FCC ID: MFFR400 Radio Wave Probe

LANGUAGE DESCRIPTION DE EN FR IT ES BETRIEBSANLEITUNG OPERATING INSTRUCTIONS MANUEL DINSTRUCTION ISTRUZIONI OPERATIVE INSTRUCCIONES DE OPERACIN PAGE 3 Manual Version V01.00-REV01.00 Release Date 2021-09-29 TP-R-400 Table of Contents Table of Contents 1 Description .......................................................................................................................................................... 5 1.1 General ....................................................................................................................................................... 5 1.1.1 Preface .......................................................................................................................................... 5 1.1.2 Safety Instructions ......................................................................................................................... 5 1.1.3 Validity ........................................................................................................................................... 5 1.2 Purpose ...................................................................................................................................................... 6 1.3 Declarations and Approvals ........................................................................................................................ 7 1.3.1 Europe and UK (EU and UKCA Declaration of Conformity) ........................................................... 7 1.3.2 USA (FCC Declaration) ................................................................................................................. 7 1.3.3 Canada (IC /RSS Declaration) ....................................................................................................... 7 1.3.4 China ............................................................................................................................................. 7 Japan ............................................................................................................................................. 7 1.3.5 1.4 System Components .................................................................................................................................. 8 1.5 Variant Overview ........................................................................................................................................ 9 1.6 Technical Data .......................................................................................................................................... 10 1.6.1 Technical Data, General (all Measuring Units) ............................................................................. 10 1.6.2 Technical Data with Measuring Unit MY21.00 ............................................................................. 10 1.6.3 Technical Data with Measuring Unit PP41.00 .............................................................................. 10 1.6.4 Technical Data with Measuring Unit HPP41.10 ............................................................................ 10 1.7 Dimensions ............................................................................................................................................... 11 1.7.1 Dimensions with Measuring Unit MY21.00 ................................................................................... 11 1.7.2 Dimensions with Measuring Unit PP41.00 ................................................................................... 12 1.7.3 Dimensions with Precision Measuring Unit HPP41.10 ................................................................. 13 1.8 Transmission and Reception Area ............................................................................................................ 14 1.9 Delivery Contents, Accessories and Spares ............................................................................................. 15 1.9.1 Delivery Contents ........................................................................................................................ 15 1.9.2 Styli .............................................................................................................................................. 15 1.9.3 Tool holders ................................................................................................................................. 15 1.9.4 Accessories, General ................................................................................................................... 16 1.9.5 Spares ......................................................................................................................................... 17 2 Operation .......................................................................................................................................................... 18 2.1 Tools, Measurement and Test Equipment ................................................................................................ 18 2.2 Commissioning and Setup of the Touch Probe ......................................................................................... 19 Installing/Changing the Stylus ...................................................................................................... 19 2.2.1.1 Installing/Changing the Stylus (Measuring Unit MY21.00) ............................................. 19 2.2.1.2 Installing/Changing the Stylus (Measuring Unit PP41.00/HPP41.10) ............................. 20 2.2.2 Mounting/dismounting the tool holder .......................................................................................... 21 2.2.2.1 Mounting tool holders 20 ............................................................................................ 21 2.2.2.2 Mounting tool holders 28 ............................................................................................ 22 2.2.3 Inserting/Changing the Battery .................................................................................................... 23 2.2.4 Setting the Touch Probe and pairing with a Receiver................................................................... 24 2.2.4.1 Menu Structure .............................................................................................................. 24 2.2.4.2 Operating the menu ....................................................................................................... 25 2.2.4.3 Possible settings in the "Setup menu ........................................................................... 26 2.2.4.4 Setting Procedure .......................................................................................................... 26 2.2.1 3 Table of Contents TP-R-400 2.2.5 Aligning Stylus to Spindle Centre ................................................................................................. 28 2.2.6 Adjusting the touch probe in the tool holder with a 90 adapter.................................................... 29 2.3 Optical Status Display ............................................................................................................................... 30 2.4 Replacing Measuring Unit ......................................................................................................................... 31 2.5 Force setting (Measuring Unit PP41.00 only) ............................................................................................ 32 2.6 Maintenance and Cleaning (Measuring Unit PP41.00 only) ...................................................................... 33 2.7 Modular System (for Measuring Units PP41.00 and MY21.00 only) .......................................................... 34 4 TP-R-400 1 Description 1.1 General 1.1.1 Preface Description The safety instructions in this manual have to be strictly observed to guarantee a safe and reliable function of the touch probe and to avoid personal and material damage. The meaning of the symbols related to the safety instructions is described in the table below:

NOTICE NOTICE indicates important information that, if not observed, could lead to property damage/malfunctions. INFORMATION INFORMATION indicates important information or helpful advices for the work with the described device. 1.1.2 Safety Instructions NOTICE Risk of material damage!

Manual or automatic positioning of the touch probe must be protected, in a way that the machine axis stops feeding if the probe is triggered outside the measuring process!

NOTICE Risk of material damage!

Feedhold or spindle-stop resulting from a trigger or ready signal from a touch probe should only happen if the probe is actually in the spindle. This safety logic prevents the spindle or feed being stopped during normal milling operations if a signal from a measuring probe is triggered for one of the following reasons:

Battery replacement and subsequent functional check of the touch probe by manually switching it on. Another machine with a radio-wave touch probe installed is started up and this touch probe transmits on the same channel as a touch probe previously installed. Risk of material damage caused by third-party parts!

Only use the original spare parts listed in these operating instructions to perform maintenance and repairs. NOTICE The information given in this manual can be changed by the manufacturer at any time. Thus the user is responsible to regularly inquire about updated information. INFORMATION 1.1.3 Validity These operating instructions are valid for the hardware available at the date of creation of these operating instructions. The manufacturer reserves the right to make technical modifications. 5 Description 1.2 Purpose TP-R-400 The radio-wave touch probe TP-R-400 is used for workpiece measurement, and automatic determination and compensation of deviating angular positions of workpieces. Moreover, it is used for setting zero points inside the machine tool. The radio-wave touch probe TP-R-400 is capable of measuring workpiece geometries, like edges, bores, pins, slots, webs, angles, corners and circular arches. It is also suitable for measuring complex geometries, like three-

dimensional surfaces and for measurements involving picot axes. Radio-wave transmission ensures that the measuring signals from the touch probe can be transmitted to the receiver over large distances. 6 TP-R-400 Description 1.3 Declarations and Approvals 1.3.1 Europe and UK (EU and UKCA Declaration of Conformity) The EU and UKCA Declarations of Conformity can be found at the end of these operating instructions. If required, a copy of the signed original declarations of conformity may be requested from the address given on the back cover. 1.3.2 USA (FCC Declaration) This device complies with Part 15 of the FCC. Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept any interference received, including interference that may cause undesired operation. This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the device is operated in a commercial environment. This device generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this device in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. The radiated output power of the device is far below the FCC radio frequency exposure limits. Nevertheless, the device shall be used in such a manner that the potential for human contact during normal operation is minimized. Changes or modifications not expressly approved by m&h Inprocess Messtechnik GmbH may void the FCC/RSS authorization to operate this equipment. FCC ID: MFFR400 1.3.3 Canada (IC /RSS Declaration) English:

This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:

(1) This device may not cause harmful interference, and

(2) This device must accept any interference received, including interference that may cause undesired operation. IC: 5782A-R400 Franais:

Le prsent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorise aux deux conditions suivantes:

(1) l'appareil ne doit pas produire de brouillage, et

(2) l'appareil doit accepter tout brouillage radiolectrique subi, mme si le brouillage est susceptible d'en compromettre le fonctionnement. IC: 5782A-R400 1.3.4 China This device has an RTA certificate (Radio Transmission Equipment Type Approval Certificate) issued by the SRRC

(State Radio Regulatory Committee) for use in China. CMIIT ID: XXXXXXXXXX 1.3.5 Japan This device has a certificate issued by the Japanese MIC (Ministry of Internal Affairs and Communications) for use in Japan. This certification complies with the Japanese Radio Law:

R 202-DGJ094 7 Description 1.4 System Components TP-R-400 m&h Radio-wave Touch Probe TP-R-400 m&h Radio-wave Receiver RWR95.51 m&h Radio-wave Receiver RC-R-100 Measuring unit MY21.00 Precision measuring unit HPP44.10 System Components Measuring unit PP41.00 8 TP-R-400 1.5 Variant Overview Description TP-R-400-MY#

TP-R-400-PP#

TP-R-400-HPP#

Measuring unit MY21.00 Measuring unit PP41.00 Precision measuring unit HPP44.10 9 Description 1.6 Technical Data TP-R-400 1.6.1 Technical Data, General (all Measuring Units) Transmission frequency Transmission/reception range Power supply Material Temperature range Sealing 2400-2483.5 MHz (2.4 GHz) Up to 18 m 2x battery (3.6 V / AA) Stainless steel, POM Operation: 10C - 50C, Storage: -20C - 70C IP68: EN60529 1.6.2 Technical Data with Measuring Unit MY21.00 Sensing Directions Maximum Stylus Overtravel Trigger Force with 50 mm Stylus Recommended Probing Feedrate Unidirectional Repeatability

(deflection from one direction) Weight TP-R-400-MY without tool holder Maximum Battery Life with Lithium Battery X; Y; -Z XY = 14; Z = -4.5 mm XY = 1 N Z = 6 N max. 2000 mm/min max. 1 m (2 Sigma) with 50 mm stylus and 254 mm/min probing feedrate approx. 365 g Operation: 300 h Standby: 12 months 1.6.3 Technical Data with Measuring Unit PP41.00 Sensing Directions Maximum Stylus Overtravel Trigger Force with 50 mm Stylus Recommended Probing Feedrate Unidirectional Repeatability

(deflection from one direction) Weight TP-R-400-PP without tool holder Maximum Battery Life with Lithium Battery X; Y; -Z XY = 12.5; Z = -6 mm XY = 0.3 - 1.4 N (factory setting = 1 N) Z = 2.5 - 12.5 N (factory setting = 8.5 N) max. 2000 mm/min max. 1 m (2 Sigma) with 50 mm stylus and 254 mm/min probing feedrate approx. 320 g Operation: 300 h Standby: 12 months 1.6.4 Technical Data with Measuring Unit HPP41.10 Sensing Directions Maximum Stylus Overtravel Tripping force* with 50 mm stylus Trigger force* with 50 mm stylus

(probing feedrate 254 mm/min) Recommended Probing Feedrate Maximum Probing Feedrate Unidirectional Repeatability

(deflection from one direction) Weight TP-R-400-HPP without tool holder Maximum Battery Life with Lithium Battery X; Y; -Z XY = 12.5; Z = -5 mm XY = 0.1 N (typical value) Z = 2.5 N (typical value) XY = 0.75 0.25 N Z = 7 N 10%

100 - 500 mm/min 1000 mm/min max. 0.25 m (2 Sigma) with 50 mm stylus and 254 mm/min probing feedrate approx. 325 g Operation: 110 h Standby: 12 months

* Tripping force = Force when the probing signal is tripped at the touch point not influenced by the machine dynamics (stops without delay when the touch point is reached) Trigger force = Force after passing the touch point influenced by the machine dynamics (positioning speed, delay) 10 TP-R-400 1.7 Dimensions 1.7.1 Dimensions with Measuring Unit MY21.00 Description Customer specified tool holder Aligning stylus to spindle centre Battery compartment, Display, Setting button Measuring unit MY21.00 Stylus Dimensions with Measuring Unit MY21.00 INFORMATION The dimension X for the length of the tool holder, required to calculate the total length L of the probe system, can be found in the accessories catalogue. The total length L is the sum of the probe length and the dimension X. 11 Description TP-R-400 1.7.2 Dimensions with Measuring Unit PP41.00 Customer specified tool holder Aligning stylus to spindle centre Battery compartment, Display, Setting button Measuring unit PP41.00 Stylus Dimensions with Measuring Unit PP41.00 INFORMATION The dimension X for the length of the tool holder, required to calculate the total length L of the probe system, can be found in the accessories catalogue. The total length L is the sum of the probe length and the dimension X. 12 TP-R-400 Description 1.7.3 Dimensions with Precision Measuring Unit HPP41.10 Customer specified tool holder Aligning stylus to spindle centre Battery compartment, Display, Setting button Measuring unit PP41.00 Stylus Dimensions with Measuring Unit HPP41.10 INFORMATION The dimension X for the length of the tool holder, required to calculate the total length L of the probe system, can be found in the accessories catalogue. The total length L is the sum of the probe length and the dimension X. 13 Description TP-R-400 1.8 Transmission and Reception Area INFORMATION The transmission/reception ranges shown below only apply under optimum operating conditions. For a secure signal transmission probe and receiver must be located in the transmission area of the other device. The range for a secure signal transmission is up to 18 m. 01 0%...100%

of the maximum possible transmission/reception area under the given conditions of use Example:

If the receiver is mounted at an angle of 60 above the touch probe, then:

S = 0.9 * Smax S = Transmission/reception range Smax = Max. transmission/reception range Transmission and reception area (emission/reception behaviour of antenna) 14 TP-R-400 Description 1.9 Delivery Contents, Accessories and Spares 1.9.1 Delivery Contents INFORMATION A complete order number must contain at least the number of the touch probe and the description of the measuring unit (refer to chapter 1.5) (e.g. TP-R-400-PP). Order Number TP-R-400-MM#

Description Radio-wave Touch Probe TP-R-400 MM = Measuring unit 1.9.2 Styli A variety of different styli, extensions and stylus adapters are available for m&h touch probes. It is possible to adapt the touch probe system to a wide range of use cases. A comprehensive overview of the possible stylus options can be found in the accessories catalogue. 1.9.3 Tool holders A variety of different tool holders is available for m&h touch probes. It is possible to adapt the touch probe system to a wide range of use cases. An comprehensive overview of possible tool holders can be found in the accessories catalogue. 15 Description 1.9.4 Accessories, General Order Number Description Illustration TP-R-400 91.00-SWV-XX

(on request) Air jet with swivel screw fitting D20-VDI-90 Angle adapter for tool holder VDI D20-MO-B Modular adapter D20/D28 (20/28) 41.00-PP#

Measuring unit PP41.00 41.10-HPP#

Precision measuring unit HPP41.10 21.00-MY#

Measuring unit MY21.00 41.00-KA Cross adapter 41.00-KA-V Screw plug for cross adapter 21.00-VE30 Extension (L=30 mm/1.18") 21.00-VE50 Extension (L=50 mm/1.97") 41.00-VE100 Extension (L=100 mm/3.94") 41.00-VE200 Extension (L=200 mm/7.87") 16 TP-R-400 1.9.5 Spares Description Order Number Description Illustration 4316 Battery (3.6 V, AA) 40.02-

BATTERIE-

DECKEL Battery cover 5764 Battery cover lock 5186 20x1 Viton O-ring for battery cover 1351 Clamping screw M5x0.5x7 (AF2.5 mm) 1352 Adjustment screw M4x8 (AF2 mm) 3240 3455 2906 Service cover O-ring 16x1 for service cover Metal eyelid 2931 Conical spring 5642 O-ring 25x2 for measuring unit holder 17 Operation 2 Operation TP-R-400 2.1 Tools, Measurement and Test Equipment Order Number Description Illustration 0227 Hexagon key AF1.3 mm 1097 1346 Hexagon key AF2 mm Hexagon key AF2.5 mm 1780 Hexagon key AF3 mm 3489 Hexagon key AF4 mm 5840 Assembly key for battery cover 1665 Spanner AF4 mm 0885 Mounting pin 2951 C-spanner 3079 Dial gauge TP-R-400-TB Tool box, consisting of:

2x Battery (3.6 V / AA) (4316) 1x Mounting pin (0885) 1x Spanner AF4 mm (1665) 2x C-Spanner (2951) 2x Hexagon key AF2 mm (1097) 2x Hexagon key AF2.5 mm (1346) 1x Hexagon key AF3 mm (1780) 2x Hexagon key AF4 mm (3489) 1x Hexagon key AF1.3 mm (0227) 1x Assembly key for battery cover (5840) Not illustrated 18 TP-R-400 Operation 2.2 Commissioning and Setup of the Touch Probe 2.2.1 Installing/Changing the Stylus 2.2.1.1 Installing/Changing the Stylus (Measuring Unit MY21.00) NOTICE Risk of damage to the equipment!

Do not apply any turning force to the measuring unit!

During replacement, always hold the stylus connection with the spanner AF4 mm!

1. Unscrew the stylus from the touch probe using the mounting pin. 1. Carefully screw the new stylus with mounting pin into the touch probe (Fig. 6). 2. Align the stylus to spindle center (refer to chapter 2.2.5). 3. Calibrate the touch probe. Spanner AF4 mm

(1665) Mounting pin

(0885) Stylus M=0.6 Nm (0.44 lbf.ft) Stylus change with measuring unit MY21.00 19 Operation TP-R-400 2.2.1.2 Installing/Changing the Stylus (Measuring Unit PP41.00/HPP41.10) NOTICE Risk of damage to the equipment!

The probe mechanic is sensitive, therefore never use excessive force when screwing in the stylus!

When using a break shaft adapter (91.00-S-M4/M4), only screw in the stylus with a maximal torque of 1 Nm The screwing torque is M=2 Nm!

(0.74 lbf.ft)!

The use of a break shaft adapter (91.00-S-M4/M4) is not permitted in conjunction with precision measuring unit HPP41.10!

1. Unscrew the stylus from the touch probe using the mounting pin. 2. Carefully screw the new stylus with mounting pin into the touch probe (Fig. 7). 3. Align the stylus to spindle center (refer to chapter 2.2.5). 4. Calibrate the probe. Mounting pin

(0885) Stylus M=2 Nm (1.47 lbf.ft) Stylus change with measuring unit PP41.00/HPP41.10 (using PP41.00 as an example) 20 TP-R-400 Operation 2.2.2 Mounting/dismounting the tool holder 2.2.2.1 Mounting tool holders 20 1. Dismounting the tool holder:

1.1 Remove all "A" and "C" screws (refer to Fig. 8). 1.2 Remove tool holder 2. Mounting the tool holder:

2.1 Carefully slide the tool holder onto the probe body, adjusting thread "C" to the cone holes on the probe. 2.2 2.3 Insert both clamping screws "C" and tighten lightly. Insert all adjustment screws "A" and tighten lightly. 3. Align the stylus to spindle center (refer to chapter 2.2.5). 4. Calibrate the probe. C = Clamping screw M5x0.5x7 (AF2.5 mm) (2x)

(1351) A = Adjustment screw M4x8 (AF2 mm) (4x)

(1352) Hexagon key AF2 mm (1097) AF2.5 mm (1346) Tool holder Clamping screw "C"

in cone hole 21 Adjustment screw "A"

in thread Touch probe Mounting/dismounting the tool holder Operation TP-R-400 2.2.2.2 Mounting tool holders 28 1. Dismounting the tool holder:

1.1 Remove clamping screws from the tool holder. 1.2 Remove tool holder. 1.3 Remove all "A" and "C" screws from the modular adapter (refer to Fig. 9). 1.4 Remove modular adapter from touch probe. 2. Mounting the tool holder:

2.1 Carefully slide the modular adapter onto the probe body. Align the C threads with the conical bores. 2.2 2.3 Insert both clamping screws C and tighten lightly. Insert adjustment screws A and tighten lightly. 2.4 Slide the tool holder onto the modular adapter. 2.5 Insert the clamping screws and tighten to the torque specified in Fig. 9. 3. Align the stylus to spindle center (refer to chapter 2.2.5). 4. Calibrate the touch probe. Clamping screw M10x1x11 (AF4 mm) (2x)

(0506) M=10 Nm (7 lbf.ft) C = Clamping screw M5x0.5x7 (AF2.5 mm)

(2x)

(1351) Touch probe Tool holder Modular adapter (D20-MO-B) A = Adjustment screw M4x8

(AF2 mm) (4x)

(1352) Hexagon key AF2 mm (1097) AF2.5 mm (1346) SW4 mm (3489) Mounting/dismounting the tool holder 22 TP-R-400 Operation 2.2.3 Inserting/Changing the Battery NOTICE Risk of damage to the equipment!

Clean and dry the probe well before opening!

Do not use compressed air to clean the touch probe!

Replace empty batteries immediately!

1. Turn battery cover lock anti-clockwise and remove the battery cover to the outside of the housing of the touch probe. 2. Remove the used batteries. Risk of damage to the equipment!

When closing the battery compartment, ensure the O-ring is properly seated and in faultless condition!

NOTICE INFORMATION The Touch Probe TP-R-400 is protected against wrong polarity. There is no need to pay attention to the polarity when inserting new batteries, but the batteries must always be inserted alternately into the battery compartment!

3. Insert new batteries alternately into the battery compartment (refer to Fig. 10) and insert the battery cover into the housing. 4. Turn the battery cover lock clockwise to lock the battery compartment. After insertion or replacement of the battery, the touch probe initialises for approx. 5 s. The LEDs illuminate in blue during this time. Assembly key for battery cover

(5840) 2x Battery (3.6 V / AA)

(4316) Battery cover

(40.02-BATTERIEDECKEL) with O-ring 20x1 for battery cover

(5186)

= Close

= Open 23 Replacing batteries Operation TP-R-400 2.2.4 Setting the Touch Probe and pairing with a Receiver 2.2.4.1 Menu Structure Menu Structure 24 TP-R-400 Operation To access the touch probe menu, press the button on the back of the touch probe for approx. 2 s. Then press the button twice to confirm menu call-up. The display then shows some brief operating information and after approx. 5 s automatically opens the main menu, which consists of 5 setting levels (submenus). The following table lists these submenus with a brief description of each function. Setting level/Submenu Description Setup Info Set PIN Save/Load Manual Mode The "Setup" submenu contains all the necessary settings for setting up the touch probe and for pairing with a corresponding radio-wave receiver. The following settings can be made here individually:

Mode:

Channel:

Activation Code:

Safety:

Receiver Serial:

Define whether the device is to be used as a touch probe or as a tool setter Define the receiver channel to be used for transmission

(only when using RWR95.51) Define the activation codes for the touch probe Define the interference safety level Enter the serial number of the radio-wave receiver to be paired The "Info" submenu is used to display all information on the settings, power and firmware version of the touch probe. The following information can be called up here individually:

Settings:

Version:

Radio Strength:

Display the settings defined in the "Setup" menu Display the firmware version of the touch probe Display the strength of the received radio-wave signal from the receiver Display regional radio license information The "Set PIN" submenu is used to set, change and delete a lock password

(PIN). This function can be used to protect the touch probe settings against unwanted access. Legal Info:

The "Save/Load" submenu can be used to save the current touch probe settings and to load them at a later time. For this purpose, 3 internal memory slots are available in the touch probe memory. Loading previously saved settings will overwrite the currently active settings. The "Manual Mode" submenu can be used to activate a manual touch probe mode in which the touch probe responds to stylus deflections by blinking orange with the integrated LED ring. In this mode, the connection to the receiver is disconnected and no status signals are transmitted to the control. 2.2.4.2 Operating the menu To start the touch probe menu, it must be in"Sleep Mode" (e.g. Immediately after inserting the battery). The menu is operated via only one button on the back of the touch probe (see also Fig. 12). The following operating options are available:

Press and hold the button (approx. 2 s):

Briefly tap the button:

Select the menu item or open the submenu Start/Exit the menu/submenu (Back) Scroll through a menu/submenu Tap the button twice:

25 Operation TP-R-400 2.2.4.3 Possible settings in the "Setup menu The following table shows the setting options for each parameter in the "Setup menu. Parameter Mode Channel*) Activation Code Safety Possible Setting Description Probe Toolset 1 2 A H Fast Normal Secu.2 Secu.10 Secu.20 Using the system as a touch probe Using the system as a tool setter Receiver channel 1 Receiver channel 2 Activation code of the touch probe Low interference safety Average interference safety (Standard) High interference safety (Trigger Evaluation 2 ms) High interference safety (Trigger Evaluation 10 ms) High interference safety (Trigger Evaluation 20 ms) Receiver Serial

*) Use of the receiver channel is only possible in conjunction with RWR95.51. For other receiver types, this setting must always be set to "1" . Five-digit serial number of the receiver to be paired XXXXX 2.2.4.4 Setting Procedure 1. Press the button (Fig. 12) on the back of the touch probe for approx. 2 s to open the menu. Then immediately press the button twice to confirm. The display (Fig. 12) shows brief operating information for the touch probe menu and then opens the main menu. Button Display Entering the settings 2. Scroll to the "Setup" menu item by briefly pressing the button several times and select it by pressing the button twice. Risk of measuring deviations!

The touch probe needs to be urgently recalibrated to avoid measuring deviations after the interference safety setting (parameter "Safety") has been changed!

NOTICE 26 TP-R-400 Operation 3. Set the parameters "Mode", "Channel", "Activation Code", "Safety" and "Receiver Serial" one after the other. All available parameters must be set. Scrolling between the parameters happens automatically. Briefly press the button on the touch probe to scroll through the different setting options for each parameter. When the desired setting is displayed, it can be selected/set by pressing the button twice. 4. After entering the serial number of the receiver to be paired ("Receiver Serial"), confirm the entry by pressing the "Confirm" setting twice. The pairing process starts automatically via radio-wave. The recipient must be in "Standby" operation, i.e., the power supply to the receiver must be present, but no activation signal from the control and no "Ready"

signal from a previously paired measuring system must be transmitted to the receiver. When pairing is successful, the symbol (

) appears on the display. Tap the button briefly to confirm. Radio-wave pairing Pairing 5. Press "Back" to exit the settings menu. 6. Press and hold the button to exit the touch probe menu. 27 Operation TP-R-400 2.2.5 Aligning Stylus to Spindle Centre Risk of damage to the equipment!

Clean and dry the probe well!

Do not use compressed air to clean the touch probe!

NOTICE 1. Loosen clamping screws "C" (Fig. 14) (2x) then re-tighten with moderate force. 2. Adjust the touch probe with the adjustment screws "A" (Fig. 14) (4x) to less than 20 m. 3. Tighten the clamping screws "C" (2x) a little more. 4. Adjust the touch probe with the adjustment screws "A" (4x) to less than 5 m. 5. Tighten clamping screws "C" (Fig. 14) (2x) to the torque specified in Fig. 14. 6. Tighten adjustment screws "A" (Fig. 14) (4x) to the torque specified in Fig. 14 against each other. 7. Check the alignment of the stylus. 8. Calibrate the probe. C = Clamping screw M5x0.5x7

(AF2.5 mm) (2x)

(1351) M=2 Nm (1.47 lbf.ft) Aligning Stylus to Spindle Centre 28 A = Adjustment screw M4x8

(AF2 mm) (4x)

(1352) M=1.5 Nm (1.1 lbf.ft) Hexagon key AF2.5 mm (1346) AF2 mm (1097) Dial gauge

(3079) TP-R-400 Operation 2.2.6 Adjusting the touch probe in the tool holder with a 90 adapter 1. Loosen adjustment screws "A" (4x) then re-tighten with light force. 2. Loosen clamping screws "C" (2x) then re-tighten with light force. 3. Use cap head screw AF4 to adjust the angular position of the touch probe (5). 4. Tighten the clamping screws "C" (2x). 5. Tighten the adjustment screws "A" (4x) against each other. 6. Calibrate the touch probe. Air jet with swivel screw fitting (91.00-SWV-XX) Angle adapter for tool holder VDI (D20-VDI-90) up down Hexagon key AF4 mm

(3489) up 5 down Adjusting the touch probe in the tool holder with a 90 adapter 29 Operation 2.3 Optical Status Display TP-R-400 Subsequent table gives an overview of the blinking patterns of the LED ring (Fig. 16) and their meaning. LED ring blinking green LED ring blinking green/red LED ring blinking orange LED ring permanently red LED ring permanently blue (for 5 s after battery is inserted) LED ring permanently green (for 5 s after battery is inserted) Touch probe is transmitting signals LOW BATTERY Stylus deflected Error Touch probe starts (MY21.00/ PP41.00) Touch probe starts (HPP41.10) LED ring Optical status display 30

TP-R-400 Operation 2.4 Replacing Measuring Unit NOTICE Risk of damage to the equipment!

Clean and dry the probe well before opening!

Do not use compressed air to clean the touch probe!

When inserting the new measuring unit, ensure that the O-rings inside the touch probe housing and on the measuring unit are properly seated!

1. Remove the stylus according to chapter 2.2.1. 2. Remove the battery from the touch probe according to chapter 2.2.3. 3. 4. 5. Insert the C-spanner into the bores of the measuring unit and carefully unscrew the measuring unit in a counter-

clockwise direction. Insert the new measuring unit into the touch probe and carefully screw it in by hand. Insert the C-spanner into the bores of the new measuring unit, screw the measuring unit completely to the stop. 6. Mount the stylus according to chapter 2.2.1. 7. Reinsert the battery into the touch probe according to chapter 2.2.3. After changing the battery, the time for starting the touch probe (reboot) is approx. 5 s!

INFORMATION 8. Align the stylus to spindle centre. 9. Calibrate the probe. Measuring unit PP41.00 Measuring unit MY21.00 C-spanner

(2951) Replacing Measuring Unit (Example: PP41.00 -> MY21.00) 31 Operation TP-R-400 2.5 Force setting (Measuring Unit PP41.00 only) INFORMATION In the case of strong vibrations in the machine or when using heavy probe inserts, an increase in the trigger force may improve the measuring results. 1. Unscrew the stylus (refer to chapter 2.2.1). 2. Use an AF1.3 mm hexagon key to increase or decrease the trigger force (refer to Fig. 18). Revolutions based on lowest Trigger force with 50 mm stylus in N Factory setting force setting min. 0 1 2 3 4 5 6 7 8 9 max. 10 Z 2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 X/Y 0.3 0.4 0.5 0.6 0.7 0.9 1 1.1 1.2 1.3 1.4

Hexagon key AF 1.3 mm

(0227)

Adjusting trigger force 3. Screw in the stylus (refer to chapter 2.2.1) and align the stylus to the spindle centre (refer to chapter 2.2.5). 4. Calibrate the probe. 32 TP-R-400 Operation 2.6 Maintenance and Cleaning (Measuring Unit PP41.00 only) NOTICE Risk of damage to the equipment!

Clean and dry the probe well before opening!

Do NOT clean with compressed air or high pressure water!

Do NOT use any sharp tools (these could damage the inner seal)!

1. Unscrew the stylus. INFORMATION Dirt can collect under the metal eyelid. 2. Remove the service cover with metal eyelid and conical spring by hand. 3. Clean the touch probe and components under running water. 4. Reassemble all parts. 5. Align the stylus to spindle centre. 6. Calibrate the probe!

Service Cover (3240) Metal eyelid

(2906) Conical spring

(2931) O-Ring 16x1 Viton (3455) Inner seal Maintenance and cleaning of the radio-wave touch probe TP-R-400 33 Operation TP-R-400 2.7 Modular System (for Measuring Units PP41.00 and MY21.00 only) NOTICE Risk of material damage/damage to the equipment!

Wipe the probe clean and dry before dismounting!

Do not use compressed air to clean the touch probe!

When screwing in the extension, make sure the O-ring is properly seated. Align probe in the spindle axis to the spindle centre. Calibrate the touch probe. The probe may be extended by a maximum of 200 mm!

Measuring Unit Extensions Order Number Length 21.00-VE30 21.00-VE50 41.00-VE100 41.00-VE200 30 mm (1.18) 50 mm (1.97) 100 mm (3.94) 200 mm (7.87) Measuring unit

(41.00-PP or 21.00-MY) Styli refer to chapter 1.9.2 C-spanner

(2951) Modular system 34 O-ring 25x2 Viton

(5642) Cross adapter

(41.00-KA) Up to 5 measuring units can be fitted. All unused screw holes in the cross adapter must be sealed using screw plugs 41.00-KA-V.

m&h Inprocess Messtechnik GmbH Technical Report Company Confidential Label Location Info R-400 Author:

Department:

Date / Issue:

Max Schweigert R&D Hardware 28.09.2021 / 02 Table of Contents 1CE & UKCA .................................................................................................................................. 1 2FCC & IC & CMIIT & Japan ......................................................................................................... 2 1 CE & UKCA Fig 1 CE & UKCA 1 of 2 m&h Inprocess Messtechnik GmbH Technical Report Company Confidential 2 FCC & IC & CMIIT & Japan Displayed on screen. Circle trough 1. Main menu -> Info 2. Info Menu -> Legal Info 3. All legal info are displayed here Fig 2 Menu structure for showing Legal Info. Fig 3 Legal Info Menu. 2 of 2

LONG-TERM CONFIDENTIALITY REQUEST for Certification Service in the USA Federal Communication Commission Equipment Authorization Division, Application Processing Branch 7435 Oakland Mills Road Columbia, MD 21048 TO WHOM IT MAY CONCERN Pursuant to Paragraphs 0.457 and 0.459 of the Commissions Rules (47 C.F.R.) and Section 552(b)(4) of the Freedom of Information Act, we request Long-Term Confidentiality for the following product:

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| Grantee Code | Equipment Product Code FCC ID: | MFF/R400 For the product stated above, we request Long-Term Confidentiality for exhibits which contain Block Diagram, Operational Description, Parts List/Tune Up Info, Schematics, SDR Software/Security Info. The above exhibits contain our trade secrets and proprietary information that could be of benefit to our competitors. This information will not be publicly available. If you have any questions, please feel free to contact us at the address shown below. Sincerely, Company Name: m&h Inprocess Messtechnik GmbH Phone: +49 7529 9733 886 Am Langholz 11 Fax:

Company . Address: 28289 Waldburg E-mail: max.schweigert@hexagon.com Germany Contact Name: Max Schweigert

| Signature Date: 10.09.2021 Signature:

Document Version | 1 2020-] 0-30

SHORT-TERM CONFIDENTIALITY REQUEST for Certification Service in the USA Federal Commun cation Commission Equi e Authorizatio Diviso Application Processng Branch 7435 Oakland Mills Road Co a,MD21 8 TO WHOM IT MAY CONCERN t Paragrap 0.457 d0. 59 of the Commissio s Rules( 7C . )andSectio 552 (4 0 eFreedomo n atio A e request S ort- erm Confidentiality for the following prod

| Grantee Code | ment Prod Code CC ID: MFF|R400 Fo the prod stated above, we request Short erm Confi en ality fo exhib ts contain External P o os, Inte al Photos, Test Setup Photos User Manual. We est S ort- erm Co den _ ty on the basis 0 ensuring that business sens tive atio remains co ential eac marketingo o ewdevice whichis panned fo: 0 .1 2021 We are aware eS o Te Confi ential'ty must be released en eprod cts arketed. yo veany estions,pease el free ocontactusat eaddresssho beo . S cere , Company Name:

m& Inprocess Messtechnik Gmb Phone: + 9 7529 9733 886 Am Langholz Fax:

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A dress) 99289 Wa dburg E-mail. max.sc weigert@hexagon com Ge any Cc t oS Max S welge Signature Date:

Signature:

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