FCC ID: SX4INVEOR-M-BG-A INVEOR M BG A

 

L e g a l n o t i c e KOSTAL Industrie Elektrik GmbH An der Bellmerei 10 58513 Ldenscheid Germany Tel. +49 (0)2351 16-0 Fax + 49 (0)2351 16-2400 info-industrie@kostal.com Register Court Iserlohn HRB 3924 IMPORTANT NOTE AND LIMITATIONS OF LIAILITY READ TO UNDERSTAND RIGHTS AND LIMITATIONS A. The information, recommendations, and other content of this Operating Manual (Content) is provided as part of the sale of the referenced product and is subject to all limitations and disclaimers that apply to warrantees, remedies, and other provisions of the contract of sale. This includes those found in the General Terms and Conditions of Sale or similar document of the KOSTAL entity seller (KOSTAL Seller) that sells the product, as available on its website or provided pursuant to a written request. Content supersedes all previous similar information published by KOSTAL unless specifically provided in writing by a KOSTAL Seller pursuant to a specific inquiry. The Content is that the Content is based on knowledge and experience of KOSTAL Industrie Elektrik GmbH as of the date of initial publication without any obligation to provide updates. For example, industry codes cited in the Content may change. All information provided by a KOSTAL company, regardless of nature or form, is prepared in good faith based upon our experience, mathematical models, and/or scientific models as general information only. However, inquiries on specific prospective product uses that may involve safety risks may be addressed to the KOSTAL central service hotline

(see chapter 1 General information). B. The Content and all subsequently provided information and advice are provided without additional warranty. For example only, there is no warranty that the Content conforms to any specific national or international industry code or any law or government regulation except as specifically stated. There may be others that provide for more strict safety rules than those on which the Content is based. Mere reference to a specific code or regulation does not constitute a warranty that the Content or product meets the code or standard. In addition, the Content is expressed in general terms for general guidance and must be used in connection with such codes, laws, regulations, best industry practices, and common sense relevant to the specific condition in which KOSTAL product is used. However, errors can occur. The safe use of KOSTAL products is encouraged and users should ask for written clarification if the Content is not clear or adequate for a specific situation. Only written clarifications may be relief upon, and they must be used in connection with the relevant codes, laws, regulations and best industry practices. Any suggestions, projections, or similar information offered in writing, electronically by phone, in person, or in any other form are provided in good faith, but since the functionality and reliability of the products can vary with the application and with the equipment and other components with which they are used, and user skills, ALL WARRANTIES AND REPRESENTATIONS (OTHER THAN THE KOSTAL COMPANYS NON-

ASSIGNABLE STANDARD EXPRESS WRITTEN WARRANTY GIVEN TO DIRECT PURCHASERS FROM THE KOSTAL COMPANY SELLER), SUCH AS, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OTHER THAN DIRECT INFRINGEMENT, ARE DISCLAIMED. C. The specific use of the Content and product shall be at the users own risk, and the user shall be responsible for observing in connection with the use of the product all national or international proprietary rights, laws and provisions relating to third party intellectual property rights. D. A failure to comply with the Content or any clarifications provided could adversely effect the enforceability of any warranty or remedy. E. This Manual was original prepared as of the month and year noted in the footer. Users of the product can download an updated version of the manual at any time from https://www.kostal-industrie-elektrik.com/INVEOR M drive controllers US Version E x c lu si o n o f l i ab il it y All names, trademarks, product names or other designations used in this manual may be legally protected even if not indicated as such (e.g. as a trademark). KOSTAL assumes no liability for their free usage. The illustrations and texts have been compiled with great care. However, the possibility of errors cannot be ruled out. The compilation is made without any guarantee. All rights reserved by KOSTAL, including those of reproduction by photocopy and storage in electronic media. Commercial use or distribution of the texts, displayed models, diagrams and photographs appearing in this product is not permitted. This manual may not be reproduced, stored, transmitted or translated in any form or by means of any medium - in whole or in part - without prior written permission. G en e ra l n ot e on ge n d e r e qu al it y KOSTAL is aware of how language impacts on gender equality and always make an effort to reflect this in documentation. Nevertheless, for the sake of readability we are unable to use non-gender-specific terms throughout and use the masculine form instead. 2 02 1 K O S TA L I n d u s t r i e E l ek t r ik G m bH 2 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN Contents 1. General information ............................................ 5 1.1 Information about documentation .................. 5 1.1.1 Other applicable documents .......................... 5 1.1.2 Storing the documentation ............................. 5 1.2 Notes in this manual ........................................ 5 1.2.1 Warnings .......................................................... 5 1.2.2 Warning symbols used .................................... 6 1.2.3 Signal words .................................................... 6 1.2.4 Information notes ............................................ 7 Symbols within the information notes ............. 7 Other notes ....................................................... 7 1.3 Symbols used in this manual .......................... 7 Abbreviations used .......................................... 7 1.4 Labels on the drive controller ......................... 8 1.5 Qualified staff .................................................. 8 1.6 Proper use ....................................................... 9 1.7 Responsibility .................................................. 9 Alcohol and drug use ....................................... 9 1.8 Relevant standards and directives ............... 10 North American standards ............................. 10 1.9 Safety instructions ........................................ 10 Personal protective equipment ..................... 10 1.9.1 General information ....................................... 11 1.9.2 Transport & storage ...................................... 12 1.9.3 Long-term storage ........................................ 12 1.9.4 Information about commissioning ................ 13 1.9.5 Instructions concerning operation ................ 14 1.9.6 Maintenance and inspection......................... 15 Measurement of insulation resistance on control part ................................................ 15 Measurement of insulation resistance on power part ................................................. 16 Pressure test on an INVEOR .......................... 16 1.9.7 Repairs ........................................................... 16 2. Overview of the drive controller .........................17 2.1 Model description ......................................... 17 2.1.1 Model description (valid until end of February 2016) .......................................... 17 2.1.2 Model description (current) ........................... 18 2.2 Scope of delivery........................................... 19 2.3 PIN assignment MMI*/connecting cable ...... 19 2.4 Description of the INVEOR drive controller .. 20 3. Installation .........................................................20 3.1 Recommended preliminary fuses / line protection ...................................................... 20 3.2 Installation requirements............................... 21 3.2.1 Suitable ambient conditions ......................... 21 3.2.2 Suitable installation location for the motor-integrated drive controller ................. 22 3.2.3 Basic connection versions ............................ 22 Triangle connection variant ........................... 23 Star connection variant .................................. 24 3.2.4 Short-circuit and ground-fault protection .... 25 3.2.5 Wiring instructions ........................................ 25 Control terminals (sizes A D) ....................... 25 Power connections (sizes A C) ................... 26 Power connections (size D) ........................... 27 3.2.6 Preventing electromagnetic interferences ... 28 3.3 Installing the drive controller integrated in the motor ................................................... 28 3.3.1 Mechanical installation.................................. 28 Mechanical installation of sizes A - C............ 28 Mechanical installation of size D ................... 31 3.3.2 Power connection ......................................... 33 Power connection for size D .......................... 35 3.3.3 Connections for brake resistor ..................... 36 3.3.4 Control connections X5, X6, X7 .................... 37 Control connections of the standard application board ........................................... 37 X6 relay 1 ........................................................ 40 X7 relay ........................................................... 40 Control connections of the basic application board ........................................... 41 3.3.5 Connection diagram ...................................... 42 3.4 Installing the wall-mounted drive controller . 43 3.4.1 Suitable installation location for wall mounting ................................................ 43 3.4.2 Mechanical installation sizes A - C ............... 44 3.4.3 Mechanical installation of size D .................. 47 3.4.4 Power connection ......................................... 50 3.4.5 Brake chopper ............................................... 50 3.4.6 Control connections ...................................... 50 3.5 Disassembly and assembly of the INVEOR fan, size "D ..................................... 51 3.5.1 Fan disassembly ............................................ 51 3.5.2 Fan assembly ................................................ 53 4. Commissioning ................................................. 54 4.1 Safety instructions for commissioning ......... 54 4.2 Communication ............................................. 55 4.3 Block diagram ............................................... 57 4.4 Commissioning steps .................................... 58 4.4.1 Commissioning using the PC: ....................... 58 4.4.2 Commissioning using PC, combined with MMI option ............................................. 58 Turning the display 180 ................................ 59 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 3 C on t en t s 5. Parameter ......................................................... 59 5.1 Safety instructions for working with parameters ............................................. 59 5.2 General information on parameters .............. 60 5.2.1 Explanation of operating modes ................... 60 Frequency setting mode: ...............................60 PID process control: .......................................60 PID inverted: ...................................................60 An example: ....................................................60 Stand-by function in PID process control .....61 Fixed frequency ..............................................62 5.2.2 Structure of the parameter tables ................. 63 5.3 Application parameters ................................. 64 5.3.1 Basic parameter ............................................ 64 5.3.2 Fixed frequency ............................................. 69 5.3.3 Motor potentiometer ..................................... 69 5.3.4 PID process controller ................................... 70 5.3.5 Analogue inputs ............................................. 73 5.3.6 Digital inputs .................................................. 76 5.3.7 Analogue output ............................................ 76 5.3.8 Digital outputs ............................................... 77 5.3.9 Relay .............................................................. 78 5.3.10 Virtual output ................................................. 80 5.3.11 External fault .................................................. 81 5.3.12 Motor current limit ......................................... 82 5.3.13 Stall detection ................................................ 82 5.3.14 Additional function ........................................ 83 5.3.15 MMI Parameters ............................................ 84 5.3.16 Fieldbus ......................................................... 85 5.3.17 Bluetooth ....................................................... 87 5.4 Performance parameters .............................. 88 5.4.1 Motor data ..................................................... 88 5.4.2 I2t 91 5.4.3 Switching frequency ...................................... 91 5.4.4 Controller data ............................................... 91 5.4.5 Quadratic characteristic curve ...................... 93 5.4.6 Synchronous motor controller data .............. 94 6. Error detection and troubleshooting ................. 95 6.1 6.2 List of the LED flash codes for error recognition ............................................ 95 List of errors and system errors .................... 96 7. Disassembly and disposal ................................. 99 7.1 Drive controller disassembly ......................... 99 7.2 Information on correct disposal .................... 99 8. Technical data ..................................................100 8.1 General data ................................................ 100 8.1.1 General technical data for 400V devices .... 100 8.1.2 General technical data for 230 V devices ... 101 8.1.3 Specification of interfaces........................... 102 8.1.4 Power loss table .......................................... 103 8.2 Derating of output power ............................ 104 8.2.1 Derating due to increased ambient temperature ................................... 104 8.2.2 Derating due to installation altitude ............ 105 8.2.3 Derating due to switching frequency .......... 106 INVEOR M BG. A D (0.37 kW 15 kW) ..... 106 INVEOR M BG. D (18.5 kW) ......................... 107 INVEOR M BG. D (22 kW) ............................ 107 9. Optional accessories ........................................108 9.1 Adapter plates ............................................. 108 9.1.1 Motor adapter plates ................................... 108 9.1.2 Motor adapter plates (specific) ................... 111 9.1.3 Wall adapter plates (standard) .................... 111 9.2 Foil keypad .................................................. 113 9.3 MMI handheld controller including a 3 m RJ9 connection cable with M12 plug ......... 115 9.4 PC communication cable USB on M12/RS485 plug (converter integrated) ...... 115 9.5 Bluetooth stick M12..................................... 115 10. Approvals, standards and guidelines ...............116 10.1 EMC limit classes ........................................ 116 10.2 Classification acc. to IEC/EN 61800-3 ........ 117 Definition of environment ............................ 117 10.3 Harmonics currents and grid impedance for devices > 16 A and 75 A ..................... 117 10.4 Standards and guidelines............................ 117 10.5 UL approval ................................................. 118 10.5.1 UL Specification (English version) .............. 118 Required Markings ...................................... 118 Short circuit current rating (SCCR) ............. 119 10.5.2 Homologation CL (Version en franaise) .... 120 Mentions requises ....................................... 120 Short circuit current rating (SCCR) ............. 121 11. Quickstart guide ...............................................122 11.1 Quickstart guide .......................................... 122 11.2 Quickstart guide for synchronous motors .. 123 12. Index ................................................................124 4 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 1. General information Thank you for choosing an INVEOR drive controller from KOSTAL Industrie Elektrik GmbH!

Our INVEOR drive controller platform is designed to be universally usable with all common motor types. If you have any technical questions, please call our central service hotline:

Tel.:

Fax:

E-mail

+49 (0)2331 80 40-848 Monday to Friday: 7 am to 5 pm

(UTC/GMT +1)

+49 (0)2331 80 40-602 INVEOR-service@kostal.com Drives@kostal.com Website address: www.kostal-industrie-elektrik.com Information about documentation 1.1 The following information explains how to navigate through the documentation. Read this manual carefully in its entirety. It contains important information for operating the INVEOR. We assume no liability for any damage resulting from non-

observance of this manual. 1.2 Notes in this manual 1.2.1 Warnings This manual is an integral part of the product and applies exclusively to the INVEOR from KOSTAL Industrie Elektrik GmbH. Provide the operator of the system with this manual so it is available when needed. 1.1.1 Other applicable documents This refers to all manuals that describe how to operate the drive controller system and any other manuals for the equipment used. Download the 3D files (.stp) for INVEOR and adapter plates from www.kostal-industrie-

elektrik.com/downloads/downloadmanager#Antriebstechn ik A description of parameters is available for download

(www.kostal-industrie-

elektrik.com/downloads/downloadmanager#Antriebstechn ik) for parameterising the drive controller. In the download, you will find all the information required for correct parameterisation. 1.1.2 Storing the documentation Store this operating manual and all other applicable documents carefully so they are available when needed. The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur. Each warning consists of the following elements:

1 2 3 4 5 DANGER!

DANGEROUS VOLTAGE Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. Abb. 1: Aufbau der Warnhinweise 1 Warning symbol 4 Possible consequence(s) of failure to comply 2 3 Signal word 5 Corrective actions Type of danger and its source Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 5 G en e ra l i n f o r m at i on 1.2.2 Warning symbols used Symbol Meaning Dangerous voltage Danger Danger due to electrical shock and discharge Danger due to electromagnetic fields 1.2.3 Signal words Signal words are used to identify the severity of the danger. DANGER!

Indicates a direct hazard with a high level of risk, which, if not avoided, will result in death or serious injury. WARNING!

Indicates a hazard with a moderate level of risk, which, if not avoided, will result in death or serious injury. CAUTION!

Indicates a hazard with a low level of risk, which, if not avoided, may result property damage. 6 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN G en e ra l i n f o r m at i on 1.2.4 Information notes Information notes contain important instructions for the installation and problem-free operation of the drive controller. These must be followed at all times. The information notes also point out that failure to observe can result in damage to property or financial damages. NOTICE The drive controller may only be assembled, operated, maintained and installed by trained and qualified staff. Fig. 2: Example of an information note Symbols within the information notes Other notes Symbol Meaning NOTICE Symbol Meaning NOTICE DAMAGE TO PROPERTY POSSIBLE Enlarged view 1.3 Symbols used in this manual Abbreviations used Symbol Meaning List Fig. 3: Symbols and icons used Abbreviation Explanation Tab. Fig. It. Ch. Table Figure Item Chapter Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 7 G en e ra l i n f o r m at i on 1.4 Labels on the drive controller Fig. 4: Labels on the drive controller Signs and labels are affixed to the drive controller. These may not be altered or removed. Symbol Meaning Danger due to electrical shock and discharge Dangerous voltage Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down Additional earth connection Observe and read operating manual 1.5 Qualified staff NOTICE In the context of this operating manual, qualified staff refers to electronics specialists who are familiar with the installation, assembly, commissioning and operation of the drive controller and the dangers involved, and whose specialist training and knowledge of relevant standards and regulations provide them with the necessary abilities. 8 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN G en e ra l i n f o r m at i on 1.6 Proper use If the device is installed in a machine, drive controllers may not be commissioned (i.e. intended operation may not begin) until it has been determined that the machine complies with the regulations of EC Directive 2006/42/EC or US National Electrical Code NFPA 70 (Machinery Directive); DIN EN 60204-1; VDE 0113-1; NFPA 70 must be observed. Commissioning (i.e. beginning intended operation) is only permitted if the EMC Directive (2014/30/EU) is complied with. The harmonised standards of DIN EN 50178; VDE 0160 must be applied for this drive controller along with DIN EN 61439-

1/DIN EN 61439-2; VDE 0660-600. Always perform all operations on the drive controller in accordance with the US National Electrical Code NFPA 70. NOTICE This drive controller may not be operated in areas where there is a danger of explosion!

Repairs may only be performed by authorised repair bodies. Independent and unauthorised intervention may result in death, injury or property damage. The warranty provided by KOSTAL will be invalidated in such cases. External mechanical loads on the housing are not permitted!

Using drive controllers in equipment that is not fixed is considered as an exceptional environmental condition and is only permitted if allowed by the standards and guidelines applicable on site. 1.7 Responsibility Alcohol and drug use NOTICE The consumption of alcohol and or drugs is strictly PROHIBITED before entering and for the time of stay at the workplace!

NOTICE As a basic principle, electronic devices are not fail-safe. The operator and/or the contractor setting up the machine or system is responsible for ensuring that the drive switches to a safe state if the device fails. The Electrical equipment of machines section in DIN EN 60204-1; VDE 0113-1, Safety of machinery describes the safety requirements for electrical control units. These are provided for the safety of people and machines and must be observed in order to retain the functional capability of the machine or system. NOTICE An emergency stop feature does not have to result in the voltage supply to the drive being switched off. To avoid dangerous situations, it may be useful for individual drives to remain operational or for specific safety procedures to be initiated. The effectiveness of emergency stop measures is evaluated by means of a risk assessment for the machine or system and its electrical equipment, and is determined by selecting a circuit category according to DIN EN 13849 Safety of machinery Safety-related parts of control systems. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 9 G en e ra l i n f o r m at i on 1.8 Relevant standards and directives KOSTAL Industrie Elektrik GmbH hereby declares that the drive controller described in this document complies with the basic requirements and other relevant conditions of the directives listed below. Directive 2014/30/EU

(on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC)). Directive 2014/35/EU

(on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits in short: Low Voltage Directive). Directive 2011/65/EU

(Restriction of the use of certain hazardous substances in electrical and electronic equipment, in short: RoHS Directive) Directive 2014/53/EU

(relating to the making available on the market of radio equipment and repealing Directive 1999/5/EC) You will find a detailed EU Declaration of Conformity at:

www.kostal-industrie-elektrik.com/EU-Konform-INVEOR North American standards UL 508 C CSA C22.2 No. 274 1.9 Safety instructions The following warnings, precautionary measures and information are provided for your safety and serve to prevent damage to the drive controller and the components connected to it. This chapter contains warnings and information that are generally applicable when handling drive controllers. They are split into general information, transport & storage and dismantling & disposal. Specific warnings and comments that apply to specific activities can be found at the start of the appropriate chapters and are repeated or added to at various critical points in these chapters. Please read this information carefully as it is provided for your personal safety and will also prolong the life of the drive controller and connected devices Personal protective equipment NOTICE Before carrying out any work on the drive controller, please put on your personal protective equipment, e.g. helmet, safety goggles, safety shoes. If necessary, observe any additional national regulations!

10 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN G en e ra l i n f o r m at i on 1.9.1 General information NOTICE Carefully read this operating manual and the warning signs affixed to the drive controller before installation and commissioning. Make sure that all warning signs on the drive controller are legible; replace any missing or damaged signs. They contain important information on the installation and operation of the drive controller. In particular, note the information in the "Important information" chapter. KOSTAL Industrie Elektrik GmbH assumes no liability for damages arising from the non-observance of this operating manual. This operating manual is an integral part of the product. It applies exclusively to the drive controller from KOSTAL Industrie Elektrik GmbH. Keep the operating manual close to the drive controller so it is easily accessible to all users. The drive controller can only be operated safely if the required environmental conditions listed in the Suitable environmental conditions chapter are met. DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. DANGER!

Risk of death due to electrical shock!

Death or serious injury!

Always ground the device in accordance with DIN EN 61140; VDE 0140, NEC and other relevant standards. The drive controller must be grounded with the motor according to relevant regulations. Non-

compliance may result in death or serious injury. If spring elements are not used when assembling the adapter plate, there must be an extra connection between the motor and drive controller to produce a correct protective conductor connection. DANGER!

Risk of death due to revolving mechanical parts!

Death or serious injury!

De-energise drive controller and secure it against being restarted. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 11 G en e ra l i n f o r m at i on DANGER!

Risk of death due to fire or electrical shock!

Death or serious injury!

Always use the drive controller as intended. Do not modify the drive controller. Only use spare parts and accessories sold or recommended by the manufacturer. During assembly, ensure a sufficient distance from neighbouring parts. WARNING!

Risk of burns from hot surfaces!

Serious burns to the skin from hot surfaces!

Allow the drive controller's cooling elements to cool sufficiently. 1.9.2 Transport & storage DAMAGE TO PROPERTY POSSIBLE Risk of damage to drive controller!

Risk of damage to drive controller from improper transport, storage, installation and assembly!

Always store the drive controller properly. Only allow qualified staff to undertake installation and assembly. In general, transport the drive controller correctly in its original packaging on a pallet. 1.9.3 Long-term storage DAMAGE TO PROPERTY POSSIBLE If devices with a single-phase feed-in have been in storage for more than 2 years, the following regeneration process is required before installation / use under the nominal conditions:

The drive controller must be connected to supply voltage (+/- 3 %) for 30 minutes without the device being loaded. This applies to the motor connection as well as possible consumers and connections to the application. Perform this process once before commissioning. In all cases, observe the general requirements for storing drive controllers!

12 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN G en e ra l i n f o r m at i on 1.9.4 Information about commissioning DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. The following terminals may lead to dangerous currents even when the motor is not running:

Supply terminals X1: L1, L2, L3 Motor connection terminals X2: U, V, W Connecting terminals X6, X7: Relay contacts for relays 1 and 2 PTC terminals T1/ T2 NOTICE If different voltages are used (e.g. +24 V/230 V), crossing cable runs are not permitted under any circumstances. The operator must also ensure compliance with the applicable regulations

(e.g. double or reinforced insulation acc. to DIN EN 61800-5-1). The drive controller contains components susceptible to electrical discharge. These may be destroyed through improper handling. Therefore, precautionary measures against electrostatic charges must be taken when work is performed on these components. NOTICE Only use mains connections with hardwiring. Ground the drive controller in accordance with DIN EN 61140; VDE 0140-1. The INVEOR may have touch currents of > 3.5 mA. In accordance with DIN EN 61800-5-1, an extra protective grounding conductor of the same cross-section as the original protective grounding conductor should therefore be fitted. A second protective grounding conductor can be connected under the mains supply

(position marked with a ground symbol) on the outside of the device. A M6 x 0,47 inch(12 mm) screw (4.0 Nm torque) suitable for this connection is provided with the adapter plate. If three-phase frequency inverters are used, the use of conventional type A FI protection switches RCDs

(residual current-operated protective devices) are not permissible as protection against direct or indirect contact. According to DIN VDE 0160 and EN 50178, the FI protection switch must be universal current sensitive (RCD type B). Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 13 G en e ra l i n f o r m at i on 1.9.5 Instructions concerning operation DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. DANGER!

Risk of death due to revolving mechanical parts!

Death or serious injury!

De-energise drive controller and secure it against being restarted. NOTICE Observe the following instructions during operation:

The drive controller runs at high voltages. When electrical devices are operated, some of their parts are always subject to dangerous voltage. Emergency stop equipment according to DIN EN 60204-1; VDE 0113-1:2007-06 must function in all the control device's operating modes. Resetting the emergency stop equipment may not result in uncontrolled or undefined restarting. In order to ensure safe disconnection from the mains, the mains cable has to be fully disconnected from the drive controller in a synchronous manner. A pause of at least 1 to 2 mins must be observed between consecutive mains activations for devices with a single-phase feed and for size D (11 to 22 kW). A pause of at least 3 sec. must be observed between consecutive grid connections for devices with three-

phase feed-in in sizes A - C (0.55 to 7.5 kW). Certain parameter settings may result in the drive controller restarting automatically after the supply voltage has failed. 14 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN G en e ra l i n f o r m at i on DAMAGE TO PROPERTY POSSIBLE If the information is not observed, the drive controller could be damaged and destroyed during subsequent commissioning. Observe the following instructions during operation:

The motor parameters, especially the I2t settings, have to be configured properly to provide proper motor overload protection. The drive controller has internal motor overload protection. See parameters 33.010 and 33.011. I2t is ON by default. Motor overload protection can also be ensured via an external PTC. The drive controller must not be used as "Emergency stop equipment"

(see DIN EN 60204-1; VDE 0113-1:2007-06). 1.9.6 Maintenance and inspection NOTICE The drive controllers may only be maintained and inspected by electricians with recognised training. Unless explicitly described in this operating manual, changes to hardware and software may only be undertaken by KOSTAL experts or persons authorised by KOSTAL. Cl e an in g t h e d r iv e c o n t r o l le r s Drive controllers are maintenance-free if operated as intended. If the air contains dust, the cooling fins of the motor and drive controller have to be cleaned regularly. If devices are fitted with integrated fans (optional for size C, standard for size D), we would recommend cleaning with compressed air. Measurement of insulation resistance on control part An insulation test on the control card's input terminals is not permitted Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 15 G en e ra l i n f o r m at i on Measurement of insulation resistance on power part The power part of an INVEOR is tested with 2.02 kV in the course of series testing. Should the insulation resistance have to be measured during a system test, this can be done under the following conditions:

an insulation test can be undertaken for the power part alone, to avoid excessively high voltages, all the INVEOR's connection cables must be disconnected before testing, a 500 V DC insulation tester should be used. Pressure test on an INVEOR NOTICE A pressure test is not permitted on a standard INVEOR. 1.9.7 Repairs DAMAGE TO PROPERTY POSSIBLE If the information is not observed, the drive controller could be damaged and destroyed during subsequent commissioning. Repairs to the drive controller may only be performed by the KOSTAL Service department. DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. DANGER!

Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. Fig. 5: Insulation test on the power board 16 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 2. Overview of the drive controller This chapter contains information on the scope of delivery for the drive controller and the function description. 2.1 Model description 2.1.1 Model description (valid until end of February 2016) Fig. 6: Item description Key 1 Drive controller series: INVEOR 6 Housing: G0 standard (black with inscription);

0 standard (cooling elements);

0 standard (with potentiometer); 00 standard screw connections 2 3 4 5 Installation location/size: M-motor-integrated, size: A, B, C, D 7 Firmware version: S00 standard Input voltage: 2 230 V, 4 400 V 8 Model: 000 standard; 001 specific Recommended motor rating: 0.55; 0.75; 1.1; 1.5;

2.2; 3.0; 4.0; 5.5; 7.5; 11; 15; 18.5; 22 kW 9 Equipment generation: 1 current version Printed circuit boards: L00 standard

(without brake chopper);

A00 standard (without TTL evaluation);

standard (without fieldbus) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 17 O ve r v ie w o f t h e d r iv e co n t r ol l e r 2.1.2 Model description (current) Drive controller type, size INV M A Inverter, size A INV M B Inverter, size B INV M C Inverter, size C INV M D Inverter, size D Supply voltage IV01 400 V IV02 230 V Recommended motor rating PW02 0.37 kW (1 x 230 VAC) PW03 0.55 kW (1 x 230 VAC / 3 x 400 VAC) PW04 0.75 kW (1 x 230 VAC / 3 x 400 VAC) PW05 1.10 kW (1 x 230 VAC / 3 x 400 VAC) PW06 1.50 kW (3 x 400 VAC) PW07 2.20 kW PW08 3.00 kW PW09 4.00 kW PW10 5.50 kW PW11 7.50 kW PW12 11.00 kW PW13 15.00 kW PW14 18.50 kW PW15 22.00 kW Power-conducting plate LP01 Without brake chopper LP02 With brake chopper LP03 Without brake chopper LP04 With brake chopper Application PCB AP01 Default AP03 Basic AP05 Standard + CANopen AP06 Standard + EtherCAT AP09 Standard + PROFINET AP14 Standard + Sercos III AP16 Standard + PROFIBUS AP10 Functional safety AP21 Functional safety + CANopen AP22 Functional safety + EtherCAT AP23 Functional safety + PROFINET AP24 Functional safety + Sercos III AP25 Functional safety + PROFIBUS Housing type GH01 Passive cooling type, potentiometer, standard screw conn. GH02 Passive cooling, standard screw conn. GH06 Active cooling, potentiometer, standard screw conn. GH09 Active cooling, standard screw conn. Cover type DK01 Cover without foil keypad DK02 Cover with foil keypad and potentiometer

(only with GH02), (size D only with GH09) DK05 Cover with integrated MMI CO00 KOSTAL - standard Model B x C x D x B C D A x x A x x x x x x x x A x x B x x A B x x x x x x x x x x x x x A x x A x x x A x x x x x x x x x x x x x x B x x B x x x B x x x C x x C x x x x x x x x x x x x x C x x C x x x C x x x x x D x x D x x x x x x x x x x x x D x x D x x x D x INV Mx IVxx PWxx LPxx APxx GHxx DKxx COxx 18 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN O ve r v ie w o f t h e d r iv e co n t r ol l e r 2.2 Scope of delivery Compare the scope of delivery of your product with that provided below. 2.3 PIN assignment MMI*/connecting cable Fig. 7: Scope of delivery Key Drive controller article number 1 2 3 4 Drive controller (variant) Poly bag containing fastening bolts Cable screw connections Operating manual Adapter plate article number 5 6 7 Adapter plate with terminal

(not part of the scope of delivery) Poly bag containing connecting material for terminal block Seal (not part of the scope of delivery) 8 Motor (not part of the scope of delivery) Fig. 8: M12 plug PIN assignment Description: Round plug (plug) 4-pin M12 A-coded M12 plug assignment 1 2 3 4 Signal 24 V RS485 - A GND RS485 - B Description: RJ9 plug connector Pin 1 2 3 4 Signal yellow green Red brown Attention: The colours may vary!

* Man-machine interface Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 19 2.4 Description of the INVEOR drive controller The INVEOR drive controller is a device for the speed control of three-phase AC motors. The drive controller can be integrated in the motor (with the standard adapter plate) or fitted close to the motor

(with the wall installation adapter plate). The permitted ambient temperatures specified in the technical data refer to operation at nominal load. In many cases, higher temperatures may be permitted after a detailed technical analysis. These have to be approved by KOSTAL on a case-by-case basis. 3. Installation DANGER!

Risk of death due to revolving mechanical parts!

Death or serious injury!

De-energise drive controller and secure it against being restarted. Only allow appropriately qualified staff to install the drive controller. Only use staff who are trained in mounting, installation, commissioning and handling. Always ground the device in accordance with DIN EN 61140; VDE 0140, NEC and other relevant standards. The drive controller must be grounded with the motor according to relevant regulations. Non-compliance may result in death or serious injury. If spring elements are not used when assembling the adapter plate, there must be an extra connection between the motor and drive controller to produce a correct protective conductor connection Unused open cable ends in the motor terminal box must be insulated. Use suitable line circuit breakers with the prescribed nominal current between the mains and drive controller. Mains connections must be hardwired. 3.1 Recommended preliminary fuses / line protection INVEOR M Rated motor speed Size A 1 x 230 V AC Size A 3 x 400 V AC Size B 3 x 400 V AC Size C 3 x 400 V AC Size D 3 x 400 V AC Size D 3 x 400 V AC up to 1.1 kW up to 1.5 kW up to 4.0 kW up to 7.5 kW up to 15 kW up to 22 kW Mains current 9.2 A 3.3 A 7.9 A 14.8 A 28.2 A 39.9 A Mains current 150%

(overload 60 s) Line circuit breaker -

recommendation 13.8 A 4.95 A 11.85 A 22.2 A 42.3 A 51.87 A C 16 C 10 C 16 C 25 C 50 C 63 Characteristics C = line circuit breaker tripping between 6 10 times In WARNING!

Fire hazard due to short circuit!

Death or severe burns!

The cross-section of the supply line must be designed according to the transfer category and maximum permitted current. The contractor commissioning the device must ensure protection for the power line. 20 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.2 Installation requirements 3.2.1 Suitable ambient conditions Conditions Values Altitude of the installation location:

Ambient temperature:

up to 3280 ft (1000 m) above sea level / over 3280 ft (1000 m) with reduced performance (1% per 328 ft (100 m) ) (max. 6561 ft

(2000 m) ), see chapter 8.2

- 13 F (-25 C) to 122 F (+50 C) (different ambient temperatures may be possible in individual cases), see chapter 8.2 Relative air humidity 96 %, condensation not permitted. Resistance to vibration and shock:

DIN EN 60068-2-6 severity 2 (vibration from transport) DIN EN 60068-2-27 (vertical impact test) 2200 Hz for sinusoidal vibrations. Electromagnetic compatibility:

Immune to interference acc. to DIN EN 61800-3 Cooling:

Tab. 1: Ambient conditions Surface cooling:

sizes A to C: free convection;

size C: optionally with integrated fan;

size D: with integrated fans. Ensure that the housing type (protection class) is suitable for the operating environment:

Ensure that the seal between the motor and the adapter plate is inserted correctly.

- All unused cable screw connections must be sealed.

- Check that the cover of the drive controller is closed and bolted down tightly.

- Size A C (4 x M4 x 1.1 inch (28 mm)) 2 Nm,

- Size D (4 x M6 x 1.1 inch (28 mm)) 4 Nm. Although the drive controller can, in principle, be painted later on, the user must nevertheless check the material compatibility of the intended paint. DAMAGE TO PROPERTY POSSIBLE Failure to comply with this requirement may eventually result in the loss of the protection class

(particularly in respect to seals and fibre-optic elements). DAMAGE TO PROPERTY POSSIBLE Failure to comply with the information may result in damage to the drive controller!

When attaching a cover with integrated foil keypad, be absolutely sure that the flat ribbon cable is not pinched. The INVEOR is supplied in black RAL 9005 (black) as standard. Disassembling the circuit boards (even for the purpose of painting the housing sections) renders the warranty void!

Mounting points and sealing surfaces must be kept free of paint for purposes of EMC and grounding!

Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 21 In st al l at i on 3.2.2 Suitable installation location for the motor-integrated drive controller Ensure that the motor with a motor-integrated drive controller is only installed and operated if aligned as shown in the following diagram. Fig. 9: Motor installation location/permitted alignments NOTICE Ensure that no condensate from the motor can enter the drive controller during and after installation. 3.2.3 Basic connection versions DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. Fig. 10: Star or triangle connection for drive controllers integrated in the motor 22 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on Triangle connection variant DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. 1. 2. Nut MA = 5 Nm Circlip 3. Plain washer NOTICE Regularly check that the nuts (1) are secure [clockwise direction of rotation]!

Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 23 In st al l at i on Star connection variant DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. NOTICE NOTICE Regularly check that the nuts (1) are secure

[clockwise direction of rotation]!

If a thermal resistor (PTC or Klixon) is used, the bridging contact fitted on the connection terminal for the PTC in the delivery state has to be removed. The cross-section of the supply line must be designed according to the transfer category and maximum permitted current. The contractor commissioning the device must ensure protection for the power line. DAMAGE TO PROPERTY POSSIBLE Risk of damage to the drive controller. Correct phase assignment must be observed when connecting the drive controller, otherwise the motor may be overloaded. The supplied assembly material can be used to connect core end sleeves and cable shoes. Fig. 5 shows the different connection options. 24 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.2.4 Short-circuit and ground-fault protection The drive controller has internal short-circuit and ground-fault protection. 3.2.5 Wiring instructions The control connections of the application card are located inside the drive controller. The configuration may vary depending on the version. Control terminals (sizes A D) Terminals:

Plug terminal clamp with activation button (slot screwdriver, max. width 0.1 inch

(2.5 mm)) Sizes A - D Connection cross-section:

AWG 20 to AWG 14, (0.5 to 1.5 mm), single-wire Connection cross-section:

AWG 18 to AWG 14, (0.75 to 1.5 mm), fine-wired Connection cross-section:

AWG 20 to AWG 17 (0.5 to 1.0 mm), fine-wired, (core end sleeves with and without plastic collar) 7 X 5 X Length of stripped insulation:

9 to 0.39 inch (9 to 10 mm) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 25 In st al l at i on Power connections (sizes A C) Sizes A - C The terminals for the mains cable are located inside the drive controller. The INVEOR also has the option of being equipped with terminals for connecting a brake resistor. The configuration may vary depending on the version. Core end sleeves with plastic collars and lugs are recommended. s n i a m 1 X r o t s i s e r e k a r b

B

Terminals:

Conductor cross-section, rigid Conductor cross-section, flexible Conductor cross-section, flexible with core end sleeve without plastic sleeve Conductor cross-section, flexible with core end sleeve with plastic sleeve 2 conductors of the same cross-section, flexible with TWIN-AEH with plastic sleeve Spring force connection

(slot screwdriver, max. width 0.1 inch (2.5 mm)) min. AWG 24 (0.2 mm) max. AWG 8 (10 mm) min. AWG 24 (0.2 mm) max. AWG 10 (6 mm) min. AWG 23 (0.25 mm) max. AWG 10 (6 mm) min. AWG 23 (0.25 mm) max.AWG 11 (4 mm) min. AWG 23 (0.25 mm) max. AWG 16 (1.5 mm) AWG/kcmil conductor cross-section according to UL/CUL min. 24 max. 8 Length of stripped insulation:

0.59 inch (15 mm) Mounting temperature:

23 F (-5C) to + 212 F (100C) 26 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on Power connections (size D) Size D The terminals for the mains cable are located inside the drive controller. The INVEOR also has the option of being equipped with terminals for connecting a brake resistor. The configuration may vary depending on the version. Core end sleeves with plastic collars and lugs are recommended. Torque min. 2.5 Nm / max. 4.5 Nm Conductor cross-section:

rigid min. AWG 20 (0.5 mm) / rigid max. AWG 2 (35 mm) Conductor cross-section, flexible:

min. AWG 20 (0.5 mm) / max. AWG 4 (25 mm) Conductor cross-section, flexible with core end sleeve without plastic collar min. AWG 17 (1 mm) max. AWG 4 (25 mm) Conductor cross-section, flexible with core end sleeves with plastic sleeve min. AWG 16 (1.5 mm) max. AWG 4 (25 mm) AWG / kcmil conductor cross-section according to UL/CUL min 20 max. 2 2 conductors of the same cross-section, rigid 2 conductors of the same cross-section, flexible min. AWG 20 (0.5 mm) max. AWG 10 (6 mm) min. AWG 20 (0.5 mm) max. AWG 10 (6 mm) 2 conductors of the same cross-section, flexible with AEH without plastic sleeve min. AWG 20 (0.5 mm) max. AWG 4 (25 mm) 2 conductors of the same cross-section, flexible with TWIN-AEH with plastic sleeve min. AWG 20 (0.5 mm) max. AWG 10 (6 mm) AWG according to UL/CUL min. 20 max. 2 r o t o m 4 X

s n i a m 1 X r o t s i s e r e k a r b

B

Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 27 In st al l at i on 3.2.6 Preventing electromagnetic interferences To ensure immunity to interference, be sure that control lines run separately from grid and motor cables. Where possible use shielded lines for analogue control circuits. At the line end, the shielding should be fitted with great care. The use of EMC cable screw connections is recommended for this purpose. These are not part of the scope of delivery. Ensure that no parasitic currents (compensating currents etc.) can flow via an analogue control cable's shielding. Route the control lines as far away as possible from the power lines. Under certain circumstances, separate power ducts should be used. If lines do cross, an angle of 90 should be observed as far as possible. Upstream switch elements, such as protector switches and brake coils or circuit elements that are operated via the outputs of the drive controller have to be interference-

suppressed. RC circuits are suitable as AC voltage protector switches, while free-wheeling diodes or varistors are usually used as DC voltage protector switches. These interference suppression devices are attached directly to the protector switch coils. NOTICE Where possible, the power for a mechanical brake should be supplied in a separate cable Power connections between the drive controller and motor should always be shielded or reinforced, and the shielding must have large-scale grounding at both ends! The use of EMC cable screw connections is recommended. These are not part of the scope of delivery. Wiring suitable for EMC must be ensured. 3.3 Installing the drive controller integrated in the motor 3.3.1 Mechanical installation Mechanical installation of sizes A - C DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. Proceed as follows to mechanically install the drive controller:

1. Open the standard motor connection box. 2. Disconnect the wires from the connection terminals. Memorise or write down the connection sequence. 3. Remove the motor terminal block if necessary. 4. Remove the connection housing's retaining bolts and take the housing off. Be careful not to damage the seal. NOTICE The standard adapter plate is a plate the underside of which is not reworked; i.e. no holes have been produced yet. You can order individually modified adapter plates from KOSTAL for selected motors. 5. Modify the adapter plate (1) by producing the necessary holes (2) for mounting on the motor. 28 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on NOTICE NOTICE When mounting the adapter plates, ensure that all four screws, including the spring elements, are tightened to the necessary torque (2 Nm)!

All contact points must be free of dirt/paint because otherwise a correct protective conductor connection is not ensured!

8. Attach the motor wires in the correct circuit, see also Fig. 11 (torque: 5.0 Nm). We would recommend using insulated M5 annular cable sockets with a connection cross-section of 4 to 6 mm2. NOTICE When installing the motor wires, ensure that all bolts on the terminal board are fitted with the nuts provided even if the star point is not connected!

The commissioning technician is responsible for protection class compliance when sealing the adapter plate on the motor. When installing the adapter plate, he or she should ensure that water is prevented from entering the system via the screw fastenings. Appropriate measures should be taken to seal the threads of the screw connections. If you have any questions, please ask your KOSTAL contact. 6. Fit the seal (3). 7. Lead the motor connection line past the connection terminal and through the adapter plate (1) and screw down to the motor with the four retaining bolts (4) and the four spring elements (torque: 2.0 Nm). DANGER!

Risk of death due to electrical shock!

Death or serious injury!

The drive controller must be grounded with the motor according to relevant regulations. Non-compliance may result in death or serious injury. If spring elements (5) are not used when assembling the adapter plate, there must be an extra connection between the motor and drive controller to produce a correct protective conductor connection. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 29 In st al l at i on 9. If present, wire the connection cables of the motor PTC/Klixon to the T1 and T2 terminals (1)

(torque: 0.6 Nm). NOTICE During assembly, ensure that the connection cable is not crushed!

NOTICE If the motor is fitted with a temperature sensor, this is connected to the T1 and T2 terminals (1). Remove the bridging contact (2) inserted for delivery for this purpose. When the bridge is in place, the temperature of the motor is not monitored!

Only motor PTCs corresponding to DIN 44081/44082 may be connected!

DANGER!

Risk of death due to electrical shock!

Death or serious injury!

The drive controller must be grounded with the motor according to relevant regulations. Non-compliance may result in death or serious injury. 10. Plug the drive controller (3) onto the adapter plate (4) and secure uniformly using the four lateral bolts (5)

(sizes A C) (torque: 4.0 Nm). 30 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on Mechanical installation of size D Proceed as follows to mechanically install the drive controller:

1. Open the standard motor connection box. 2. Remove the connection housing's retaining bolts and lift off the housing. DAMAGE TO PROPERTY POSSIBLE Be careful not to damage the seal. Key 1 Adapter plate option (variant) 2 Holes depending on motor 3 Seal 4 Retaining bolts with spring elements 5 O-ring seal 6 Cup for INVEOR/adapter plate 7 8 9 Junction plate heightening option Original junction plate

(not included) Extended screw option (for It. 7) 10 Retaining bolts with spring elements option 11 INVEOR/cup retaining bolts Fig. 11 Assembly sequence:

Connection box adapter plate, size D NOTICE The standard adapter plate is a plate the underside of which is not reworked; i.e. no holes have been produced yet. You can order individually modified adapter plates from KOSTAL for selected motors. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 31 In st al l at i on 7. Connect the four lines (PE, U, V, W) of the corresponding cross-section (depending on rating of INVEOR used) to the original junction plate (8). NOTICE The connecting lines (approx. 11.81 inch (30 cm)) needed to wire the motor junction plate/INVEOR are not included in the scope of supply!

NOTICE Please ensure that the seal (3) sits perfectly!

3. Modify the adapter plate (1) by producing the necessary holes (2) for mounting on the motor. 8. Screw the cup (6) to the adapter plate (1) with four retaining bolts (4) incl. the spring elements (torque: 8.5 Nm). NOTICE Correct sealing between the adapter plate and motor is of vital importance to compliance with the protection class. When installing the adapter plate, he or she should ensure that water is prevented from entering the system via the screw fastenings. Appropriate measures should be taken to seal the threads of the screw connections. The commissioning technician alone is responsible for this. If you have any questions, please ask your KOSTAL contact. 4. Fit the seal (3). 5. Screw the adapter plate (1) on to the motor with the four retaining bolts (10) and four spring elements

(torques: M4 to 2.4 Nm, M5 to 5.0 Nm, M6 to 8.5 Nm). NOTICE When mounting the adapter plate (1), ensure that all four retaining bolts (10), including the spring elements, are tightened to the necessary torque!

All contact points must be free of dirt/paint because otherwise a correct protective conductor connection is not ensured!

6. Secure the original junction plate (8), if necessary using the optional junction plate heightening part (7) and the optional extended screws (9), on the motor. 9. Guide the four lines (PE, U, V, W) through the cup (6) of the INVEOR. NOTICE Please ensure that the O-ring seal (5) sits perfectly!

10. Carefully attach the drive controller to the cup (6) and secure uniformly with two M8 screws (11) (torque:

max. 25.0 Nm). 32 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.3.2 Power connection P ow e r co n n e ct i on f o r s iz e s A - C NOTICE During assembly, ensure that the connection cable is not crushed!

11. If present, wire the connection cable of the motor PTC/Klixon to the T1 and T2 terminals (1)

(torque: 0.6 Nm). NOTICE If the motor is fitted with a temperature sensor, this is connected to the T1 and T2 terminals (1). Remove the bridging contact (2) inserted for delivery for this purpose. When the bridge is in place, the temperature of the motor is not monitored!

NOTICE When connecting a brake resistor to an optional brake chopper, cables with shielding and double insulation must be used!

DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. 1. Unscrew the four screws (1) from the drive controller's housing cover (2) and then take it off. 2. Guide the mains connection cable through the cable glands (3). Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 33 In st al l at i on Terminal no. Designation Assignment 1 2 3 L1 N PE Mains phase 1 Neutral wire Protective conductor Tab. 4: 1 x 230 VAC terminal assignment X1 Terminal no. Designation Assignment 1 2 3 L1 N PE DC mains (+) DC mains (-) Protective conductor Tab. 5: DC feed 325 V terminal assignment X1 3. Connect the cables with the terminals as follows:

230 V connection L1 N PE 400 V connection L1 L2 L3 PE Terminal no. Designation Assignment 1 2 3 4 L1 L2 L3 PE Mains phase 1 Mains phase 2 Mains phase 3 Protective conductor Tab. 2: 3 x 400 VAC terminal assignment X1 Terminal no. Designation Assignment 1 2 3 4 L1 L2 L3 PE DC mains (+) Not assigned DC mains (-) Protective conductor Tab. 3: DC feed 565 V terminal assignment X1 34 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on Power connection for size D Fig. 12: Power connection for size D NOTICE When connecting a brake resistor to an optional braking module, cables with shielding and double insulation must be used!

1. Unscrew the four screws (1) from the drive controller's housing cover (2) and then take it off. 2. Guide the mains connection cable through the cable glands (3). DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. NOTICE The cable screw connection provides strain relief, and the PE connection cable must be connected in a leading fashion (considerably longer) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 35 In st al l at i on 3. Connect the cables with the terminals as follows:

400 V connection L1 L2 L3 PE Terminal no. Designation Assignment 1 2 3 4 L1 L2 L3 PE Mains phase 1 Mains phase 2 Mains phase 3 Protective conductor Tab. 6: 3 x 400 VAC terminal assignment X1 The protective conductor must be connected to the

"PE" contact. Terminal no. Designation Assignment 1 2 3 4 L1 L2 L3 PE DC mains (+) Not assigned DC mains (-) Protective conductor Tab. 7: DC feed 565 V terminal assignment X1 Terminal no. Designation Assignment 1 2 3 4 PE U V W Protective conductor Motor phase 1 Motor phase 2 Motor phase 3 Tab. 8: Motor connection assignment X4 3.3.3 Connections for brake resistor Terminal no. Designation Assignment 1 2 B +

B -

Anschluss Bremswiderstand (+) Anschluss Bremswiderstand (-) Tab. 9 Optional terminal assignment for brake chopper 36 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.3.4 Control connections X5, X6, X7 Control connections of the standard application board Fig. 13: Control connections of the standard application board NOTICE Danger of external signals being coupled in. Use only shielded control line!

1. Guide the required control cable into the housing through the cable screw connections. 2. Connect the control cables according to the figure and/or table. Use shielded control cables. 3. Place the cover on the housing of the drive controller and bolt it tight to the following torque. Size. Torque A - C D 2 Nm

(4 x M4 x 1.1 inch (28 mm)) 4 Nm

(4 x M6 x 1.1 inch (28 mm)) Continues on next page Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 37 In st al l at i on Continuation

(see also 3.3.5 connection diagram) Terminal no. 13 14 15 16 17 18 19 20 Designation A. Out 0 20 mA 10 V Out A. Out 0 10 V Assignment Actual frequency value (parameter 4.100) For ext. voltage divider Actual frequency value (parameter 4.100) A GND (ground 10 V) Ground A. In 1 PID actual value (parameter 3.060) A GND (Ground 10 V) Ground A. In 2 Free (not assigned) A GND (ground 10 V) Ground Tab. 10: Terminal assignment X5 of the standard application board 38 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on

(see also 3.3.5 connection diagram) Terminal no. 1 2 3 4 5 6 7 8 9 10 Designation 24 V In GND (ground) 24 V Out GND (ground) 24 V Out Dig. In 1 Dig. In 2 Dig. In 3 Dig. In 4 Assignment Ext. power supply Ground Int. power supply Ground Int. power supply Target value enable (parameter 1.131) Free (not assigned) Free (not assigned) Error reset (parameter 1.180) En HW (enable) Enable hardware Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 39 In st al l at i on

(see also 3.3.5 connection diagram) Terminal no. 11 12 Designation Dig. Out 1 Dig. Out 2 Assignment Fault message (parameter 4.150) Free (not assigned) X6 relay 1 Terminal no. 2 2 3 Designation COM NO NC Assignment Centre contact relay 1 Normally open relay 1 Normally closed relay 1 Tab. 11: Terminal assignment X6 (relay 1) NOTICE In the factory setting, relay 1 is programmed as relay error (parameter 4.190) X7 relay Terminal no. 1 Designation COM 2 3 NO NC Tab. 12: Terminal assignment X7 (relay 2) NOTICE Assignment Centre contact relay 2 Normally open relay 2 Normally closed relay 2 In the factory setting, no function is assigned to relay 2 (parameter 4.210) 40 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on Control connections of the basic application board Fig. 14: Control connections of the basic application board Terminal no. Designation Assignment 1 2 3 4 5 6 7 8 9 10 Dig. In 1 A. In 1 Dig. In 2 Target value enable (parameter 1.131) Free (not assigned) Free (not assigned) A GND (ground 10 V) Ground Dig. Out 10 V Out 24 V Out 24 V Out En HW (enable) GND (ground) Fault message (parameter 4.150) For ext. voltage divider Int. power supply Int. power supply Enable hardware Ground Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 41 In st al l at i on 3.3.5 Connection diagram Int. potentiometer Adapter plate Fig. 15: Control connections Characters Explanation A1 B1 G1 P1 P2 Q1 X1 X5 X7 Drive controller type: INV Mx IV01 (3 x 400 VAC) Connection for external brake resistor (option) M6 grounding screw (connection for residual currents > 3.5 mA) RS485 programming interface (M12 plug) Internal potentiometer Motor protection switch or load break switch (optional) Mains terminals Digital/analogue inputs and outputs The drive controller is ready once a 3 x 400 VAC mains supply has been activated (on terminals L1 to L3) or a 565 V DC mains supply has been activated (on terminals L1 and L3). The drive controller can also be started up by connecting an external 24 V voltage. 42 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.4 Installing the wall-mounted drive controller 3.4.1 Suitable installation location for wall mounting Ensure that the installation location for an INVEOR wall mounting meets the following conditions:

The drive controller has to be mounted on an even and fixed surface. The drive controller may only be mounted on non-

inflammable bases. There must be clearance of 7.87 inch (200 mm) around the drive controller to ensure free convection. The following figure shows the assembly dimensions and the free spaces required for installing the drive controller. Fig. 16: Minimum clearances INVEOR size A B C D Max. length shielded 16 ft (5 m) 16 ft (5 m) 65 ft (20 m) 65 ft (20 m) Max. length unshielded 16 ft (5 m) 16 ft (5 m) 328 ft (100 m 328 ft (100 m

(For exceptions, see chapter 1.2 EMC Limit Classes) NOTICE Only use shielded cables with the appropriate cross-section. Establish a PE connection beneath the terminal board of the wall mounting!

Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 43 In st al l at i on 3.4.2 Mechanical installation sizes A - C Fig. 17: Wiring on the motor connection box 1. Open the motor connection box. NOTICE Depending on the required motor voltage, the star or triangle connection must be made in the motor connection box!

2. Use suitable EMC screw connections to attach the shielded motor cables to the motor connection boxes!

Ensure that the shielding contact is in order (large surface)!

3. Connect the prescribed PE connection in the motor connection box!

4. Close the motor connection box. NOTICE The drive controller may not be installed without an adapter plate!

Find a position that meets the required ambient conditions described in the "Installation requirements" section. To achieve optimum self-convection of the drive controller, ensure that the (EMC) screw connection (5) is facing upwards during installation. If there is no additional ventilation for the INVEOR

(optional for size C), only vertical installation is permitted. Continues on next page 44 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on Fig. 18: Wiring 1. Release the screw (1) to remove the contact plate (2) from the adapter plate (3). The (M6 x 0.47 inch (12 mm)) PE connection (4) is underneath the contact plate. 2. Guide the connection cable from the motor to the adapter plate (3) through the integrated EMC screw connection (5). 3. This PE connection (torque: 4.0 Nm) must be made to the same ground potential as the motor. The cross-section of the equipotential bonding line must correspond to at least the cross-section of the power cable. DANGER!

Risk of death due to electrical shock!

Death or serious injury!

The drive controller must be grounded with the motor according to relevant regulations. The PE connection between the motor and drive controller should be established using the hexagon socket screw (4) and the spring ring included in the scope of supply for the adapter plate (3). 4. Refit the contact plate (2) in the adapter plate (3). 5. Fasten the contact plate (2) using the screw (1) (torque: 1.2 Nm). NOTICE After fastening the contact plate (2), ensure that it is mounted floating. Continues on next page Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 45 In st al l at i on 6. Wire the motor cable to contacts U, V, W (and the star point in some cases) in the connection terminal, as described in the "Basic connection versions" chapter. Use cable shoes (M5) to do this. 7. Before connecting an existing motor PTC to the T1 and T2 terminals (6), remove the pre-assembled short-circuit bridge (7). DANGER!

Risk of death due to electrical shock!

Death or serious injury!

The motor PTC is energised once the INVEOR is connected, therefore it must be connected using a separate insulated motor lead. Only motor PTCs corresponding to DIN 44081/44082 may be connected!

Replace the dummy screw (8) with a suitable standard screw connection and guide both ends to T1 and T2 (6). Continues on next page 46 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.4.3 Mechanical installation of size D Fig. 19: Attaching the drive controller 8. Position the drive controller (9) on the adapter plate (3) so that the collar of the adapter dips into the opening on the floor of the cooling element. 9. Fasten the drive controller (9) to the adapter plate (3) with the help of the screws (10) provided (torque:

4.0 Nm). Fig. 20: Wiring on the motor connection box 1. Open the motor connection box. NOTICE Depending on the required motor voltage, the star or triangle connection must be made in the motor connection box!

2. Use suitable EMC screw connections to attach the shielded motor cables to the motor connection boxes!

Ensure that the shielding contact is in order (large surface)!

3. Connect the prescribed PE connection in the motor connection box!

4. Close the motor connection box. Continues on next page Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 47 In st al l at i on Fig. 22: Fastening the size D cup to the adapter plate 6. Mount seal (2), along with cup (3), to the adapter plate

(1). Use the retaining bolts (5) and spring elements (4) provided (torque 8.5 Nm). Fig. 21: Fastening adapter plate size D to the wall NOTICE Please ensure that the seal (2) sits perfectly!

NOTICE The drive controller may not be installed without an adapter plate (1)!

Find a position that meets the required ambient conditions described in the "Installation requirements"

section. 5. Mount the adapter plate (1) on the wall with four screws*.

* The screws are not part of the scope of delivery. NOTICE Fig. 23: Inserting O-ring seal size D 7. Insert the O-ring seal (6) in the groove of the cup (3). Please ensure that the O-ring seal (6) sits perfectly!

8. Unscrew the four screws (7) from the cover (8) of the drive controller (9). 9. Take off the cover (8). Continues on next page 48 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 10. Carefully place the drive controller (9) onto the cup (3), if necessary with the help of a second person. 11. Screw down both parts uniformly with the two M8 screws (10)

(torque: max. 25 Nm). Fig. 24: Fastening drive controller to size D cup Fig. 25: Mains connection size D 12. Guide mains connection cable (11) through cable screw connection (12) [M32] into drive controller (9). The protective conductor must be connected to the "PE"

contact. NOTICE The cable screw connection provides strain relief, and the PE connection cable must be connected in a leading fashion (considerably longer). 13. Connect the cables with the terminals [X1] (13) as follows:

Anschluss 400 V L1 L2 L3 PE Terminal no. Designation Assignment 1 2 3 4 Mains phase 1 Mains phase 2 Mains phase 3 Protective conductor L1 L2 L3 PE Tab. 13: 3~ 400 V terminal assignment X1 Terminal no. Designation Assignment DC mains (+) 1 Not assigned 2 DC mains (-) 3 Protective conductor 4 L1 L2 L3 PE Tab. 14: DC feed 565 V terminal assignment X1 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 49 In st al l at i on Fig. 26: Motor connection size D 14. Guide motor connection cable (14) through cable 15. Connect the cables with the terminals [X4] (16) as screw connection (15) [M40] into drive controller (9). follows:

NOTICE The cable screw connection provides strain relief, and the PE connection cable must be connected in a leading fashion (considerably longer). Terminal no. Designation Assignment 1 2 3 4 Protective conductor Motor phase 1 Motor phase 2 Motor phase 3 PE U V W Tab. 15: Motor connection assignment X4 Fig. 27: Closing housing size D 16. Place cover (8) on housing of drive controller (9). 17. Screw down both parts with the four screws (7)

(torque 4 Nm). 3.4.5 Brake chopper The brake connections should be designed as described in section. 3.3.3 ff. "Connections for brake resistor". 3.4.4 Power connection The power connections should be designed as described in section 3.3 ff. Installing the drive controller integrated in the motor. 3.4.6 Control connections The control connections should be designed as described in section 3.4 Installing the wall-mounted drive controller ff. 50 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.5 Disassembly and assembly of the INVEOR fan, size "D Below you will find a description of how to replace the size "D" fan on the INVEOR. For your own safety, be sure to observe the safety notices and information provided. DANGER!

Risk of death due to fire or electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. Only allow appropriately qualified staff to undertake disassembly and assembly. Only use staff who are trained in mounting, installation, commissioning and handling. Always ground the device in accordance with DIN EN 61140; VDE 0140, NEC and other relevant standards. 3.5.1 Fan disassembly DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. DANGER!

Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. Fig. 28: Disassembly of fan, size D 1. Unscrew the four screws (1) from the cover (2) of the drive controller. 2. Take off the cover (2) of the drive controller. Continues on next page Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 51 In st al l at i on DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. 3. Disconnect the wires from the following connections:

(3) "Mains terminal [X1]",

(4) "Brake resistor [X2] (optional)",

(5) "Motor terminal [X4]",

(6) "Motor PTC/Klixon [X11]". 4. Unscrew both screws (7). 5. Carefully lift the drive controller off the cup (8) and place on a clean, level surface. Fig. 29: Disassembly/assembly of fan, size D 6. Unscrews the screws (9) and (10). 7. Carefully release fan unit (11) from drive controller. 8. Disconnect the M12 plug (12). 52 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In st al l at i on 3.5.2 Fan assembly 1. Plug M12 plug (12) of new fan unit (11) onto socket on drive controller. 2. Insert new fan unit (11) in drive controller and screw together with screws (9) and (10). NOTICE When placing the drive controller on the cup (8), ensure that seal (13) sits perfectly!

3. Carefully attach the drive controller to the cup (8) and secure uniformly with both M8 screws (7) (torque: max. 25.0 Nm). DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. 4. Connect all cables to the following connections:

(3) "Mains terminal [X1]"

(see chapter 3.3.2 "Power connection/size D")

(4) "Brake resistor [X2] (optional)"

(see chapter 3.3.3)

(5) "Motor terminal [X4]"

(see chapter 3.3.2 "Power connection/size D")

(6) "Motor PTC/Klixon [X11]" (optional) Continues on next page Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 53 5. Place cover (1) on housing of drive controller. 6. Screw down both parts with the four screws (2) (torque: 4 Nm). 4. Commissioning 4.1 Safety instructions for commissioning DAMAGE TO PROPERTY POSSIBLE If the information is not observed, the drive controller could be damaged and destroyed during subsequent commissioning. Commissioning may only be performed by qualified staff. Safety precautions and warnings must always be observed. DANGER!

Risk of death due to electrical shock!

Death or serious injury!

Be sure that the power supply provides the correct voltage and is designed for the required current. Use suitable circuit breakers with the prescribed nominal current between the mains and drive controller. Use suitable fuses with appropriate current values between the mains and drive controller (see technical data). The drive controller must be grounded with the motor according to relevant regulations. Non-

compliance may result in serious injury. 54 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN C o m mi s si o n in g 4.2 Communication The drive controller can be commissioned in the following ways:

using the INVERTERpc PC software Fig. 30: PC software start screen using the INVEOR MMI handheld controller*

Fig. 31: MMI handheld controller using the MMI* in the cover (option) Fig. 32: MMI option Continues on next page

* Man-machine interface Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 55 C o m mi s si o n in g Continuation using Bluetooth (option) Fig. 33: INVERTERapp Fig. 34: Bluetooth module M16

(fitted permanently ex factory) Fig. 35: Bluetooth stick M12

(optional accessory) NOTE If using the Bluetooth stick, the password is fixed as 000000. 56 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN C o m mi s si o n in g 4.3 Block diagram Target value source Operating modes 1.100 Internal potentiometer Analogue input1 Analogue input2 MMI / PC Modbus Motor potentiometer AI1 / AI2 total PID fixed target values Fieldbus Customised PLC Analogue input1 Analogue input2 Fieldbus Customised PLC Digital input1 Digital input2 Digital input3 Digital input4 Analogue input1 Analogue input2 Fieldbus Modbus 1.130 PID actual value 3.060 Enable software Dig In 1 on right / 2 on left Autostart Customised PLC Fixed frequency for inputs Internal potentiometer Foil keypad MMI / PC Virtual output 1 Foil keypad storing Pulse mode 1 Pulse mode 2 1.131 Min/ max frequency f Reversal of direction of rotation X(-1) Frequency setting mode PID process control Fixed frequencies Start protection 1.132 Ramps Motor current limit f I Frequency Target value Motor control 1.150 1.020 1.021 t t 1.051 1.050 1.053 1.052 1.054 5.070 5.071 t Fig. 36: General structure of target value generation Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 57 C o m mi s si o n in g 4.4 Commissioning steps NOTICE Parameterisation is possible prior to device installation!

Parameterisation can be performed before the drive controller is installed in the motor. The drive control has a 24 V low-voltage input for this purpose, which can supply the electric system without requiring mains power. The commissioning can be performed using a PC communication cable USB at M12 plug with integrated interface converter RS485/RS232 (part no. 10023950) or using the INVEOR handheld controller MMI with connection cable RJ9 at M12 plug (part no. 10004768). 4.4.1 Commissioning using the PC:

1. Install the INVERTERpc software (you can obtain programming software from KOSTAL free of charge). Operating system required: Windows XP or Windows 7 [32 / 64 bit]). We recommend undertaking the installation process as an administrator. 2. Connect the PC to the M12 plug M1 with the optional connection cable. 3. Load or determine the motor data record (parameters 33.031 to 33.050); it may be necessary to optimise the speed control (parameters 34.090 to 34.091). 4. Perform the application settings (ramps, inputs, outputs, target values etc.). 5. Optional: Define an access level (1 MMI, 2 user, 3 manufacturer). See Fig. of block diagram in chapter Quickstart guide 11 In order to ensure an ideal operating structure for the PC software, the parameters are classified into different access levels. The following levels exist:

1. handheld controller: the drive controller is programmed using the handheld controller. 2. user: the basic parameters can be programmed into the drive controller using the PC software. 3. Manufacturer: - an extended selection of parameters can be programmed into the drive controller using the PC software. 4.4.2 Commissioning using PC, combined with MMI option 1. Install the INVERTERpc software (you can obtain programming software from KOSTAL free of charge). Operating system required: Windows XP or Windows 7 [32 / 64 bit]). We recommend undertaking the installation process as an administrator. 2. Connect the PC to the M12 plug M1 with the optional connection cable. NOTICE After the power on the drive controller has been switched on, the diagnosis interface (M12 PC/MMI) is initially inactive. To activate this interface, the "MMI option" has to be put into standby mode. To do this, simultaneously press buttons (1) and (2) for approx. 1.5 sec.

"Standby" appears in the MMI display and internal communication is interrupted for 25 sec. 58 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN If communication for the INVERTERpc tool is established within 25 sec., the "MMI option" remains in standby mode. Data can now be exchanged with the PC and/or an external MMI. If communication is aborted or cannot be established within 25 sec., the "MMI option" switches from standby mode to normal mode. Turning the display 180 Depending on how the INVEOR is installed within the system, the display may have to be turned 180. You can turn the display 180 using parameter 5.200 by setting the parameter value to "1"

NOTICE The display is only turned 180 once the "Disconnect"

button has been pressed in the "INVERTERpc tool"

Alternatively, the display can also be turned 180 in

"normal mode". To do this, simultaneously press buttons (3) and (4) for approx. 1.5 sec. The display and functional button assignment are turned 180. 5. Parameter This chapter contains the following:

an introduction to the parameters an overview of the most important commissioning and operation parameters 5.1 Safety instructions for working with parameters DANGER!

Risk of death due to restarting motors!

Death or serious injury!

Non-observance may result in death, serious injury or damage. Certain parameter settings and changing parameter settings during operation may result in the INVEOR drive controller restarting automatically after the supply voltage has failed, or in undesirable changes in the operating behaviour. NOTICE If parameters are changed while the device is in operation, it may take a few seconds for the effect to become noticeable. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 59 P a r a me t er 5.2 General information on parameters 5.2.1 Explanation of operating modes The operating mode is the instance in which the target value is generated. In the case of frequency setting mode, this is a simple conversion of the raw input target value into a rotation speed target value. In the case of PID process control, the target value and actual value are compared and the system then regulates to a specific process variable. Frequency setting mode:

The target values from the target value source (1.130) are rescaled into frequency target values. 0 % is the "minimum frequency" (1.020). 100 % is the "maximum frequency" (1.021). The target value's plus or minus sign is the decisive factor in rescaling. PID process control:

The target value for the PID process controller is read in percentage steps as in the frequency setting mode. 100 %

corresponds to the working range of the connected sensor, which is read in via the actual value input (selected by the PID actual value). Depending on the control difference, a rotation speed value is output to the control output with the help of the amplification factors for the proportional gain (3.050), integral gain (3.051) and derivative gain (3.052). In order to prevent the integral share from increasing infinitely in the case of uncontrollable control differences, this value is limited to a specific set value (corresponding to the "maximum frequency" (1.021)). PID inverted:

The PID actual value can be inverted using parameter 3.061. The actual value is imported inversely, i.e. 0 V10 V correspond internally to 100%0%. Please note that the target value must also be defined inversely. An example:

A sensor with an analogue output signal (0 V10 V) is to operate as the source of the actual value (at AIx). At an output variable of 7 V (70 %), this is to be regulated inversely. The internal actual value then corresponds to 100% 70% = 30%. In other words, the target value to be specified is 30 %. PID process controller operating mode 3.070 3.071 PID stand-by function 0

Frequency reference mode Reference channel 1.130 PID feedback 3.060

Inverted 3.061 Fig. 37: PID process control Limitation I part yi yimax t KP 3.050 KI 3.051 KD 3.052 60 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er Stand-by function in PID process control This function can provide energy savings in applications such as booster stations where PID process control is used to control to a specific process value and the pump has to run at a "minimum frequency" (1.020). As the drive controller can reduce the rotation speed of the pump in normal operation when the process variable is reducing, but it can never fall below the minimum frequency (1.020), this provides an opportunity for stopping the motor if it is running during a waiting time, the PID stand-by time (3.070) with the minimum frequency (1.020). Once the actual value deviates from the target value by the set % value, the PID stand-by hysteresis (3.071), the control

(the motor) is started again. Fig. 38: Stand-by function in PID process control Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 61 P a r a me t er Fixed frequency This operating mode controls the drive controller with up to 7 fixed target values. These are selected under parameter 2.050, where you can select how many fixed frequencies are to be used. Parameter Name Selection options Function Number of digital inputs needed 2.050 Fixed frequency/mode Foil keypad (option) Foil keypad (option) 0 1 2 3 4 1 fixed frequency 3 fixed frequencies 7 fixed frequencies 2 fixed frequencies 2 fixed frequencies 1 2 3

Depending on the number of fixed frequencies required, up to 3 digital inputs are permanently assigned in the table. Parameter Name Presetting DI 3 DI2 DI1 1.020 Min. frequency 2.051 to 2.057 Fixed frequency 1 2.051 to 2.057 Fixed frequency 2 2.051 to 2.057 Fixed frequency 3 2.051 to 2.057 Fixed frequency 4 2.051 to 2.057 Fixed frequency 5 2.051 to 2.057 Fixed frequency 6 2.051 to 2.057 Fixed frequency 7 Tab. 16: Logic table for fixed frequencies 0 Hz 10 Hz 20 Hz 30 Hz 35 Hz 40 Hz 45 Hz 50 Hz 0 0 0 0 1 1 1 1 0 0 1 1 0 0 1 1 0 1 0 1 0 1 0 1 62 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 5.2.2 Structure of the parameter tables 1 1.100 Relationship to parameter:

1.131 1.130 2.051 to 2.057 2 3 4 5 Operating mode Unit: integer Transfer status:

2 min:

max:

def.:

0 4 0 Own value (to be entered!) Selection of operating mode, see page (reference to explanation in advance) Following successful software enabling (1.131) and hardware enabling, the drive controller runs as follows 0 = frequency setting mode, with the target value of the selected target value source (1.130), 1 = PID process controller, with the target value of the PID process controller, 2 = fixed frequencies, with the frequencies defined in parameters 2.051 2.057 8 7 6 Fig. 39 Example of a parameter table Key 1 2 3 4 Parameter number Parameter name Transfer status 0 = switch drive controller off and on for transfer 1 = at speed of 0 2 = during operation Value range (from to factory setting) 5 6 7 Unit Field for entering an own value Explanation of the parameter 8 Other parameters related to this parameter. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 63 P a r a me t er 5.3 Application parameters 5.3.1 Basic parameter 1.020 Minimum frequency Relationship to parameter:

1.150 3.070 3.080 5.085 1.021 Relationship to parameter:

1.050 1.051 1.050 Relationship to parameter:

1.021 1.054 1.051 Relationship to parameter:

1.021 1.054 1.052 Relationship to parameter:

1.021 1.054 Transfer status:

2 Unit: Hz Own value

(to be entered!) min.:

0 max.:

400 def.:

0 The minimum frequency is the frequency which is supplied by the drive controller as soon as it is enabled and there is no additional target value. The frequency falls below this level if:

a) b) c) d) e) the drive accelerates from stationary the frequency converter is blocked. The frequency then falls to 0 Hz before it is blocked. the frequency converter reverses (1.150). The field of rotation reverses at 0 Hz. the standby function (3.070) is active. the current limit is reached Maximum frequency Transfer status:

2 Unit: Hz Own value

(to be entered!) min.:

0 max.:

400 def.:

50 The maximum frequency is the highest frequency produced by the inverter depending on the target value. Deceleration time 1 Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.1 max.:

1000 def.:

5 Deceleration time 1 is the time that the drive controller needs to brake to 0 Hz from the max. frequency (1.021). If the set deceleration time cannot be reached, the fastest possible deceleration time is implemented. Run up time 1 Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.1 max.:

1000 def.:

5 Run up time 1 is the time that the drive controller needs to accelerate from 0 Hz to the max. frequency. The run up time can be increased as a result of certain circumstances, e.g. if the drive controller is overloaded. Deceleration time 2 Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.1 max.:

1000 def.:

10 Deceleration time 2 is the time that the drive controller needs to brake to 0 Hz from the max. frequency (1.021). If the set deceleration time cannot be reached, the fastest possible deceleration time is implemented. 64 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 1.053 Relationship to parameter:

1.021 1.054 1.054 Relationship to parameter:

1.050 - 1.053 Run up time 2 Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.1 max.:

1000 def.:

10 Run up time 2 is the time that the drive controller needs to accelerate from 0 Hz to the max. frequency. The acceleration time can be increased as a result of certain circumstances, e.g. if the drive controller is overloaded. Ramp selection Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 9 0 Selection of used ramp pair 0 = deceleration time 1 (1.050) / run up time 1 (1.051) 1 = deceleration time 2 (1.052) / run up time 2 (1.053) 2 = digital input 1 (false = ramp pair 1 / true = ramp pair 2) 3 = digital input 2 (false = ramp pair 1 / true = ramp pair 2) 4 = digital input 3 (false = ramp pair 1 / true = ramp pair 2) 5 = digital input 4 (false = ramp pair 1 / true = ramp pair 2) 6 = customer PLC 7 = analogue input 1 (must be selected in parameter 4.030)

(V 03.70 and higher) 8 = analogue input 2 (must be selected in parameter 4.060)

(V 03.70 and higher) 9 = virtual output (4.230) (V 03.70 and higher) 1.088 Relationship to parameter:

Rapid stop Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.1 max.:

1000 def.:

10 Only for variant with functional safety The rapid stop parameter prescribes the time that the inverter requires to brake to 0 Hz from the max. speed (1.021). If the set rapid stop time cannot be achieved, the fastest possible deceleration time is implemented. 1.100 Relationship to parameter:

1.130 1.131 2.051 to 2.057 3.050 to 3.071 Operating mode Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 3 0 Selecting the operating mode Following software enabling (1.131) and hardware enabling, the drive controller runs as follows:

0 = frequency setting mode, with the target value of the selected target value source (1.130) 1 = PID process controller, with the target value of the PID process controller (3.050 3.071), 2 = fixed frequencies, with the frequencies defined in parameters 2.051 2.057 3 = selection via INVEOR soft PLC Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 65 P a r a me t er 1.130 Relationship to parameter:

3.062 to 3.069 1.131 Relationship to parameter:

1.132 1.150 2.050 4.030 4.030 / 4.060 Target value source Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 10 0 Determines the source from which the target value is to be read. 0 = internal potentiometer 1 = analogue input 1 2 = analogue input 2 3 = MMI/PC 4 = SAS 6 = motor potentiometer 7= sum of analogue inputs 1 and 2 8 = PID fixed target values (3.062 to 3.069) 9 = field bus 10 = INVEOR soft PLC Enable software Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 16 0 DANGER!

The motor may start immediately, depending on the change made. Selection of the source for the control release. 0 = digital input 1 1 = digital input 2 2 = digital input 3 3 = digital input 4 4 = analogue input 1 (must be selected in parameter 4.030) 5 = analogue input 2 (must be selected in parameter 4.060) 6 = field bus 7 = SAS / Modbus (V 03.080 and higher) 8 = digital input 1 on right / digital input 2 on left 1.150 must be set to "0"

9 = autostart The motor may start immediately if hardware is enabled and a target value has been provided. This cannot be prevented even with parameter 1.132. 10 = INVEOR soft PLC 11 = fixed frequency inputs

(all inputs which were selected in parameter 2.050) 12 = internal potentiometer 13 = foil keypad (Start & Stop keys) 14 = MMI/PC 15 = virtual output (4.230) (V 03.70 and higher) 16 = foil keypad storing (V 03.70 and higher) 17 = edge of Dig In 1 start / Dig In 2 stop (V 03.92 and higher) 18 = edge for Dig In 1 start on right /

edge for Dig In 2 start on left /

Dig In 3 stop (V 03.92 and higher) 1.150 must be set to "0"

66 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 1.132 Relationship to parameter:

1.131 Start-up protection Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 8 1 Selection of behaviour in response to enabling software (parameter 1.131). No effect if autostart was selected. 0 = immediate start with high signal at input of control enable 1 = start only with rising edge at input of control enable 2 = digital input 1 (function active with high signal) 3 = digital input 2 (function active with high signal) 4 = digital input 3 (function active with high signal) 5 = digital input 4 (function active with high signal) 6 = INVEOR soft PLC 7 = analogue input 1 (must be selected in parameter 4.030)

(V 03.70 and higher) 8 = analogue input 2 (must be selected in parameter 4.060)

(V 03.70 and higher) 1.150 Relationship to parameter:

1.131 4.030 4.030 / 4.060 Rotation direction Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 16 0 Selection of direction of rotation specification 0 = dependent on target value (depending on the plus or minus sign of the target value:

positive: forwards; negative: backwards) 1 = forwards only (no change in direction of rotation possible) 2 = backwards only (no change in direction of rotation possible) 3 = digital input 1 (0 V = forwards, 24 V = backwards) 4 = digital input 2 (0 V = forwards, 24 V = backwards) 5 = digital input 3 (0 V = forwards, 24 V = backwards) 6 = digital input 4 (0 V = forwards, 24 V = backwards) 7 = INVEOR soft PLC 8 = analogue input 1 (must be selected in parameter 4.030) 9 = analogue input 2 (must be selected in parameter 4.060) 10 = foil keypad key for reversing direction of rotation (only when motor is running) 11 = foil keypad key I forwards / 2 backwards (reversal always possible) 12 = foil keypad key I forwards / 2 backwards

(reversal only possible when motor stationary) 13 = virtual output (4.230) (V 03.70 and higher) 14 = foil keypad key for reversing direction of rotation (only in operational status) storing

(V 03.70 and higher) 15 = foil keypad key I + II storing (V 03.70 and higher) 16 = foil keypad key I + II (only if motor is stationary) stores the last active rotation direction

(V 03.70 and higher) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 67 P a r a me t er 1.180 Relationship to parameter:

1.181 1.182 Acknowledge function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 7 4 Selection of the source for error confirmation. Errors can only be acknowledged once the error is no longer present. Auto acknowledgement via parameter 1.181. 0 = manual acknowledgement not possible 1 = rising flank at digital input 1 2 = rising flank at digital input 2 3 = rising flank at digital input 3 4 = rising flank at digital input 4 5 = foil keypad (Ackn key) 6 = analogue input 1 (must be selected in parameter 4.030) (V 03.70 and higher) 7 = analogue input 2 (must be selected in parameter 4.060) (V 03.70 and higher) 1.181 Automatic acknowledgement function Relationship to parameter:

1.180 1.182 Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

1000 def.:

0 In addition to the acknowledgement function (1.180), an automatic fault acknowledgement can be selected.

= no automatic acknowledgement 0

> 0 = time for automatic resetting of error in seconds 1.182 Number of automatic acknowledgements Relationship to parameter:

1.180 1.181 Transfer status:

2 Unit:

Own value

(to be entered!) min.:

0 max.:

500 def.:

5 In addition to the automatic acknowledgement function (1.181), it is possible to limit the maximum number of automatic acknowledgements here. 0

= no restriction on automatic acknowledgements

> 0 = maximum number of automatic acknowledgements NOTICE INFORMATION The internal counter for automatic acknowledgements already undertaken is reset if the motor is operated for the

"maximum number of acknowledgements x auto acknowledgement time" period without any errors occurring

(motor current > 0.2 A). Example of resetting the auto acknowledgement counter max. number of acknowledgements = 8 auto acknowledgement time = 20 sec. 8 x 20 sec. = 160 sec. After 160 sec. of motor operation without errors, the internal counter for "auto acknowledgements" undertaken is reset to "0". In this example, 8 "auto acknowledgements" were accepted. If an error occurs within the 160 sec., "error 22" is triggered on the 9th acknowledgement attempt. This error has to be acknowledged manually by switching off the mains. 68 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 5.3.2 Fixed frequency This mode has to be selected in parameter 1.100, see also the section on selecting the operating mode. 2.050 Relationship to parameter:

1.100 2.051 to 2.057 2.051 to 2.057 Relationship to parameter:

1.020 1.021 1.100 1.150 2.050 Fixed frequency mode Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 4 2 Selection of the digital inputs used for fixed frequencies 0 = Digital In 1 1 = Digital In 1, 2 2 = Digital In 1, 2, 3

(Fixed frequency 1) (2.051)

(Fixed frequencies 1 - 3) (2.051 to 2.053)

(Fixed frequencies 1 - 7) (2.051 to 2.057) 3 = foil keypad (key I = fixed frequency 1 / key II = fixed frequency 2) 4 = fixed frequency (key I = fixed frequency 1 / key II = fixed frequency 2) storing (V 03.70 and higher) Fixed frequency Transfer status:

2 Unit: Hz Own value

(to be entered!) min.:

- 400 max.:

+ 400 def.:

0 The frequencies that are to be output at the digital inputs 1 - 3 specified in parameter 2.050 depending on the switching patterns. See chapter 5.2.1 Explanation of operating modes / fixed frequency. 5.3.3 Motor potentiometer This mode must be selected in parameter 1.130. The function can be used as a target value source for frequency mode and for the PID process controller. The motor potentiometer can be used to gradually increase / decrease the target value (PID/frequency). Use parameters 2.150 to 2.154 for this purpose. 2.150 Relationship to parameter:

1.130 4.030 4.050 MOP digital Input Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 8 3 Selection of the source for increasing and reducing the target value 0 = digital input 1 + / digital input 2 1 = digital input 1 + / digital input 3 2 = digital input 1 + / digital input 4 3 = digital input 2 + / digital input 3 4 = digital input 2 + / digital input 4 5 = digital input 3 + / digital input 4 6 = analogue input 1 + / analogue input 2 (must be selected in parameters 4.030 / 4.050) 7 = INVEOR soft PLC 8 = foil keypad (key 1 - / key 2 +) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 69 P a r a me t er 2.151 Relationship to parameter:

1.020 1.021 2.152 Relationship to parameter:

2.153 Relationship to parameter:

2.154 Relationship to parameter:

MOP step range Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

100 def.:

1 Increments at which the target value changes per keystroke. MOP step time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.02 max.:

1000 def.:

0.04 Indicates the time during which the target value is totalled with a permanent signal. MOP response time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.02 max.:

1000 def.:

0.3 Indicates the time for which the signal is considered permanent. MOP reference memory Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 Defines whether the target value of the motor potentiometer is retained even after power outage. 0 = disable 1 = enable 5.3.4 PID process controller This mode must be selected in parameter 1.100, the target value source must be selected in parameter 1.130, see also chapter 5.2.1 Explanation of operating modes / fixed frequency. 3.050 Relationship to parameter:

1.100 1.130 3.051 Relationship to parameter:

1.100 1.130 PID-P amplification factor Transfer status:

2 Proportional share of PID controller amplification factor PID-I amplification factor Transfer status:

2 Integral share of PID controller amplification factor Unit:

Own value

(to be entered!) Unit: 1/s Own value

(to be entered!) min.:

0 max.:

100 def.:

1 min.:

0 max.:

100 def.:

1 70 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 3.052 Relationship to parameter:

1.100 1.130 3.055 Relationship to parameter:

3.060 Relationship to parameter:

1.100 1.130 3.061 3.061 Relationship to parameter:

3.060 3.062 to 3.068 Relationship to parameter:

1.130 3.069 PID-D amplification factor Transfer status:

2 Differential share of PID controller amplification factor PID mode Transfer status:

2

(V 03.84 and higher) Switches can be made between PID modes here:

0: Standard (no consideration of actual frequency) 1: with consideration of actual frequency Unit: s Own value

(to be entered!) Unit: integer Own value

(to be entered!) min.:

0 max.:

100 def.:

0 min.:

max.:

def.:

0 1 0 PID actual value Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 3 0 Selection of the input source from which the actual value for the PID process controller is imported:

0 = analogue input 1 1 = analogue input 2 2 = INVEOR soft PLC 3 = field bus (fixed customer-specific input variable 2) (V 03.72 and higher) PID inverted Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 The actual value source (parameter 3.060) is inverted 0 = disable 1 = enable PID fixed target values Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

100 def.:

0 The PID fixed target values which are to be issued depending on the switching patterns at the digital inputs 1 3 specified in parameter 3.069 (has to be selected in parameter 1.130). Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 71 P a r a me t er 3.069 Relationship to parameter:

1.100 3.062 to 3.068 3.070 Relationship to parameter:

1.020 3.071 Relationship to parameter:

3.060 3.072 Relationship to parameter:

PID fixed target mode Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 2 0 Selection of the digital inputs used for fixed frequencies 0 = Digital In 1 1 = Digital In 1, 2 2 = Digital In 1, 2, 3

(PID fixed target value 1) (3.064)

(PID fixed target values 1 3) (3.062 to 3.064)

(PID fixed target values 1 7) (3.062 to 3.068) PID standby time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

10000 def.:

0 If the drive controller runs for the set time at its minimum frequency (parameter 1.020), the motor is stopped (0 Hz), see also Chapter 5.2.1 Explanation of operating modes / fixed frequency. 0 = disable

> 0 = waiting time until stand-by function is enabled PID stand-by hysteresis Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

max.:

def.:

0 50 0 Condition for waking up the PID controller from stand-by. Once the control difference exceeds the set value as %, the control begins again, see also PID controller operating modes. PID dry run time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

32767 def.:

0

(V 03.70 and higher) After this set time, if the PID actual value has not reached at least 5 % and the controller is running at the max. limit, the INVEOR switches off with error no. 16 PID dry run. 3.073 Relationship to parameter:

3.074 PID nominal value min Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

100 def.:

0

(V 03.70 and higher) The PID nominal value can be limited using 2 parameters. Example: 0 -10 V nominal value potentiometer Read Min PID nominal value = 20 %

Read Max PID nominal value = 80 % (3.074) Nominal value at < 2 V = 20 %

Nominal value at 2 V 8 V = 20 % - 80 %

Nominal value at > 8 V = 80 %

72 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 3.074 Relationship to parameter:

3.073 PID nominal value max Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

def.:

100 100

(V 03.70 and higher) The PID nominal value can be limited using 2 parameters. Example: 0 -10 V nominal value potentiometer Read Min PID nominal value = 20 %

Read Max PID nominal value = 80 % (3.073) Nominal value at < 2 V = 20 %

Nominal value at 2 V 8 V = 20 % - 80 %

Nominal value at > 8 V = 80 %

3.080 PID minimum frequency 2 Relationship to parameter:

1.020 Transfer status:

2

(V 03.80 and higher) Unit: Hz Own value

(to be entered!) min.:

0 max.:

400 def.:

0 The minimum frequency is calculated depending on the PID target value Example:

1.020 minimum frequency = 10 Hz 3.080 PID minimum frequency 2 = 20 Hz Minimum frequency when PID target value is 0 % = 10 Hz Minimum frequency when PID target value is 50 % = 15 Hz Minimum frequency when PID target value is 100 % = 20 Hz 5.3.5 Analogue inputs For analogue inputs 1 and 2 (Alx display Al1/Al2) 4.020 / 4.050 Relationship to parameter:

Aix input type Transfer status:

2 Function of analogue inputs 1 / 2. 1 = voltage input 2 = current input Unit: integer Own value

(to be entered!) min.:

max.:

def.:

1 2 1 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 73 P a r a me t er 4.021 / 4.051 Relationship to parameter:

Aix standard Low Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

100 def.:

0 Specifies the minimum value of the analogue inputs as a percentage of the range Example: 010 V and/or 020 mA = 0 %...100 %

210 V or 420 mA = 20 %...100 %

4.022 / 4.052 Relationship to parameter:

Aix standard High Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

def.:

100 100 Specifies the maximum value of the analogue inputs as a percentage of the range. Example: 010 V and/or 020 mA = 0 %...100 %

210 V or 420 mA = 20 %...100 %

4.023 / 4.053 Relationship to parameter:

4.024 / 4.054 Relationship to parameter:

4.030 / 4.060 Relationship to parameter:

Aix dead time Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

100 def.:

0 Dead time as percentage of the range of the analogue inputs. Aix filter time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0.02 max.:

1.00 def.:

0 Filter time of analogue inputs in seconds. Aix function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 Function of analogue inputs 1/2 0 = analogue input 1 = digital input 74 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 4.033 / 4.063 Relationship to parameter:

4.034 / 4.064 4.035 / 4.065 4.034 / 4.064 Relationship to parameter:

4.033 / 4.063 4.035 / 4.065 4.035 / 4.065 Relationship to parameter:

4.033 / 4.063 4.034 / 4.064 4.036 / 4.066 Relationship to parameter:

4.037 / 4.067 Relationship to parameter:

Aix physical unit Transfer status:

2 Unit:

Own value

(to be entered!) min.:

max.:

def.:

0 10 0 Selection of different physical values to be displayed. 0 1 2 3 4 5 6 7 8 9 10

bar mbar psi Pa m/h l/min C F m mm Aix physical minimum Transfer status:

2 Selection of the lower limit of a physical value to be displayed. Aix physical maximum Transfer status:

2 Selection of the upper limit of a physical value to be displayed. Aix wire break time Transfer status:

2 Unit:

Own value

(to be entered!) Unit:

Own value

(to be entered!) Unit:

Own value

(to be entered!) min.: - 10000 max.: + 10000 def.:

0 min.: - 10000 max.:+ 10000 def.: 100 min.: 0 max.: 32767 def.: 0.5

(V 03.70 and higher) Once the mains is activated, wire break detection is only activated after this set time Aix inverted Transfer status:

2 Unit: integer Own value

(to be entered!) min.: 0 max.: 1 def.: 0

(V 03.80 and higher) The signal of the analogue input can be inverted here. 0 = disable (example: 0 V = 0 %

1 = enable (example: 0 V = 100 % 10 V = 0 %) 10 V = 100 %) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 75 P a r a me t er 5.3.6 Digital inputs 4.110 to 4.113 Relationship to parameter:

DIx inverted Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 This parameter can be used to invert the digital input. 0 = disable 1 = enable 5.3.7 Analogue output 4.100 Relationship to parameter:

4.101 4.102 AO1 function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 40 0 Selection of the process value that is output at the analogue output. Depending on the process value selected, the standardisation (4.101 / 4.102) must be adapted. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Not assigned / INVEOR soft PLC Intermediate circuit voltage Grid voltage Motor voltage Motor current Actual frequency Speed measured externally by speed sensor (if available) Current angle or position (if available) IGBT temperature Inner temperature Analogue input 1 Analogue input 2 Target frequency Motor rating Torque Field bus PID target value (V 03.60 and higher) PID actual value (V 03.60 and higher) Target frequency value after ramp (V 03.74 and higher) Actual speed value (V 03.74 and higher) Actual frequency value sum (V 03.74 and higher) Torque sum (V 03.74 and higher) Target frequency value after ramp sum (V 03.74 and higher) Target frequency value sum (V 03.74 and higher) Actual speed value sum (V 03.74 and higher) 4.101 Relationship to parameter:

4.100 AO1 standard Low Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 10000 max.:+ 10000 def.:

0 Describes which area is to be broken down into the 0-10 V output voltage or the 0-20 mA output current. 76 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 4.102 Relationship to parameter:

4.100 AO1 standard High Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 10000 max.:+ 10000 def.:

0 Describes which area is to be broken down into the 0-10 V output voltage or the 0-20 mA output current. 5.3.8 Digital outputs For digital outputs 1 and 2 (Dox display DO1 / DO2) 4.150 / 4.170 Relationship to parameter:

4.151 / 4.171 4.152 / 4.172 Dox function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 51 0 Selection of the process variable to which the output should switch. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 50 51

Not assigned / INVEOR soft PLC Intermediate circuit voltage Grid voltage Motor voltage Motor current Actual frequency value

IGBT temperature Inner temperature Error (NO) Error inverted (NC) Limit steps enable Digital input 1 Digital input 2 Digital input 3 Digital input 4 Ready for operation (mains supply on, no HW enable, motor stationary) Ready (mains supply on, HW enable set, motor stationary) Operation (mains supply on, HW enable set, motor running) Ready for operation + Ready Ready for operation + Ready + Operation Ready + Operation Motor rating Torque Field bus Analogue input 1 (V 03.60 and higher) Analogue input 2 (V 03.60 and higher) PID target value (V 03.60 and higher) PID actual value (V 03.60 and higher) STO channel 1 (V 03.70 and higher) STO channel 2 (V 03.70 and higher) Target frequency value after ramp (V 03.70 and higher) Target frequency value (V 03.70 and higher) Actual speed value (V 03.70 and higher) Actual frequency value sum (V 03.70 and higher) Torque sum (V 03.70 and higher) Target frequency value after ramp sum (V 03.70 and higher) Target frequency value sum (V 03.70 and higher) Actual speed value sum (V 03.70 and higher) Virtual output (V03.92 and higher) Motor current limit enabled (V 03.70 and higher) Nominal-actual comparison (para. 6.070 6.071) (V 03.70 and higher) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 77 P a r a me t er 4.151 / 4.171 Relationship to parameter:

4.150 / 4.170 4.152 / 4.172 Relationship to parameter:

4.150 / 4.170 Dox on Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 32767 max.: 32767 def.:

0 If the set process variable exceeds the switch-on limit, the output is set to 1. Dox off Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 32767 max.: 32767 def.:

0 If the set process variable exceeds the switch-off limit, the output is again set to 0. 5.3.9 Relay For relays 1 and 2 (rel. X display rel. 1/ rel. 2) 4.190 / 4.210 Relationship to parameter:

4.191 / 4.211 4.192 / 4.212 Rel.x function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 51 0 Selection of the process variable to which the output should switch. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Not assigned / INVEOR soft PLC Intermediate circuit voltage Grid voltage Motor voltage Motor current Actual frequency value

IGBT temperature Inner temperature Error (NO) Error inverted (NC) Limit steps enable Digital input 1 Digital input 2 Digital input 3 Digital input 4 Ready for operation (mains supply on, no HW enable, motor stationary) Ready (mains supply on, HW enable set, motor stationary) Operation (mains supply on, HW enable set, motor running) Ready for operation + Ready Ready for operation + Ready + Operation Ready + Operation Motor rating Torque Field bus Table continues on next page 78 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 4.190 / 4.210 Relationship to parameter:

4.191 / 4.211 4.192 / 4.212 Rel.x function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 51 0 Selection of the process variable to which the output should switch. Continuation of table 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 50 51

Analogue input 1 (V 03.60 and higher) Analogue input 2 (V 03.60 and higher) PID target value (V 03.60 and higher) PID actual value (V 03.60 and higher) STO channel 1 (V 03.70 and higher) STO channel 2 (V 03.70 and higher) Target frequency value after ramp (V 03.70 and higher) Target frequency value (V 03.70 and higher) Actual speed value (V 03.70 and higher) Actual frequency value sum (V 03.70 and higher) Torque sum (V 03.70 and higher) Target frequency value after ramp sum (V 03.70 and higher) Target frequency value sum (V 03.70 and higher) Actual speed value sum (V 03.70 and higher) Virtual output (V03.92 and higher) Motor current limit enabled (V 03.70 and higher) Nominal-actual comparison (para. 6.070 6.071) (V 03.70 and higher) 4.191 / 4.211 Relationship to parameter:

4.190 / 4.210 4.192 / 4.212 Relationship to parameter:

4.190 / 4.210 4.193/ 4.213 Relationship to parameter:

4.194 / 4.214 4.194/ 4.214 Relationship to parameter:

4.193 / 4.213 Rel.x on Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 32767 max.: 32767 def.:

0 If the set process variable exceeds the switch-on limit, the output is set to 1. Rel.x off Transfer status:

2 Unit:

Own value

(to be entered!) min: - 32767 max: 32767 def.:

0 If the set process variable exceeds the switch-off limit, the output is again set to 0. Rel.x on delay Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

10000 def.:

0 Specifies the length of the switch-on delay. Rel.x off delay Transfer status:

2 Unit:

Own value

(to be entered!) min.:

0 max.:

10000 def.:

0 Specifies the length of the switch-off delay. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 79 P a r a me t er 5.3.10 Virtual output The virtual output can be parameterised like a relay and is available as an option with the following parameters:

1.131 Software enable / 1.150 Direction of rotation / 1.054 Ramp selection /

5.090 Parameter set change / 5.010 + 5.011 External error 1 + 2 4.230 Relationship to parameter:

1.054 1.131 1.150 4.231 4.232 5.010 / 5.011 5.010 / 5.011 5.090 VO function Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 51 0

(V 03.70 and higher) Selection of the process variable to which the output should switch. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 50 51

Not assigned / INVEOR soft PLC Intermediate circuit voltage Grid voltage Motor voltage Motor current Actual frequency value

IGBT temperature Inner temperature Error (NO) Error inverted (NC) Limit steps enable Digital input 1 Digital input 2 Digital input 3 Digital input 4 Ready for operation (mains supply on, no HW enable, motor stationary) Ready (mains supply on, HW enable set, motor stationary) Operation (mains supply on, HW enable set, motor running) Ready for operation + Ready Ready for operation + Ready + Operation Ready + Operation Motor rating Torque Fieldbus (V 03.84 and higher) Analogue input 1 Analogue input 2 PID target value PID actual value STO channel 1 STO channel 2 Nominal frequency value after ramp Target frequency value Actual speed value Actual frequency value sum Torque sum Nominal frequency value after ramp sum Target frequency value sum Actual speed value sum Motor current limit enabled Nominal-actual comparison (para. 6.070 6.071) 4.231 Relationship to parameter:

4.230 VO-On Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 32767 max.: 32767 def.:

0 If the set process variable exceeds the switch-on limit, the output is set to 1. 80 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 4.232 Relationship to parameter:

4.230 4.233 Relationship to parameter:

4.234 4.234 Relationship to parameter:

4.233 4,235 Relationship to parameter:

4.230 VO-Off Transfer status:

2 Unit:

Own value

(to be entered!) min.: - 32767 max.: 32767 def.:

0 If the set process variable exceeds the switch-off limit, the output is again set to 0. VO-On delay Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

10000 def.:

0 Specifies the length of the switch-on delay. VO-Off delay Transfer status:

2 Unit:

Own value

(to be entered!) min.:

0 max.:

10000 def.:

0 Specifies the length of the switch-off delay. VO inverted Transfer status:

2 Unit: integer Own value (to be entered!) min.:

max.:

def.:

0 1 0

(V03.92 and higher) This parameter can be used to invert the virtual output. 0 = disable 1 = enable 5.3.11 External fault 5.010 / 5.011 Relationship to parameter:

4.110 / 4.113 4.230 External fault 1/2 Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 7 0 Selection of source via which an external fault can be reported. 0 1 2 3 4 5 6

7

Not assigned / INVEOR soft PLC Digital input 1 Digital input 2 Digital input 3 Digital input 4 Virtual output (parameter 4.230) (V 03.70 and higher) Analogue input 1 (must be selected in parameter 4.030)

(V 03.70 and higher) Analogue input 2 (must be selected in parameter 4.060)

(V 03.70 and higher) If there is a high signal at the selected digital input, the drive controller with error no. 23 / 24, switches external error . Parameters 4.110 to 4.113 Dix inverse can be used to invert the logic of the digital input. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 81 P a r a me t er 5.3.12 Motor current limit This function limits the motor current to a parameterised maximum value after a parameterised current-time zone has been reached. This motor current limit is monitored at application level and thereby limits with relatively low dynamics. This has to be taken into consideration when selecting this function. The maximum value is determined using the motor current limit as % parameter (5.070). This is stated as a percentage and relates to the nominal motor current specified in the motor current type plate data

(33.031). The maximum current-time zone is calculated from the product of the motor current limit in s parameter (5.071) and the fixed overcurrent of 50% of the required motor current limit. As soon as this current-time zone is exceeded, the motor current is restricted to the limit value by reducing the speed. If the output current of the drive controller exceeds the motor current (parameter 33.031) multiplied by the set limit as %

(parameter 5.070) for the set time (parameter 5.071), the output current of the drive controller is limited permanently to the parametrised value. The entire function can be deactivated by setting the motor current limit as % parameter (5.070) to zero. 5.070 Relationship to parameter:

5.071 33.031 5.071 Relationship to parameter:

5.070 33.031 5.075 Relationship to parameter:

33.034 Motor current limit as %

Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

250 def.:

0 0 = disable See description 5.3.1 Motor current limit S Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

100 def.:

1 See description 5.3.1 Gearbox factor Transfer status:

2 Unit:

Own value

(to be entered!) min.:

0 max.:

1000 def.:

1 A gearbox factor can be set here. The mechanical speed display can be adjusted using the gearbox factor. 5.3.13 Stall detection 5.080 Relationship to parameter:

5.081 34.110 Blocking detection Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 This parameter can be used to activate stall detection. 0 = disable 1 = enable This function only works reliably if the motor data has been entered correctly and the slip compensation has not been deactivated. 82 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 5.081 Relationship to parameter:

5.080 Blocking time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

max.:

def.:

0 50 2 Indicates the time after which a blockage is detected. 5.3.14 Additional function 5.082 Relationship to parameter:

Start-up error active Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 1

(V 03.70 and higher) Start-up error is defined as follows: Actual value does not reach 10 % of the rated motor frequency after 30 seconds

(if target frequency < 10 %, the error is not generated). If the acceleration time is parametrised as > 60 seconds, half the acceleration time is used in place of the 30 seconds. 0 = Function disabled 1 = Function enabled 5.083 Relationship to parameter:

Deactivation error log 11 Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 10 0

(V 03.94 and higher) If supplied with external 24 V, the logging of error no. 11 "Time out power" can be suppressed here. The error counter is not affected. 0 = Function disabled 1 = Function enabled (Error number 11 is not logged) 2 = Function enabled (Error no.11 issued as a warning) 5.085 Relationship to parameter:

1.020 F. min monitoring Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

10000 def.:

0

(V 03.92 and higher) The delay for monitoring the minimum frequency can be set here. If the minimum frequency for the set time is not reached, error 28 is generated. 0s = function disabled

>0s = function enabled The time must be long enough for the motor to be able to reliably start. 5.086 Relationship to parameter:

1.021 F. max monitoring Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

10000 def.:

0

(V 03.92 and higher) The delay for monitoring the maximum frequency can be set here. If the maximum frequency for the set time is exceeded, error 28 is generated. 0s = function disabled

>0s = function enabled Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 83 P a r a me t er 5.090 Relationship to parameter:

4.030 / 4.060 4.230 Parameter set change Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 12 0 Selection of the active data set. 0 1 2 3 4 5 6 7 8 9

10

11

Not used Data set 1 active Data set 2 active Digital input 1 Digital input 2 Digital input 3 Digital input 4 INVEOR soft PLC Virtual output (parameter 4.230) (V 03.70 and higher) Analogue input 1 (must be selected in parameter 4.030)

(V 03.70 and higher) Analogue input 2 (must be selected in parameter 4.060)

(V 03.70 and higher) Foil keypad key I for data set 1, key II for data set 2

(V 03.70 and higher) 12

Foil keypad key I for data set 1, key II for data set 2 storing (V 03.70 and higher) The 2nd data set is only displayed in the PC software if this parameter is <> 0. The values of the data set currently selected are always displayed in the MMI. 5.3.15 MMI Parameters 5.200 Relationship to parameter:

Turning MMI* display Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0

(V 03.80 and higher) Only for MMI in cover. Here the user can define whether the screen / key assignment is turned 180. 0 = Function disabled 1 = Function enabled 5.201 Relationship to parameter:

Save MMI* display Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

1 5 1

(V 03.80 and higher) The status screen displayed in the MMI * can be selected here. 1 = status 01: Target / actual frequency / motor current 2 = status 02: Speed / motor current / process value 1 3 = status 03: Speed / motor current / process value 2 4 = status 04: Speed / PID target value / PID actual value 5 = status 05: Customer PLC output variable 1 / 2 / 3

* Man-machine interface 84 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 5.202 Relationship to parameter:

MMI* password Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

0 max.:

9999 def.:

0

(V 03.88 and higher) A password can be allocated here, which is requested when expert mode is selected in the MMI *. 0: Password request deactivated The password can be individually set in both data sets. 5.210 Relationship to parameter:

MMI* option language Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0

(V 03.88 and higher) This parameter can be used to select the language which the MMI * option displays. 0 = local language (factory setting is German) 1 = English This setting does not affect the language choice for the MMI handheld controller. 5.3.16 Fieldbus 6.010 Relationship to parameter:

Ethernet Fieldbus Unit: integer Transfer status:

0 min.:

max.:

def.:

0 1 0 Own value

(to be entered!) FOR DEVICE VARIANT WITH EHTERNET FIELD BUS MODULES (z. B. AP17 / AP26 / AP47 / AP56) only. This parameter is used to select the Ethernet fieldbus nude:

0 = Profinet 1 = Sercos III NOTICE May result in destruction of the device. The INVEOR must be de-energised once after the parameter has been changed!

Once the voltage is activated, the selected fieldbus cycle is loaded, this process may take one to two minutes. The INVEOR must not be switched off during this time!

Once successfully loaded, the INVEOR restarts!

Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 85 P a r a me t er 6.060 Relationship to parameter:

Fieldbus address Transfer status:

0 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 127 0 For this address to be used, the address coding switches in the device must be set to 00. A change to the fieldbus address is only undertaken once INVEOR is restarted

(V 03.80 and higher) Profibus devices are automatically set to the "Default 125" address with address coding setting "00" and parameter

"0". 6.061 Relationship to parameter:

Field bus baud rate Transfer status:

2 Unit: integer Own value

(to be entered!) min.: 1 max.:

def.:

0 8 2 Only for CanOpen:0 = 1 Mbit, 2 = 500 kBit, 3 = 250 kBit, 4 = 125 kBit, 6 = 50 kBit, 7 = 20 kBit, 8 = 10 kBit

* Man-machine interface 86 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 6.062 Relationship to parameter:

Bus time-out Transfer status:

2 Unit in s Own value (to be entered!) min.:

0 max.:

100 def.:

5 Bus timeout, if no fieldbus telegram is received after the set time has expired, the INVEOR shuts down with the "Bus timeout" error. The function is only activated once a telegram has been successfully received. 0 = Monitoring disabled NOTICE Changing a parameter value via the fieldbus includes direct EEPROM write access 6.070 / 6.071 Relationship to parameter:

4.150 / 4.170 4.190 / 4.210 4.230 Target / nominal value deviation Unit: %

Transfer status:

2 min.: 0 % / 0 sec. Own value

(to be entered!) max.: 100 % /

32767 sec. def.: 0 % / 0 sec. A target / actual value comparison can be undertaken with this function. The result is output via the field bus status word or a digital output. Parameter 6.070 can be used to define the tolerance range of the target value. Parameter 6.071 can be used to set the time for which the actual value has to be outside the tolerance range before the output is reset. Example:

Operating mode = PID control PID target value = 50 %

6.070 = 10 %

6.071 = 1 sec. As soon as the actual value is between 40 % and 60 %, the output is set. If the actual value is outside 40 % to 60 % for 1 sec., the output is reset. 5.3.17 Bluetooth 6.202 Relationship to parameter:

Bluetooth password Unit integer Transfer status:

0 min.:

0 max.:

999999 def.:

000000 Own value

(to be entered!)

(V 03.92 and higher) The Bluetooth standard 4.2 low energy is used for communication. A 6-digit password is absolutely essential for this. Bluetooth module (fitted permanently ex factory) A password can be allocated here, which is requested when establishing a connection between the KOSTAL INVERTERapp and permanently fitted Bluetooth module. If a password with fewer than 6 digits is entered, leading zeros are added. 0 = 000000 1 = 000001 Bluetooth stick If using the Bluetooth stick, the password is fixed as 000000. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 87 P a r a me t er 6.203 Relationship to parameter:

Bluetooth strength Transfer status:

0 Unit integer Own value

(to be entered!) min.:

max.:

def.:

0 7 0

(V 03.92 and higher) Bluetooth module (fitted permanently ex factory) The transmission power of the Bluetooth module permanently fitted ex factory can be reduced here. 0: 4 dB 1: 0 dB 2: -4 dB 3: -8 dB 4: -12 dB 5: -16 dB 6: -20 dB 7: -30 dB Bluetooth stick If using the Bluetooth stick, the maximum transmission power is fixed. Bluetooth name Unit: Text Relationship to parameter:

4.150 / 4.170 4.190 / 4.210 4.230 Transfer status:

2

(V 03.92 and higher) Bluetooth module (fitted permanently ex factory) min.: 3 characters Own value

(to be entered!) max.: 10 characters def.: INV-xxx-xx The PC software (Tools Bluetooth device name) can be used to specify an individual name for the permanent Bluetooth module. Bluetooth stick If using the Bluetooth stick, the name INV stick is fixed. 5.4 Performance parameters 5.4.1 Motor data 33.001 Relationship to parameter:

33.010 Type of motor Transfer status:

1 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

1 2 1 Selection of type of motor. 1 = asynchronous motor 2 = synchronous motor The parameters are shown depending on the type of motor selected. The type of control (parameter 34.010) must also be selected. 33.015 Relationship to parameter:

R optimisation Transfer status:

1 Unit: %

Own value

(to be entered!) min.:

0 max.:

def.:

200 100 If necessary, this parameter can be used to optimise the start-up behaviour. 88 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 33.016 Relationship to parameter:

33.031 Relationship to parameter:

5.070 33.032 Relationship to parameter:

33.034 Relationship to parameter:

34.120 5.075 33.035 Relationship to parameter:

33.050 Relationship to parameter:

Motor phase monitoring Transfer status:

1 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 1

(V 03.72 and higher) The "Motor connection interrupted" error monitoring (error -45) can be disabled with this parameter. 0 = Monitoring disabled 1 = Monitoring enabled Motor current Transfer status:

1 Unit: A Own value

(to be entered!) min.:

0 max.:

150 def.:

0 This is used to set the nominal motor current IM,N for either the star or triangle connection. Motor rating Transfer status:

1 Unit: W Own value

(to be entered!) min.:

0 max.:

55000 def.:

0 A performance value [W] PM,N has to be set here that corresponds to the nominal motor rating. Motor speed Transfer status:

1 Unit: rpm Own value

(to be entered!) min:

0 max:

10000 def.:

0 The value from the motor's type plate data has to be entered here for the nominal motor rotation speed n M,N. Motor frequency Transfer status:

1 This is where the nominal motor frequency f M,N is set. Stator resistance Transfer status:

1 Unit: Hz Own value

(to be entered!) min.:

10 max.:

400 def.:

0 Unit: Ohm Own value

(to be entered!) min.:

0 max.:

100 def.:

0.001 The stator resistance can be optimised here, if the automatically determined value (motor identification) is insufficient. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 89 P a r a me t er 33.105 Relationship to parameter:

33.110 Relationship to parameter:

33.111 Relationship to parameter:

33.200 Relationship to parameter:

33.201 Relationship to parameter:

Leakage inductance Transfer status:

1 Unit: H Own value

(to be entered!) min.:

max.:

def.:

0 1 0 Only for asynchronous motors. Here the leakage inductance can be optimised if the automatically calculated value (of motor identification) isn't sufficient. Motor voltage Transfer status:

1 Unit: V Own value

(to be entered!) min.:

0 max.:

1500 def.:

0 Only for asynchronous motors. This is used to set the nominal motor voltage UM,N for either the star or triangle connection. Motor cos phi Transfer status:

1 Unit: 1 Own value

(to be entered!) min.:

0.5 max.:

def.:

1 0 Only for asynchronous motors. The value from the motor's type plate data has to be entered here for the power factor cos phi. Stator inductance Transfer status:

1 Unit: H Own value

(to be entered!) min.:

max.:

def.:

0 1 0 For synchronous motors only. The stator inductance can be optimised here if the automatically determined value (motor identification) is insufficient. Nominal flux Transfer status:

1 Unit: mVs Own value

(to be entered!) min.:

0 max.:

10000 def.:

0 For synchronous motors only. The nominal flux can be optimised here if the automatically determined value (motor identification) is insufficient. 90 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 5.4.2 I2t 33.010 Relationship to parameter:

33.031 33.011 33.011 Relationship to parameter:

33.010 33.138 Relationship to parameter:

33.010 I2t fact. motor Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

1000 def.:

100 The percentage current threshold (in relation to motor current 33.031) at the start of integration can be set here. 0 % = disable We recommend using winding protection contacts in heat-sensitive applications!

I2t time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

1200 def.:

30 Time after which the drive controller switches off with I2t. Holding current time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

3600 def.:

2 Only for asynchronous motors. This is the time during which the drive is held at continuous current after the brake ramp has been completed. 5.4.3 Switching frequency The internal switching frequency can be changed in order to control the power element. A high setting reduces noise in the motor but results in increased EMC emissions and losses in the drive controller. 34.030 Relationship to parameter:

33.010 Switching frequency Transfer status:

2 Unit: Hz Own value

(to be entered!) min.: 1 max.: 4 def.: see data sheet Selection of the switching frequency for the drive controller:

1 = 16 kHz 2 = 8 kHz 4 = 4 kHz 5.4.4 Controller data 34.010 Relationship to parameter:

33.001 34.011 Control method Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

100 201 100 Selection of the control method:

100 = open-loop asynchronous motor 200 = open-loop synchronous motor Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 91 P a r a me t er 34.020 Relationship to parameter:

34.021 34.021 Relationship to parameter:

34.090 Relationship to parameter:

Flying restart Transfer status:

2 Unit:

Own value

(to be entered!) min.:

max.:

def.:

0 1 1 This parameter can be used to activate the flying restart. 0 = disable 1 = enable Catch time Transfer status:

2 Unit: ms Own value

(to be entered!) min.:

0 max.:

10,000 def.:

100 The catch time can be optimised here, if the automatically determined results (of the motor identification) are insufficient. Speed controller Kp Unit: mA / rad / s Transfer status:

2 min.:

0 max.:

10000 def.:

150 Own value

(to be entered!) For asynchronous motors:

The control boost of the speed controller can be optimised here, if the automatically determined results (of the motor identification) are insufficient. For synchronous motors:

The control boost of the speed controller can be set here. 34.091 Relationship to parameter:

Speed controller Tn Transfer status:

2 Unit: s Own value

(to be entered!) min.:

max.:

def.:

0 10 4 For asynchronous motors:

The reset time of the speed controller can be optimised here, if the automatically determined results (of the motor identification) are insufficient. For synchronous motors:

The reset time of the speed controller must be optimised here, we would recommend a value between 0.1 s and 0.5 s. 92 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN P a r a me t er 34.110 Relationship to parameter:

5.080 33.034 Slip trimmer Transfer status:

2 Unit:

Own value

(to be entered!) min.:

0 max.:

1.5 def.:

1 Only for asynchronous motors. This parameter can be used to optimise or deactivate slippage compensation. 0 = disable (performance as on the grid) 1 = compensation for slippage. Example: 4 pole asynchronous motor at 1410 rpm, target frequency 50 Hz Motor idling 0 = approx. 1500 rpm 1 = 1500 rpm Motor at nominal point 0 = 1410 rpm 1 = 1500 rpm 50 Hz is always displayed as the actual frequency. Deactivating slip compensation may result in stall detection no longer working reliably. 34.130 Relationship to parameter:

Voltage control reserve Transfer status:

2 Only for asynchronous motors. This parameter can be used to adjust voltage output. 5.4.5 Quadratic characteristic curve Unit:

Own value

(to be entered!) min.:

max.:

0 1 def.:

0.95 34.120 Relationship to parameter:

34.121 34.121 Relationship to parameter:

34.120 Quadratic characteristic curve Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 Only for asynchronous motors. The quadratic characteristic curve function can be activated here. 0 = disable 1 = enable Flux adjustment Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

0 max.:

100 def.:

50 Only for asynchronous motors. The percentage by which the flux is to be reduced can be set here. An overvoltage shutdown can occur if there are any major changes in operation. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 93 P a r a me t er 5.4.6 Synchronous motor controller data 34.225 Relationship to parameter:

Field weakening Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 34.226 Relationship to parameter:

34.227 34.227 Relationship to parameter:

34.226 34.228 34.230 Relationship to parameter:

For synchronous motors only. 0 = disable, the motor cannot be run in the field weakening. 1 = enable, the motor can be placed in the field weakening until the drive controller has reached its current limit or the maximum permissible electromotive force. Starting current Transfer status:

2 Unit: %

Own value

(to be entered!) min.:

5 max.:

1000 def.:

25 For synchronous motors only. Here the current which was stamped in the motor before starting the control can be adjusted. Value as % of nominal motor current. Init time Transfer status:

2 Unit: s Own value

(to be entered!) min.:

0 max.:

100 def.:

0.25 For synchronous motors only. Here the time during which the start up current 34.226 is stamped can be set. Start-up procedure Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0 For synchronous motors only. By changing the start-up procedure to Controlled, higher starting torques can be achieved. 0 = regulated, the drive controller directly to the control after the stamping phase. 1 = controlled, after the stamping phase the rotation field is increased by the control with start ramp 34.229 up to start frequency 34.230, then switched to the controller. 36.020 Relationship to parameter:

Deact grid monitoring Transfer status:

2 Unit: integer Own value

(to be entered!) min.:

max.:

def.:

0 1 0

(V 03.84 and higher) Grid monitoring can be deactivated here. 0: deactivated 1: activated 94 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 6. Error detection and troubleshooting This chapter contains the following:

a list of the LED flash codes for error recognition a description of error recognition using PC tools a list of errors and system errors notes on error detection with the MMI DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. If damaged parts or components need replacing, only ever replace with original parts. DANGER!

Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. 6.1 List of the LED flash codes for error recognition When an error occurs, the LEDs on the drive controller display a flashing code that allows the errors to be diagnosed. The following table contains an overview:

Red LED Green LED State Boot loader active (flashing in turn) Ready for operation (activate En_HW for operation) Operation / ready Warning Error Identification of motor data Initialisation Firmware update Bus error operation Bus error ready for operation Tab. 17: LED flash codes Key LED off LED flashing LED on LED flashing quickly Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 95 E r r or de t e c t i on an d t r ou bl e sh o ot in g 6.2 List of errors and system errors The driver controller shuts down if an error occurs. Consult the flash code table / PC tool for the corresponding error numbers. NOTICE Error messages can only be acknowledged once the error has been remedied. Error messages can be acknowledged as follows:

digital input (can be programmed) using MMI (handheld controller) Automatic acknowledgement function (Parameter 1.181) switch device off and on again via fieldbus (CANOpen, Profibus DP, EtherCAT) NOTICE Errors must always be rectified before acknowledgement, otherwise the drive controller may be damaged. The following section contains a list of possible error messages. Please contact the KOSTAL service department if you encounter errors that are not listed here. No. Error name Description of error Possible causes/remedy Undervoltage 24 V application Supply voltage for the application is less than 15 V 24 V supply overload Overvoltage 24 V application Supply voltage for the application is greater than 31 V Internal 24 V supply is not OK or external supply is not OK Warning:

Customer PLC runtime environment Customer PLC version error Communication application<>power 10 Parameter distributor The customer PLC is not running The customer PLC is being downloaded /

The customer PLC has a programming error, e.g. division by 0 The version of the customer PLC doesn't match the device firmware Check the version numbers of the customer PLC and device firmware Internal communication between the application plate and the power-

conducting plate is not OK The internal distribution of parameters during initialisation failed EMC interference Parameter set is incomplete Time-out power The power part does not respond Operation with 24 V without mains feed-in Cable break at analogue in1 (4 20 mA / 210 V) Cable break at analogue in 2 (4 20 mA / 210 V) 15 Blocking detection 16 PID dry run Continues on next page Current or voltage is less than the lower limit of analogue input 1 (monitoring for this error is activated automatically by setting parameter 4.021 to 20 %). Current or voltage is less than the lower limit of analogue input 2 (monitoring for this error is activated automatically by setting parameter 4.021 to 20 %) The drive shaft of the motor is stalled. 5,080 Cable break, faulty external sensor Cable break, faulty external sensor Remove the blockage No PID actual value despite maximum speed PID actual value sensor defective. Extend dry run time parameter 3.072 1 2 4 6 8 11 13 14 96 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN E r r or de t e c t i on an d t r ou bl e sh o ot in g Continuation No. Error name 17 Start-up error 18 Excess temperature for FC application Inner temperature too high Description of error Possible causes/remedy Motor not starting up or starting up incorrectly. 5,082 Check motor connections/check motor and controller parameters; if necessary, disable error (5.082). Insufficient cooling, low motor speed and high torque, switching frequency too high. 19 Firmware update error A firmware update could not be completed Disconnection during a firmware update. 21 Bus time-out Bus communication abort, the bus timeout time (6.062) no telegrams were received. Repeat the firmware update The INVEOR is supplied externally with 24V. Note:

During a firmware update, no external 24V may be connected. Check external wiring. Check fieldbus communication. Increase bus timeout time. 21 Bus time-out 22 Acknowledgement error 23 External fault 1 24 External fault 2 No response from bus sharing unit or MMI/PC Check bus wiring The number of maximum automatic acknowledgements (1.182) was exceeded The parameterised fault input is active. 5,010 The parameterised fault input is active. 5,011 Check error history and remedy error Correct the external fault Correct the external fault 25 Motor detection Motor identification error 26 STO inputs plausibility 28 Limit frequency exceeded / not met The statuses of the two STO inputs have not been identical for more than 2 sec. The parameterised minimum / maximum frequency has not been met / has been exceeded. Check INVEOR/motor and PC / MMI /

INVEOR connections / restart motor identification Incorrect activation of the STO inputs. Check corresponding external wiring. The parameterised time 5.085 or 5.086 is too short /

Motor blocked /

Brake not opened /

Motor overloaded 32 Trip IGBT **

Protection of the IGBT module against overcurrent has been triggered Short circuit in the motor or motor feed line

/ controller settings 33 Overvoltage of intermediate circuit

The maximum intermediate circuit voltage has been exceeded Feedback by motor in generator mode /

mains voltage too high / faulty setting for rotation speed controller / brake resistor not connected or defective / ramp times too short 34 Undervoltage of intermediate circuit The minimum intermediate circuit voltage has not been reached Mains voltage too low, mains connection defective / check wiring 35 Excess motor temperature Motor PTC has been triggered Overload of the motor (e.g. high torque at low motor speed) / ambient temperature too high Power failure The grid voltage has dropped briefly Grid fluctuation / grid voltage interrupted 36 38 Excess IGBT module temperature Excess IGBT module temperature 39 Overcurrent **

Maximum output current of drive controller exceeded Continues on next page Insufficient cooling, low motor speed and high torque, switching frequency too high Motor stalled / check motor connection /

incorrect speed controller setting / check motor parameters / ramp times too short /

brake not open Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 97 E r r or de t e c t i on an d t r ou bl e sh o ot in g Continuation No. Error name Description of error Possible causes/remedy 40 Excess frequency converter temperature Inner temperature too high Insufficient cooling / low motor speed and high torque / switching frequency too high permanent overload / reduce ambient temperature / check fan 42 I2t motor protection shut-off The internal I2t motor protection (can be parametrised) has been triggered Permanent overload 43 45 Ground leak **

Ground leak during a motor phase Insulation fault Motor connection disrupted No motor current in spite of control through frequency converter No motor connected or not completely connected. Check phases or motor connections and connect correctly when necessary.

Parameter set not OK 46 Motor parameters Plausibility check for motor parameters failed 47 Drive controller parameters Plausibility check for drive controller parameters failed Parameter set not OK, motor type 33.001 and control method 34.010 not plausible. 48 Type plate data No motor data entered Please enter the motor data according to the type plate 49 Power class restriction 53 Motor tipped Tab. 18: Error detection Max. overload of the drive controller exceeded for more than 60 sec. Check application / reduce load / use larger drive controller. Only for synchronous motors, field orientation lost Load too high. Optimise controller parameters.

* In exceptional cases, the error may be displayed erroneously for idling (very low motor current) synchronous motors. Set parameter 33.016 accordingly when the phases or motor connections are connected correctly.

** Should the error occur again, depending on frequency, it can only be acknowledged after the following times:

4 -5 1 -3 acknowledgements permitted =

acknowledgements permitted =

acknowledgements permitted =

> 5 1 s waiting time 5 s waiting time 30 s waiting time The number of acknowledgements is deleted after 120 s without any errors!

98 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 7. Disassembly and disposal This chapter contains the following:

a description of how to disassemble the drive controller information on correct disposal 7.1 Drive controller disassembly DANGER!

Risk of death due to electrical shock!

Death or serious injury!

De-energise drive controller and secure it against being restarted. DANGER!

Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. 1. Open drive controller cover. 2. Release cables at terminals. 3. Remove all cables. 4. Remove connection screws for drive controller / adapter plate. 5. Remove drive controller. Information on correct disposal 7.2 Dispose of drive controller, packaging and replaced parts in accordance with the regulations of the country in which the drive controller has been installed. The drive controller may not be disposed of with household waste. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 99 8. Technical data 8.1 General data 8.1.1 General technical data for 400V devices Size A Recommended motor rating 1) [kW]

0.55 0.75 1.1 1.5 2.2 B 3.0 C D 4.0 5.5 7.5 11.0 15.0 18.5 22.0 Supply voltage Grid frequency a t a d l a c i r t c e E l Network configurations Line current [A]

Rated current output eff.

[ IN at 8 kHz ]

Min. brake resistance []

Overload for 60 sec. in %

Switching frequency Output frequency Nominal output apparent power

[kVA]

Mains cycles of operation / restart DIN EN 61800-5 touch current Protective function s n o i t c n u F Software functions Soft PLC Housing a t a d Dimensions

[L x W x H] inch (mm) 3 x 200 V AC -10 %...480 V AC +10 %

280 V DC -10 %...680 V DC +10 % 4) 50/60 Hz 6 %

TN / TT 1.4 1.7 1.9 2.3 2.6 3.1 3.3 4.0 4.6 5.6 100 6.2 7.5 50 7.9 9.5 10.8 14.8 13.0 17.8 23.2 28.0 28.2 34.0 33.2 40.0 50 30 150 39.8 48.0 130 4 kHz, 8 kHz, 16 kHz, (factory setting 8 kHz) 4 kHz - 16 kHz, (factory setting 4 kHz) 0 Hz - 400 Hz 1.06 1.43 1.93 2.49 3.49 4.68 5.92 8.11 11.1 17.46 21.20 24.94 29.93 Unlimited 5 2 min.

< 3,5 mA 2) Overvoltage and undervoltage, I2t restriction, short-circuit, ground leak, motor and drive controller temperature, stall prevention, blocking detection, PID dry run protection Process control (PID controller), fixed frequencies, data record changeover, flying restart, motor current limit IEC61131-3, FBD, ST, AWL Two-part aluminium die-cast casing 9.17 x 15.3 x 4.72

(233 x 153 x 120) 10.63 x 7.44 x 5.51

(270 x 189 x 140) 12.09 x 8.78 x 7.13

(307 x 223 x 181) 16.3 x 11.57 x 9.13

(414 x 294 x 232) Weight including adapter plate 3.9 kg 5.0 kg 8.7 kg Protection class [IPxy]

Cooling IP 65 Passive cooling Ambient temperature

-40 F (- 40 C) (non-condensing) to 120 F (+ 50 C) (without derating) 21.0 kg IP 55 Active cooling

-40 F (- 40 C) bis 120 F (+50 C)

(8 kHz)

-40 F (- 40 C) bis 120 F (+50 C)

(4 kHz) Storage temperature Altitude of the installation location Relative air humidity Vibration resistance

(DIN EN 60068-2-6) Shock resistance

(DIN EN 60068-2-27) EMC

(DIN-EN-61800-3) Energy efficiency class

(EN 61800-9-2) up to 3280 ft (1000 m) above sea level/over 3280 ft (1000 m) with reduced performance (1% per 328 ft (100 m)) /

above 6561 ft (2000 m) see chapter 8.2.2 40 C+85 C 96 %, condensation not permitted 50 m/s; 5200 Hz 3) 300 m/s C2 IE2 l a c i n a h c e M s n o i t i d n o c l a t n e m n o r i v n E Technical data for INVEOR M 400 V devices (subject to technical changes) 1 Recommended motor rating (4-pole asynchronous motor) is specified based on the 400 VAC supply voltage. 2 With 1LA7 asynchronous motor, motor-mounted 3 Combined vibration test, part 4, severity 2 in accordance with FN942017 4 In compliance with the overvoltage category 5 < 3 s may result in power failure/intermediate circuit undervoltage faults 100 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN T e ch n i c al d at a 8.1.2 General technical data for 230 V devices Size Recommended motor rating 1) [kW]

0.37 0.55 4.5 2.3 5.6 3.2 A 0.75 1 x 100 V AC -15 %...230 V AC +10 %

140 VDC - -15 %...320 VDC + +10 %

1.1 1.5 50/60 Hz 6 %

TN / TT 6.9 3.9 50 9.2 5.2 150 4 kHz, 8 kHz, 16 kHz, (factory setting 8 kHz) 0 Hz 400 Hz Every 2 min.

< 10 mA 2) 13.2 7 125 Overvoltage and undervoltage, I2t restriction, short-circuit, ground leak, motor and drive controller temperature, stall prevention, blocking detection, PID dry run protection Process control (PID controller), fixed frequencies, data record changeover, flying restart, motor current limit IEC61131-3, FBD, ST, AWL Two-part aluminium die-cast casing 9.17 x 6.02 x 4.72

(233 x 153 x 120) 3.9 kg IP 65 Passive cooling 14 F(-10 C) (non-condensing) to 104 F(+40 C) (122 F (50 C with derating)) 25 C+85 C Active internal cooling up to 95 F/104 F

(35 C/ 40 C) 4 Supply voltage Grid frequency Network configurations Line current [A]

Rated current output eff.

[ IN at 8 kHz ]

Min. brake resistance

Overload for 60 sec. in %

Switching frequency Output frequency a t a d l a c i r t c e E l Mains cycles of operation / restart DIN EN 61800-5 touch current Protective function s n o i t c n u F Software functions Soft PLC Housing a t a d Dimensions

[L x W x H] inch (mm) Weight including adapter plate Protection class [IPxy]

Cooling Ambient temperature Storage temperature l i a c n a h c e M s n o i t i d n o c l a t n e m n o r i v n E Altitude of the installation location up to 3280 ft (1000 m) above sea level/over 3280 ft (1000 m) with reduced performance (1% per 328 ft (100 m)) /

above 6561 ft (2000 m) see chapter 8.2.2 Relative air humidity Vibration resistance

(DIN EN 60068-2-6) Shock resistance

(DIN EN 60068-2-27) EMC

(DIN-EN-61800-3) 96 %, condensation not permitted 50 m/s; 5200 Hz 3) 300 m/s C1 10 m/s 5200 Hz 3) 100 m/s Technical data for INVEOR M 230 V devices (subject to technical changes) 1 Recommended motor rating (4-pole asynchronous motor) is specified based on the 230 VAC supply voltage. 2 With 1LA7 asynchronous motor, motor-mounted 3 Combined vibration test, part 4, severity 2 in accordance with FN942017 4 For 40 m/h / 60 m/h cooling air flow Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 101 T e ch n i c al d at a 8.1.3 Specification of interfaces Designation Digital inputs 1 4 Function

Switching level low < 2 V / high > 18 V Imax (at 24 V) = 3 mA Rin = 8.6 kOhm Hardware approval for input

- Switching level low < 3 V / high > 18 V Analogue inputs 1, 2 Digital outputs 1, 2 Relays 1, 2 Analogue output 1

(current) Analogue output 1

(voltage) Power supply 24 V Power supply 10 V

Imax (at 24 V) = 8 mA In +/- 10 V or 0 20 mA In 2 10 V or 4 20 mA 10-bit resolution Tolerance +/- 2 %

Voltage input:

- Rin = 10 kOhm Current input:

- Working resistance = 500 Ohm

Short-circuit proof Imax = 20 mA 1 changeover contact (NO/NC) Maximum switching power *

at ohmic load (cos = 1): 5 A at ~ 230 V or = 30 V at inductive load (cos = 0.4 and L/R = 7 ms): 2 A at ~ 230 V or = 30 V Maximum reaction time: 7 ms 0.5 ms Electric life: 100 000 switching cycles

Short-circuit proof I out = 0.. 20 mA Working resistance = 500 Ohm Tolerance +/- 2 %

Short-circuit proof Uout = 0..10 V Imax = 10 mA Tolerance +/- 2 %

Auxiliary voltage U = 24 V DC SELV Short-circuit proof Imax = 100 mA external feeding of 24 V possible Auxiliary voltage U = 10 V DC Short-circuit proof Imax = 30 mA Tab. 19: Specification of interfaces

* in terms of the UL 508C standard, the maximum allowed is 2 A!

102 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN T e ch n i c al d at a 8.1.4 Power loss table

V

e g a t l o v l y p p u S

A

t n e r r u c t u p t u o d e t a R 400 1,7 400 2,3 400 3,1 400 4,0 400 5,6 400 7,5 400 9,5 INVEOR M Variant Size A 0,55 kW Size A 0,75 kW Size A 1,1 kW Size A 1,5 kW Size B 2,2 kW Size B 3,0 kW Size B 4,0 kW Baugre C 5,5 kW 400 Size C 7,5 kW Size D 11,0 kW Size D 15,0 kW Size D 18,5 kW Size D 22,0 kW 400 400 400 400 400 13, 0 17, 8 28, 0 34, 0 40, 0 48, 0

) 0 0 1

0 9

t n e m e r u s a e M 20 1,9 26 1,8 33 1,7 45 1,8 58 1,7 81 1,7 103 1,7

) 0 0 1

0 5

t n e m e r u s a e M 19 1,8 25 1,8 33 1,7 38 1,5 55 1,6 87 1,9 96 1,6

) 0 0 1

0 1

t n e m e r u s a e M

) 0 5

0 9

t n e m e r u s a e M

) 0 5

0 5

t n e m e r u s a e M

) 0 5

0 1

t n e m e r u s a e M Power loss absolute [W] 1) 2) Losses relative [%]1) 2) 3) 21 2 26 1,8 32 1,6 41 1,6 56 1,6 71 1,5 94 1,6 19 1,8 19 1,3 24 1,3 29 1,2 42 1,2 54 1,2 67 1,1 77 0,9 17 1,6 19 1,3 26 1,4 31 1,2 40 1,1 53 1,1 62 1 73 0,9 95 0,9 18 1,7 21 1,4 25 1,3 30 1,2 42 1,2 52 1,1 64 1,1 73 0,9 95 0,9

) 5 2

0 5

t n e m e r u s a e M 16 1,5 19 1,3 19 1 32 1,3 32 0,9 43 0,9 53 0,9 53 0,7 74 0,7

) 5 2

0 1

t n e m e r u s a e M 18 1,7 20 1,4 21 1,1 26 1 37 1 46 1 53 0,9 58 0,7 81 0,7 153 125 123 1,9 1,5 1,5 233 187 171 104 2,1 1,7 1,5 0,9 268 234 242 152 140 150 107 116 1,5 1,3 1,4 0,9 0,8 0,9 0,6 0,7 339 293 297 185 165 174 123 133 1,6 1,4 1,4 0,9 0,8 0,8 0,6 0,6 407 347 347 212 189 200 135 147 1,6 1,4 1,4 0,9 0,8 0,8 0,5 0,6 526 448 448 262 237 248 172 183 1,8 1,5 1,5 0,9 0,8 0,8 0,6 0,6

W

s e s s o l y b d n a t S s s a l c E I 5 IE2 5 IE2 5 IE2 5 IE2 5 IE2 5 IE2 5 IE2 5 IE2 5 IE2 13 IE2 13 IE2 13 IE2 13 IE2 1) Loss values at 4 kHz switching frequency 2) Loss values include a 10% surcharge according to the guideline 3) Relative losses based on the nominal apparent output power of the device Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 103 T e ch n i c al d at a 8.2 Derating of output power Drive controllers of the INVEOR series have two integrated PTC resistors as standard which monitor both the heat sink temperature and the inner temperature. As soon as a permissible IGBT temperature of 95C or a permissible inner temperature of 85C is exceeded, the drive controller shuts down. With the exception of the 22kW controller (size D 130%), all INVEOR type drive controllers are designed for an overload of 150% for 60sec (every 10 min). Reductions in the ability to handle overload and/or its duration should be taken into account in the following circumstances:

A switching frequency permanently set too high >8 kHz (load-dependent). A permanently increased heat sink temperature, caused by a blocked air flow or a thermal blockage

(dirty cooling ribs). Depending on the type of assembly, permanently excessive ambient temperature. The respective max. output values can be determined from the following characteristic curves. 8.2.1 Derating due to increased ambient temperature 110%

100%

90%

80%

70%

60%

50%

m

o t n r t e s r s r g u n c a g t u s p u A t u o

. x a

. x m a m

-30

-20

-10 0 10 20 30 40 50 60 70 transparent ambient temperature [ C]

Umgebungstemperatur [C]

Fig. 40: Derating for drive controller fitted on motor (all sizes) 110%

100%

90%

80%

70%

60%

50%

t n e r r u c

m o r t s s g n a g t s u u p A t u

. x o a m

. x a m

-30

-20

-10 0 10 20 30 40 50 60 ambient temperature [ C]

Umgebungstemperatur [C]

Fig. 41: Derating for drive controller fitted on wall (sizes A - C) Continues on next page 104 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN T e ch n i c al d at a Continuation

m t n o r e t r s r s u g c n a g s u A t u p t u o

. x

. x a m a m 110%

100%

90%

80%

70%

60%

50%

-30

-20

-10 0 10 20 30 40 50 60 70 Umgebungstemperatur [C]

ambient temperature [ C]

Fig. 42: Derating for wall-mounted drive controller (size D with fan option) 8.2.2 Derating due to installation altitude The following applies to all INVEOR drive controllers:

No reduction in performance is needed in S1 mode up to 1000m above sea level. A reduction in performance of 1% every 100 m is needed from 1000m 2000m. Overvoltage category 3 is observed!

Overvoltage category 2 should be observed from 6561ft 13123 ft (2000 m 4000 m) because of the lower air pressure!

In order to observe the overvoltage category:

use external overvoltage protection in the INVEOR's mains cable. Please contact the KOSTAL Service department. reduce the input voltage. The respective max. output values can be determined from the following characteristic curves. 110%

100%

90%

80%

70%

60%

50%

40%

m

o t n r t e s s r r g u n c a g t s u u p A t u

. o x a

. m x a m 0 500 1000 1500 2000 2500 3000 3500 4000 installation altitude [m]

Hhe ber NN [m]

Fig. 43: Derating of maximum output current as a result of installation altitude Continues on next page Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 105 T e ch n i c al d at a Continuation

g

n

u n e n g a a p t s l o s v g n t u a g p n n E

. x x a a m m i i

. 110%

100%

90%

80%

70%

60%

50%

40%

0 500 1000 1500 2000 2500 3000 3500 4000 Hhe ber NN [m]

installation altitude [m]

Fig. 44: Derating of maximum input voltage as a result of installation altitude 8.2.3 Derating due to switching frequency The following diagram shows the output current, depending on switching frequency. To limit the thermal losses in the drive controller, the output current must be reduced. Note: The switching frequency is not reduced automatically!

The max. output values can be determined from the following characteristic curve. INVEOR M BG. A D (0.37 kW 15 kW)

m t o n r e t s r s r u g n c a t g u s p u t A u o

. x

. a x m a m 120%

110%

100%

90%

80%

70%

60%

50%

40%

30%

20%

2 4 6 8 10 12 14 16 Taktfrequenz [kHz]

switching frequency [kHz]

Fig. 45: Derating of maximum output current as a result of switching frequency

( 0.37 kW 15 kW ) Continues on next page 106 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 18.5 kW derating current at 50 C UT T e ch n i c al d at a Continuation INVEOR M BG. D (18.5 kW)

t u p t u o t n e r r u c d e t a R 110%

100%

90%

80%

70%

60%

50%

40%

4 6 8 10 12 14 16 Switching frequency [ kHz]

Fig. 46: Derating of the maximum output current due to the clock frequency

( Variant 18.5 kW ) INVEOR M BG. D (22 kW) 22 kW derating current at 50 C UT

t u p t u o t n e r r u c d e t a R 110%

100%

90%

80%

70%

60%

50%

40%

4 6 8 10 12 14 16 Switching frequency [ kHz]

Fig. 47: Derating of the maximum output current due to the clock frequency

( Variant 22 kW ) Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 107 9. Optional accessories This chapter contains brief descriptions of the following optional accessories Adapter plates MMI handheld controller including connection cable RJ9 on M12 plug Brake resistors 9.1 Adapter plates 9.1.1 Motor adapter plates A standard motor adapter plate (with an integrated terminal board for size A up to C) is available for each INVEOR size. Download the 3D files (.stp) for INVEOR and adapter plates from www.kostal-industrie-elektrik.com/downloads INVEOR size Power [kW]

Designation Part no. A 0.55 to 1.5 ADP MA MOT 0000 A00 000 1 10108906 B 2.2 to 4.0 ADP MB MOT 0000 A00 000 1 10026184 C 5.5 to 7.5 ADP MC MOT 0000 A00 000 1 10025632 D 11.0 to 22.0 ADP MD MOT 0000 A00 000 1 10098202 The customer needs to drill the four holes for mounting the standard adapter plate on the motor. Below are technical drawings showing the possible locations of the holes for each of the respective sizes. NOTICE The following applies to size D INVEOR drive controllers:

An additional support is not necessarily needed in industrial use. In the event of more stringent vibration requirements, it may be necessary for an additional support to be provided on the B side of the motor. For help with project planning, please contact the KOSTAL Sales department. NOTICE The system integrator is responsible for whether the connection between the motor and adapter plate satisfies the mechanical requirements of the application. Because the motor does not form part of the scope of supply of the drive controller, the system integrator must ensure the following when assembling the drive controller on the motor. Actual dimensions of the attachment interface Blind hole depth, diameter and thread type of attachment points 108 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN Op t i on a l a c c e ss o r ie s NOTICE KOSTAL Industrie Elektrik GmbH assumes no liability for the connection between the motor and INVEOR!

Fig. 48: Hole pattern for size A standard adapter plate Fig. 49: Hole pattern for size B standard adapter plate Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 109 Op t i on a l a c c e ss o r ie s Fig. 50: Hole pattern for size C standard adapter plate Fig. 51: Hole pattern for size D standard adapter plate When using cylindrical head screws (cf. DIN 912 / DIN 6912) or flat head screws (cf. DIN EN ISO 7380), the hole pattern must be drilled on the INVEOR mounting frame in compliance with the applicable drawing. The drill-hole centres should be on the respective centre lines of the slots illustrated. If the mounting frame is to be attached to a connection box that has no square hole pattern, then the drawings diagonal centre lines are decisive. If the mounting holes are outside the positions indicated, countersunk screws must be used to avoid fouling the attachment of the INVEOR. If the existing flat seals are in a good condition, they should be reused. 110 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN Op t i on a l a c c e ss o r ie s 9.1.2 Motor adapter plates (specific) In addition to the standard motor adapter plates (with integrated terminal boards for sizes A to C), there are also specific versions available for various motor suppliers (on request). NOTICE The system integrator is responsible for whether the connection between the motor and adapter plate satisfies the mechanical requirements of the application. Because the motor does not form part of the scope of supply of the drive controller, the system integrator must ensure the following when assembling the drive controller on the motor. Actual dimensions of the attachment interface Blind hole depth, diameter and thread type of attachment points 9.1.3 Wall adapter plates (standard) A standard wall adapter plate (with an integrated terminal board for sizes A to C) is available for each INVEOR size. Download the 3D files for INVEOR and adapter plates from www.kostal-industrie-elektrik.com/downloads Four holes for mounting the adapter plate, as well as an EMC screw connection, are already featured. INVEOR size A B C D Power [kW]

0.55 to 1.5 2.2 to 4.0 5.5 to 7.5 11.0 to 22.0 Designation Art. no. ADP MA WDM 0000 A00 000 1 10023107 ADP MB WDM 0000 A00 000 1 10026185 ADP MC WDM 0000 A00 000 1 10025932 ADP MD WDM 0000 A00 000 1 10098170 Fig. 52: Hole pattern for size A standard wall adapter plate Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 111 Op t i on a l a c c e ss o r ie s Fig. 53: Hole pattern for size B standard wall adapter plate Fig. 54: Hole pattern for size C standard wall adapter plate Fig. 55: Hole pattern for size D standard wall adapter plate 112 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN Op t i on a l a c c e ss o r ie s 9.2 Foil keypad As an option, the devices of the INVEOR family are also available as a variant with an integrated foil keypad. This keypad can be used to operate the drive controller locally. Fig. 56: Standard foil keypad The following functionalities can be realised using the integrated foil keypad:

Target value specification: A target value (parameter 1.130) can be specified using the potentiometer integrated in the foil keypad (select internal potentiometer). Target value approval: The start and stop keys integrated in the foil keypad (select foil keypad) can be used to approve the drive software (parameter 1.131). Direction of rotation V1: The direction of rotation (parameter 1.150) can be changed using the key integrated in the foil keypad (select foil keypad, direction of rotation key). The direction of rotation can only be changed when the motor is running. Direction of rotation V2: The direction of rotation (parameter 1.150) can be changed using keys I and II integrated in the foil keypad (select foil keypad, key I clockwise/key II anti-clockwise via stop). The direction of rotation can only be changed when the motor is stationary. The integrated LEDs indicate the current direction of rotation. Direction of rotation V3: The direction of rotation (parameter 1.150) can be changed using keys I and II integrated in the foil keypad (select foil keypad, key I clockwise/key II anti-clockwise always). The direction of rotation can be changed when the motor is running and stationary. The integrated LEDs indicate the current direction of rotation. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 113 Op t i on a l a c c e ss o r ie s Acknowledgement function: An error can be acknowledged (parameter 1.180) using the reset key integrated in the foil keypad (select foil keypad). Motor potentiometer: A motor potentiometer (parameter 2.150) can be realised using the configurable keys I and II integrated in the foil keypad (MOP digit.inp.). This function can be used to increase or decrease the target value. The integrated LEDs indicate when the minimum/maximum target value is reached. To activate this function, the target value specification (parameter 1.130) must be set to motor potentiometer!

Fixed frequency: Two fixed frequencies (parameter 2.050) can be realised using the configurable keys I and II integrated in the foil keypad (MOP digit.inp.). This function can be used to increase or decrease the target value. The integrated LEDs indicate the target value currently selected. The LEDs integrated in the foil keypad provide a general indication of the drive controllers. Power LED:

Lights up as soon as there is a voltage supply. On LED:

Fault LED:

Lights up during operation. Lights up when there is an error. Flashes as soon as an error can be acknowledged. NOTICE To set parameters for these functions, you need PC software version 01.17 or higher. 114 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN Op t i on a l a c c e ss o r ie s 9.3 MMI handheld controller including a 3 m RJ9 connection cable with M12 plug NOTICE The MMI handheld controller (part. no. 10004768) may only ever be used with an INVEOR!

The MMI handheld controller is connected to the integrated INVEOR M12 interface. This operating unit allows the user to write (program) and/or to visualise all the parameters of the INVEOR. Up to 8 complete data sets can be stored in an MMI and copied to other INVEORs. Complete commissioning is possible as an alternative to the free INVERTERpc software. External signals are not needed. 9.4 PC communication cable USB on M12/RS485 plug (converter integrated) As an alternative to the MMI handheld controller, an INVEOR can also be put into operation using the PC communication cable (art no. 10023950) and the INVERTERpc software. The INVERTERpc software is available free of charge from the KOSTAL homepage at www.kostal-industrie-elektrik.com/downloads/downloadmanager#Antriebstechnik 9.5 Bluetooth stick M12 You can start up your INVEOR using the Bluetooth stick

(art. no.: 10447294) and a mobile end device. To establish communication, you can download our free KOSTAL INVERTERapp onto your mobile end device from the Google Play Store (ANDROID) or App Store (Apple IOS). NOTE If using the Bluetooth stick, the password is fixed as 000000. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 115 10. Approvals, standards and guidelines This chapter contains information about electromagnetic compatibility (EMC), and applicable guidelines, norms and standards. For binding information about the relevant drive controller approvals, please refer to the relevant type plate!

10.1 EMC limit classes NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Please note that the EMC limit value classes specified below are only achieved if the standard switching frequency, as set at the factory, is adhered to. Depending on the installation material used and/or extreme ambient conditions, it might be necessary to use additional sheath wave filters (ferrite rings). In the event of wall mounting, the following cable lengths must not be exceeded INVEOR size Cable type EMC class (DIN-EN-61800-3) Max. length Shielded motor cable Unshielded motor cable Shielded motor cable Unshielded motor cable Shielded motor cable Unshielded motor cable Shielded motor cable Unshielded motor cable Shielded motor cable Unshielded motor cable A 1 AC

(0.37 kW - 1.5 kW) A 3 AC

(0.55 kW - 1.5 kW) B

(4 kW - 5.5 kW) C

(5.5 kW - 7.5 kW) D

(11 kW - 22 kW) NOTICE C1 C2

C2 C3

C2 C3

C2 C3

C2 C3

9 ft (3 m) 16 ft (5 m) 16 ft (5 m) 9 ft (3 m) 16 ft (5 m) 16 ft (5 m) 9 ft (3 m) 16 ft (5 m) 16 ft (5 m) 9 ft (3 m) 65 ft (20 m) 328 ft (100 m) 9 ft (3 m) 65 ft (20 m) 328 ft (100 m) In a residential environment, this product can cause high-frequency disturbances that may require interference suppression measures. Wiring suitable for EMC also requires that EMC screw connections be used on both sides (drive controller and motor). If unshielded cables are used, certain EMC requirements may not be met in all circumstances, and additional EMC measures will therefore be required. NOTICE The cable for connecting the PTC must not exceed 16 ft (5 m), otherwise the factory-fitted bridge must remain in use. For monitoring of the motor temperature, we would then recommend:

the integrated I2t function. the use of an external PTC evaluation unit that can be evaluated via the INVEOR. 116 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN A pp r ov a l s, st an da r ds an d g u i de l in es 10.2 Classification acc. to IEC/EN 61800-3 The generic standard defines test procedures and severity levels for every environment in the drive controller category;

these have to be complied with. Definition of environment First environment (residential, commercial and industrial area):

residential area, e.g. houses, apartments etc. All areas that are directly supplied by a public low-voltage connection, such as:

retail area, e.g. shops, supermarkets public institutions, e.g. theatres, stations outside areas, e.g. petrol stations and parking areas light industry, e.g. workshops, laboratories, small businesses Second environment (industry):

Industrial environments with their own supply network that is separated from the public low-voltage supply by a transformer. 10.3 Harmonics currents and grid impedance for devices > 16 A and 75 A Extract from EN 61000-3-12, applies to devices with a rated current > 16 A and 75 A, which are intended for connection to public low-voltage grids. This device complies with IEC 61000-3-12 provided that the short-circuit power SSC at the point where the customer's system connects with the public grid is greater than or equal to RSCE x Sequ. If found to be necessary after contacting the distributor grid operator, the installer or operator of the device is responsible for ensuring that the device is only connected at a point with a short-circuit power SSC greater than or equal to RSCE x Sequ. RSC Grid's short-circuit power at point where customer's system connects with the public grid. Sequ Rated apparent power for three-phase devices: Sequ = 3 x UI x Iequ

(UI = external wire voltage, see technical data supply voltage)

(Iequ = rated current of device, see technical data line current) RSCE Short-circuit power relation For these devices: RSCE 350 10.4 Standards and guidelines The following specifically apply:

Directive 2014/53/EU - Radio Equipment Directive

(OJ L 153 from 22.05.2014, p. 62) *

Directive 2011/65/EU - RoHS Directive

(OJ L 174 from 01.07.2011, p. 88)

* The basic requirements of the Low Voltage Directive and EMC Directive are also met here. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 117 A pp r ov a l s, st an da r ds an d g u i de l in es 10.5 UL approval 10.5.1 UL Specification (English version) Ma x i m u m A m bi e n t T e mp e r at u r e :

Electronic Adapter Ambient Suffix INV M A IV02 PW02 ADP MA WDM 113 F (45 C) INV M A IV02 PW03 ADP MA WDM 113 F (45 C) INV M A IV02 PW04 ADP MA WDM 113 F (45 C) INV M A IV02 PW05 ADP MA WDM 104 F (40 C) INV M A IV02 PW90 ADP MA WDM

INV M A IV01 PW03 ADP MA WDM 104 F (40 C) INV M A IV01 PW04 ADP MA WDM 104 F (40 C) INV M A IV01 PW05 ADP MA WDM 104 F (40 C) INV M A IV01 PW06 ADP MA WDM 104 F (40 C) INV M B IV01 PW07 ADP MB WDM 113 F (45 C) INV M B IV01 PW08 ADP MB WDM 113 F (45 C) INV M B IV01 PW09 ADP MB WDM 95 F (35 C) INV M C IV01 PW10 ADP MC WDM 104 F (40 C) INV M C IV01 PW11 ADP MC WDM 95 F (35 C) INV M C IV01 PW96 ADP MC WDM 95 F (35 C) INV M C IV01 PW97 ADP MC WDM 68 F (20 C)

GH01, GH02, GH07, GH93, GH95, GH4x GH01, GH02, GH07, GH93, GH95, GH4x GH01, GH02, GH07, GH93, GH95, GH4x GH01, GH02, GH07, GH93, GH95, GH4x INV M C IV01 PW10 ADP MC WDM 131F (55 C) GH04, GH96, GH5x INV M C IV01 PW11 ADP MC WDM 122 F (50 C) GH04, GH96, GH5x INV M C IV01 PW96 ADP MC WDM 122 F (50 C) GH04, GH96, GH5x INV M C IV01 PW10 ADP MC WDM 122 F (50 C) GH05, GH97, GH6x INV M C IV01 PW11 ADP MC WDM 113 F (45 C) GH05, GH97, GH6x INV M C IV01 PW96 ADP MC WDM 113 F (45 C) GH05, GH97, GH6x INV M D IV01 PW12 ADP MD WDM 131F (55 C) INV M D IV01 PW13 ADP MD WDM 122 F (50 C) INV M D IV01 PW14 ADP MD WDM 104 F (40 C) INV M D IV01 PW15 ADP MD WDM 95 F (35 C)

* depends on external cooling Required Markings Enclosure intended for use with field-installed conduit hubs, fittings or closure plates UL approved in accordance to UL514B and CSA certified in accordance to C22.2 No. 18, environmental Type 1 or higher. Internal Overload Protection Operates within 60 seconds when reaching 150 % of the Motor Full Load Current. 118 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN A pp r ov a l s, st an da r ds an d g u i de l in es Short circuit current rating (SCCR) Suitable for use on a circuit capable of delivering not more than 200 kA rms symmetrical amperes, 230 Volts for INV Mx IV02 or 480 Volts for INV Mx IV01, maximum when protected by fuses. Warning Use fuses rated 600 V/50 A for INV MA IV02 only. Warning Use fuses rated 600 V/10 A for INV MA IV01 only. Warning Use fuses rated 600 V/30 A for INV MB IV01 only. Warning Use fuses rated 600 V/30 A for INV MC IV01 only. Warning Use fuses rated 600 V/70 A for INV MD IV01 only. CAUTION: Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the Manufacturer Instructions, National Electrical Code and any additional local codes. All wiring terminals marked to indicate proper connections for the power supply, load and control circuitry. The tightening, torque to connect the motor terminals, is 26.55 lB/in (size A to C) and 5.31 lb/in to connect the PTC (in all sizes). Instruction for operator and servicing instructions on how to mount and connect the products using the intended motor connection adapter, please see chapter 3.3 and 9.1 in the operating manual. CAUTION: Use 167 F (75 C) copper wires only. Drives do not provide over temperature sensing. CAUTION: For Mx IV01 used in Canada: TRANSIENT SURGE SUPPRESSION SHALL BE INSTALLED ON THE LINE SIDE OF THIS EQUIPMENT AND SHALL BE RATED 277 V (PHASE TO GROUND), 480 V (PHASE TO PHASE), SUITABLE FOR OVERVOLTAGE CATEGORY III, AND SHALL PROVIDE PROTECTION FOR A RATED IMPULSE WITHSTAND VOLTAGE PEAK OF 2.5 kV The Type of branch circuit protection devices used for BREAKDOWN OF COMPONENT TEST is Nonrenewable Cartridge Fuse, Class _RK5. As RK5 is the worst Case Type, any other Type can be used. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 119 A pp r ov a l s, st an da r ds an d g u i de l in es 10.5.2 Homologation CL (Version en franaise) Temprature ambiante maximale:

lectronic Adaptateur Ambiante Suffixe INV M A IV02 PW02 ADP MA WDM 113 F (45 C) INV M A IV02 PW03 ADP MA WDM 113 F (45 C) INV M A IV02 PW04 ADP MA WDM 113 F (45 C) INV M A IV02 PW05 ADP MA WDM 104 F (40 C) INV M A IV02 PW90 ADP MA WDM

INV M A IV01 PW03 ADP MA WDM 104 F (40 C) INV M A IV01 PW04 ADP MA WDM 104 F (40 C) INV M A IV01 PW05 ADP MA WDM 104 F (40 C) INV M A IV01 PW06 ADP MA WDM 104 F (40 C) INV M B IV01 PW07 ADP MB WDM 113 F (45 C) INV M B IV01 PW08 ADP MB WDM 104 F (40 C) INV M B IV01 PW09 ADP MB WDM 95 F (35 C) INV M C IV01 PW10 ADP MC WDM 104 F (40 C) INV M C IV01 PW11 ADP MC WDM INV M C IV01 PW96 ADP MC WDM 95 F (35 C) 95 F (35 C) INV M C IV01 PW97 ADP MC WDM 68 F (20 C)

GH01, GH02, GH07, GH93, GH95, GH4x GH01, GH02, GH07, GH93, GH95, GH4x GH01, GH02, GH07, GH93, GH95, GH4x GH01, GH02, GH07, GH93, GH95, GH4x INV M C IV01 PW10 ADP MC WDM 131F (55 C) GH04, GH96, GH5x INV M C IV01 PW11 ADP MC WDM 122 F (50 C) GH04, GH96, GH5x INV M C IV01 PW96 ADP MC WDM 122 F (50 C) GH04, GH96, GH5x INV M C IV01 PW10 ADP MC WDM 122 F (50 C) GH05, GH97, GH6x INV M C IV01 PW11 ADP MC WDM 113 F (45 C) GH05, GH97, GH6x INV M C IV01 PW96 ADP MC WDM 113 F (45 C) GH05, GH97, GH6x INV M D IV01 PW12 ADP MD WDM 131F (55 C) INV M D IV01 PW13 ADP MD WDM 122 F (50 C) INV M D IV01 PW14 ADP MD WDM 104 F (40 C) INV M D IV01 PW15 ADP MD WDM 95 F (35 C)

* dpend du refroidissement externe Mentions requises Botier prvu pour une utilisation avec entres de conduit filetes installes sur le terrain, raccords ou plaques d'obturation approuves UL conformment UL514B et certifies CSA conformment C22.2 No. 18, tiquetage environnemental de type 1 ou plus. 120 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN A pp r ov a l s, st an da r ds an d g u i de l in es La protection interne contre les surcharges se met en marche en l'espace de 60 secondes une fois 150 % du courant nominal du moteur atteints Short circuit current rating (SCCR) Convient pour une utilisation sur un circuit capable de livrer pas plus de 200 kA ampres symtriques rms, 230 volts pour INV Mx IV02 ou 480 volts pour INV Mx IV01 maximum en cas de protection par fusibles. Avertissement Utiliser des fusibles d'une valeur nominale de 600 V/50 A pour INV MA IV02 uniquement. Avertissement Utiliser des fusibles d'une valeur nominale de 600 V/10 A pour INV MA IV01 uniquement. Avertissement Utiliser des fusibles d'une valeur nominale de 600 V/30 A pour INV MB IV01 uniquement. Avertissement Utiliser des fusibles d'une valeur nominale de 600 V/30 A pour INV MC IV01 uniquement. Avertissement Utiliser des fusibles d'une valeur nominale de 600 V/70 A pour INV MD IV01 uniquement. La protection intgre contre les courts-circuits semi-conducteur n'assure pas la protection du circuit de drivation. Le circuit de drivation doit tre protg conformment aux instructions du fabricant, au code national d'lectricit et tout autre code local additionnel. Toutes les bornes de cblage avec repres pour les connexions correctes pour l'alimentation lectrique, la charge et les circuits de commande. Le couple de serrage pour la connexion des bornes du moteur est de 26,55 lb/in (taille A C) et de 5,31 lb/in pour la connexion CTP (toutes les tailles). Pour les instructions destines l'oprateur et les instructions de service relatives au montage et la connexion des produits l'aide de l'adaptateur de connexion du moteur prvu cet effet, voir les chapitres 3.3 et 9.1 contenus dans le Manuel d'utilisation. Utiliser uniquement des cbles en cuivre 167 F (75 C). Les entranements ne permettent pas la dtection de surtemprature. Concernant le Mx IV01 utilis au Canada : LA SUPPRESSION DE TENSION TRANSITOIRE DOIT TRE INSTALLE CT LIGNE DE CET QUIPEMENT ET AVOIR UNE VALEUR NOMINALE DE 277 V (PHASE-TERRE), 480 V (PHASE-PHASE), EN COMPATIBILIT AVEC LA CATGORIE DE SURTENSION III, ET DOIT OFFRIR UNE PROTECTION CONTRE UN PIC DE TENSION ASSIGNE DE TENUE AUX CHOCS DE 2,5 kV Le fusible cartouche usage unique de classe RK5 est le type de dispositifs de protection des circuits de drivation utilis pour lESSAI DE PANNE DES COMPOSANTS. RK5 tant le type employ dans les scnarios catastrophes, nimporte quel autre type peut tre utilis. Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 121 A pp r ov a l s, st an da r ds an d g u i de l in es 11. Quickstart guide 11.1 Quickstart guide Plug the drive controller and fasten it on the motor Open the INVEOR housing cocer Connect L1, L2, L3, PE to the clamps 1 4 on X1 Switch on the line connector communication PC Installation INVEORpc HMI Option: MMI (RJ11/M12) art.- no. 10004768 Option: cable (USB/M12) Art.- no. 10023950 Motor name plate asynchronous motor Motor voltage 33.110 Motor current 33.031 Motor power 33.032 Motor cos 33.111 Motor speed 33.034 Motor frequency 33.035 Enable hardware:

+24V to En.HW clamp 10 on X5 Autotune Enable software 1.131 Start protect 1.132 disable

+24V to Dig In1 clamp 6 on X5 Reference 1.130 Internal External Preset reference Analogue input A.In 1/2 clamps 17/19 on X5 Motor parameter are calculated Internal potentiometer Fig. 57: Block diagram for quick start ASM Fieldbus 122 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN Qu i ck st a rt g u i d e 11.2 Quickstart guide for synchronous motors Plug the drive controller and fasten it on the motor Open the INVEOR housing cocer Connect L1, L2, L3, PE to the clamps 1 4 on X1 Switch on the line connector communication PC Installation INVEORpc HMI Option: MMI (RJ11/M12) art.- no. 10004768 Option: cable (USB/M12) Art.- no. 10023950 Motor type 33.001 2: Synchronous motor Control type 34.010 set to 200 Enable software Motor current 33.031 Motor power 33.032 Motor speed 33.034 Motor frequency 33.035 Enable hardware:

+24V to En.HW clamp 10 on X5 Autotune Motor parameter are calculated n controller 34.090 / 34.091 1.131 Start protect 1.132 disable

+24V to Dig In1 clamp 6 on X5 Reference 1.130 Internal External Preset reference Analogue input A.In 1/2 clamps 17/19 on X5 Internal potentiometer Fieldbus Fig. 58: Block diagram for quick start Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 123 12. Index A Acknowledgement function .....................................................................................................................................................................64 Additional function ..................................................................................................................................................................................79 Ambient conditions ..................................................................................................................................................................................17 Ambient temperature ..............................................................................................................................................................................99 Analogue input ................................................................................................................................................................................... 34, 69 Analogue output ................................................................................................................................................................................ 34, 72 Application parameters............................................................................................................................................................................60 Automatic acknowledgement function ....................................................................................................................................................64 B Block diagram...........................................................................................................................................................................................53 Blocking detection ...................................................................................................................................................................................78 Bluetooth ............................................................................................................................................................................. 52, 83, 84, 109 Brake chopper ..........................................................................................................................................................................................32 Brake resistor ...........................................................................................................................................................................................32 C Cable screw connections .................................................................................................................................................................... 17, 33 Cable shoes ........................................................................................................................................................................................ 20, 42 Catch time ................................................................................................................................................................................................88 CE marking .................................................................................................................................................................................................8 Commissioning ................................................................................................................................................................................. 50, 116 Commissioning steps ...............................................................................................................................................................................54 Communication ........................................................................................................................................................................................51 Connection diagram .................................................................................................................................................................................38 Control connections .................................................................................................................................................................................33 Control connections of the basic application board ................................................................................................................................37 Control method ........................................................................................................................................................................................87 Control terminals (sizes A D) .................................................................................................................................................................21 Controller data .........................................................................................................................................................................................87 Convection ...............................................................................................................................................................................................39 D Derating ...................................................................................................................................................................................................99 Digital input .................................................................................................................................................................................. 35, 37, 72 Digital output ............................................................................................................................................................................... 36, 37, 73 E Electrical connection ................................................................................................................................................................................29 EMC limit classes ....................................................................................................................................................................................110 EMC standard .........................................................................................................................................................................................110 Enable software .......................................................................................................................................................................................62 Energy-saving function .............................................................................................................................................................................57 Error detection ................................................................................................................................................................................... 91, 94 Ethernet Feldbus ......................................................................................................................................................................................81 Excess temperature ........................................................................................................................................................................... 93, 94 External fault ............................................................................................................................................................................................77 124 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In d e x F Factory setting ......................................................................................................................................................................................... 59 Fan ........................................................................................................................................................................................................... 17 FI protection switch ................................................................................................................................................................................. 10 Field weakening ....................................................................................................................................................................................... 90 Fieldbus ................................................................................................................................................................................................... 81 Fieldbus address ...................................................................................................................................................................................... 82 Fixed frequency ....................................................................................................................................................................................... 58 Flying restart ............................................................................................................................................................................................ 88 Foil keypad ............................................................................................................................................................................................ 107 Frequency ................................................................................................................................................................................................ 34 Frequency setting mode .......................................................................................................................................................................... 56 G Gearbox factor ......................................................................................................................................................................................... 78 General technical data for 230 V devices ................................................................................................................................................ 97 General technical data for 400V devices ................................................................................................................................................. 96 Grid connection ....................................................................................................................................................................................... 29 I I2t limit .................................................................................................................................................................................................... 87 Information about commissioning .......................................................................................................................................................... 10 Installation ................................................................................................................................................................................. 18, 39, 105 Installation altitude ......................................................................................................................................................................... 17, 100 Instructions concerning operation .......................................................................................................................................................... 10 L Label on the drive controller ..................................................................................................................................................................... 7 Leakage inductance ................................................................................................................................................................................. 86 LED flash codes ........................................................................................................................................................................................ 91 Legal notice ............................................................................................................................................................................................... 2 Long-term storage ................................................................................................................................................................................... 10 M Mains activations ..................................................................................................................................................................................... 11 Maximum frequency ............................................................................................................................................................................... 60 Mechanical installation of size D ....................................................................................................................................................... 27, 43 Mechanical installation of sizes A - C ................................................................................................................................................. 24, 40 Minimum frequency ................................................................................................................................................................................ 60 MMI ................................................................................................................................................................................................. 51, 109 MMI Parameters...................................................................................................................................................................................... 80 Model description ................................................................................................................................................................................... 13 Motor ...................................................................................................................................................................................................... 15 Motor adapter plates ............................................................................................................................................................................ 102 Motor cos phi .......................................................................................................................................................................................... 86 Motor current .......................................................................................................................................................................................... 85 Motor current limit .................................................................................................................................................................................. 78 Motor frequency ..................................................................................................................................................................................... 85 Motor phase monitoring ......................................................................................................................................................................... 85 Motor potentiometer .............................................................................................................................................................................. 65 Motor rating ............................................................................................................................................................................................ 85 Motor speed ............................................................................................................................................................................................ 85 Motor voltage .................................................................................................................................................................................... 84, 86 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 125 In d e x O Operating mode .......................................................................................................................................................................................61 Optional accessories ..............................................................................................................................................................................102 Overcurrent ..............................................................................................................................................................................................93 Overheating .............................................................................................................................................................................................93 Overload ............................................................................................................................................................................................ 92, 93 Overvoltage ........................................................................................................................................................................................ 92, 93 P Parameter ................................................................................................................................................................................................55 Parameter set ..........................................................................................................................................................................................92 Parameter set change ..............................................................................................................................................................................80 Parameterisation ................................................................................................................................................................................. 5, 54 PC cable ..................................................................................................................................................................................................109 Performance parameters .........................................................................................................................................................................84 PID inverted ....................................................................................................................................................................................... 56, 67 PID process control ..................................................................................................................................................................................56 PID process controller ..............................................................................................................................................................................66 Power connection for size D ....................................................................................................................................................................31 Power connection for sizes A - C ..............................................................................................................................................................29 Power connections (size D) ......................................................................................................................................................................23 Power connections (sizes A C) ...............................................................................................................................................................22 Q Quadratic characteristic curve .................................................................................................................................................................89 Quickstart guide .....................................................................................................................................................................................116 R Ramp .................................................................................................................................................................................................. 60, 61 Relay .................................................................................................................................................................................................. 36, 74 Repairs .....................................................................................................................................................................................................12 Rotation direction ....................................................................................................................................................................................63 S Safety instructions .....................................................................................................................................................................................8 Set bus timeout .......................................................................................................................................................................................83 Set field bus baud rate .............................................................................................................................................................................82 Short circuit current rating (SCCR) ................................................................................................................................................. 113, 115 Slip ...........................................................................................................................................................................................................89 Speed .......................................................................................................................................................................................................85 Speed controller .......................................................................................................................................................................................88 Standards ...............................................................................................................................................................................................111 Star connection variant ............................................................................................................................................................................20 Start-up procedure SM ............................................................................................................................................................................90 Start-up protection ..................................................................................................................................................................................63 Stator inductance ............................................................................................................................................................................... 84, 86 Stator resistance ................................................................................................................................................................................ 85, 86 Switching frequency ......................................................................................................................................................................... 87, 101 Synchronous motor controller data .........................................................................................................................................................90 System error.............................................................................................................................................................................................92 126 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN In d e x T Target value source ................................................................................................................................................................................. 62 Technical data.......................................................................................................................................................................................... 96 Transport & storage................................................................................................................................................................................... 9 Triangle connection variant ..................................................................................................................................................................... 19 U UL .......................................................................................................................................................................................................... 112 Undervoltage ..................................................................................................................................................................................... 92, 93 W Wall adapter plates ............................................................................................................................................................................... 105 Wiring instructions .................................................................................................................................................................................. 21 Operating manual for INVEOR M | DOC02745924-0000 | 2021-08 | V2.30 EN 127 KOSTAL Industrie Elektrik GmbH Lange Eck 11 58099 Hagen Germany www.kostal-industrie-elektrik.com Service hotline: +49 (0)2331 80 40-848 Telephone: +49 (0)2331 80 40-800 Fax: +49 (0)2331 80 40-602

 

 

 

 

 

 

 

 

 

 

 

 

 

 

as er a Input: VV ot iN Output: \ 7 I FCC ID ee am SXAINVFOR-M-BG-A he \ CE-LOGO Support ri ma Fer a rar Tt~_ Zulassungs- Logo S-No.: \ ot CERTIFICATION-LOGO oo *}SEE MANUAL ar L" 5 Ga Drive Data jr P=

INV MPM X VSver [Voc PWhox LPaox AP ioc G ] Piwer Canversien Eqiibuent Control Nummer CONTROL NUMBER Service Update Nummer IP Klasse SERVICE UPDATE NUMBER IP CLASS UL Gerateklassifizierung E-File Nummer UL-TYPE E-FILE NUMBER Herstellungsjahr PRODUCTION YEAR Software -Bezeichnung SOFTWARE -DESCRIPTION MAC-Adresse MAG-1D Effizienzklasse IE2" (Umrichter-Effizienz) und relative Verluste des Umrichters im Betriebspunkt 90; 100 EFFIGIENCY CLASS "IE2" (INVERTER EFFICIENCY) AND RATED EFFICIENCY OF INVERTER AT OPERATING POINT 90; 100

 

 

Lange Eck 11, D-58099 Hagen usTeo S-No 90280UL20001 X INV MA 1V01 PW04 LPO1 AP16 GHO1 DK01 Coot E30

 

 

 

 

 

 

CONFIDENTIALITY REQUEST for Certification Service in USA Federal Communication Commission Equipment Authorization Division, Application Processing Branch 7435 Oakland Mills Road Columbia, MD 21048 2023-01-06 TO WHOM IT MAY CONCERN Pursuant to Paragraphs 0.457 and 0.459 of the Commissions Rules (47 C.F.R.) and Section 552(b) (4) of the Freedom of Information Act, we requests confidentiality for the following products:

FCC ID SX4INVEOR-M-BG-A Model name INVEOR M BG A For the product stated above, we request that the following information be held confidential;

Exhibits Long-Term Confidentiality Short-Term Confidentiality External Photos Internal Photos Block Diagram Schematics Test Setup Photos Users Manual Parts List Tune Up Operational Descriptions Short-Term Confidentiality Days 180 180 180 180 180 The long-term confidentiality exhibits contain our trade secrets and proprietary information that could be of benefit to our competitors. For this reason the marked documents for Long-Term Confidentiality, are not allowed to be published at all. The short-term confidentiality on the basis of ensuring that business sensitive information remains confidential until the actual marketing of our new device. If you have any questions, please feel free to contact me at the address shown below. Sincerely,

(Signed) C.Alt Name / Title:

Company: Kostal Industrie Elektrik Address: 58099 Hagen, Lange Eck 11 Phone: 02331 8040631 Fax:

E-Mail: c.alt@kostal.com

 

 

Data sheet INVEOR M INVEOR "Smart connections." on five levels 1 The INVEOR IP65 protection class Integrated soft PLC Pre-fitted cable glands Fan-free design up to 7.5 kW Robust and vibration-resistant housing concept STO functional safety 2 Communication 3 Operation and observation Potentiometer M12 RS485 service interface Integrated foil keypad MMI handheld controller MMI cover option Touch operating terminal PC software: KOSTAL INVERTERpc www.kostal-industrie-elektrik.com/

KOSTAL INVERTERpc App: KOSTAL INVERTERapp 4 Motor adaptations Robust and vibration-resistant adapter concept Motor adapter concept compatible with all commercially available motors 5 Control process IE1, IE2, IE3, IE4: for asynchronous motors and synchronous motors Overview of INVEOR M sizes A B C D EN 61800-9-2 ENERGY-EFFICIENT VARIABLE FREQUENCY DRIVES IE4 SUPPORT SYNCHRONOUS MOTORS a t a d l a c i r t c e E l s n o i t c n u F a t a d l i a c n a h c e M s n o i t i d n o c l a t n e m n o r i v n E 230 V devices, technical data for INVEOR M Size Recommended motor rating1) [kW]

0.25 0.37 0.55 0.75 0.37 0.55 Supply voltage Grid frequency Network configurations Line current [A]

Rated current output eff. [IN at 8 kHz]

Min. brake resistance []

Overload for 60 sec. Switching frequency Output frequency Mains cycles of operation / restart DIN EN 61800-5 touch current Protective function Software functions Soft PLC Housing A 0.75 TN / TT 6.9 3.9 50 1.1 1.5 9.2 5.2 13.2 7 125 %

1 x 100 VAC -15 %...230 VAC +10 %

140 VDC -15 %...320 VDC +10 % 4) 50/60 Hz 6%

TN / TT / IT (option) 4.5 1.4 4.5 2.2 5.8 2.7 7.3 3.3 4.5 2.3 5.6 3.2

150 %

4 kHz, 8 kHz, 16 kHz, (factory setting 8 kHz) 0 Hz 400 Hz Every 2 min.

< 10 mA2) Overvoltage and undervoltage, I2t restriction, short-circuit, ground leak, motor and variable frequency drive temperature, stall prevention, blocking detection, PID dry run protection Process control (PID controller), fixed frequencies, data record changeover, flying restart, motor current limit IEC61131-3, FBD, ST, AWL Plastic adapter plate /

aluminium die-cast casing Two-part aluminium die-cast casing Dimensions [L x W x H] mm 187 x 126 x 70 187 x 126 x 80 Weight including adapter plate 1.5 kg 233 x 153 x 120 3.9 kg Protection class [IPxy]

Cooling Ambient temperature Storage temperature Altitude of the installation location Relative air humidity Vibration resistance (DIN EN 60068-2-6) Shock resistance (DIN EN 60068-2-27) EMC (DIN-EN-61800-3) Certificates and conformity IP 65 Passive cooling

-10 C (non-condensing) to +40 C (50 C with derating) 25 C+85 C Up to 1000 m above sea level / over 1000 m with reduced performance (1 % per 100 m) /

above 2000 m see operating manual 96 %, condensation not permitted. 50 m/s2, 60160 Hz 3) 300 m/s, 11ms, 3 layers C2 C1 Active internal cooling up to 35 C/

40C 5) 10 m/s;

5200 Hz3) 100 m/s Size A Application circuit board model Standard Basic 0.37-1.1 kW Standard 0.37-1.1 kW Basic 1.5 kW I/O interfaces Potentiometer on device s e c a f r e t n I Foil keypad MMI option Internal power supply External feed-in 24 VDC Fieldbus integrated Fieldbus option 2 DI / 1 DO / 1 AI / - AO /

1 relay 2 DI / 1 DO / 1 AI / - AO /

- relay 4 DI / 2 DO / 2 AI / 1 AO /

2 relays 2 DI / 1 DO / 1 AI / - AO relay Option Option Option Option Option Option 24 VDC, 100 mA / 10 VDC, 30 mA / short-circuit proof Accessories Option

Option

24 VDC, 100 mA /

short-circuit proof

24 VDC +/-15 %

Modbus RTU CANopen / PROFIBUS /

PROFINET / EtherCAT /

Sercos III

CANopen Technical data for 230 V devices INVEOR M (subject to technical changes) 1) Recommended motor rating (4-pole asynchr. motor) is given based on the 230 VAC supply voltage. 2) With 1LA7 asynchronous motor, motor-mounted 3) Installation- and application-related resonant frequencies can damage the devices. 4) In compliance with the overvoltage category 5) For 40 m/h / 60 m/h cooling air flow 400 V devices, technical data for INVEOR M Sizes A Recommended motor rating1) [kW]

0.55 0.75 1.1 1.5 2.2 B 3.0 C D 4.0 5.5 7.5 11.0 15.0 18.5 22.0 Supply voltage Grid frequency Network configurations Line current [A]

Rated current output eff. [IN at 8 kHz]

Min. brake resistance []

Overload for 60 sec. in %

Switching frequency Output frequency 3 x 200 VAC -10 %...480 VAC +10 % | 280 VDC -10 %...680 VDC +10 % 4) 50/60 Hz 6 %

1.4 1.7 1.9 2.3 2.6 3.1 3.3 4.0 4.6 5.6 100 TN / TT 7.9 9.5 6.2 7.5 50 150 4 kHz, 8 kHz, 16 kHz, (factory setting 8 kHz) 0 Hz 400 Hz 10.8 14.8 23.2 28.2 33.2 39.8 13.0 17.8 28.0 34.0 40.0 48.0 50 30 130 4 kHz - 16 kHz

(factory setting 4 kHz) Nominal output apparent power [kVA]

1.06 1.43 1.93 2.49 3.49 4.68 5.92 8.11 11.1 17.46 21.2 24.94 29.93 Mains cycles of operation / restart DIN EN 61800-5 touch current Unlimited 5) 2 min.

< 3.5 mA2) Protective function Software functions Soft PLC Housing Overvoltage and undervoltage, I2t restriction, short-circuit, ground leak, motor and variable frequency drive temperature, stall prevention, blocking detection, PID dry run protection Process control (PID controller), fixed frequencies, data record changeover, flying restart, motor current limit IEC61131-3, FBD, ST, AWL Two-part aluminium die-cast casing Dimensions [L x W x H] mm 233 x 153 x 120 270 x 189 x 140 Weight including adapter plate 3.9 kg 5.0 kg 307 x 223 x 181 8.7 kg Protection class Cooling Ambient temperature Storage temperature Altitude of the installation location Relative air humidity Vibration resistance (DIN EN 60068-2-6) standard variant Vibration resistance (DIN EN 60068-2-6) HD variant Shock resistance (DIN EN 60068-2-27) standard variant & HD variant EMC (DIN-EN-61800-3) Energy efficiency class (EN 61800-9-2) Certificates and conformity 414 x 294 x 232 21.0 kg IP 55 Active cooling IP 65 Passive cooling

- 40 C (non condensing) to + 50 C (without derating)

- 40 up to + 50 C

(8kHz)

- 40 up to + 50 C

(4kHz)

- 40 C+ 85 C Up to 1000 m above sea level / over 1000 m with reduced performance (1 % per 100 m) /

above 2000 m see operating manual 96 %, condensation not permitted. 50 m/s2; 60160 Hz3) 30 m/s2 | 60160 Hz 3)

50 m/s2 | 60160Hz 3); Noise: 10-1000 Hz 3) 300 m/s, 11ms, 3 layers C2 IE2 a t a d l a c i r t c e E l s n o i t c n u F a t a d l i a c n a h c e M s n o i t i d n o c l a t n e m n o r i v n E Size Application circuit board model I/O interfaces Potentiometer on device s e c a f r e t n I Foil keypad MMI option Internal power supply External feed-in 24 VDC Fieldbus integrated Fieldbus option A, B, C Basic A, B, C, D Standard Functional safety 2 DI / 1 DO / 1 AI / - AO /

- relay 4 DI / 2 DO / 2 AI / 1 AO /

2 relays 4 DI / 2 DO / 2 AI / 1 AO /

- relay / 2 STO channels Option Option Option

Option Option Option Option Option Option 24 VDC, 100 mA / 10 VDC, 30 mA / short-circuit proof 24 VDC +/-15 %

24 VDC +/-15 %

Modbus RTU CANopen / PROFIBUS / PROFINET / EtherCAT / Sercos III Technical data for 400 V devices INVEOR M (subject to technical changes) 1) Recommended motor rating (4-pole asynchr. motor) is given based on the 400 VAC supply voltage. 2) With 1LA7 asynchronous motor, motor-mounted 3) Installation- and application-related resonant frequencies can damage the devices. 4) In compliance with the overvoltage category 5) < 3 s may result in power failure/intermediate circuit undervoltage faults 400 V devices, technical data for INVEOR M Variable frequency drive losses in accordance with EN 61800-9-2 Sizes A C D Recommended motor rating1) [kW]

0.55 0.75 1.1 1.5 2.2 4.0 5.5 7.5 11.0 15.0 18.5 22.0 3 x 200 VAC -10 %...480 VAC +10 % | 280 VDC -10 %...680 VDC +10 % 4) Rated current output eff. [IN at 8 kHz]

1.4 1.7 1.9 2.3 2.6 3.1 3.3 4.0 4.6 5.6 10.8 14.8 23.2 28.2 33.2 39.8 13.0 17.8 28.0 34.0 40.0 48.0 100 50 30 4 kHz, 8 kHz, 16 kHz, (factory setting 8 kHz) 130 4 kHz - 16 kHz

(factory setting 4 kHz) Nominal output apparent power [kVA]

1.06 1.43 1.93 2.49 3.49 4.68 5.92 8.11 11.1 17.46 21.2 24.94 29.93 Unlimited 5) 2 min. Protective function Overvoltage and undervoltage, I2t restriction, short-circuit, ground leak, motor and variable frequency drive temperature, stall prevention, blocking detection, PID dry run protection Software functions Process control (PID controller), fixed frequencies, data record changeover, flying restart, motor current limit B 3.0 6.2 7.5 50 50/60 Hz 6 %

TN / TT 7.9 9.5 150 0 Hz 400 Hz

< 3.5 mA2) Weight including adapter plate 3.9 kg 5.0 kg 233 x 153 x 120 270 x 189 x 140 414 x 294 x 232 21.0 kg IP 55 Active cooling

- 40 C (non condensing) to + 50 C (without derating)

- 40 up to + 50 C

- 40 up to + 50 C

(8kHz)

(4kHz) Altitude of the installation location Up to 1000 m above sea level / over 1000 m with reduced performance (1 % per 100 m) /

a t a d l a c i r t c e l E s n o i t c n u F a t a d l a c i n a h c e M s n o i t i d n o c l a t n e m n o r i v n E Supply voltage Grid frequency Network configurations Line current [A]

Min. brake resistance []

Overload for 60 sec. in %

Switching frequency Output frequency Mains cycles of operation / restart DIN EN 61800-5 touch current Soft PLC Housing Dimensions [L x W x H] mm Protection class Cooling Ambient temperature Storage temperature Relative air humidity Vibration resistance (DIN EN 60068-2-6) standard variant Vibration resistance (DIN EN 60068-2-6) HD variant Shock resistance (DIN EN 60068-2-27) standard variant & HD variant EMC (DIN-EN-61800-3) Energy efficiency class (EN 61800-9-2) Certificates and conformity IEC61131-3, FBD, ST, AWL Two-part aluminium die-cast casing 307 x 223 x 181 8.7 kg IP 65 Passive cooling

- 40 C+ 85 C above 2000 m see operating manual 96 %, condensation not permitted. 300 m/s, 11ms, 3 layers C2 IE2

50 m/s2 | 60160Hz 3); Noise: 10-1000 Hz 3) EN 61800-9-2 ENERGY-EFFICIENT VARIABLE FREQUENCY DRIVES INVEOR variable frequency drives meet the most stringent of energy efficiency requirements. Device

V

e g a t l o v l y p p u S

A

t n e r r u c l i a n m o N Size A 0.55 kW 400 1.7 Size A 0.75 kW 400 2.3 Size A 1.1 kW 400 3.1 50 m/s2; 60160 Hz3) 30 m/s2 | 60160 Hz 3) Size A 1.5 kW 400 4.0 Size B 2.2 kW 400 5.6 Size B 3.0 kW 400 7.5 Size B 4.0 kW 400 9.5 Size C 5.5 kW 400 13.0 Size C 7.5 kW 400 17.8 Size D 11.0 kW 400 28.0 Size D 15.0 kW 400 34.0 Size D 18.5 kW 400 40.0 Size D 22.0 kW 400 48.0

) 0 0 1

0 9

t n e m e r u s a e M 20 1.9 26 1.8 33 1.7 45 1.8 58 1.7 81 1.7 103 1.7 153 1.9 233 2.1 268 1.5 339 1.6 407 1.6 526 1.8

) 0 0 1

0 5

t n e m e r u s a e M 19 1.8 25 1.8 33 1.7 38 1.5 55 1.6 87 1.9 96 1.6 125 1.5 187 1.7 234 1.3 293 1.4 347 1.4 448 1.5

) 0 0 1

0 1

t n e m e r u s a e M 21 2 26 1.8 32 1.6 41 1.6 56 1.6 71 1.5 94 1.6 123 1.5 171 1.5 242 1.4 297 1.4 347 1.4 448 1.5

) 0 5

0 9

t n e m e r u s a e M

) 0 5

0 5

t n e m e r u s a e M Absolute power loss [W] 1) 2) Relative losses [%]1) 2) 3) 19 1.8 19 1.3 24 1.3 29 1.2 42 1.2 54 1.2 67 1.1 77 0.9 104 0.9 152 0.9 185 0.9 212 0.9 262 0.9 17 1.6 19 1.3 26 1.4 31 1.2 40 1.1 53 1.1 62 1 73 0.9 95 0.9 140 0.8 165 0.8 189 0.8 237 0.8

) 0 5

0 1

t n e m e r u s a e M 18 1.7 21 1.4 25 1.3 30 1.2 42 1.2 52 1.1 64 1.1 73 0.9 95 0.9 150 0.9 174 0.8 200 0.8 248 0.8

) 5 2

0 5

t n e m e r u s a e M 16 1.5 19 1.3 19 1 32 1.3 32 0.9 43 0.9 53 0.9 53 0.7 74 0.7 107 0.6 123 0.6 135 0.5 172 0.6

) 5 2

0 1

t n e m e r u s a e M 18 1.7 20 1.4 21 1.1 26 1 37 1 46 1 53 0.9 58 0.7 81 0.7 116 0.7 133 0.6 147 0.6 183 0.6

W

s e s s o L y b d n a t S 5 5 5 5 5 5 5 5 5 13 13 13 13 s s a c E l I IE2 IE2 IE2 IE2 IE2 IE2 IE2 IE2 IE2 IE2 IE2 IE2 IE2 1) Loss values were determined at 4 kHz switching frequency 2) Loss values include 10% supplement in accordance with EN 50598 standard 3) Relative losses in relation to the devices rated apparent power RCDM relativer drehmoment-bildender Strom in %RCDM relative Stnderfrequenz des Motors in %1005025P L, RCDM (0; 100)P L, RCDM (0; 50)P L, RCDM (0; 25)P L, RCDM (50; 100)P L, RCDM (90; 100)P L, RCDM (50; 50)P L, RCDM (90; 50)P L, RCDM (50; 25)05090100 Contact KOSTAL Industrie Elektrik GmbH Lange Eck 11 58099 Hagen Deutschland Telephone: +49 2331 8040-468

+49 2331 8040-602 Fax:

info-industrie@kostal.com www.kostal-industrie-elektrik.com 03 / 2022 D/I EN 1000