the "
"OK" key to o complete th he correspo onding ope eration. (No ote:
and bu uttons indic cate that the e function is on when it i is in embed dded state or r the backgr round is bro wn. The fun nction can b be turned of ff by adding n needle poin nts or transla ating needle e points con ntinuously, and then cl licking to re estore to the e yellow back kground aga ain.) point. Delete e needle poi int: Turn a p point into a red one, an nd click on "
"Delete need dle point" to o delete tha at Chang ge start poin nt: Turn a po oint into a r ed one, and d click "Cha ange start po oint" to set t that point to o 38 the start point. (Closed graphics only) Change direction: Change the sewing direction of graph. Modify Base page as follows:
Modify Base: Set the current selected pin point as the reference point of the graph, the reference point 1 as the reference point 1, the reference point 2 as the reference point 2, and the clearance reference point to clear all the reference points that have been set. Zigzag Sewing: Select "multiple choices in
, select more than two neighboring points that should be subjected to zigzag stitching. Select all options to indicate that the entire line segment is modified to a zigzag sewing. (Tip: When you can't see the needle point clearly, you can enlarge the image to the appropriate size by enlarging key.) Set up the parameters of zigzag stitch, zigzag patterns are in V shape or N shape. Click
, when the result is as follows:
39
: The entire curve is presented in the form of many nodes so that the curve can be changed by adding, deleting and translating the nodes. Moreover, even the start point and the direction of the entire curve can be changed (the key operation mode is the same as needle point editing). The interface is as follows:
Copy the same curve with certain X and Y offset from the original curve. Graph transformation.Enter the curve transformation interface as follows:
40 This graph can be changed or edited by setting up parameters such as pan, stretch, scale, rotation, mirroring, increase/decrease, and shear.
:Select the method and select the curve you want to edit through
:Undo the edition of the previous step.
:Enter the processing sequence interface to view the processing sequence of graph.
:Set the position of X and Y of the graph that will be selected for translation, and move the curve to that position. (Note: It can only be seen when zoomed out) Before translation:
41
:Select the graph to be handled, set the horizontal-to-vertical ratio of the curve, and click OK, when the graph will be stretched based on the set parameters.
:The selected graph is scaled by the set graph ratio.
:Make horizontal and vertical mirroring changes to the selected graph. As follows:
Before the change:
After translation:
After horizontal mirroring change:
42 Cut the selected graph at a set angle as shown below: Before cutting:
The graph vertically sheared by 5 degrees:
43
: Choose to increase or decrease the graph by a number of millimeters at the start or end of the selected graph. Refer to in 2.2.2. 44 Chapter V Parameter File Parameters may vary depending on usage scenarios. The parameter file management interface is used to import and export parameter files, manage multiple parameter files, and select one of the parameters in memory as the parameter actually used in the system. Press key in the main menu interface to enter the memory parameter file interface as shown in the figure:
The interface displays parameters files stored in the system. Click on the file name to make it red, and then click
, when a prompt message pops up reading "In progress, please wait..." and then reading "Operation succeeded"; then, the system returns to the main interface, which means the selected parameters have taken effect. All the set values and other hidden parameters in "User parameters" and "Mechanical parameters" will be modified by this parameter file. The key functions are described as follows:
: Write the selected parameter file into control board as a parameter actually used. The parameter file imported to the system from USB flash disk can't take effect unless "Write" is clicked on.
: Delete one or more selected parameter files.
: Export all the parameters used by the current system to USB flash disk. Click "Export" to enter the new file name, when the specified file name will be generated in USB flash disk with extension .xhp.
: Return to the menu page. 45
: Return to the main page.
:Copy one or more files from the memory into the root directory of USB flash disk. If a file exists with the same name in the USB flash disk, a message will appear reading The file already exists,overwrite ? Make the choice at the end.
: Click to enter the parameter file in USB flash disk interface. The system will list the files and folders with extension .xhp, and support multi-level folder operations. Select the name of the parameter file to be imported into the machine in the USB flash disk parameter file interface, and click to copy the file to the memory space. Select the file in the way as mentioned above, and click to make the parameter take effect. Note: The parameter file varies depending on equipment model. Mixing is prohibited. Even the equipment of the same model may have different optimal factory parameter configurations due to slight differences in their mechanical structures. Hence, it is recommended, after the purchase of machines, to export factory parameters for each machine and save them with different file names for future use. The detailed steps for exporting parameters:
a) Insert USB flash disk;
b) Enter the "Parameter file" interface, and click "Export";
c) In the pop-up dialog box, enter numbers or letters as the file name of exported parameter, and click OK to save it to the USB flash disk. 46 Chapter VI User Parameters User parameters are principally used by users. Parameters are adjusted based on processing requirements so as to realize convenient processing and improve processing efficiency. User Parameters Interface the figure:
Press key in main menu interface to enter the user parameters interface as shown in Parameter classification description:
Auto Process: Set the parameters of sheet pressing, thread cutting and foot pressing, etc. during Stitch Start Speed: Set the start speed of the first stitches, and whether stitching should be started automatic processing. slowly or not. Speed Para: Set the running speed of spindle and XY axes. Plate Setting: Set relevant parameters for sheet pressing. Winding Setting: Set winding parameters. Speed Ratio: Set the spindle processing speed override. pressure plate is put down or not. Pause Setting: Set the parameters used when pausing. Statistics setting: Set related parameters of processing statistics. 47 Reset Setting: Set relevant parameters such as the speed at the time of reset, and whether the Grab line: Set the thread trimming and stitching start thread grab position parameters. Break Line detection: Set relevant parameters for break detection. Trim Setting: Set relevant parameters for trimming. Power-on Setting: Set the parameters that need to be initialized when the machine is powered on. Other Setting: Set parameters relating to cycle processing and interface display. Take automatic processing as an example, where the interface is as follows:
48 The "Restore" key can be used to restore the pre-modification parameters before the set parameters are saved. Introduction to User Setting Parameters classificati Parameter name Range Default Parameter meaning and remarks Parameter on Auto Platen uplifting after work Process end Yes/No Yes Head and tail foot down needle number 0-8 0 Trimming after work end Yes/No Yes Auto Process end To the position after work Origin/Secon Secondary dary origin origin Sewing loose thread enable Yes/No Sewing loose thread enable Yes/No No No 49 The "origin" means absolute coordinate origin;
"Secondary origin" refers to the secondary origin (offset point) added to the file Automatic press for starting Yes/No Yes Manual move axis front Yes/No No work press Repeat the needle number Close/1/2/3 Close additional times before the
"1"/"2" means that when the stitching is started, the first needle position is sewn for 1/2 sewing of next needle position.
"Close" means the sewing is not repeated. Threads for loosening 0~255 0 With the dynamic pressure foot sewing drop height With the dynamic pressure foot sewing end drop height 0.000-4.000 0.000 0.000-4.000 0.000 Motor presser foot by half Normal Normal/Halve
/Enlarge Trim motor reset after work Yes/No Follow foot reset after work Yes/No Set the base forward moving Yes/No Set the base frame error Yes/No Yes Yes Yes Yes Auto Nil/ OUT1 Process End of work output IO1 OUT12;Low/
OUT1;Low End of work output IO2 OUT12;Low/
OUT1;Low Stitch Speed of the first stitches 100-3000 300
(Adjusted as needed) High Nil/ OUT1 High 50 Start
(rpm) Speed Speed of the second stitches 100-3000 600
(rpm)
(rpm)
(rpm)
(rpm) Speed of the third stitches 100-3000 1000 Speed of the fourth stitches 100-3000 1600 Speed of the fifth stitches 100-3000 2000 Back needle speed (rpm) 100-3000 Slow speed start Yes/No 1500 No Start 2 needle is low speed Yes/No No End 2 needle is low speed Yes/No No The highest speed of the 100-4500 2800 spindle (rpm) Speed Param Frame moving speed
(mm/min) Frame inching speed
(mm/min) Acceleration from standstill to maximum sewing speed requires up to 5 stages. Excessively high acceleration may cause the initial stitches to be smaller. Slow: Increased at fixed rate;
above-noted acceleration settings are invalid Limit the max. working speed in the main interface of processing. The moving speed of press normal sewing operation Preview stitching press frame's modifying files Moving speed of test sewing track The speed that corresponds to keys during manual frame shift Speed Param Simulation speed(mm/min) 100-60000 8000 Button of speed 1 (mm/min) 100-20000 500 icon among the 8 direction 51 100~100000 15000 frame in idling segment during 100-20000 5000 moving speed when capturing or Button of speed 2 (mm/min) 100-20000 1200 icon among the 8 direction Button of speed 3 (mm/min) 100-20000 2600 icon among the 8 direction Continuous inching speed Reduce Head 2 speed (mm/s) Head 3 speed(mm/s) 0.000-
2000.000 0.000-
2000.000 Reduce/Lowe st/Normal Rverse speed(rmp) 0--3000 The last few needle speed 0--30 limit IO No pull line blowing output OUT1 OUT8/
The last needle speed 100--1800 or file capture. The speed that corresponds to The speed that corresponds to keys. keys. 0.000 0.000 XY moving speed of head 2
(e.g., for laser cutting) XY moving speed of head 3
(e.g., for laser cutting) Working speed of reverse sewing 0 0 0 0 0 Prohibit sewing when uplifted Yes/No Yes The frame must be pressed When the frame is lifted, the Yes/No Yes when moving Plate Double frame lifting Setting delay(ms) Double frame pressing delay(ms) 0--10000 0--10000 52 axis cannot be moved manually. Interval time between main and auxiliary frame lifting Interval time between main and auxiliary pressure frames when Pedal operating sequence Normal Normal/Speci al 1STA/1STB/1 STC/2ST/3ST they are pressed down There are different operation modes for pedal switches of
(with or without self-locking, etc.). Pedal operating mode 2ST different mechanical structures Sewing clip line start angle 1-990 Sewing clip line end angle 1-990 Trim clip line start angle Trim clip line end angle 1-990 1-990 Winder machine status Allow Allow/Prohibi Set the default state t of processing assist interface Winding Winding speed 100-4500 1200 winding in the processing assist Setting Winding timer (s) 1-63000 70 automatic stop of winding in Set the default rotation speed for interface Set the time from start to processing assist interface Actual speed of spindle in main speed override High speed radio (%) 1-100 100 interface = Set speed * High 1 1 1 1 90 70 60 Yes Yes Speed Radio Med-high speed radio (%) Med-low speed radio (%) Low speed radio (%) Reset Reset when the clamp down Yes/No Setting Manual reset after lifting Yes/No 1-100 1-100 1-100 53 clamp Return origin mode priority/Y XY priority" means X axis returns to
"XY " means to return to the XY /X origin simultaneously; : "X priority the origin first, and then Y axis returns thereto. Back to the origin of 100-20000 X and Y axes speed when speed(mm/min) 100 returning to the origin XY axis cushion during reset Axis/Y X Axis X Axis/XY Axis/No Extension axis reset speed 1.000-
(mm/s) 2000.000 1.000 Press reset alarm prompt Yes/No Yes Output IO before reset OUT1--
OUT10/Nil Nil Output IO Low/High Low Level OUT1--
Nil Output IO Low/High Low Level Output IO after reset OUT10/Nil Trimming threads in pause Yes/No Yes trimming. "No": No automatic
"Yes": Automatic thread thread trimming Setting Stitches position in pause position/Up Up position Uplifting the plate in pause Yes/No Yes Pause switch type Self Self lock
"Self lock" means the switch Down position 54 Pause lock/Ordinary cannot automatically bounce The foot does not lift when paused Yes/No Yes Bobbin line reset when power on
"Yes" means the "used length of Yes/No No bottom thread" is cleared after Stopping working after the Bobbin line Yes/No Yes bottom thread reaches the total length Effective of the Bobbin line Yes/No Yes Statistic alarm Setting Piecework reset when power on
"Yes" means "current value of Yes/No Yes count by piece" is zero-cleared when depressed;
"Ordinary" means the switch can automatically bounce when depressed. power-up
"Yes" means the operation is stopped when the used length of
"Yes" means automatic statistics of the used length of bottom thread during operation after power-up
"No" means the operation stops when "current value of count by by piece". To continue after work piece Yes/No Yes piece" reaches the "total count Effective of the piece alarm settings Yes/No Yes ork timeWstatistics Yes/No Yes
"Yes" means the processing time 55 Bobbin counting mode Default IN1IN7/
Default Bottom line margin adjustment(mm) 0--600000 0 Trim catching position 0.0-200.0 Sewing start catching position Laser output IO 0.0 0.0 Nil 0.0-200.0 OUT1-
OUT12/Nil 0.000 6000.000 Attach param 1--4 0--100000 0 statistics feature is enabled. Non-default bottom line detection device can select an input IO as the detection trigger signal. For special bottom line detection device, the error residual length of the bottom line residual length is set. Used to specify the output IO state for a laser line segment. Used for "self-programming"
functional mode, coordinate instructions, dynamic modification and invocation. For the "self-programming"
functional mode, some instructions need to be set and invoked dynamically.
"Yes" means to stop the when thread break is detected
"Yes" means the thread is of break Automatic break detection Yes/No Yes operation and give a prompt Break Line Detection Cutting for the break line Yes/No Yes automatically cut upon detection Ignore the pin number when 1-255 3 No break detection is performed 56 Grab line Coord position 1--4 0.000 position of relevant axis-shifting sewing Check threads of the broken in effect Delay when broken threads
(s) 1-255 2 continuous detection of break at 0.01-255.00 0.20 actions against break after for the initial set stitch number Thread break is confirmed by the set stitch number Set the delay time and take confirming thread break After the disconnection occurs, the corresponding output IO maintains a high level output for 1 second. Some machines employ B Broken line output IO Nil OUT1-
OUT12/Nil QEP2 as bobbin thread detection Speed of the spindle trimming (rpm) Yes/No No encoder for bottom thread detection 10-500 10 Starting delay of trimming
(s) 0.01-6.55 0.1 Duration of drawing threads Trim
(s) Setting Dial line of delay presser foot (s) Delay for loosening threads(s) Whether to trim threads after moving empty Whether to use the pull thread 0.01-6.55 0.1 0.01-6.55 0.1 0.01-6.55 0.01 Yes/No Yes Trim Motor trim thread mode Back and Back and forth 57 Yes/No Yes off
"No" means the wiper is turned Setting forth/single Trim thread travel motor 1.0-100.0 Flat knife grip delay (ms) 1-350 Back a knife speed ratio 10-100 Loose line start mode Angle/Delay Angle Loose line angle Knife section speed The first knife length The knife first speed(mm/s) The knife second speed(mm/s) Stitches to the up position when powered on 0-999 Yes/No 0.000-
100.000 0.000-
100.000 0.000-
100.000 Yes/No Yes Frame automatic back to the Yes/No No Power-on origin Settings Motor lock when powered on Presser foot lift when powered on Yes/No Yes Yes/No Yes 1.0 1 100 850 No 0.000 0.000 0.000 Air-pressure detection Yes/No No alarming if the air pressure is Other Setting Whether to circular processing Yes/No No
"Yes" means stoping and low when working.
"Yes" means the same file is processed in a cyclic manner after startup 58 Circular work time (min) 1-1440 1440 processing is stopped when time Circular work gap(s) 0-20 2 Total cycle time; cycle is up The interval between the completion of processing and the restart of processing during processing cycle Origin: The point where the XY axis coordinates are both 0 point of processing file Default: Stop after processing File Number: Barcode recognition mode recognition mode Classic: Three-dimensional keys Simplicity: Flat keys Origin/Right/
Right: Rightmost point of the Work end position Sewing Origin processing range P0S/Default Sewing P0S: The first sewing Template recognition mode RFID File Name: Electronic tag Barcode/RFI D Classic/
Simplicity XY /X priority XY /X priority 0-160 59 Interface style Classic Motion mode before starting work priority/Y XY Empty movement mode in priority/Y XY working process The needle back onCne ct extension screen 1/2/No 0 No
"Yes" means the display screen can be connected to extension ceVopirompt Middle/High/
Low/Close Close screen to display working files and other information After restarting the electricity, power failure, continue sewing. Enable Blackout Memory Yes/No Yes continue sewing progress before The file is valid when the RFID label leaves Yes/No No 60 Chapter VII Machine Param Mechanical parameters can meet the more complex requirements of users. Users can set mechanical motion attributes according to their own needs, but the premise is that it must be operated by mechanical assemblers. Machine Param Interface Press key in main menu interface to enter the machine param interface as shown in the figure:
Description of parameter classification:
Shaft Angle Setting: The setting of angle values of feeding, thread cutting and machine needle. Input Port Setting: Enter IO polarity settings. Out Port Setting: Setting of duty cycle and duration of output IO. Platen Size Setting: Size of working breadth and setting of datum-free. Axis Run Param: Setting of direction and polarity of spindle, XY axis, foot press, etc. Delay Setting: Settings of delay or time for foot pressing, plate pressing and shutdown. Foot Follow Setting: Set the working angle and height of the servo foot. Inflection speed: Set the working speed at inflection point. Swing Setting: The setting of the stroke of the swing needle rod and the extended shaft. Axis Resolution: Set the resolution of the XYZ axis. 61 Button Polarity: XYZ axis key polarity, graphics mirror and spindle oil supply settings. Motor clip: Set up double motor clamping wire. Non-standard: Non-standard special purpose related settings. Rotate Setting:
Settings of machine head rotation type. Taking the setting of shaft angle and pressing plate size as examples, the interface is as follows:
: Spindle inversion key, the key spindle began to invert slowly.
: Spindle forward key, the key spindle began to rotate slowly.
: Manual foot-pressing lifting key, every time a foot-pressing switch between lifting and pressing.
: According to the angle value of the current machine updown needle positioning, other angle values can be calculated automatically according to the proportion of the conventional setting values.
: Needle bar up and down keys, each button once the needle bar up positioning (the highest point of the machine needle) and down positioning (the lowest point of the machine needle) switching.
: Manual line cutting operation. 62
: When adjusting the offset-free reference point, the offset reference point should be set first.
: According to the reference position, the reference-free offset position is automatically calculated and set. Restore key, the parameters set can be restored by the restore key before they are saved. Introduction to Setting up Mechanical Parameters classificati Parameter name Range Default Parameter meaning and remarks Parameter on Shaft Angle Setting Feeding start angle 0-999 Feeding end angle 0-999 Trimming start angle 0-999 Trimming end angle 0-999 Surface line dial angle 0-999 0 0 0 0 0 63 Needle up position 0-999 Needle down position 0-999 0 0 Main axis stop time 0-20 10 Input Port Setting Input 01--07 Open Open/Clos e Spindle backoff delay 0-20 milliseconds, inversion delay Input IO polarity settings are currently only used for input 03
(pause), other standby. Output duty ratio-
Frame Output duty ratio -
Output duty ratio -
Output duty ratio -
Foot Trim Pull Loose LED Out Port Setting Output duty ratio -
Output duty ratio -
25%
50%
75%
100%
25%
Ouput mode Ordinary/
Ordina Program ry Start to continue(ms) 0-500 0 Thread-holding mode loose/Thre Thread-
ad-holding Thread
-loose X+ limit 10-15000 10 X- limit 0-15000 0 Platen Size 64 Size in Negative Direction of Working Range X Size in Negative Direction of Working Range X. Setting Y+ limit 10-10000 10 Size in Negative Direction of Working Y- limit 0-10000 0 Size in Negative Direction of Working Range Y Range Y. No datum offset X
5000.000 0.000 No datum offset Y 5000.000 Spindle motor DIR Spindle encoder X-Axis motor DIR Positive/
Positiv Y-Axis motor DIR Negative e X polarity Y polarity Spdrate ALL ALL 95%
90%
85%
80%
75%
70%
1/2/3 Axis Run Param Main motor type Foot Travel 0-10000 Foot resolution 0-60000 1 0 0 65 Positive/
Positiv Negative Negative e e Positive/
Positiv 200-500 200
-6---6 0 0-5000 0 Foot polarity Foot Dir polarity M N X-Axis rigid Y-Axis rigid Automatic processing delayms Foot down lifting delayms Foot uplifting delay ms Plate operating delay ms Electromagnet foot dormancy time(s) 0--300 0 Delay Setting s Timeout stop 0--
time(ms) 1800000 Work enable input IO 0--7 0 When the solenoid foot is idle, it will automatically enter the dormant state after exceeding the set time
(corresponding to the low level of IO output) and turn off this function when the value is 0. After the last work, if the work does not continue beyond the set time, the alarm will be prompted. Turn off this function when the value is 0. If the input IO is set at high level, it can work normally. Otherwise, it can not start or stop working. Turn this off when the value is 0. 0 66 Only when the input IO is set at high level can the work be started. Turn this off when the value is 0. 5-995 10 0.200-
100.000 0.026 300 300 0 Foot Y-Axis rise start angle Follow repay Setting Y-Axis rise end angle Start input detection Rise start angle Rise end angle Drop start angle Drop end angle Foot follow height(mm) repay Y-Axis drop start angle repay Y-Axis drop end angle repay The descent start limited extent. angle can be set to a Yes/No No Inflecton slow speed Yes/No Yes Inflection speed 10--5000 0 Inflection speed Speed of the first inflection Speed of the second inflection 10-5000 1200 1300 67 Speed of the third inflection Speed of the forth inflection Speed of the fifth inflection Swing start angle 0-999 Return start angle 0-999 Swing distance 0.00 0.00-
360.00 Swing needle bar X polarity Swing Swing needle bar Y Setting polarity Axis 2 maximum
travel(mm) 0.000-
Axis 3 maximum 10000.000 0.000 1400 1500 1600 0 0 travel(mm) Add a special needle sewing(mm) Realiti length at the end of 0.0-1.0 0.0 At the end of sewing, sew one more stitch. Axis Theory length Resolution X Axis resolution Y Axis resolution 1.0--
99999.9 1.0 1.0000000 1.0000
000 Distance from the actual movement of the corresponding axis The distance that the corresponding axis should theoretically move According to the actual and theoretical input length values, the resolution can be calculated automatically by pressing keys. 68 Z Axis resolution 200.00000 00 X Axis position Y Axis position 0.000 10000.000 0.000 Current absolute coordinate position of X-axis Current absolute coordinate position of Y-axis Button X polarity Button Y polarity Button Z polarity Graphic X direction Positive/
Positiv Negative e Button Polarity mirror mirror Graphic Y direction Yes/No No Main axis number of 100-
oil supply 90000000 100 Oil supply duration(s) 0.00 0.00-
650.00 0.000-
Clip zero 1 Clip zero 2 100.000 Clip line 1 maximum Motor clip travel 1.000 Clip line 2 maximum 100.000 0.000 1.000 Nil 69 travel Head 3 mode Non-
standard Output IO Ordinary/
Ordina Punching ry Change the use of Head 3, generally for laser cutting OUT1 OUT6/Nil When the first three modes are the punching modes, they are effective and correspond to the output IO of the punching device. X-Direction Mirror Display When Displaying Graphics Y-Direction Mirror Display When Displaying Graphics After how many turns of the spindle are rotated, the oil supply operation is performed. That is, the corresponding output IO is high level. The duration of oil supply to the spindle is the time when the output IO maintains a high level. Input IO When the head 3 modes are punching modes, the parameters are valid, and the IO of the input detection of the punching device corresponds to the IO of the punching device. Delayms 0.000-
100.000 0.000 Start the output IO 0.000-
ahead of time(mm) 8.000 Length of punching 0.000-
bottom feed(mm) 50.000 When the head 3 modes are punching modes, the delay time is the interval between "output IO" and "input IO". The parameter "head 3 mode" is valid when the punching mode is used. Before reaching the punching position, the "output IO" is turned on as many distances as possible in advance. The head 3 mode is effective when the punching mode is used, and the length of the punching base material is currently used. 0.000 0.000 Total length of punching bottoms 2000000.0 0.000 0.000-
00 When the head 3 mode is the punching mode, it is effective, and the total length of the punching base material. The Z axis is used as a shift line Yes/No Yes Special settings for sewing electric blankets Shift line position 0.000 0.000-
80.000 Right angle compensation length X(mm) Right angle compensation length Y(mm) 0.00-1.50 0.00 Frame to Other Yes/No No The parameter "Z axis is used as cycloid" is valid when it is opened, and the magnitude of the cycloid's oscillation is large. When the inflection point is right angle, the inflection point moves along the length of X direction. When the inflection point is right angle, the inflection point moves along the length of Y direction. The head 3 mode is effective when the parameter is punching mode, and the
"pressing frame" operation of the main page is automatically changed to 70 manual "punching" operation. Automatically insert the instruction
"rotate along the graphic track" and rotate when sewing. Rotate along the Yes/No No OUT1 OUT12/
Nil Nil Rotary up and down Control the output IO of the rotating nose when rise or fall. Rotary up and down 0.0-3000.0 0.0 The duration of IO high level used for "spinning up and down IO". Rotate Setting Rising and falling only at the beginning and at the end Yes/No No The lifting action is performed only at the beginning and end of the work. Rotation offset initial 0--360 0 Rotation-assisted migration starting angle. angle Rotation offset 0.000 radius(mm) 0.500 0.000 Rotation-assisted migration radius graph IO delay 71 etc. the figure:
Chapter VIII Assist Setting Auxiliary settings are used to test hardware input & output, network, time and system upgrade, Assist Setting Interface Press key in main menu interface to enter the assist operation interface as shown in The key functions are described as follows:
Input Test: Test if input port is normal. Out Test: Test if output port is normal. Network Setting: Set up wireless network and remote control, etc. Date Setting: Set the system time. Locking Setting: Set the administration password, use restrictions, staged unlocking and so on. System Language: Set the system language of screen. There are three languages, i.e. Simplified 72 Chinese, Traditional Chinese, and English to be chosen from. System Upgrade: Used to upgrade the firmware version of motherboard and display screen. Drive Preview: Preview current, subdivision and other parameters of drive for each shaft.
(Modification is not available on screen) Test Transfer: Used to test whether the communication between display screen and motherboard, and to view logs, etc. Input Test in the figure:
Used to test if the external input circuit is in good condition. Press key in the assist operation interface to enter the input test interface as shown You can manually trigger relevant sensors and check whether the input status has changed, and determine if the sensor or hardware is in good condition. Output Test Used to test whether output control is in good condition. Press key in assist operation interface to get into output test interface as shown in the figure:
73 Test the corresponding output as needed. For trimming, wiping and relaxation electromagnet outputs, one click corresponds to an on/off cycle of equipment electromagnet; if the key is held, ON state will continue. Holding the key too long may result in overheating induced damage to electromagnet. For solenoid valve outputs such as press frame and press foot, one click corresponds to one motion cycle of cylinder, and another click will return the cylinder to its initial state. The OUT1, OUT2... function depends on specific device load, and some outputs are not used. Lamps 1 and 2 are used to control "SYS" indicator lamp ON/OFF on screen, and correspond to red and blue lamps, respectively. When is clicked, it shows the message reading "In progress, please wait...", which indicates a full output test is being performed; the prompt box will not be closed until the test is completed. 74 Network Settings Used to set up wireless network connection. Press key in assist operation interface to enter the network setup interface as shown in the figure:
Device address: Show the unique address code of current device. The companion APP "Xing Huo IoT" can be used to scan the QR code address of this interface to add the device to the APP for device management. automatically connected. Server IP: Used to connect a server with a specified IP in LAN to perform LAN control &
management. If one of the four input boxes is blank or 0, it means that an external cloud server is Server port: Used to connect a server with designated IP and port on LAN. If the port is 0 or null, it means an external cloud server is connected.
: Click to enter the wireless network setup interface and automatically search for hotspots available for current location as shown in the figure below. Click
", when WIFI hotspot is searched for again. The number at upper right corner of each hotspot indicates signal strength;
the larger the number, the better the signal. Click on hotspot name and enter the password to connect the hotspot. Once the connection is established, the IP address obtained by the current device will be displayed. In the meantime, the in upper right corner of the screen indicates the established connection with wireless network and server. 75
: Click to enter the permission management interface. It is possible to add or delete the mobile login account of APP "Xing Huo IoT", and to set each account for accessing part or all of the dozens of functions of the device. Date Settings right corner of the screen. Used to set the system time (e.g., "year, month, day, hour, and minute") displayed in the upper Enter the administration password to get into the setup interface. The interface is as follows:
76 The time is displayed in a 24-hour system accurate to "second".
: "Save" buttonClick this key to save the set date and time. If the motherboard is equipped with a battery, the time is updated at next startup even if the power was turned off so as to Accurate time helps sewing better, and enables the accurate recording of the time of problem in alarm log, thereby facilitating troubleshooting and problem analysis. ensure accurate time. Lock Settings Press key and enter the administration password in the assist operation interface to enter the lock setup interface as shown in the figure:
Note: The electric control is designed with four types of passwords, of which the functions are defined as follows:
administration password. Administration password: Enabled in "Locking Setting" - "Use limit". Administration password is the password with the highest privilege. You can change other passwords if you know the Mechanical parameter password: Enabled in " Locking Setting " - "Password Setting". Once the mechanical parameter password is set up, it's impossible to enter the "Machine Param" setup interface without entering the correct password. User parameter password: Enabled in " Locking Setting " - " Password Setting ". Once the user parameter password is set up, it's impossible to enter the "user parameter" setup interface without entering the correct password. Other passwords: Enabled in " Locking Setting " - " Password Setting ". The settings can be 77 established using upper computer parameters software. You have to enter "other passwords" in order to use file management, lock files, adjust the spindle speed in main interface, and delete processing statistics information. unlocked ahead of time. Period Unlock: When the stage locking machine is effective, the stage locking machine can be NetworkControl: View or set the current device network control status, when opened, it means accepting to control whether or not the machine is locked through a specific network mode. Lock machine setup interface is used to set whether to lock the machine at a fixed time, manage lock secret code and other related operations. It can realize time-limited use such as installment function. If the equipment is limited, when the set time is reached, the main processing interface will pop up a dialog box prompting the input of a specific unlock password to unlock the lock. Note: This function is only for manufacturer instead of customers. Improper use of this feature may cause the machine to be locked up. System Language Set the system language of screen. There are six languages, i.e. Simplified Chinese, Traditional Chinese, English ,Vietnamese,Janpanese and Korean to be chosen. The interface is as follows:
Click on the desired language, when a pop-up window reading "Prompt: Sure do it?" appears Select "Yes", and the language used in the screen will be changed to the set language. 78 System Upgrade shown in the figure:
Press key in assist operation interface to enter the system upgrade interface as
"CS01" represents the type of system, and remains unchanged after upgrade; "029" represents the branch version number that can be changed through upgrade: It can be upgraded to a higher version or
: Show current motherboard version information. fall back to a lower version.
: Display the current screen interface version information. "058" indicates the branch version number
: Click to select the mainboard and display
. If you select the interface, display
. If you select the instruction, display
. Select the file and click the button to upgrade.
: Upgrade package directory that is automatically read after the insertion of USB flash disk; display the interface or motherboard upgrade files under all folders and current directory. The system upgrade steps in the figure are as follows:
1) Receive the corresponding upgrade file from the supplier. The extension of interface upgrade file is .fcav (e.g. XH_HMI_T1_V074.fcav), and that of motherboard upgrade file is .TFL (e.g., TZD_CS01.TFL). Put the file(s) in USB flash disk. 79 2) Insert the USB flash disk and enter the "System upgrade" page. 3) Select the desired type of upgrade: Mainboard ,Command or interface. 4) Find the upgrade file and select the file to be upgraded. 5) Click or
. 6) The prompt message reading "In the upgrade, do not power off!" pops up. Do not turn off the power until this prompt disappears; otherwise, you may need to return the product to its manufacturer for repair. 7) In the case of motherboard upgrade, a progress bar will pop up to show the progress of the upgrade. It takes about 10 seconds to reach 99%. Wait for about half a minute, the motherboard will be restarted, and the buzzer will ring once to indicate successful upgrade. In the case of interface upgrade, no progress bar will appear. In about half a minute, the display screen will be restarted to indicate successful upgrade. Description of related error prompts:
(1) Upgrade interface prompt: "Error in upgrade file type Cause: a. The upgrade file is not selected; b. The upgrade file is corrupted or not suitable for the present system. Solution: Reinsert the USB flash disk or put the correct upgrade file therein.
(2) For the upgrade of motherboard, the prompt message reading "No valid upgrade file found" appears. Cause: No upgrade file is selected Solution: Insert the USB flash disk, select a valid upgrade file, and click "Upgrade".
(3) For the upgrade of motherland, a prompt message reading "Wrong upgrade file"
appears Cause: The upgrade file is corrupted or not suitable for the present system Solution: Use the upgrade file of which the type is the same as current system type; for example, CS01 can only use the CS01 upgrade file. Check whether the upgrade file in USB flash disk is correct.
(4) The progress bar remains at 1% after "Motherboard upgrade" is clicked. Cause: The communication between screen and motherboard is abnormal 80 Solution: Check whether the connection wire between screen and electric control is in good condition, and restart. If the problem remains unsolved, the product should be returned to its manufacturer for troubleshooting. Driver Preview follows. Display detailed parameters for each shaft of the system drive. The drive preview interface is as Selection box: Select the drive parameter information to be viewed. (The parameters can't be modified on the screen) Test Transfer Used to test whether the communication between screen and motherboard is in good condition. The test transmission interface is as follows:
Enter the value you want to test in
, and click or
, when the test result 81 will appear on the left window. If the values of Total, Count, and Ok are the same or very close to each other (within a difference of 1%), it means the communication between screen and motherboard is
: Click this key once, the running current of spindle will decrease, and the normal current can't be restored until the power is turned off and restarted. Used to test whether the spindle can normal.
: Clear the test result on the left. function properly under no load.
: The alarm log can be viewed. The alarm log interface is as follows:
:Export the alarm log as a file to a USB flash disk for convenient troubleshooting and anomaly statistics.
: Clear all contents of alarm log. 82 Chapter IX Machine State When an operator finds any anomaly in equipment, the abnormal status of equipment can be reported to the LAN server through local area network to prompt technicians to perform maintenance;
moreover, the current equipment status is displayed on the console in real time. The machine status interface is as follows:
The operator shall select the machine status to be reported, and click to bring up the following interface:
Upon the arrival of technician at the equipment, he/she can click
, when the machine status displayed on console reads "Waiting for solution". When is clicked after the removal of anomaly, the machine status displayed on console returns to normal. 83 Appendix I: Information Prompt and Solutions Cause: The press frame was not dropped before resetting, processing, file capture and file 1. Pressure box didnt put down modification Solution: Click to drop the frame. 2. These is no reset Solution: Click
. 3. X-axis drive open circuit Cause:
a. X-axis motor is not connected b. Loose motor interface Solution: Turn off the power and check the motor line for connection anomaly. 4. The bottom thread has been used up Cause:
The bottom thread required by pre-processed file is longer than the remaining bottom thread (total length of processing statistics interface - initial length of bottom thread) Solution: a. Use the bottom thread statistics function to replace the bottom thread and modify relevant length information;
b. Where the bottom thread statistics function is not used, you can click to disable it. See Section 2.2.5 and "User Settings". 5. The quantity of work is full the "total count by piece Cause:
In the processing statistics interface, the "current value of count by piece" increases to Solution: a. If the processing statistics function is used, it's necessary to modify the "current value of count by piece" or the "total count by piece" so that the former is less than the latter. b. Where the processing statistics function is not used, you can click to disable it directly. See Section 2.2.5 and "User Settings". 6. File range out of bounds Cause:
a. The length and width of the processing file are beyond the processing range b. The length and width of the processing file is within the processing range, but the 84 absolute coordinates are beyond the processing range (if imported first into a machine with large processing range, the file will incorporate absolute coordinates and then be exported to a machine with small processing range) Solution: a. Reduce the size of processing file b. Import the processing file generated directly through upper computer. See Section Cause: The touch key on top panel is pressed, thus the top panel being open. Solution: Click the "top panel" key on touch key pad. 2.2.4. 7. Opening state 8. "No working file Cause: The lock file is open. 9. "The main motor error Solution: Check whether the graphic interface indicates a lock file flag. If so, just click
. Cause:
a.The spindle motor circuit is open or the encoder cable is not connected. Solution: a. Check if the motor cables are properly connected, and if the encoder cable is b. Spindle motor is damaged connected. b. If the motor cables are properly connected, it's necessary to replace spindle motor, test the spindle with in powered-on state, or manually rotate the motor to check if QEP changes on the screen. 10. "Connecting the main control board"
Cause:
a: The connection between motherboard and screen is out of order Solution: a. Check whether both ends of cable are properly connected, restart, and replace screen b: The screen goes wrong c: The motherboard is damaged cable. b: Replace the screen to check if it functions properly c: Change motherboard to check if the screen gives a similar alarm. 85 11. "Couldnt find X zero signal Cause:
a. X motor direction error;
b. X motor position sensor failure;
c. Failure to move due to excessively large load in X direction of motor Solution: a. Enter the manual frame shift interface and test X motor rotation;
b. Enter the "input test" interface, and manually trigger the position input signal to check c. Turn off the power and manually push press frame to check if the load is too large 12. Motor scissors are not in place Cause: a. The encoder cable of motor with Z signal malfunctions if it can be detected and gets stuck. b. Parameter setting error condition. Solution: a. Press and check if the motor is properly connected or if the motor is in good b. Rotate the motor manually to check whether the W axis/axis limit signal indicator of motherboard changes. c. Check if the parameter settings exhibit conflict. 13. "The main motor direction error Cause: Spindle rotation direction is wrong Solution: Use parameter modification software to correct the spindle moving direction or modify the spindle motor direction or spindle encoder direction in shaft operation mode in mechanical parameters. 14. "X-axis driver hardware over-current Cause:
a: Poor contact of X-axis motor base b: Damaged X-axis stepping motor or short circuit of motor cable c: Motherboard hardware problem Solution: a: Confirm that the flashing mode of X stepping motor alarm indicator on motherboard is "1 green and 5 red's"; if not, it means false alarm. b: Reinsert X motor cable and restart the machine 86 c: Change X axis motor d: Change the motherboard 15. "Motor foot in fault Cause:
No motor limit signal is detected when motor press foot is reset Solution: Check motor press foot related base for looseness; check whether the z signal limit signal input changes in the input test interface;
16. "Head board cannot be connected Cause:
a. The connection between head board and control board is out of order b. Head board is damaged Solution: a. Check whether the connection is abnormal or replace connection cable b. Change the head board. 17. "Air pressure is insufficient Cause: a: Air supply equipment exception results in insufficient air pressure b:
Abnormal input of control board c: Abnormal parameter settings or wiring error Solution: a: Check whether the barometric pressure is normal b: Short-circuit the input and gnd with tweezers and check if the input changes at "Assist settings" - "Input test" side c: Check whether the parameters are set abnormally. In normal condition, the input is normally closed. In the case of insufficient pressure, it should be opened, when the LED will light up for alarm. 18. "Electrical fault, please contact the manufacturer Cause: Hardware failure Solution:
Contact the manufacturer 19. "Grab line motor is not in place Cause: No motor limit signal is detected when motor press foot is reset Solution: Check motor press foot related base for looseness; check whether the z signal limit signal input changes in the input test interface; check whether the parameters are improper. 20. "Input IO1 timeout error 87 Cause:
No signal is detected at this input port Solution: Enter "input test" interface, and manually trigger the position input signal to check whether it can be detected 21. "Foot follow error Cause:
Press foot zero input port detects no signal Solution: Check the IO port set for follower press foot alarm in parameter setup software, manually trigger the IO port and check whether it can be detected 88 Appendix II: Quick Start Guide
(1) Start the machine Install the equipment and connect the power supply. Turn or press the power switch to start the machine. Get into the main interface of processing as described in Section 2.2.1 after the logo appears. Where bottom thread winding is needed, refer to Section 2.2.2.
(2) Set up processing file Copy the .SLW processing file generated by the PC sewing editing software into the USB flash disk; insert the USB flash disk into the USB interface of equipment; click
in the main interface of processing to get into "USB flash disk" interface, click the name of the file to be processed to make it turn red, and click ctopy the file into memory. Press
to return to the main processing interface. Select the file to be processed on the left, when the processing pattern can be previewed in the middle of interface. If "file capture" function is used to create processing file, see Chapter IV.
(3) Place the template Put the fabric to be processed into the prepared template, click
, and click to make press frame get into rising state. Place the template under press frame, and click so that the press frame can go down and press the template
(4) Align with reference See Section 2.2.4
(5) Start the processing origin or other set points. Note:
Press start button in the main interface of processing, and the machine will start the processing based on pattern. Upon completion of processing, the system automatically returns to the reset 1. If the processing is not performed for the first time (it has been copied into memory for reference alignment, and the automatic template recognition function has been enabled), only two steps will be needed: Place the template -> Start the processing 89 2. 3. If other information prompts are displayed, refer to Appendix I. If the processing is repeated after processing, you have to click other buttons upon completion of one processing cycle and enter parameter setup interface to cancel cycle processing. FCC Statement This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/ TV technician for help. Changes or modifications not expressly approved by the manufacturer could void the users authority to operate the equipment. FCC RF Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. To comply with FCC RF Exposure compliance requirements, this grant is applicable to only Mobile Configurations. The antennas used for the transmitter must be installed to provide a separation distance of at least 20cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. 90
1 2 | Confidentiality | Cover Letter(s) | 49.76 KiB | April 16 2020 / April 17 2020 |
Juki Corporation Request for Confidentiality Date: 2020-3-31 Subject: Confidentiality Request for: _____ FCC IDCXJ-PSWLANUNIT ______ Pursuant to FCC 47 CRF 0.457(d) and 0.459 and IC RSP-100, Section 10, the applicant requests that a part of the subject FCC application be held confidential. Type of Confidentiality Requested Short Term Short Term Short Term Short Term Short Term Short Term Short Term Short Term Short Term Permanent Permanent*1 Permanent Permanent Permanent Permanent Permanent*
Exhibit Block Diagrams External Photos Internal Photos Operation Description/Theory of Operation Parts List & Placement/BOM Tune-Up Procedure Schematics Test Setup Photos Users Manual
*Note: ______(Insert Explanation as Necessary)______ Juki Corporation has spent substantial effort in developing this product and it is one of the first of its kind in industry. Having the subject information easily available to "competition" would negate the advantage they have achieved by developing this product. Not protecting the details of the design will result in financial hardship. Permanent Confidentiality:
The applicant requests the exhibits listed above as permanently confidential be permanently withheld from public review due to materials that contain trade secrets and proprietary information not customarily released to the public. Short-Term Confidentiality:
The applicant requests the exhibits selected above as short term confidential be withheld from public view for a period of days from the date of the Grant of Equipment Authorization and prior to marketing. This is to avoid premature release of sensitive information prior to marketing or release of the product to the public. Applicant is also aware that they are responsible to notify TCB in the event information regarding the product or the product is made available to the public. TCB will then release the documents listed above for public disclosure pursuant to FCC Public Notice DA 04-1705. NOTE for Industry Canada Applications:
The applicant understands that until such time that IC distinguishes between Short Term and Permanent Confidentiality, either type of marked exhibit above will simply be marked Confidential when submitted to IC. Sincerely, Company: Juki Corporation Print name: Shuichi Takasoe Signature:
1 2 | Power of Attorney Letter | Cover Letter(s) | 38.82 KiB | April 16 2020 / April 17 2020 |
Juki Corporation POWER OF ATTORNEY DATE: March 31, 2020 To:
Federal Communications Commission, Authorization & Evaluation Division, 7435 Oakland Mills Road, Columbia, MD 21046 own. Sincerely, Signature:
Print name: Shuichi Takasoe Company: Juki Corporation We, the undersigned, hereby authorize TA Technology (Shanghai) Co., Ltd.
/Liu mengting on our behalf, to apply to FCC on our equipment for FCC ID:
CXJ-PSWLANUNIT. Any and all acts carried out by TA Technology (Shanghai) Co., Ltd. / Liu mengting on our behalf shall have the same effect as acts of our
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2020-04-17 | 2412 ~ 2462 | DTS - Digital Transmission System | Original Equipment |
2 | JBP - Part 15 Class B Computing Device Peripheral |
app s | Applicant Information | |||||
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1 2 | Effective |
2020-04-17
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1 2 | Applicant's complete, legal business name |
Juki Corporation
|
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1 2 | FCC Registration Number (FRN) |
0028803013
|
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1 2 | Physical Address |
2-11-1 Tsurumaki, Tama-shi
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1 2 |
Tokyo, N/A
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1 2 |
Japan
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app s | TCB Information | |||||
1 2 | TCB Application Email Address |
c******@telefication.com
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1 2 | TCB Scope |
A4: UNII devices & low power transmitters using spread spectrum techniques
|
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1 2 |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
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app s | FCC ID | |||||
1 2 | Grantee Code |
CXJ
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||||
1 2 | Equipment Product Code |
PSWLANUNIT
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app s | Person at the applicant's address to receive grant or for contact | |||||
1 2 | Name |
S****** T********
|
||||
1 2 | Telephone Number |
+81-4********
|
||||
1 2 | Fax Number |
+81-4********
|
||||
1 2 |
s******@juki.com
|
|||||
app s | Technical Contact | |||||
1 2 | Firm Name |
TA Technology(Shanghai) Company, Limited
|
||||
1 2 | Name |
K****** X********
|
||||
1 2 | Physical Address |
No.145,Jintang Rd,Tangzhen IndustryPark,Pudong
|
||||
1 2 |
Shanghai, 201201
|
|||||
1 2 |
China
|
|||||
1 2 | Telephone Number |
86-21******** Extension:
|
||||
1 2 | Fax Number |
86-21********
|
||||
1 2 |
x******@ta-shanghai.com
|
|||||
app s | Non Technical Contact | |||||
1 2 | Firm Name |
TA Technology(Shanghai) Company, Limited
|
||||
1 2 | Name |
m**** l******
|
||||
1 2 | Physical Address |
No.145,Jintang Rd,Tangzhen IndustryPark,Pudong
|
||||
1 2 |
Shanghai, 201201
|
|||||
1 2 |
China
|
|||||
1 2 | Telephone Number |
86-21******** Extension:
|
||||
1 2 | Fax Number |
86-21********
|
||||
1 2 |
l******@ta-shanghai.com
|
|||||
app s | Confidentiality (long or short term) | |||||
1 2 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 2 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 2 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 2 | Equipment Class | DTS - Digital Transmission System | ||||
1 2 | JBP - Part 15 Class B Computing Device Peripheral | |||||
1 2 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | CONTROL PANNEL | ||||
1 2 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 2 | Modular Equipment Type | Does not apply | ||||
1 2 | Purpose / Application is for | Original Equipment | ||||
1 2 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | Yes | ||||
1 2 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 2 | Grant Comments | Power Output is conducted. The antenna(s) used for this transmitter must be used to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. End users must be provided with specific operating instructions for satisfying RF exposure compliance. | ||||
1 2 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 2 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 2 | Firm Name |
TA Technology (Shanghai) Co., Ltd.
|
||||
1 2 | Name |
M****** L****
|
||||
1 2 | Telephone Number |
86-21********
|
||||
1 2 |
l******@ta-shanghai.com
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15C | CC | 2412.00000000 | 2462.00000000 | 0.0260000 | |||||||||||||||||||||||||||||||||||
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
2 | 1 | 15B | CC |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC