FD-Repeater (KPI-2220E) Operation manual S.Y.Jun Contact: syjun@kaicom.co.kr Kaicom Co., Ltd.
#109, Gayang Techno Town 1487, Gayang-dong, Kangso-gu, Seoul, Korea Tel: +82-2-6734-6777 Fax: +82-2-6734-6776 Revision History Revision 1.0 Initial Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 Description of Change Date June. 01.06 Author S.Y.Jun FCC Notice:
Any changes or modifications not expressly approved by Kaicom could void the user's authority to operate the equipment. Kaicom Co., Ltd. Sheet2/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 TABLE OF CONTENTS 1. Main description ..........................................................................................................................4 2. Hardware Block diagram.............................................................................................................5 3. Interface description....................................................................................................................5 4. Setting up the module to slave mode ........................................................................................6 5. Setting up the module to master mode .....................................................................................6 6. Setting up the module to TD repeater mode .............................................................................7 7. Operation modes .........................................................................................................................8 8. Operation modes table ................................................................................................................8 9. Built-in filters................................................................................................................................9 10. Mapping table of module and mode.........................................................................................9 11. Mapping of mode and module ................................................................................................10 12. Using built-in LV coupler ........................................................................................................11 13. Installation example (MV FD repeater)...................................................................................13 14. Installation example (MV TD repeater & LV Head-End)........................................................14 15. Installation example (MV Slave & LV Head-End) ..................................................................15 Kaicom Co., Ltd. Sheet3/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 1.Main description
Model name: KPI-2220E
Chipsets: DSS 9002 x 2
Main Function:
1. FD Repeater 2. MV TD Repeater and LV Head-End
Interface:
Internal Port iL: BNC Connector Console: RJ11
External Port A: F-Type Connector (IP 67~68) Port B: F-Type Connector (IP 67~68) Port L: F-Type Connector (IP 67~68) Ethernet: RJ45 x 2 EA (IP 67~68)
Power Input:
90 ~ 265V AC, 50/60Hz
Main features:
Built-in filters Built-in LV coupler IP 67~68 Kaicom Co., Ltd. Sheet4/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 2.Hardware Block diagram 3.Interface description a. Internal interface
Port iL: Signal port of LV coupler
Console: console port for management, RJ11interface b. External interface
Port A: Signal port to connect powerline(MV or LV) with coupler
Port B: Signal port to connect powerline(MV or LV) with coupler
Port L: Signal port to connect powerline(LV only) with built-in LV-coupler
Ethernet: Ethernet port of 10/100Mbps, RJ45 interface Kaicom Co., Ltd. Sheet5/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 4.Setting up the module to slave mode a. For more information about console set-up, please refer to console manual. b. Use a TAB Key to move your desired module. c. Set up the booting mode to NVRAM.
#admin/>ac bm NVRAM d. Set up the management IP address.
#admin/>ac dhcp disable
#admin/>net ip ip 192 168 100 1
#admin/>net ip nm 255 255 0 0
#admin/>net ip gw 192 168 0 1 e. Set up the module to slave.
#admin/>mac c n s 5.Setting up the module to master mode a. For more information about console set-up, please refer to console manual b. Use a TAB Key to move your desired module. c. Set up the booting mode to NVRAM
#admin/>ac bm NVRAM d. Set up the management IP address.
#admin/>ac dhcp disable
#admin/>net ip ip 192 168 100 1
#admin/>net ip nm 255 255 0 0
#admin/>net ip gw 192 168 0 1 e. Set up the module to master
#admin/>mac c n m f. Set up the frequency mode.
#admin/>sync m w 3 Kaicom Co., Ltd. Sheet6/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 6.Setting up the module to TD repeater mode a. For more information about console set-up, please refer to console manual b. Use a TAB key to move your desired module. c. Set up the booting mode to NVRAM
#admin/>ac bm NVRAM d. Set up the management IP address
#admin/>ac dhcp disable
#admin/>net ip ip 192 168 100 1
#admin/>net ip nm 255 255 0 0
#admin/>net ip gw 192 168 0 1 e. Set up the module to TD repeater
#admin/>mac c n r Kaicom Co., Ltd. Sheet7/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 7.Operation modes 8.Operation modes table Kaicom Co., Ltd. Sheet8/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 9.Built-in filters Module A is consisted of 7, 13 and 23 MHz high pass filters and 13.5~23.5 MHz band pass filter. Module B is consisted of 7, 13 and 23 MHz low pass filters and 13.5~23.5 MHz band pass filter. Index Module B Module A 1 2 3 4 7MHz high pass filter 13MHz high pass filter 23MHz high pass filter 7MHz low pass filter 13MHz low pass filter 23MHz low pass filter 13.5~23.5MHz band pass filter 13.5~23.5MHz band pass filter 10.Mapping table of module and mode. MODE BANDWIDTH LIMITS(MHz) 10 10 10 20 20 30 5 5 10 26.15 20 30 20 3-13 13.5-23.5 24-34 3-23 14-34 4-34 2-7 7.85-12.85 2-12 7.85-34 7.85-27.85 2-32 13.3-33.3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 MODULE MODULE A X O O X O X X O Not valid X O O X O B O O X O X X O O O X X X X MAX PHY DATA RATE 84 84 84 151 151 205 42 42 84 178 151 230 164 Kaicom Co., Ltd. Sheet9/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 11.Mapping of mode and module Please refer to Available mapping table of module and mode to allocate a mode to module. Mode (1, 4, 7 and 10) can be used in module B. Mode (3, 5, 11 and 12) can be used in module A. Mode (2 and 8) can be used in module A and B all together. Example of FD network configuration. Mode 1 P1 HE P1 FD Mode 2 P1 FD Mode 1 block must be used only module B. Mode 1 P1 HE P1 B FD Mode 2 P1 FD Mode 3 block must be used only module A. Mode 1 P1 HE P1 B FD Mode 2 P1 A FD Mode 1 Mode 1 Mode 3 Mode 3 P1 FD P1 B FD Mode 3 P1 Mode 1 A B FD P1 FD P1 B FD P1 B FD Mode 2 block must be used module A or B that wasnt used in mode 1 or mode 3. Mode 1 P1 HE P1 B A FD Mode 2 P1 Mode 3 P1 Mode 1 B A FD A B FD P1 B FD Kaicom Co., Ltd. Sheet10/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 12.Using built-in LV coupler a. In order to use built-in LV coupler, PLC signal should be transmitted through AC power inlet. Power module Built-in coupler Port A Port B Port L PLC signal LV power line b. To use LV coupler
Port L is reserved for LV powerline.
Connect the coaxial cable from port L to port A or Port L to port B (that you desired). c. There are two cases to use built-in LV coupler.
Connect port A to port L with BNC cable, when using mode (2,3,5,8,11,12,14) in LV block.
Connect port B to port L with BNC cable, when using mode (1,2,4,7,8,10) in LV block. Kaicom Co., Ltd. Sheet11/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 Coaxial cable Port A Built-in coupler Port B Port L Power module Figure of Tx/Rx of PLC signal between AC power inlet and module A. Figure of Tx/Rx of PLC signal between AC power inlet and module B. PLC signal Port A LV power line Power module Built-in coupler Port B Port L Coaxial cable PLC signal LV power line Kaicom Co., Ltd. Sheet12/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 13.Installation example (MV FD repeater) Mode Module Coupler MV # 1 Mode 3 Module A MV capacitive coupler MV # 2 Mode 2 Module B MV capacitive coupler MV # 1 Mode 3 MV # 2 Mode 2 SLAVE MASTER MV coupler Port A Port iA Power supply Module A Power module Port B Port iB Module B a. External interface setting.
Port A and port B should be connected to each their coupler by coaxial cable. b. Setting up the FD repeater
Module A should be configured with MV # 1(mode 3).
Module A should be configured as SLAVE.
Module B should be configured with MV # 2(mode 2).
Module B should be configured as MASTER.
Module B should be configured in mode 2. Kaicom Co., Ltd. Sheet13/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 14.Installation example (MV TD repeater & LV Head-End) Mode Module Coupler Mode 7 Module B Mode 2 Module A MV capacitive coupler Built-in LV coupler MV LV SLAVE Transformer LV Mode 7 MV Mode 2 Port A Port B Port L MASTER MV coupler Module A Module B Power module a. External interface setting Power supply & LV signal using coaxial cable.
Port A should be connected to coupler.
Port L and port B should be connected each other by Setting up t he FD repeater
Module B should be config
Module B should be configured as MASTER.
Module A should be configured with MV (mod e 3).
Module A should be configured as TD REPEATER.
Module A will auto detect frequency mode. ured with LV (mode 7). b. Kaicom Co., Ltd. Sheet14/15 Kaicom Confidential KB-MMU-06-Manual_2220E-1.0 15.Installation example (MV Slave & LV Head-End) Mode Module Coupler Mode 2 Module A MV capacitive coupler Mode 7 Module B MV LV Built-in LV coupler MV Mode 2 MV coupler Transformer LV Mode 7 Port A Port B Port L MASTER Module A Module B Power module c. External interface setting Power supply & LV signal using coaxial cable.
Port A should be connected to coupler.
Port L and port B should be connected each other by Setting up t he FD repeater
Module B should be config
Module B should be configured as MASTER.
Module A should be configured with MV (mod
Module A should be configured as SLAVE.
Module A will auto detect frequency mode. ured with LV (mode 7). e 3). d. Kaicom Co., Ltd. Sheet15/15 Hardware Installation manual PLC Device (KPI series) S.Y.Jun Contact: support@kaicom.co.kr Kaicom Co., Ltd.
#109, Gayang Techno Town 1487, Gayang-dong, Kangso-gu, Seoul, Korea Tel: +82-2-6734-6777 Fax: +82-2-6734-6776 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 Revision History Revision Description of Change Initial Revision Revision 1.0 1.1 1.2 Date July. 1.06 July.18.06 Nov.21.06 Author S.Y.Jun S.Y.Jun S.Y.Jun FCC Notice:
Any changes or modifications not expressly approved by Kaicom could void the user's authority to operate the equipment. Kaicom Co., Ltd. Sheet2/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 TABLE OF CONTENTS 1. Objectives.....................................................................................................................................4 2. Overview .......................................................................................................................................4 3. Hardware Features.......................................................................................................................4 4. Unpacking the PLC device..........................................................................................................6 5. Tools and materials .....................................................................................................................6 6. Mounting the PLC device ............................................................................................................7 7. How to connect coupler cable with coupler............................................................................11 8. What to do next ..........................................................................................................................12 Kaicom Co., Ltd. Sheet3/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 1.Objectives This publication explains the steps for installing the KPI Series Outdoor PLC(Power Line Communication) devices, and includes detailed instructions for mounting the device. 2.Overview The KPI Series PLC device (hereafter called the PLC device) is a network device designed to communicate with power line. The PLC device is a standalone unit that can be mounted on an electric pole or cabinet where a subterranean line or streetlight pole or on a building wall or overhang. The PLC device can be installed where power is available. The PLC device provides power line mesh backhaul that supports 200 Mbps data rates. The PLC device is configured, monitored, and operated through a Web or Telnet or Console as described in the Operation Manual. 3.Hardware Features a. Connectors : The PLC device supports five connectors (see Figure 1):
Port A: F-Type Connector
Port B: F-Type Connector
Port L: F-Type Connector
Ethernet: RJ45 x 2 EA
AC power connector Figure 1. Connectors Kaicom Co., Ltd. Sheet4/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 b. Power Sources The PLC Device can be powered by AC power 90 ~ 265V AC, 50/60Hz. Customer-supplied AC power cord is 36-ft (11-m) for use in the US and Canada. c. Ethernet Port The PLC Devices Ethernet port uses a 8 pin,RJ-45 connector, linking the PLC Device to your 10BASE-T or 100BASE-T Ethernet LAN. The Ethernet cables are used to send and receive Ethernet data. d. Port A Signal port to connect MV/LV power line with coupler e. Port B Port B: Signal port to connect MV/LV power line with coupler f. Port L Signal port to use built-in LV coupler. g. Metal Enclosure The PLC device uses a metal enclosure that can accommodate both indoor or outdoor operating environments and IP68 requirements. Kaicom Co., Ltd. Sheet5/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 4.Unpacking the PLC device Follow these steps to unpack the PLC device:
Step 1 Open the shipping container and carefully remove the contents. Step 2 Return all packing materials to the shipping container and save it. Step 3 Ensure that all items listed in Package Contents are included in the shipment. If any item is damaged or missing, notify your authorized Kaicom sales representative. a. Package Contents Each PLC device package contains the following items:
PLC device
Ethernet Cable
Power Code
Wall Mount Kit
Pole Mount Kit 5.Tools and materials To install the PLC device you will need the following:
Tool set(wrenches or socket set and a drill etc) Customer-supplied AC Power cord Customer-supplied Mount Kit Customer-supplied Ethernet Cable Optional copper ground wire Optional coupler and coupler cable Optional ladder, power lift, rope, or other tools as required Kaicom Co., Ltd. Sheet6/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 6.Mounting the PLC device This section provides instructions for installing your PLC device. There are two common installation methods: a wall installation using the wall mount kit
(supplied) or a pole installation using the pole mount kit(supplied). a. Mounting the PLC device on a Pole When installing an PLC device on a pole, you should use the Kaicom pole mount kit. To mount the PLC device on a pole, perform these steps:
Step 1 From the pole mount kit, use four of the supplied short bolts to attach the pole mount kit plate(Figure 2) to the PLC device mounting plate as shown Figure 3. Figure 2.Pole mount kit plate Figure 3. PLC device mounting plate Kaicom Co., Ltd. Sheet7/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 Figure 4. Attach a pole mount kit to PLC Step 2. Select a mounting location. You can attach the PLC device(Figure 4) to any pole where you want. Step 3. Mounting a PLC device to a pole.(Figure 5) Figure 5.Mounting to a pole Kaicom Co., Ltd. Sheet8/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 b. Mounting the PLC device on a wall When installing an PLC device on a wall, you should use the Kaicom wall mount kit. To mount the PLC device on a wall, perform these steps:
Step 1 From the wall mount kit, use eight of the supplied short bolts to attach the wall mount kit plate(Figure 6) to the PLC device mounting plate as shown Figure 7. Figure 7. PLC device mounting plate Figure 6.Wall mount kit plate Kaicom Co., Ltd. Sheet9/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 Figure 8. Attach a pole mount kit to PLC Step 2. Select a mounting location. You can attach the PLC device(Figure 8) to any wall where you want. Step 3. Mounting a PLC device to a wall.(Figure 9) Figure 9. PLC device mounting plate Kaicom Co., Ltd. Sheet10/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 7.How to connect signal cable to the coupler unit Connect the signal cable to the coupler unit referring to below figure 10. Use the signal cable which is assembled with 10 pieces of ferrite core like below. Figure 10. PLC device coupling MV Line(Overhead) Coupler unit Ferrite core
(Part No: SN-20 OP 18.4 x 28.0 x 9.5HSN-20 or Equivalent) Stopper Signal cable Kaicom Co., Ltd. Sheet11/12 Kaicom Confidential KB-MMU-06-Hardware Installation Manual-1.2 8.What to do next Refer to the Operation Guide for more information on configuring, monitoring, and operating your PLC device. Kaicom Co., Ltd. Sheet12/12