Mounting procedure TCU Ref : C3131320010 Version : A1 Diffusion : Internal Status : Confidential External Limited Extended
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I Mounting procedure TCU Reference :
C3131320010 Version A1 t n e n o c o N Name and Department Date Signature Author D. LUCE (MD) 13/04/15 Internal Approval Check S.BAIGET (SY) 15/04/15 Approver P. GABAUDAN (PM) 15/04/15 COMPANY NAME DATE SIGNATURE C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 1/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 MODIFCATION LIST
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Version Modification date Chapter / pages Comments A0 A1 13/04/2015 17/06/2015 All 8 Creation Modification of regulatory notices M.GUERIN Author D.LUCE
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 2/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 Chapter
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1. PURPOSE 2. TCU PRODUCT DESCRIPTION. 3. MAIN FEATURES 2.1. Part Numbers 2.2. External Description
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...................................................................................................................... 6 3.1. Electronic Features
.............................................................................................................. 6 3.2. Mechanical Features
........................................................................................................... 6 3.3. Connector Pin Out
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................................................................................................. 7 4. TCU MOUNTING INTERFACE. ................................................................................ 7 5. TCU MOUNTING RECOMMENDATIONS 6. TCU POWER SUPPLY CONNECTION
..................................................................................... 9 7. TCU LOCATING RECOMMENDATIONS
................................................................................ 11 8. FCC/IC Regulatory notices
....................................................................................................... 13 8.1. Modification statement:
...................................................................................................... 13 8.2. Interference statement:
...................................................................................................... 13 8.3. Radiation Exposure Statement:
......................................................................................... 13 8.4. FCC Class B digital device notice
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................................................................................................................................ 14 9. APPENDIX
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 3/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 PURPOSE 1. This document is the Mounting procedure of the TCU. TCU is a part of a Tire Pressure Monitoring System. The Telematic Control Unit (TCU) collects information on the vehicle and transmits it over the GSM network to a back-end server. It can capture data from CAN, GPS and TPMS. 2. TCU PRODUCT DESCRIPTION. 2.1. PART NUMBERS TCU Part Number Region 13 132 0000 13 144 0000 14 119 0000 15 046 0000 Europe Middle East Africa (EMEA) Europe Middle East Africa (EMEA) North America (NA) North America (NA) Model 13 123 13 144 14 119 14 119 2.2. EXTERNAL DESCRIPTION
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N Part TCU 1 Housing 1 Cover 1 10 Ways FCI 8 Screws 3 Silent-blocks 3 Spacers 1 Nitto Vent Material all electronic parts PBT GF20 - UL94 V0 PBT GF20 - UL94 V0 PBT GF20 - UL94 V0 Steel C 1018 EPDM Stainless steel A2 NA (assembly) Characteristics
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Black Black Black
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Black
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Black C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 4/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 screw Cover
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. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N 10 Ways Delphi Connector APEX 150 Silent block Housing screw Nitto vent Spacer C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 5/ 16 I N O T A M R O F N I I L A T N E D F N O C I l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N Mounting procedure TCU Ref : C3131320010 Version : A1 3. MAIN FEATURES 3.1. ELECTRONIC FEATURES Power supply (5A fuse protected) Operating current Temperature operating range Storage temperature range Legal Regulations Antennas (GSM, GPS and RF) 3.2. MECHANICAL FEATURES Total Mass Dimensions (L x W x H) Connector (10 Ways) Tightness Mounting Wiring 3.3. CONNECTOR PIN OUT Pin number 1 2 3 4 5 6 7 8 9 10 Mnemonic CAN HI
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CAN LO BBM+
IGN
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VBAT
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GND TEMP 7 to 32 V 1 A
-40C to 85C 0 to 30C R&TTE (99/5/EC) FCC/IC PTCRB E marking Internal 256 g 123 x 120 x 50 mm FCI - Delphi Connector APEX 150 IP 68 & IP69K LDL Brackets (see 4) LDL harnesses (see 6) Function CAN High Reserved CAN Low BBM positive Ignition status (KL15) Reserved Vehicle battery positive (KL30) Reserved Vehicle battery negative (KL31) BBM temperature C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 6/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 TCU MOUNTING INTERFACE. 4. The TCU is mounted on a plane surface fixed on the vehicle frame. The TCU has 3 mounting points equipped with silent blocks. The TCU must be fixed on a support (available on demand). This support (TCU interface) is defined in the appendix. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N TCU MOUNTING RECOMMENDATIONS 5. Screws (not provided by LDL) must be tightened @ 4,5 Nm +/-0,5 Nm. It's recommended to use an elastic washer (Belleville type) between screw head and silent block with spacer. Stainless steel is recommended. M6 bolts are recommended, the screw for a fixation on a base plate fixation in thickness 2mm must have a length equal or higher than 20mm. C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 7/ 16 I N O T A M R O F N I I L A T N E D F N O C I l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N Mounting procedure TCU Ref : C3131320010 Version : A1 Nut M6 Interface TCU Washer Screw M6 TCU Assembled onto support TCU Assembly Universal fixation kit can be provided by LDL. It consists of a base plate and an extension plate. A combination of these parts is able to fit all vehicle types. C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 8/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 LDL TCU bracket combinations
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. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N To link a base support to an extension support , 2 bolts are needed, type M6, length 16mm, with 2 M6 washers (1 standard type and 1 Belleville type). 6. TCU POWER SUPPLY CONNECTION Cable must be fastened between 100mm and 200 mm away from its TCU starting point. Verify that no tension stress is applied onto the harness between TCU connector and the fixation point onto the vehicle chassis AND after connection of the harness connector onto the TCU connector. From the TCU connector base to the fixation point away TCU (100 to 200 mm), the harness cable must be in line as much as possible with the TCU connector terminal axis and not curved over 30 see picture on next page below. The connector must be secured after clipping (move the red CPA (Connector Position Assurance) onto the harness connector toward the TCU connector) C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 9/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1
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. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N Cable management in the TCU neighborhood. Incorrect wiring will prevent the system from operating properly. TCU has to be connected to +12V or +24V through 5A fuse protection. TCU must be connected on Ignition (IGN). When TCU and ECU or EBS are connected to a same CAN network, they must share the same ground. LDL Technology can provide the wiring harness (see table below) :
Nota : This cable has a minimum curvature radius about 80mm. Reference 11 231 0000 11 232 0000 15 018 0000 15 017 0000 15 016 0000 15 015 0000 15 014 0000 15 024 0000 Description Harness CAN (#1-Can) Harness (#1) Cable TCU CAN 1,2m - Wabco Cable TCU CAN 1,2m - EB+ gen3 - Haldex Cable TCU CAN Y 1,2m - EB+ gen2 - Haldex Cable TCU CAN 1,2m - EB+ gen2 - Haldex Cable TCU CAN 1,2m Deutsh 4 contacts 0462-201-16141 - Knorr Cable TCU CAN 1,2m WABCO GIO5 C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 10/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1
. UNLOCKED POSITION OF THE CPA LOCKED POSITION OF THE CPA TCU harness Delphi APEX 150 Clip holder, IP69K 7. TCU LOCATING RECOMMENDATIONS The TCU must be fixed horizontally and upside down (connector side facing the ground):
i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N The TCU must be free from any metallic shield in the direction of the connector side. The antenna should be cleared as possible to optimize RF communication and reduce areas of non-receipt. There must be a free area of minimum 5cm wide around the TCU in all directions. TCU must not be exposed to gritting. Each TCU must be at a central point between the wheels that it has to receive, and aligned on the vehicle axis. Distance between TCU and WUS must not exceed 3 meters. When trailer is equipped with an EBS, TCU bracket should be fixed to EBS bracket. C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 11/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 TCU TCU
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. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N Vehicle axis Truck TCU Trailer TCU MANDATORY TCU location:
TCU-one point fixation side In green Vehicle axis C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 12/ 16 I N O T A M R O F N I I L A T N E D F N O C I l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t t n e n o c o N Mounting procedure TCU Ref : C3131320010 Version : A1 8. FCC/IC REGULATORY NOTICES 8.1. MODIFICATION STATEMENT:
LDL Technology has not approved any changes or modifications to this device by the user. Any changes or modifications could void the users authority to operate the equipment. LDL Technology napprouve aucune modification apporte lappareil par lutilisateur, quelle quen soit la nature. Tout changement ou modification peuvent annuler le droit dutilisation de lappareil par lutilisateur. 8.2. INTERFERENCE STATEMENT:
This device complies with Part 15 of the FCC Rules and Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. 8.3. RADIATION EXPOSURE STATEMENT:
This device complies with FCC/IC radiation exposure limits set forth for an uncontrolled environment and meets the FCC radio frequency (RF) Exposure Guidelines and RSS 102 of the IC radio frequency (RF) Exposure rules. The antenna should be installed and operated with minimum distance of 20 cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Le prsent appareil est conforme l'exposition aux radiations FCC / IC dfinies pour un environnement non contrl et rpond aux directives d'exposition de la frquence de la FCC radiofrquence (RF) et RSS 102 de la frquence radio (RF) IC rgles d'exposition. L'antenne doit tre installe de faon garder une distance minimale de 20 centimtres entre la source de rayonnements et votre corps. L'metteur ne doit pas tre colocalis ni fonctionner conjointement avec une autre antenne ou un autre metteur. C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 13/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1 8.4. FCC CLASS B DIGITAL DEVICE NOTICE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
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is connected.
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Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver Consult the dealer or an experienced radio/TV technician for help. 9. APPENDIX
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N TCU interface dimension, see drawing below C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 14/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I Bracket in steel, thickness 2mm, with surface treatment to withstand at least 1500hr NSS t n e n o c o N C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 15/ 16 Mounting procedure TCU Ref : C3131320010 Version : A1
. i i n o s s m r e p n e t t i r w t u o h t i w m r o f y n a n i d e c u d o r p e r r o d e t t i m s n a r t e b y a m t l
. y g o o n h c e T L D L f o y t r e p o r p e v s u c x e e h l i t s i t n e m u c o d s h T i I N O T A M R O F N I I L A T N E D F N O C I t n e n o c o N Interface Drawing C3131320010-A1-TCU_Mounting_Specification.odt LDL Technology SAS Toulouse France Copyrights 2015 16/ 16