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User Manual I | Users Manual | 2.18 MiB | December 09 2019 | |||
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User Manual II | Users Manual | 3.52 MiB | December 09 2019 | |||
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Confidentiality Letter | Cover Letter(s) | 209.37 KiB | December 09 2019 | |||
1 | Operating Description | Operational Description | September 12 2019 | confidential | ||||
1 | Parts List | Parts List/Tune Up Info | September 12 2019 | confidential | ||||
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1 | Test Report | December 09 2019 | ||||||
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1 | User Manual I | Users Manual | 2.18 MiB | December 09 2019 |
WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 Distribution: Internal Status: Confidential External Restricted Extended e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D TITLE: WUS MOTO Gen3 HD Mounting process Reference :
C 317 109 0000 Version A1 Author L.LAFRANCHIS (MD) 28/08/2019 Name and Department Date Signature Internal Approval Check D.LUCE (MD) 28/08/2019 Approver P. GABAUDAN (PL) 28/08/2019 C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 1/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process VERSIONS HISTORY Ref : C 317 109 0000 Version : A1 Modification origin Author Comments Creation Added L.LAFRANCHIS P. GABAUDAN Initial version Version Update Date Chapters /
Pages modified A0 A1 04/02/19 All 28/08/19 Chapter 9 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 2/ 19 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 5.WUS MOUNTING 3.DESCRIPTION 4.UTILISATION RULES Table des matires 1.PURPOSE 2.TERMINOLOGY, ACRONYMS AND ABBREVATIONS
................................................................................................................................... 4
............................................................. 4 2.1.Terminology..........................................................................................................................4 2.2.Acronyms..............................................................................................................................4
............................................................................................................................ 5
................................................................................................................. 5 4.1. Specifications.......................................................................................................................6
........................................................................................................................ 6 5.1.Precautions during mounting operation................................................................................6 5.2.WUS mounting......................................................................................................................7 5.3.WUS screwing recommendations........................................................................................8 5.4.Detailed views of WUS assembly.........................................................................................9 5.5.Method to verify the screwing torque..................................................................................11
...................................................................................................................... 12 6.1.Precautions.........................................................................................................................12 6.2.Mounting.............................................................................................................................12
................................................................. 15
............................................................................................................... 18 8.1.Replacing valve seal...........................................................................................................18
......................................................................................................................... 19 7.DISMOUNTING A TIRE EQUIPPED WITH A WUS 8.WUS DISMOUNTING 6.TIRE MOUNTING 9.REGULATIONS C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 3/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 PURPOSE 1. This document describes the requirements for the mounting of WUS. 2. TERMINOLOGY, ACRONYMS AND ABBREVATIONS 2.1. TERMINOLOGY e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D 2.2. ACRONYMS App NA NR TBD TBC HW Q SW RF WUS PL WL MD Approval Non Available Non Relevant To Be Defined To Be Confirmed Hardware Quality Software Radio Frequency Wheel Unit Sensor Project Leader Wireless Mechanical Design C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 4/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 3. DESCRIPTION e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D The wheel unit sensor (WUS) is a pressure and temperature sensor composed with:
A molded black plastic housing, A metal Screw M5 with Torx T15 head, with a captive washer. An anodized aluminum valve oriented at 90; including an EPDM seal and a short core mechanism. 4. UTILISATION RULES The Wheel Unit Sensor can be mounted on all Harley-Davidson motorcycle rims listed below :
- 40900528_20181127
- 40900594_20181127
- 43300533_20181127 (pending modification)
- 43300618_20181127
- T40900026_20181127
- T40900036_20181127
- T40900041_20181127
- T40900046_20181127
- T43300024_20181127
- T43300037_20181127
- T43300041_20181127
- T43300045_20181127 For other mounting interface ask to LDL the confirmation. Typical mounting External part of the rim C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 5/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 4.1. SPECIFICATIONS e b Screwing torque for valve core mechanism:
Screwing torque for valve cap:
Manual screwing torque for T15 Screw:
Operating Relative Pressure Range:
0.3 +/- 0.1 Nm. 0.2 to 0.35 Nm. 2,1Nm +/- 0.1 Nm. 0 to 3,5 bars. Relative Maximum pressure range non destructive:
0 to 10 bars Compatible Inflating Fluid:
Anti-puncture Fluid utilisation:
Air or Nitrogen Utilisation without any consequence. Just introduce Fluid when the valve is down, close to the ground t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Maximum speed of the vehicle:
250 Km/h on rim 17
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NOTA :
5. WUS MOUNTING 5.1. PRECAUTIONS DURING MOUNTING OPERATION Do NOT use WUS after a drop of more than 1 meter on a hard ground Do NOT generate an electrostatic discharge higher than 6 Kilovolts by air onto the WUS, during mounting and disassembly of the WUS or at any time during utilization (avoid the use of nylon worksuit, and in general way, avoid all textile rubbing before handling WUS) Do NOT store WUS at temperatures higher than 30C and lower than 0C When removing the core from the valve, it has to be replaced by a new chromed short core
(brass without chrome is forbidden) of the same type, according to V0.07.1 ETRTO core chamber specification. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 6/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 The valve cap must always be in place (except for inflating, pressure release or pressure checks). 5.2. WUS MOUNTING Check the external surface of the rim cleanness ; remove grits and other paint marks Orientation of the Wheel Unit Sensor on the rim: the WUS Case laser marked must be visible after mounting. Always use specific HD rims with pocket to receive the HD WUS case. The L Valve should be oriented right side of the motorbike to authorize an easy inflating when motorbike is on park stand. Shove the valve into the valve hole, the seal must face the rim. Maintain the WUS Case and push onto the valve when the keying with the valve is aligned
(90between housing and Valve). While screwing keep the WUS Case in place. e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Step1 Maintain WUS Case Left Side Step 2 Align the keying LDL Technology SAS France Step 4 Torque the T15 Screw Right Side C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 7/ 19 Step 3 Push the Valve Copyrights 2019 WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 5.3. WUS SCREWING RECOMMENDATIONS e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Make sure the following recommendations are respected :
Screwing speed : max of 2 turns in 1 second. Apply a torque of 2,1 Nm +/- 0,1 Nm with the good screwing speed. For the manual process please use a torque controlled tool. The valve and the screw have to be screwed on 3 complete threads (3 Screw T15 rounds) Minimum, Under no circumstance the wus case has to be in contact with the rim surface. You must be able to introduce a feeler gauge between the sensor and the rim (minimum slack of 0,2mm is required). Once mounted, the WUS must be distant from the rim as illustrated here under ; the distance between them can reach 2mm. From 2/10 to 2 mm C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 8/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 e b Electronic part. This part is situated inside the wheel t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D RIM including Valve the seal ; is situated on the external part of the wheel 5.4. DETAILED VIEWS OF WUS ASSEMBLY Step N 1 Step N2 The plastic round shape shall go inside the valve hole The valve seal must face the rim valve hole on the external side. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 9/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 Step N3 Maintain the WUS Case and push on the valve
(schema page 7). e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Step N4
- Torque the T15 Srew with a torque screwdriver (T15). Do note exceed 2 rounds per second.
- Final torque 2,1 Nm +/- 0,1 Nm.
*Maintain WUS Case during screwing AVOID ANY SCREWING IF PLASTIC HOUSING IS IN CONTACT WITH THE RIM EXCEPT IN THE VALVE HOLE
(the introduction of feeler gauge 0,2mm between the rim and the plastic parts make you sure that there is no contact). C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 10/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1
- Check that the external part of the valve does not meet any obstacle during rim rotation (like break system).
- Check that the external seal is correctly set and that the valve is in contact with the rim. e b Step N6 t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D 5.5. METHOD TO VERIFY THE SCREWING TORQUE The measurement of the residual torque is done by retightening the valve screw by a turn maximum in reduced speed (1/4 of a turn in 10 seconds). Therefore use a torque-controlled tool which is able to memorize the maximum torque. IF the torque mandatory to start the rotation of the screw in the measurement is equal to 2,1 Nm, stop the procedure, the Torque is correct. The retightening torque may not be smaller than 2 Nm. It is recommended to verify the screwing torque at each tire mounting. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 11/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 6. TIRE MOUNTING e b 6.1. PRECAUTIONS Before any mounting operation of the tire, make sure that the Wheel Unit Sensor has been correctly mounted and tightened to the rim. The tire must be lubricated so as to facilitate its mounting. Respect manufacturer recommendations. NO lubrication product, tire ease or any other matter may partially or completely cover the pressure measuring hole or the inflation hole of the wheel unit. In general, it is forbidden to coat the wheel unit with a soap for tire mounting t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D The tire must never be allowed to put mechanical constraints onto the wheel unit sensor during the mounting operation; only a dynamic slide touch is acceptable, constant pressure stress is forbidden. Make sure that the tire does not get trapped between the rim and the wheel unit sensor during mounting procedure. Its mandatory to check the screwing torque before any tire mounting. 6.2. MOUNTING The bead of the tire must be engaged approximately 80 beyond the valve. Do not introduce a mounting tool between the valve and the point of engagement of the tire. Tire mounting must be done while moving away from the valve
. Beyond this point starts the final engagement operation, which finishes in the zone of the valve. During this phase, only fast sliding touch is allowed during final tire jumping onto the rim. Process to be validated by LDL Technology. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 12/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 For manual mounting only standard dealer shop machine e b For clockwise tire mounting machine t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D First sidewall :
Step N1 Start putting the tire on the rim on the opposite side of the valve WUS Step N2 The first sidewall is now introduced C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 13/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 Second sidewall :
Step N3 30 to 80 Start introducing manually the second sidewall At almost 50 far away the valve e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Step N4 At the end of the mounting process, the second sidewall end climbing on the rim when the shoe is in front of the valve C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 14/ 19 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 7. DISMOUNTING A TIRE EQUIPPED WITH A WUS Before detaching the tire, make sure that the Wheel Unit Sensor is still correctly mounted and tightened on the rim, by checking that the valve is tightened. Before any introduction of tools between the tire and the rim, make sure that both sidewalls of the tire are completely detached from the rim. For clockwise tire mounting machine Step N1 Step N2 Grip the tire with the press at 50 minimum from the valve With a tire iron, raise the first sidewall at 50 from the valve according to scheme next page C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 15/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 Scheme: Universal tire mounting and dismounting procedure e b Outil de montage (immobile). Mounting tool (static). Valve dans la position de dpart. Valve START position. Environ 50. About 50. t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Pneu. Tire. Jante. Rim. Sens de rotation de la roue sur lappareil Wheel spin direction on the Mounting machine. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 16/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 Step N3 e b Step N4 t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Slide the tool head under the tire Then make the tire turn to disengage the first sidewall Disassembly of the second sidewall. Step N5 Overview Rear View WUS With a tire iron, raise the second sidewall at 50 from the valve Repeat the disassembly operations of the first sidewall until the tire is completely separated from the rim. At any time the hand Tool or machine Tool must get in touch with the sensor. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 17/ 19 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 8. WUS DISMOUNTING It is MANDATORY to interchange the seal if a complete disassembly of the WUS is done (if you change the rim for example), all unscrewing action on the T15 Screw is equivalent to a complete disassembly. 8.1. REPLACING VALVE SEAL For the used valve seal dismounting, use a PLASTIC TOOL to disengage the seal from its case (in order to avoid damaging the valve). e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D Disengage the seal from its groove Slide the seal along the valve body Remove the used seal Inside thread IT IS MANDATORY TO CHANGE THE VALVE IF THERE IS ANY SCRATCH OR HIT IN THIS AREA NEW VALVE SEAL MOUNTING Do not use lubricant, solvent, grease or oil. Check that the valve can be used again (no impact, no bending). Present the seal Shove the seal into the valve Check that the seal is in its lower position C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 18/ 19 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o y t r e p o r p m s n a r t r o d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 HD Mounting process Ref : C 317 109 0000 Version : A1 REGULATIONS 9. FCC:
Changes or modifications not expressly approved by the manufacturer could void the users authority to operate the equipment. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. IC:
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) This device may not interference, and
(2) this device must accept any interference, including interference that may cause undesired operation of the device. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
This device may not cause interference. This device must accept any interference, including interference that may cause undesired operation of the device. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
Lappareil ne doit pas produire de brouillage;
Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. C317-109-0000-A1-WUS Gen3 HD Mounting Specification.odt 19/ 19 Copyrights 2019 LDL Technology SAS France
1 | User Manual II | Users Manual | 3.52 MiB | December 09 2019 |
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Distribution: Internal Status: Confidential External Restricted Extended WUS MOTO Gen3 8,5mm Rim Hole Mounting process Reference :
C 318 072 0000 Version A2 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Name and Department Date Signature Author L.LAFRANCHIS (MD) 28/08/19 Internal Approval Check D.LUCE (MD) 28/08/2019 Approvers X.PARENDEL / W.ROSA / P.GABAUDAN 28/08/2019 C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 1/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 VERSIONS HISTORY Modification origin Author Comments Creation Add Long straight valve item Added L.LAFRANCHIS D.LUCE P. GABAUDAN Initial version Version Update Date Chapters /
Pages modified A0 A1 A2 17/04/19 All 23/08/19 All 28/08/19 Chapter 9 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 2/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D 5.WUS MOUNTING 3.DESCRIPTION 4.UTILISATION RULES Table of contents 1.PURPOSE 2.TERMINOLOGY, ACRONYMS AND ABBREVATIONS
................................................................................................................................... 4
............................................................. 4 2.1.Terminology..........................................................................................................................4 2.2.Acronyms..............................................................................................................................5
............................................................................................................................ 6
................................................................................................................. 6 4.1. Specifications.......................................................................................................................7
........................................................................................................................ 7 5.1.Precautions during mounting operation................................................................................7 5.2.WUS mounting......................................................................................................................8 5.3.WUS screwing recommendations........................................................................................9 5.4.Detailed views of WUS assembly.......................................................................................10 5.5.Method to verify the screwing torque..................................................................................12
...................................................................................................................... 13 6.1.Precautions.........................................................................................................................13 6.2.Mounting.............................................................................................................................13
................................................................. 16
............................................................................................................... 19 8.1.Replacing valve seal...........................................................................................................19
......................................................................................................................... 20 7.DISMOUNTING A TIRE EQUIPPED WITH A WUS 8.WUS DISMOUNTING 6.TIRE MOUNTING 9.REGULATIONS C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 3/ 20 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 PURPOSE 1. This document describes the requirements for the mounting of WUS Moto gen 3 on rims equipped with a 8,5mm valve hole. 2. TERMINOLOGY, ACRONYMS AND ABBREVATIONS 2.1. TERMINOLOGY C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 4/ 20 Copyrights 2019 L Valve model Long Straight Valve model
(LSV type) LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process 2.2. ACRONYMS App NA NR TBD TBC HW Q SW RF WUS PL WL MD LSV Approval Non Available Non Relevant To Be Defined To Be Confirmed Hardware Quality Software Radio Frequency Wheel Unit Sensor Project Leader Wireless Mechanical Design Long Straight Valve e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 5/ 20 Copyrights 2019 Ref : C 318 072 0000 Version : A1 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 3. DESCRIPTION The wheel unit sensor (WUS Gen 3) is a pressure and temperature sensor composed with:
A molded black plastic housing, A metal Screw M5 with Torx T15 head, with a captive washer. core mechanism. An anodized aluminum valve oriented at 90 or a LSV type; including an EPDM seal and a short 4. UTILISATION RULES The Wheel Unit Sensor can be mounted on rim thickness 2,5mm to 8mm with Rim Hole 8,3 +0,3/0mm and drop center width and depth according to sensor design. Same request for LSV type, just think about accessibilty of LSV holding with a 11mm flat wrench to apply counter torque during screwing operation. e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D To validate mounting interface, ask to LDL (CAD data and tolerances of the rim are needed). Typical mounting RIM HOLE : ETRTO 8,3+0,3/0mm RIM Thickness : 2,5 to 8 mm C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 6/ 20 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 4.1. SPECIFICATIONS Screwing torque for valve core mechanism:
Screwing torque for valve cap:
Manual screwing torque for T15 Screw:
Operating Relative Pressure Range:
0.3 +/- 0.1 Nm. 0.2 to 0.35 Nm. 2,1Nm +/- 0.1 Nm. 0 to 3,5 bars. Relative Maximum pressure range non destructive:
0 to 10 bars Compatible Inflating Fluid:
Anti-puncture Fluid utilisation:
Air or Nitrogen Utilisation without any consequence. Just introduce Fluid when the valve is down, close to the ground Maximum speed of the vehicle:
320 Km/h on rim 17
********************************************************************************************************************
NOTA :
********************************************************************************************************************
5. WUS MOUNTING 5.1. PRECAUTIONS DURING MOUNTING OPERATION Do NOT use WUS after a drop of more than 1 meter on a hard ground Do NOT generate an electrostatic discharge higher than 6 Kilovolts by air onto the WUS, during mounting and disassembly of the WUS or at any time during utilization (avoid the use of nylon worksuit, and in general way, avoid all textile rubbing before handling WUS) Do NOT store WUS at temperatures higher than 30C and lower than 0C When removing the core from the valve, it has to be replaced by a new chromed short core
(brass without chrome is forbidden) of the same type, according to V0.07.1 ETRTO core chamber specification. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 7/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D The valve cap must always be in place (except for inflating, pressure release or pressure checks). 5.2. WUS MOUNTING Check the external surface of the rim cleanness ; remove grits and other paint marks Orientation of the Wheel Unit Sensor on the rim: the WUS Case laser marked must be visible after mounting. The L Valve should be oriented right side of the motorbike to authorize an easy inflating when motorbike is on park stand. Shove the valve into the valve hole, the seal must face the rim. Maintain the valve and push onto the WUS Case when the keying with the valve is aligned
(90between housing and Valve). While screwing keep the WUS Case in place. Step 3 Push the WUS Case Step 4 Torque the T15 Screw Right Side Left Side Step 2 Align the keying between valve and housing Step1 Insert and maintain the valve NOTA : For LSV type mounting, use a 11mm flat wrench to maintain the LSV during the screwing process. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt LDL Technology SAS France 8/ 20 Copyrights 2019 WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 5.3. WUS SCREWING RECOMMENDATIONS Make sure the following recommendations are respected :
Screwing speed : Typical = 1 turn per second ; Maximum = 2 turns per second. Apply a torque of 2,1 Nm +/- 0,1 Nm with the good screwing speed. For the manual process please use a torque controlled tool. The valve and the screw have to be screwed on 3 complete threads (3 Screw T15 rounds) Minimum, Under no circumstance the wus case has to be in contact with the rim surface. You must be able to introduce a feeler gauge between the sensor and the rim (minimum slack of 0,2mm is required). e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Once mounted, the WUS must be distant from the rim as illustrated here under. Minimum 0,2mm C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 9/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Electronic part. This part is situated inside the wheel Valve including the seal ;
is situated on the external part of the wheel Ref : C 318 072 0000 Version : A1 RIM e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D 5.4. DETAILED VIEWS OF WUS ASSEMBLY Step N 1 Step N2 C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 10/ 20 Copyrights 2019 The plastic round shape is facing the rim Hole The valve seal must face the rim valve hole on the external side. LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Step N3 Maintain the WUS Case and push on the valve
(schema page 7). e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Step N4
- Torque the T15 Srew with a torque screwdriver (T15). Do note exceed 2 turns per second.
- Final torque 2,1 Nm +/- 0,1 Nm.
*Maintain WUS Case during screwing AVOID ANY SCREWING IF PLASTIC HOUSING IS IN CONTACT WITH THE RIM EXCEPT IN THE VALVE HOLE
(the introduction of feeler gauge 0,2mm between the rim and the plastic parts make you sure that there is no contact). C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 11/ 20 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Step N5
- Check that the external part of the valve does not meet any obstacle during rim rotation (like break system).
- Check that the external seal is correctly set and that the valve is in contact with the rim. 5.5. METHOD TO VERIFY THE SCREWING TORQUE The measurement of the residual torque is done by retightening the valve screw by a turn maximum in reduced speed (1/4 of a turn in 10 seconds). Therefore use a torque-controlled tool which is able to memorize the maximum torque. IF the torque mandatory to start the rotation of the screw in the measurement is equal to 2,1 Nm, stop the procedure, the Torque is correct. The retightening torque may not be smaller than 2 Nm. It is recommended to verify the screwing torque at each tire mounting. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 12/ 20 Copyrights 2019 LDL Technology SAS France e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 6. TIRE MOUNTING 6.1. PRECAUTIONS Before any mounting operation of the tire, make sure that the Wheel Unit Sensor has been correctly mounted and tightened to the rim. The tire must be lubricated so as to facilitate its mounting. Respect manufacturer recommendations. NO lubrication product, tire ease or any other matter may partially or completely cover the pressure measuring hole or the inflation hole of the wheel unit. In general, it is forbidden to coat the wheel unit with a soap for tire mounting The tire must never put mechanical constraints onto the wheel unit sensor during the mounting operation; only a dynamic slide touch is acceptable, constant pressure stress is forbidden. Make sure that the tire does not get trapped between the rim and the wheel unit sensor during mounting procedure. Its recommended to check the screwing torque before any tire mounting. 6.2. MOUNTING The bead of the tire must be engaged approximately 50 beyond the valve. Do not introduce a mounting tool between the valve and the point of engagement of the tire. Tire mounting must be done while moving away from the valve
. Beyond this point starts the final engagement operation, which finishes in the zone of the valve. During this phase, only fast sliding touch is allowed during final tire jumping onto the rim. Process to be validated by LDL Technology. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 13/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process For manual mounting only standard dealer shop machine e b t Ref : C 318 072 0000 Version : A1 For clockwise tire mounting machine o n n a c l d n a y g o o n h c e T
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L D L t n e s n o c n e t t i r w t u o h t i w d e t t i f o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D First sidewall :
Step N1 Step N2 Start putting the tire on the rim on the opposite side of the valve WUS The first sidewall is now introduced LDL Technology SAS France C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 14/ 20 Copyrights 2019 WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Second sidewall :
Step N3 30 to 80 WUS Start introducing manually the second sidewall At almost 50 far away the valve e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Step N4 At the end of the mounting process, the second sidewall end climb on the rim when the shoe is in front of the valve C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 15/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D 7. DISMOUNTING A TIRE EQUIPPED WITH A WUS Before detaching the tire, make sure that the Wheel Unit Sensor is still correctly mounted and tightened on the rim, by checking that the valve is tightened. Before any introduction of tools between the tire and the rim, make sure that both sidewalls of the tire are completely detached from the rim. For clockwise tire mounting machine Step N1 Step N2 Grip the tire with the press at 50 minimum from the valve With a tire iron, raise the first sidewall at 50 from the valve according to scheme next page C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 16/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Scheme: Universal tire dismounting procedure Outil de montage (immobile). Mounting tool (static). e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Pneu. Tire. Jante. Rim. Sens de rotation de la roue sur lappareil Wheel spin direction on the Mounting machine. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 17/ 20 Copyrights 2019 Ref : C 318 072 0000 Version : A1 Valve dans la position de dpart. Valve START position. Environ 50. About 50. LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Step N3 Step N4 Slide the tool head under the tire Then make the tire turn to disengage the first sidewall Disassembly of the second sidewall. Step N5 Overview Rear View WUS With a tire iron, raise the second sidewall at 50 from the valve Repeat the disassembly operations of the first sidewall until the tire is completely separated from the rim. At any time the hand Tool or machine Tool must get in touch with the sensor. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 18/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 8. WUS DISMOUNTING It is MANDATORY to interchange the seal if a complete disassembly of the WUS is done (if you change the rim for example), all unscrewing action on the T15 Screw is equivalent to a complete disassembly. It is recommended to interchange the screw if a complete disassembly of the WUS is done (if you change the rim for example). In this case you use a new thread lock for a better fixation. 8.1. REPLACING VALVE SEAL For the used valve seal dismounting, use a PLASTIC TOOL to disengage the seal from its case (in order to avoid damaging the valve). e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D Disengage the seal from its groove Slide the seal along the valve body NEW VALVE SEAL MOUNTING Remove the used seal Inside thread IT IS MANDATORY TO CHANGE THE VALVE IF THERE IS ANY SCRATCH OR HIT INSIDE THREAD Do not use lubricant, solvent, grease or oil. Check that the valve can be used again (no impact, no bending). To mount the new seal proceed in the reverse direction of the removing NOTA : Use the same process for the LSV type C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 19/ 20 Copyrights 2019 LDL Technology SAS France WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 e b t o n n a c l d n a y g o o n h c e T
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L D L f t n e s n o c n e t t i r w t u o h t i w d e t t i o m s n a r t r o y t r e p o r p d e c u d o r p e r e h t s i t n e m u c o D REGULATIONS 9. FCC:
Changes or modifications not expressly approved by the manufacturer could void the users authority to operate the equipment. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired operation. IC:
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:
(1) This device may not interference, and
(2) this device must accept any interference, including interference that may cause undesired operation of the device. Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes :
(1) l'appareil ne doit pas produire de brouillage, et
(2) l'utilisateur de l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canadas licence-exempt RSS(s). Operation is subject to the following two conditions:
This device may not cause interference. This device must accept any interference, including interference that may cause undesired operation of the device. Lmetteur/rcepteur exempt de licence contenu dans le prsent appareil est conforme aux CNR dInnovation, Sciences et Dveloppement conomique Canada applicables aux appareils radio exempts de licence. Lexploitation est autorise aux deux conditions suivantes :
Lappareil ne doit pas produire de brouillage;
Lappareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible den compromettre le fonctionnement. C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.odt 20/ 20 Copyrights 2019 LDL Technology SAS France
1 | Agents Letter | Cover Letter(s) | 182.00 KiB | December 09 2019 |
@LDL TECHNOLOGY Date 09/05/2019 TUV SUD BABT FCB Octagon House, Segensworth Road, Fareham, Hampshire, PO15 SRL Dear Sir or Madam, We, LDL Technology S.A.S, Pare Technologique du Canal Rue Giotto 31520 Ramonville St Agne, France, hereby authorize Mr. Thomas Ring, Stefan Breu and Benjamin Puls TUV SUD Product Service GmbH, Aussere Fruehlingstrasse 45, 94315 Straubing, Germany, to act as our agent in all matters relating to applications for equipment authorization, including the signing of all documents relating to these matters. This authorization expires on 09/05/2021. Sincerely, Name: Philippe LEFAURE Title: President & CEO
1 | Confidentiality Letter | Cover Letter(s) | 209.37 KiB | December 09 2019 |
@LOL TECHNOLOOYT Date (09/05/2019) TUV SUD BABT TCB Octagon House, Segensworth Road, Fareham, Hampshire, PO15 5RL Confidentiality Request FCC ID: T4517109 Pursuant to Sections 0.457(d)(1)(ii) and 0.459 of the Commissions Rules, (LDL Technology S.A.S) hereby requests permanent confidential treatment of information accompanying this application as outlined below:
Schematics Bill of Materials/Parts List Block Diagrams Theory of Operation The above materials contain trade secrets and proprietary information not customarily released to the public. The public disclosure of these matters might be harmful to the Applicant and provide unjustified benefits to its competitors. The Applicant understands that pursuant to Rule 0.457(d)(1)(ii), disclosure of this Application and all accompanying materials will not be made before the date of the Grant for this Application. Yours sincerly Name: Philippe LEFAURE Title: President & CEO
frequency | equipment class | purpose | ||
---|---|---|---|---|
1 | 2019-09-16 | 433.92 ~ 433.92 | DSC - Part 15 Security/Remote Control Transmitter | Original Equipment |
app s | Applicant Information | |||||
---|---|---|---|---|---|---|
1 | Effective |
2019-09-16
|
||||
1 | Applicant's complete, legal business name |
LDL Technology
|
||||
1 | FCC Registration Number (FRN) |
0014857866
|
||||
1 | Physical Address |
3 rue GIOTTO Parc Technologique du canal
|
||||
1 |
3 rue GIOTTO
|
|||||
1 |
Ramonville-Saint-Agne, N/A
|
|||||
1 |
France
|
|||||
app s | TCB Information | |||||
1 | TCB Application Email Address |
a******@tuvsud.com
|
||||
1 | TCB Scope |
A1: Low Power Transmitters below 1 GHz (except Spread Spectrum), Unintentional Radiators, EAS (Part 11) & Consumer ISM devices
|
||||
app s | FCC ID | |||||
1 | Grantee Code |
T45
|
||||
1 | Equipment Product Code |
17109
|
||||
app s | Person at the applicant's address to receive grant or for contact | |||||
1 | Name |
P**** L******
|
||||
1 | Title |
President
|
||||
1 | Telephone Number |
00335********
|
||||
1 | Fax Number |
00335********
|
||||
1 |
p******@ldl-technology.com
|
|||||
app s | Technical Contact | |||||
n/a | ||||||
app s | Non Technical Contact | |||||
n/a | ||||||
app s | Confidentiality (long or short term) | |||||
1 | Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | Yes | ||||
1 | Long-Term Confidentiality Does this application include a request for confidentiality for any portion(s) of the data contained in this application pursuant to 47 CFR § 0.459 of the Commission Rules?: | No | ||||
if no date is supplied, the release date will be set to 45 calendar days past the date of grant. | ||||||
app s | Cognitive Radio & Software Defined Radio, Class, etc | |||||
1 | Is this application for software defined/cognitive radio authorization? | No | ||||
1 | Equipment Class | DSC - Part 15 Security/Remote Control Transmitter | ||||
1 | Description of product as it is marketed: (NOTE: This text will appear below the equipment class on the grant) | Tire Pressure Monitoring Transmitter | ||||
1 | Related OET KnowledgeDataBase Inquiry: Is there a KDB inquiry associated with this application? | No | ||||
1 | Modular Equipment Type | Does not apply | ||||
1 | Purpose / Application is for | Original Equipment | ||||
1 | Composite Equipment: Is the equipment in this application a composite device subject to an additional equipment authorization? | No | ||||
1 | Related Equipment: Is the equipment in this application part of a system that operates with, or is marketed with, another device that requires an equipment authorization? | No | ||||
1 | Is there an equipment authorization waiver associated with this application? | No | ||||
1 | If there is an equipment authorization waiver associated with this application, has the associated waiver been approved and all information uploaded? | No | ||||
app s | Test Firm Name and Contact Information | |||||
1 | Firm Name |
TUV SUD Product Service GmbH
|
||||
1 | Name |
M**** B****
|
||||
1 | Telephone Number |
49942********
|
||||
1 | Fax Number |
+49 9********
|
||||
1 |
m******@tuev-sued.de
|
|||||
Equipment Specifications | |||||||||||||||||||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | Rule Parts | Grant Notes | Lower Frequency | Upper Frequency | Power Output | Tolerance | Emission Designator | Microprocessor Number | |||||||||||||||||||||||||||||||||
1 | 1 | 15.231 | 433.92000000 | 433.92000000 |
some individual PII (Personally Identifiable Information) available on the public forms may be redacted, original source may include additional details
This product uses the FCC Data API but is not endorsed or certified by the FCC